MODEL DCA40SSKU4F...DCA40SSKU4F 60 HZ GENERATOR • PARTS MANUAL — REV. #0 (03/02/18) — PAGE 5 SUGGESTED SPARE PARTS DCA40SSKU4F WHISPERWATT GENERATOR WITH KUBOTA V2403-CR-T DIESEL

PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this publication, visit our website at:

www.multiquip.com

MODEL DCA40SSKU4F60HZ WHISPERWATT™ GENERATOR

(KUBOTA V2403-CR-T DIESEL ENGINE)

PARTS LIST NO. M1871300604

Revision #0 (03/02/18)

PAGE 2 — DCA40SSKU4F 60 HZ GENERATOR • PARTS MANUAL — REV. #0 (03/02/18)

TABLE OF CONTENTS

DCA40SSKU4F 60 HZ GENERATORTable Of Contents .................................................... 2Parts Ordering Procedures ...................................... 3Explanation Of Code In Remarks Column............... 4Suggested Spare Parts ........................................... 5

Component DrawingsGenerator Assembly ............................................. 6-7Control Panel Assembly ....................................... 8-9Control Box Assembly ...................................... 10-13Load Bank Assembly ........................................ 14-15Engine And Radiator Assembly ....................... 16-19Output Terminal Assembly ............................... 20-21Battery Assembly ............................................. 22-23Muffler Assembly ............................................. 24-25Fuel Tank Assembly ......................................... 26-27Enclosure Assembly ........................................ 28-33Rubber Seals Assembly .................................. 34-35Battery Charger Assembly (Option) ................ 36-37Engine Block Heating Element Assy. (Option) .. 38-39Nameplate And Decals Assembly ................... 40-43

Terms And Conditions Of Sale — Parts ................ 44

NOTICE

Specifications and part numbers are subject to change without notice.

DCA40SSKU4F 60 HZ GENERATOR • PARTS MANUAL — REV. #0 (03/02/18) — PAGE 3

PARTS ORDERING PROCEDURES

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Ordering parts has never been easier! Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:❒ Dealer Account Number❒ Dealer Name and Address❒ Shipping Address (if different than billing address)❒ Return Fax Number❒ Applicable Model Number❒ Quantity, Part Number and Description of Each Part

❒ Specify Preferred Method of Shipment: ✓ UPS/Fed Ex ✓ DHL ■ Priority One ✓ Truck ■ Ground ■ Next Day ■ Second/Third Day

If you have an MQ Account, to obtain a Username and Password, E-mail us at: [email protected].

To obtain an MQ Account, contact your District Sales Manager for more information.

Order via Internet (Dealers Only):Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on Order Parts to log in and save!

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Order via Fax (Dealers Only):All customers are welcome to order parts via Fax.Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Order via Phone: Domestic (US) Dealers Call: 1-800-427-1244

Best Deal!

International Customers should contact their local Multiquip Representatives for Parts Ordering information.

Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

Note: Discounts Are Subject To Change

Effective: January 1st, 2006

NOTICE

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.


EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY3 12348 HOSE ..................A/R ...MAKE LOCALLY4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

PART NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by: “S/N XXXXX AND BELOW”“S/N XXXX AND ABOVE”“S/N XXXX TO S/N XXX”

Specifi c Model Number Use — Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant.

Indicated by:“XXXXX ONLY”“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


SUGGESTED SPARE PARTS

DCA40SSKU4F WHISPERWATT GENERATOR WITH KUBOTA V2403-CR-T DIESEL ENGINE

1 to 3 units

Qty. P/N Description1............M1311501203 .......RADIATOR HOSE, UPPER1............M1311501303 .......RADIATOR HOSE, LOWER5............7000032091 ..........CARTRIDGE, OIL FILTER5............1J80043171 ..........CARTRIDGE, FUEL FILTER5............1J43043061 ..........CARTRIDGE, WATER SEPARATOR5............3A11119130 .........ELEMENT, AIR CLEANER (OUTER)5............5980026110 ..........ELEMENT, AIR CLEANER (INNER)1............0601831395 ..........AUTO START/STOP SWITCH3............82608 ....................ENGINE SPEED SWITCH1............0601820608 ..........AUTOMATIC VOLTAGE REGULATOR1............0601840073 ..........RHEOSTAT VOLTAGE REGULATOR1............0601840100 ..........KNOB, RHEOSTAT2............0605505070 ..........FUEL TANK CAP3............1G35497010 .........FAN BELT1............0601870440 ..........CIRCUIT BREAKER, 1P 20A1............0601870441 ..........CIRCUIT BREAKER, 2P 50A1............LY2DUS12VDC ....RELAY2............0601806642 ..........FUSE, 5A2............Y0601806683 .......FUSE, 8A2............Y0601806647 .......FUSE, 25A2............Y0601872530 .......FUSE, 45A2............0601806640 ..........FUSE, 65A

NOTICE

Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.


