MODEL - bsintek.basco.combsintek.basco.com/BriggsDocumentDisplay/gfotwJXAnfBhU7y.pdf · MODEL 040305B-01 20,000 Watt ... -- 6036 KIT, Maintenance (Optional Accessory) ... excluding:

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Illustrated Parts List

MODEL040305B-01

20,000 WattHome Generator System

Revision AManual Part No. 31773

Rev. Date:10/11/2012

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Table Of Contents

Torque Specification Chart ............................................................................. Inside Back Cover

PRODUCT COMPONENTS PAGESMain Unit .............................................................................................................................................................. 4Alternator .............................................................................................................................................................. 6Control Panel ....................................................................................................................................................... 8Enclosure ............................................................................................................................................................. 10

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Exploded View - Main UnitNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

314591

4

The above parts group applies to the following Mfg. Nos.:

Briggs & Stratton Power Products Group, LLCCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2012

040305B-01 - 20,000 Watt BSPP Home Generator System

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Part No. DescriptionRef.

Parts List - Main UnitPart No.Ref. Description

Footnotes

BASE 1 U313049GS

MOUNT, Vibration 2 187594GS

TAPTITE 3 24910GS

SOLENOID, Gas Fuel 4 194683GS

FITTING 5 194829GS

REGULATOR, NG/LPG 6 194830GS

BRACKET 7 313562GS

FITTING 8 844189

* CAPSCREW, Hex Head 1 x 16 9 -----

* CAPSCREW, Hex Head 1 x 30 10 -----

* WASHER, 1/4 Lock 11 -----

* NUT, M6-1.0 12 -----

BOLT 13 B4300GS

CABLE, Battery, Black 15 185939UGS

DECAL (Not Illustarted) -- 206609GS

CABLE, Battery, Red 17 198593DGS

DECAL (Not Illustarted) -- 206609GS

TUBE 18 202958GS

SCREW 19 B4995GS

* WASHER, Flat 5/16 - M8 20 -----

HOSE, Oil Drain 23 1723165SM

DECAL 24 186649GS

* CAPSCREW, Hex Head, 5/16-18 x 2.5 25 -----

* NUT, 5/16 - 18 26 -----

* WASHER, Lock 5/16 - M8 27 -----

* CAPSCREW, Hex Head5/16-18 x 2" Lg. 29 -----

* CAPSCREW, Hex Head, M12-1.75 x 35 30 -----

* WASHER, M12 31 -----

SUPPORT, Engine 32 B194685GS

SCREEN 33 202922GS

* WASHER, Shakeproof, EXT, M6-1/4 34 -----

WIRE 35 185939WGS

* WASHER, 3/8 LOCK 36 -----

* WASHER, Flat, 3/8-M10 37 -----

* CAPSCREW, Hex Head,-3/8-16 x 1 38 -----

SUPPORT, Alternator 39 B198896GS

DUCT 40 202761GS

TAPTITE 41 74908GS

* CAPSCREW, Square Head,3/8-16 x 1-1/4 43 -----

* CAPSCREW, Hex Head-5/16-18 x 3/4 44 -----

* SCREW, Phillips Head, 4-40 x 0.19 46 -----

* WASHER, Lock#4 47 -----

SWITCH, Temp. 48 204426GS

PLATE, Temp Switch 49 313561GS

SCREW 50 809743

ALTERNATOR 51 -----

DECAL 53 205398GS

GASKET 54 809872

MUFFLER 55 202885GS

BASE 56 202884GS

INSULATION 57 203533GS

CRIMPTITE 58 56893GS

BULKHEAD, Alternator 59 202988GS


COLLECTOR 61 194682GS

BOX, Muffler Top 62 202883GS

SCREW 63 192445GS

DECAL 70 205397GS

** ENGINE 900 -----

MANUAL, Installation (Not Illustarted) -- 314508GS

MANUAL, Operator's (Not Illustarted) -- 314507GS

MANUAL, Engine (Not Illustarted) -- 279774TRI

KIT, Manual ACC (Not Illustarted) -- 317703GS

PAINT, Touch Up, Gray (Not Illustarted) -- 198810GS

PAINT, Touch Up, Silver (Not Illustarted) -- 198811GS

FILTER, A/C Cartridge (Not Illustarted) -- 841856

FILTER, Precleaner (Not Illustarted) -- 692520

FILTER, Oil (Not Illustarted) -- 842921

HANGTAG, Attention Standby (Not Illustarted) -- 195200GS

HOSE, Flex NG/LPG (Not Illustarted) -- 202295GS

KIT, Decals (Not Illustarted) -- 203438GS

PAINT, Spray, Gray (Optional Accessory) -- 199475GS

PAINT, Spray, Silver (Optional Accessory) -- 199474GS

KIT, Maintenance (Optional Accessory) -- 6036

KIT, Cold Weather (Includes Battery and Oil Warmers (Optional Accessory)

-- 6030A

* Items without part numbers are common fasteners, available at local hardware stores

** Contact Engine manufacturer for parts and service

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Exploded View - AlternatorNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

202820

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Parts List - AlternatorPart No.Ref. Description

Footnotes

ADAPTER, Engine 1 195235GS

ROTOR 2 199252GS

STATOR 3 199254GS

RBC 4 195234GS

SCREW 5 203941GS

BRUSH ASSEMBLY 6 66386GS

TAPTITE 7 66849GS

WASHER 8 203200GS

BOLT 9 200442GS

O-Ring 10 199888GS

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Exploded View - Control PanelNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

202819

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Parts List - Control PanelPart No.Ref. Description

Footnotes

ASSY, Cover, Circuit Breaker w/ Decals 1 198911GS

SCREW, Plastite, 10 x 0.62 2 B3311GS

BREAKER, Circuit 100A, 2P 3 202593GS

BRACKET, Mounting Breaker 4 192770GS

LUG, Ground Connect 5 199011GS

BOLT, Plastite, 1/4-10 x 1 6 191991GS

FUSE, Auto Type 15 Amp 7 198573GS

ASSEMBLY, Control Panel 8 311353GS

SCREW, PT, M4 - 1.79 x 16.0 9 197492GS

ASSY, Duct, Engine Air w/ Decals 10 198910GS

DECAL, Terminal Block 12 198549GS

DECAL, Ground, Neutral 13 198550GS

DECAL, Warning, Outdoor Install 14 205393GS

DECAL, Caution, Standby 15 193297GS

DECAL, Warning, Auto Start 16 205392GS

DECAL, Caution, Electric Shock 17 205394GS

DECAL, Warning Shock 18 205395GS

* NUT, 1/4 - 20 19 -----

HARNESS, Wire, E1 & E2 Sensing 20 198517GS

* WASHER, Shakeproof, Ext M6 1/4 21 -----

* CAPSCREW, Hex Head, 1/4 - 20 x 3/4 22 -----

CONNECTOR, Terminal, 2 Pin 23 198515GS

CONNECTOR, Terminal, 10 Pin 24 198516GS

HARNESS, Wire, CTL Board to Eng/Alt (Not Illustrated)

-- 202882GS

HARNESS, AVR (Not Illustrated) -- 203020GS

* Items without part numbers are common fasteners and are available at your local hardware store.

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Exploded View - EnclosureNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

317704

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Parts List - EnclosurePart No.Ref. Description

Footnotes

PAD, Mounting 1 197275GS

BASE 2 U313049GS

BULKHEAD, Engine (Includes the following 6 items)

3 209215GS

BULKHEAD, engine -- -----

DECAL -- -----

SEAL, Foam -- -----

SEAL, Foam -- -----

KIT, Plugs -- -----

PIN -- -----

DOOR (Includes the following 3 items) 4 209216GS

WELDMENT -- -----

INSULATION -- -----

HINGES -- -----

DUCT (Includes the following 3 items) 5 198910GS

DECAL -- -----

LUG -- -----

BRACKET -- -----

SUPPORT, Rail (Includes the following 3 items) 6 209217GS

SUPPORT, Rail -- -----

SEAL, Foam -- -----

DECAL -- -----

BOLT 7 B4300GS

BUSHING, Snap 8 203015GS

BUSHING, Snap 9 197493GS

REGULATOR-VOLTAGE 10 205479GS

* CAPSCREW, Hex Head, 3/8-16 x 1 11 -----

* WASHER, Flat, 3/8-M10 12 -----

* WASHER, Lock, 3/8 13 -----

* NUT-3/8-16 14 -----

DOOR (Includes the following 4 items) 15 200438GS

WELDMENT -- -----

INSULATION -- -----

HINGES -- -----

DECAL -- -----

SEAL, Foam 16 202956GS

TAPTITE 17 192778GS

MOUNT, Tie wrap 18 195733GS

Clip 19 192940GS


ROOF (Includes the following 2 items) 21 198893GS

WELDMENT -- -----

INSULATION -- -----

BULKHEAD, Alternator (Includes the following 4 items)

22 202988GS

DECAL -- -----

SEAL, Foam -- -----

PIN -- -----

BRACKET, Muffler -- -----

DECAL 23 200409GS


VENT 25 198926GS

PLUG, Hole 26 198460GS

VENT 27 198927GS

SEAL-FOAM 28 198888GS

COVER, Air Intake 29 194694GS





HINGE 34 198890GS

KEY-LATCH 35 207652GS

LATCH 36 204700GS

DECAL 37 186643GS

SCREW 38 313085GS



* Items without part numbers are common fasteners, available at local hardware stores

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in/lbsft/lbs

3

Torque Specification ChartFOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

PropertyClass

Class 8.8 Class 10.9 Class 12.9

Size OfHardware Nm. Nm. Nm. Nm.