GENERATOR ASSY.

1616A16B

1-41-3

A

B

AB


GENERATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 B3110100802 ROTOR ASSEMBLY ..........................................1................INCLUDES ITEMS W/#1-1# FIELD ASSEMBLY 11-2# 0601820083 RECTIFIER 31-3# 0601822664 ZNR , SURGE ABSORBER 11-4# B3120100804 HOLDER, ZNR 11-5# B3120100604 INSULATOR WASHER 31-6# B3120100704 INSULATOR WASHER 51-7# B3111100603 FAN 11-8# B3163100204 COUPLING DISK ...............................................3................PURCHASE 1-9 AT SAME TIME1-9# Y0019104016 HEX. HEAD BOLT 11-9A# B4163700004 BALANCING WEIGHT 11-9B# Y0204104000 U-NUT 11-10# B3163200104 COUPLING WASHER 21-11# 0342612030 HEX. SOCKET HEAD CAP SCREW 61-12# 0046512000 WASHER, FLAT 61-13# 0071906309 BEARING 12# 014208020 HEX. HEAD BOLT ..............................................6................REPLACES P/N 00103080203# 0040008000 WASHER, LOCK 64# 0401450080 WASHER, FLAT .................................................6................REPLACES P/N 00412080005 B3130101003 STATOR ASSEMBLY 15-1 0845041904 GROMMET 26 B3137000803 FIELD ASSEMBLY, EXCITER 17 0016008060 HEX. SOCKET HEAD CAP SCREW 48 0042508000 WASHER, LOCK 49 B3153000513 END BRACKET 110 0017108035 HEX. HEAD BOLT 611 B3153400504 PACKING 112 B3153400404 COVER, BEARING 113 0017106016 HEX. HEAD BOLT 314 0012410025 HEX. HEAD BOLT 614A 0040010000 SPRING WASHER 614B 0041210000 PLAIN WASHER 615 Y0605000461 RUBBER SUSPENSION 216 0030012000 HEX. NUT 216A 0040012000 WASHER, LOCK 216B 031112230 WASHER, FLAT .................................................2................REPLACES P/N 004121200017 B5131300004 COVER. END BRACKET 118 0340406040 HEX. HEAD BOLT 119 020106050 U-NUT ................................................................1................REPLACES P/N 060081500020 952404470 WASHER, FLAT .................................................1................REPLACES P/N 004120600021 B3131300804 COVER, END BRACKET 122 0029205012 MACHINE SCREW 423 0401450050 WASHER, FLAT .................................................4................REPLACES P/N 0041205000


CONTROL PANEL ASSY.

DECREASEINCREASE

V-W

U-V

OFF

W-U

27

Low Oil Pressre

High temp.

Over Crank

Over Speed

Engine Started

ECU Intergrated Gauge Control

R

28

26

2925

30

31

32

21 22

33

37

36

47

48

60C

60A 3460

49A49A

4949

62

35

(OPTION)

35A

31A

32A

27A

46

61

30A

70

A

B

C

D

G

H

E

F

60B

60D


CONTROL PANEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS21 82608 AUTO START/STOP SWITCH ...........................1................REPLACES P/N 060183134022 0601831395 ENGINE SPEED SWITCH 125 0602125090 FUEL GAUGE 126 0601800682 HOUR METER 127 0027103015 MACHINE SCREW 227A 0207003000 SELF-LOCKING NUT 228 0601840073 RHEOSTAT VOLT. REGULATOR 2W 1K Ω 129 0601840100 KNOB .................................................................1................REPLACES P/N 060184012130 0601807641 FREQUENCY METER, 45~65HZ 240V ............1................REPLACES P/N Y060180763130A 0207003000 SELF-LOCKING NUT 231 0601808986 AC AMMETER, 0~75A. 0~150A/5A ...................1................REPLACES P/N Y060181703331A 0207003000 SELF-LOCKING NUT 232 0601806947 AC VOLTMETER, 0~600V 132A 0207003000 SELF-LOCKING NUT 233 0601801040 CHANGE-OVER SWITCH, AMMETER 134 Y0602203000 CONTROLLER 135 0021004040 MACHINE SCREW 235A OEMAA8 SELF-LOCKING NUT ........................................2................REPLACES P/N 020700400036 M1224100104 STOPPER 137 0027105010 MACHINE SCREW 246 M1224000403 CONTROL PANEL 147 M9110100404 HINGE 248 0027105010 MACHINE SCREW 449 M9220100004 SET SCREW 249A 0080200007 E-SNAP RING 260 M1224200004 MOUNTING PLATE INDICATOR 160A Y0601814114 LED 160B Y0601814117 LED 160C Y0601814116 LED 660D 0601831205 SWITCH, PUSHBUTTON 161 0176060030 SELF-LOCKING NUT ........................................4................REPLACES P/N 020700600062 Y0601851754 GROMMET 170 EE55989 E-STOP SWITCH ..............................................1................OPTION


CONTROL BOX ASSY.

20 4343A

45

4140

1-2

42

1-1

2

7

1

38

391717A 17B5 68

STARTERRELAY

MAINRELAY GLOW

RELAY50

51

52

23

54

44

6463

65

53

13

14A 14

1-3

10

56 57

69

70

4

8A9

11

12

18

A

DETAIL-A

SIDE-VIEW

FRONT-VIEW

TOP-VIEW

24

3

F1 F2 F3 F4 F5 F6

68

71

15B15A

15

16

19

15C

55


CONTROL BOX ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 M1214000902 CONTROL BOX 11-1 Y0330000400 EDGE TRIM 11-2 Y0330000555 EDGE TRIM 11-3 Y0330000190 EDGE TRIM 22 0601870431 CIRCUIT BREAKER, 3P 110A 12VDC 13 0601870490 END CAP KIT 24 0021004040 MACHINE SCREW 45 0601823863 RELAY UNIT 16 0027104015 MACHINE SCREW 27 0016906015 HEX. HEAD BOLT 108 0601820608 AUTOMATIC VOLTAGE REGULATOR 18A Y0601806683 FUSE, 250V 8A 19 0027105015 MACHINE SCREW 410 Y0601809693 CURRENT TRANSFORMER, 150:5A 311 011808015 MACHINE SCREW ............................................6................REPLACES P/N 002710601512 0601820847 OVER CURRENT RELAY 113 0601820848 OVER CURRENT RELAY BASE 114 0027104020 MACHINE SCREW 214A 0207004000 SELF-LOCKING NUT 215 M1261200004 FUSE BOX 115A Y0601806647 FUSE, 25A 115B 0601806642 FUSE, 5A 515C M9521000904 DECAL; FUSE HOLDER 116 0027105015 MACHINE SCREW 217 LY2DUS12VDC RELAY, LY-2D DC12V ........................................3................REPLACES P/N 060182765617A PTF08A BASE, PTF08A-E ...............................................3................REPLACES P/N 060182310917B PYCA1 CLIP, PYC-A1 .....................................................6................REPLACES P/N 060182440018 0027104020 MACHINE SCREW 619 Y0601816411 TERMINAL BLOCK 120 0027104020 MACHINE SCREW 223 1H72960203 ECU 124 0027208025 MACHINE SCREW 424A 0401450080 WASHER, FLAT .................................................4................REPLACES P/N 0041208000


CONTROL BOX ASSY. (CONT'D.)

20 4343A

45

4140

1-2

42

1-1

2

7

1

38

391717A 17B5 68

STARTERRELAY

MAINRELAY GLOW

RELAY50

51

52

23

54

44

6463

65

53

13

14A 14

1-3

10

56 57

69

70

4

8A9

11

12

18

A

DETAIL-A

SIDE-VIEW

FRONT-VIEW

TOP-VIEW

24

3

F1 F2 F3 F4 F5 F6

68

71

15B15A

15

16

19

15C

55


NO. PART NO. PART NAME QTY. REMARKS38 M1213501004 CONTROL BOX COVER 139 0016906015 HEX. HEAD BOLT 440 M1213400014 CONTROL BOX COVER 141 0016906015 HEX. HEAD BOLT 442 M1214601104 SWITCH BRACKET 143 0027105020 MACHINE SCREW 443A 0030005000 SELF-LOCKING NUT ........................................4................REPLACES P/N 020700500044 0016906015 HEX. HEAD BOLT 245 M1270100604 SELECTOR SWITCH 150 1J42360231 STARTER RELAY 151 1J42360231 MAIN RELAY 152 0027104015 MACHINE SCREW 353 Y0601872530 FUSE, 45A 154 RP42153730 GLOW RELAY ....................................................1................REPLACES P/N RP4215373155 0601806640 FUSE, 65A 156 0601812626 PLUG 157 0601812711 PINS (MALE) 263 0601830710 DIAGNOSTIC SWITCH 164 M1261600004 SWITCH BRACKET 165 0016906015 HEX. HEAD BOLT 268 M1247702214 WIRE HARNESS, GENERATOR 169 M1358200502 WIRE HARNESS, ENGINE 170 M1358201403 WIRE HARNESS, POWER BALANCE 171 M1358201503 WIRE HARNESS, POWER BALANCE 1

CONTROL BOX ASSY. (CONT'D.)


LOAD BANK ASSY.


LOAD BANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS67 Y0601803967 LOAD BANK UNIT ASSY. 167-1 Y0601842562 RESISTOR 167-2 Y0601852062 LOAD BANK CONTROL BOX 168 M1331401103 ROOF COVER 169 0019208020 HEX HEAD BOLT 1070 Y0019208015 HEX HEAD BOLT 471 M1331401304 COVER PLATE 172 0019206015 HEX HEAD BOLT 473 0016906015 HEX HEAD BOLT 4


ENGINE AND RADIATOR ASSY.


NO. PART NO. PART NAME QTY. REMARKS1 M1924200134 ENGINE, KUBOTA V2403-CR-T 11A 1G35497010 FAN BELT 11-1 7000032091 CARTRIDGE, OIL FILTER .................................1................REPLACES P/N 06020411732 M1304200204 ENGINE FOOT 13 M1304200304 ENGINE FOOT 14 Y0349312025 HEX. HEAD BOLT 75 0040012000 LOCK WASHER 76 031112230 FLAT WASHER ..................................................7................REPLACES P/N 00412120007 M3483600104 COATING CLAMPER 18 Y0349410020 HEX. HEAD BOLT 19 0040010000 LOCK WASHER 110 Y0041210000 FLAT WASHER 111 Y0605000409 RUBBER SUSPENSION 212 020310080 SELF-LOCKING NUT ........................................2................REPLACES P/N 003001000013 M1924200144 RADIATOR 113-1 Y0602015700 CAP, RADIATOR 114 M1311501203 RADIATOR HOSE (UPPER) 115 M1311501303 RADIATOR HOSE (LOWER) 116 0605515147 HOSE BAND 217 0605515149 HOSE BAND 218 M1311200804 BRACKET, RADIATOR 119 011008020 HEX HEAD BOLT ...............................................2................REPLACES P/N 001690802020 M9312200104 MOUNT, RUBBER 421 Y0602046570 AIR CLEANER 121A 5980026110 ELEMENT, AIR CLEANER (INNER) ..................1................REPLACES P/N 598002611121B 3A11119130 ELEMENT, AIR CLEANER (OUTER) ................1................REPLACES P/N 3A1111913121C Y0602047040 AIR FLOW SENSOR 121D 0305450412 MACHINE SCREW 222 M1374200304 BRACKET, AIR CLEANER 123 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 001690802024 M1374101003 AIR CLEANER HOSE 125 M1374101103 AIR CLEANER HOSE 126 0602022568 ADAPTER 10M 22X1.5 127 0605515147 HOSE BAND 128 9500202080 HOSE BAND ......................................................1................REPLACES P/N 060551517829 0605515146 HOSE BAND 130 0602022561 90 DEG. ELBOW 131 0603306590 CONNECTOR 132 0603300285 LOCKNUT 133 0605511395 VALVE 134 0603306395 HOSE JOINT 135 0602021070 CAP 136 0269200700 DRAIN HOSE 137 0802081403D RESERVE TANK ................................................1................REPLACES P/N M930000000338 0802081104 CAP, RESERVE TANK .......................................1................REPLACES P/N M930010000339 M1317100004 BRACKET, RESERVE TANK 1

ENGINE AND RADIATOR ASSY.


ENGINE AND RADIATOR ASSY. (CONT'D.)


ENGINE AND RADIATOR ASSY. (CONT'D.)

NO. PART NO. PART NAME QTY. REMARKS40 0199100215 HOSE 141 0199900400 OVER FLOW HOSE 142 0193601200 OVER FLOW HOSE 143 0605515189 HOSE BAND 244 1502025103C DRAIN JOINT ....................................................1................REPLACES P/N M920000000345 Y0016906020 HEX. HEAD BOLT 246 0802011104 DRAIN BOLT ......................................................1................REPLACES P/N M920020000447 0150000018 O-RING, P-18 148 Y0269200650 PUSH-LOCK HOSE 149 0605515198 HOSE BAND 250 011008020 HEX. HEAD BOLT ..............................................1................REPLACES P/N 001690802051 0602220911 CLAMP 252 M1484600204 CLAMP 153 Y0349410020 HEX. HEAD BOLT 253A 0040010000 LOCK WASHER 253B Y0041210000 FLAT WASHER 254 M1484500404 BRACKET, CONNECTOR 155 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0016908020


OUTPUT TERMINAL ASSY.

13

11 10

12

12

12B13B

13A

12A

7

78

2

5

5

3

126

124

71

126

716

717

9

14

158-1

36

31

18

1232 1233

1235

1233

1234

30

1229

20

21

25

28

28

26

27

24

24 - 1

2223

28A

28A

19


OUTPUT TERMINAL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 8111860303 TERMINAL PANEL ............................................1................REPLACES P/N M12307001032 0801831704A OUTPUT TERMINAL BOLT ...............................5................REPLACES P/N M92201002043 012210020 TIE BOLT ...........................................................5................REPLACES P/N M92201001044 0039310000 HEX. NUT 105 0040010000 WASHER, LOCK 156 0041410000 WASHER, FLAT 207 011208025 HEX. HEAD BOLT ..............................................5................REPLACES P/N 00169080258 M1236102023 3-PHASE OUTPUT TERMINAL COVER 18-1 Y0317700480 CUSHION RUBBER 19 M1236102124 OUTPUT WINDOW 110 Y0605012028 HINGE 111 0605010040 HINGE 112 0027103010 MACHINE SCREW 412A 0207003000 HEX. NUT ..........................................................4................REPLACES P/N 003000300012B 0041203000 WASHER, FLAT 213 0027103010 MACHINE SCREW 413A 0207003000 HEX. NUT ..........................................................4................REPLACES P/N 003000300013B 0041203000 WASHER, FLAT 214 011206020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690602015 0016906015 HEX. HEAD BOLT 416 M1236101814 TERMINAL COVER 117 0016906015 HEX. HEAD BOLT 718 0601815194 TERMINAL BLOCK 119 0027204015 MACHINE SCREW 220 0040508000 TOOTHED WASHER 121 0019208020 HEX. HEAD BOLT 122 0601870440 CIRCUIT BREAKER, 1P 20A 223 0601870441 CIRCUIT BREAKER, 2P 50A 224 M1260700404 BREAKER FITTING COVER 124-1 0222100080 CUSHION RUBBER 225 011206020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690602026 0601814024 RECEPTACLE, 125V 20A X2 ............................2................REPLACES P/N 060181401327 0601814014 RECEPTACLE, 250V 50A 228 0027104015 MACHINE SCREW 828A OEMAA8 HEX. NUT ..........................................................8................REPLACES P/N 020700400029 M1236400104 COVER 130 0016906015 HEX. HEAD BOLT 431 M1236101904 TERMINAL COVER 132 012212045 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001011204533 031112230 WASHER, FLAT .................................................6................REPLACES P/N 004121200034 0030012000 HEX. NUT, DOUBLE NUT 235 0605050060 CONICAL WASHER, LOCK 236 0019208020 HEX. HEAD BOLT 1


BATTERY ASSY.

6

4

7

9

9A8

8B

105

33

1

2

8A

8C


BATTERY ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 0602220199 BATTERY 12 M9310500014 BATTERY, SHEET 13 M9104000104 BATTERY, BAND 14 0602220920 BATTERY, BOLT SET 1/4-L10" 25 M1347200304 BATTERY, CABLE 16 M1347200404 BATTERY, CABLE 17 CABLE ...............................................................1................OBTAIN LOCALLY8 012212025 HEX. HEAD BOLT ..............................................1................REPLACES P/N 00124120258A 0040012000 LOCK WASHER 18B 0041212000 PLAIN WASHER 18C 0040512000 TOOTHED WASHER 19 011008020 HEX. HEAD BOLT ..............................................1................REPLACES P/N 00169080209A 0040508000 TOOTHED WASHER 110 0207008000 SELF-LOCKING NUT 1


MUFFLER ASSY.

1

72

2A

2B3

3A

4

4

5

4

5A

76

8

9

10

713

712

711


MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 1K81818131 DOC 12 012212030 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00171120302A 0030012000 HEX. NUT 42B 031112230 WASHER, FLAT .................................................4................REPLACES P/N 00412120003 M1334000903 EXHAUST PIPE 13A Y0602311142 EXHAUST INSULATING MAT 14 1732612231 GASKET 35 011208030 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00169080305A 020108060 SELF-LOCKING NUT ........................................4................REPLACES P/N 02070080006 0207108000 SELF-LOCKING NUT 47 011208030 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00169080308 M1484300004 PIPE COVER 29 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 001690802010 M1334100003 TAIL PIPE 111 M1334100104 TAIL PIPE ...........................................................1................REPLACES P/N 001690802012 0602325020 PIPE BAND 113 011008020 HEX HEAD BOLT ...............................................1................REPLACES P/N 0016908020


FUEL TANK ASSY.

75

6

A

B

DA

B

17

1721

13

22

10

17

20

17

7

17

17

11

23

14 16

17

12

1918

9

24

17

1

1-2B

1-2A1-2

92

23

8

17

15

17

21A

19A


FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 M1364000402 FUEL TANK 11-1 0605505070 FUEL TANK CAP 11-2 Y0605501056 FUEL SENDER UNIT ........................................1................REPLACES P/N 06055010721-2A 0605516090 GASKET 11-2B 0027104015 MACHINE SCREW 52 M1364200004 TANK BAND 23 M1363200404 TANK BAND 24 M9310500104 SUPPORTER SHEET 45 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00169080206 020108060 SELF-LOCKING NUT ........................................4................REPLACES P/N 02070080007 R140151352 FUEL PUMP 18 Y0191301500 HOSE 19 Y0605515340 HOSE BAND 210 Y0191200370 SUCTION HOSE 111 Y0191200470 SUCTION HOSE 112 Y0191001230 RETURN HOSE 113 Y0191200170 SUCTION HOSE 114 Y0191200940 SUCTION HOSE 115 0191201100 RETURN HOSE 116 Y0191200560 RETURN HOSE 117 0605515189 HOSE BAND 1418 0016906015 HEX. HEAD BOLT 219 1J43043351 WATER SEPARATOR 119A 1J43043061 CARTRIDGE, WATER SEPARATOR 120 011208030 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690803021 1J80043021 FUEL FILTER 121A 1J80043171 CARTRIDGE, FUEL FILTER 122 0012108035 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690803523 Y0602042635 AIR BLEEDING TANK 124 0016906015 HEX HEAD BOLT 1


ENCLOSURE ASSY.

3

6

6A8A

9

13

16

19

19B23A23B

24A

19A

21

23

2526A27A

28A

29

52

30

33

33A

35

39A

3736A

40

42

44

50A55A

45

45A

45B46

5447

47A

4949A

53A

48

48A52

51A51A

56

5758

34

7

525151A

67

60

60A

60A

59A

61 6264

63

62

59

61 62

6338

36

64

63

62

6061

636458

62

59A59 61

6364

10A


NO. PART NO. PART NAME QTY. REMARKS1 M1414000902 BASE 12 M1364300003 ENVIRONMENTAL TANK 13 0016910030 HEX. HEAD BOLT 84 0603306797 SQUARE HEAD PIPE PLUG, 1-1/2" 15 Y0603306793 SQUARE HEAD PIPE PLUG, 1/2" 16 M1424001302 FRONT FRAME 16A M1494105803 ACOUSTIC SHEET 17 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00169080208 M1424201104 COVER, FRONT FRAME 18A M1494105904 ACOUSTIC SHEET 19 0019208020 HEX. HEAD BOLT 1310 0601851736 GROMMET 110A 0601851733 GROMMET 111 M1311301303 FAN SHROUD 112 M1311301403 FAN SHROUD 113 011008020 HEX. HEAD BOLT ..............................................8................REPLACES P/N 001690802014 M1311301503 FAN GUARD 115 M1311301603 FAN GUARD 116 011008020 HEX. HEAD BOLT ..............................................8................REPLACES P/N 001690802017 M1434300503 CENTER FRAME 118 M1434300603 CENTER FRAME 119 0013616040 HEX. HEAD BOLT 419A 0040016000 WASHER, LOCK 419B 0041216000 WASHER, FLAT 420 M1484500104 FUEL LEAK SWITCH BRACKET 121 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690602022 0605503062 FUEL LEAK DETECTED SWITCH 123 0013616035 HEX. HEAD BOLT 423A 0040016000 WASHER. LOCK 423B 0041216000 WASHER, FLAT 424 M1444000402 REAR FRAME 124A M1494303404 ACOUSTIC SHEET 125 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 001690802026 M1444300703 REAR COVER 126A M1494303604 ACOUSTIC SHEET 127 M1444300803 DUCT, REAR COVER 127A M1494303504 ACOUSTIC SHEET 128 M1444300903 DUCT, REAR COVER 128A M1494303504 ACOUSTIC SHEET 129 0176060030 SELF-LOCKING NUT ........................................8................REPLACES P/N 020700600030 0019208020 HEX. HEAD BOLT 831 M1444200503 REAR DOOR 132 M1445600204 WINDOW PLATE 133 020106050 LOCK NUT ........................................................10...............REPLACES P/N 003790600033A 952404470 WASHER, FLAT ................................................10...............REPLACES P/N 004120600034 Y0605012309 DOOR HANDLE ASSEMBLY 135 0176060030 SELF-LOCKING NUT ........................................4................REPLACES P/N 0207006000

ENCLOSURE ASSY.


ENCLOSURE ASSY. (CONT'D.)

3

6

6A8A

9

13

16

19

19B23A23B

24A

19A

21

23

2526A27A

28A

29

52

30

33

33A

35

39A

3736A

40

42

44

50A55A

45

45A

45B46

5447

47A

4949A

53A

48

48A52

51A51A

56

5758

34

7

525151A

67

60

60A

60A

59A

61 6264

63

62

59

61 62

6338

36

64

63

62

6061

636458

62

59A59 61

6364

10A


NO. PART NO. PART NAME QTY. REMARKS36 M9110100204 HINGE 236A M9116100004 WASHER 237 0019208020 HEX. HEAD BOLT 338 0845031504 BLIND PLUG ......................................................2................REPLACES P/N M931000000439 M1464000402 ROOF PANEL 139A M1494502503 ACOUSTIC SHEET 140 0019208020 HEX. HEAD BOLT 1441 M3310600004 COVER 142 0019208020 HEX. HEAD BOLT 443 M1454200802 SPLASHER PANEL 144 0019208020 HEX. HEAD BOLT 245 0019108055 HEX. HEAD BOLT 245A 0042308000 WASHER, LOCK 245B 0401450080 WASHER, FLAT .................................................2................REPLACES P/N 004240800046 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690802047 M1454001803 SIDE DOOR 147A M1494405504 ACOUSTIC SHEET 148 M1454001903 SIDE DOOR 148A M1494405604 ACOUSTIC SHEET 149 M1454002003 SIDE DOOR 149A M1494405704 ACOUSTIC SHEET 150 M1454002103 SIDE DOOR 150A M1494405804 ACOUSTIC SHEET 151 M1454300804 DUCT 351A M1494405904 ACOUSTIC SHEET 352 0176060030 SELF-LOCKING NUT .......................................18...............REPLACES P/N 020700600053 M1454700204 DOOR SUPPORTER 153A 0229200775 RUBBER SEAL 154 0176060030 SELF-LOCKING NUT ........................................4................REPLACES P/N 020700600055 M1454700404 DOOR SUPPORTER 155A 0229200295 RUBBER SEAL 156 0176060030 SELF-LOCKING NUT ........................................2................REPLACES P/N 020700600057 Y0605012309 DOOR HANDLE ASSEMBLY 258 0176060030 SELF-LOCKING NUT ........................................8................REPLACES P/N 020700600059 M9110100204 HINGE 459A M9116100004 WASHER 460 M9110100304 HINGE 460A M9116100004 WASHER 4




3

6

6A8A

9

13

16

19

19B23A23B

24A

19A

21

23

2526A27A

28A

29

52

30

33

33A

35

39A

3736A

40

42

44

50A55A

45

45A

45B46

5447

47A

4949A

53A

48

48A52

51A51A

56

5758

34

7

525151A

67

60

60A

60A

59A

61 6264

63

62

59

61 62

6338

36

64

63

62

6061

636458

62

59A59 61

6364

10A


NO. PART NO. PART NAME QTY. REMARKS61 0019208020 HEX. HEAD BOLT 962 0845031504 BLIND PLUG ......................................................8................REPLACES P/N M931000000463 0601850097 DOOR STOPPER 864 0027208025 MACHINE SCREW 865 0600800321 MANUAL PAK 166 M1483600804 CLAMPER 267 0016906015 HEX. HEAD BOLT 4



RUBBER SEALS ASSY.


RUBBER SEALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 0229200950 RUBBER SEAL 12 Y0228901285 RUBBER SEAL 33 Y0229400820 RUBBER SEAL 34 0228900620 RUBBER SEAL 15 Y0228900305 RUBBER SEAL 16 0228800490 RUBBER SEAL 17 Y0229400335 RUBBER SEAL 18 Y0228900635 RUBBER SEAL 19 0228900760 RUBBER SEAL 110 Y0228800820 RUBBER SEAL 211 0228800470 RUBBER SEAL 112 0228800510 RUBBER SEAL 113 0229200880 RUBBER SEAL 114 0228100340 RUBBER SEAL 215 70NS2016 RUBBER SEAL ..................................................2................REPLACES P/N 022810035016 0222100700 RUBBER SEAL 517 Y0229200145 RUBBER SEAL 218 Y0229200100 RUBBER SEAL 219 Y0229200420 RUBBER SEAL 120 Y0229200400 RUBBER SEAL 1


BATTERY CHARGER ASSY. (OPTION)

ENGINE BLOCKHEATING ELEMENT


BATTERY CHARGER ASSY. (OPTION)

NO. PART NO. PART NAME QTY. REMARKS1 LC125002 CHARGER BATTERY, 3 AMP 12V 12 GROMMET, 7/8" HOLE SIZE .............................1................OBTAIN LOCALLY3 WASHER, FLAT M4 ...........................................4................OBTAIN LOCALLY4 WASHER, LOCK M4..........................................4................OBTAIN LOCALLY5 SCREW, M4X10 ................................................4................OBTAIN LOCALLY6 HBL5369C CONNECTOR, 20 AMP, 125V 17 EE56557 CORD, 3-CONDUCTOR, 14 AWG .................6 FT. .............1PC=1FT8 WIRE, 16GA, GREEN .................................... 9 FT.. ............1PC=1FT, OBTAIN LOCALLY9 WIRE, 16GA, RED ........................................ 9 FT.. ............1PC=1FT, OBTAIN LOCALLY


ENGINE BLOCK HEATING ELEMENT ASSY. (OPTION)

RECEPTACLE IS MOUNTEDADJACENT TO HEATER

ELEMENT3

1

2


ENGINE BLOCK HEATING ELEMENT ASSY. (OPTION)

NO. PART NO. PART NAME QTY. REMARKS1 EE55724 KIT, 110 VOLT, COOLANT HEATER 12 EE56557 CORD, CAROL 3/C 14AWG 90C ......................10...............1PC=1FT3 HBL5369C CONNECTOR, 20AMP, 125V 1


NAMEPLATE AND DECALS ASSY.


NAMEPLATE AND DECALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 M9520000104 DECAL; AMMETER CHANGE-OVER SW. ........1................M920000102 M9522000604 DECAL; VOLTAGE REGULATOR .......................1................M922000603 M9520100704 DECAL; WARNING ARC FLASH .......................1................M920100704 M9520100304 DECAL; GENERAL CAUTIONS.........................1................M920100305 M9520100004 DECAL; WARNING ELECTRICAL SHOCK .......1................M920100006 M9520200003 DECAL; CONNECTION OF OUTPUT CABLE ..1................M920200007 M9520000004 DECAL; GROUNDING .......................................2................M920000