M3 1.282.905.75

9.916.5

244883

132200275390530375995

1350183023603050

13.44 1.804.108.10

14233467

117185285390550745960

14001900258033104290

19.2 22.92 2.15M4 30.72 43.44 52.56 4.95M5 60.96 5.97 7.15

16.59.7

M6 7.3 10.3 12.1M7 12.1 16.9 19.9 27M8 17.7 25 29 40M10 35 50 59 81M12 61 86.2 103 140M14 101 136 162 220M16 147 210 250 340M18 202 287 346 470M20 290 405 486 660M22 390 559 656 890M24 497 708 840 1140M27 733 1032 1239 1680M30 995 1401 1681 2280M33 1349 1902 2278 3090M36 1740 2441

37982935 3980

M39 2249 3163

Torque Specification ChartFOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

HardwareGrade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Ofin/lbsft/lbs

in/lbsft/lbs

in/lbsft/lbs

in/lbs in/lbsHardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 19 2.1 30 3.4 41 4.68-36 20 2.3 31 3.5 43 4.910-24 27 3.1 43 4.9 60 6.810-32 31 3.5 49 5.5 68 7.71/4-20 66 7.6 8 10.9 12 16.31/4-28 76 8.6 10 13.6 14 19.05/16-18 11 15.0 17 23.1 25 34.05/16-24 12 16.3 19 25.8 29 34.03/8-16 20 27.2 30 40.8 45 61.23/8-24 23 31.3 35 47.6 50 68.07/16-14 30 40.8 50 68.0 70 95.27/16-20 35 47.6 55 74.8 80 108.81/2-13 50 68.0 75 102.0 110 149.61/2-20 55 74.8 90 122.4 120 163.29/16-12 65 88.4 110 149.6 150 204.09/16-18 75 102.0 120 163.2 170 231.25/8-11 90 122.4 150 204.0 220 299.25/8-18 100 136 180 244.8 240 326.43/4-10 160 217.6 260 353.6 386 525.03/4-16 180 244.8 300 408.0 420 571.27/8-9 140 190.4 400 544.0 600 816.07/8-14 155 210.8 440 598.4 660 897.61-8 220 299.2 580 788.8 900 1,244.01-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread formingscrews, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:a. for prevailing torque locknuts - use 65% of grade 5

torques.b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.3. Unless otherwise noted on assembly drawings, all torque

values must meet this specification.

Hardware Identification & Torque Specifications

Common Hardware Types

NoMarks

The guides and ruler furnished below are designed tohelp you select the appropriate hardware.

8.8 10.9 12.9

Class 5.6

5.6

5150

13.44 1.285.88

26.4 2.5044.64 4.3

5.2 7.17.7 10.515 21

988 1340759 1030590 800435 590320 435217 295169 230126 171

89 12164 8842 5826 36

.56

ThreadDiameter (mm)

Screw, 1/2- 16 x 2

BodyDiameter

Diameter

InsideDiameter (in)

Nut, 1/2-16

01/4 3/41/2 21

1/4 3/41/2 1/4 3/41/2 1/4 3/41/2 4

90 10070 8050 6030 400 10 20

ThreadDiameter (mm)

Nut, M8 Screw, M8- 1.25 x 25

Distance between threads (mm)

BodyLength (in)

BodyLength (mm)

3/8” Bolt or NutWrench—9/16”




7/16” Bolt or NutWrench (Bolt)—5/8”Wrench (Nut)—11/16”

in/lbs

Threads per inch

Threads per inch

Body Length

Body

When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is presentit represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ),this means the Nominal size, or body diameter is 1/2 inch (8mmmetric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm).

Standard Hardware Sizing

M6 Bolt or NutWrench—10mm




M14 Bolt or NutWrench—22 mm

Wrench & Fastener Size Guide

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2012

Briggs & Stratton Power Products Group, LLC

Copyright© Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this page can bereproduced or transmitted in any form by any means without the express written permission of Briggs &Stratton Power Products Group, LLC.

Documents

MODEL - bsintek.basco.combsintek.basco.com/BriggsDocumentDisplay/gfotwJXAnfBhU7y.pdf · MODEL 040305B-01 20,000 Watt ... -- 6036 KIT, Maintenance (Optional Accessory) ... excluding: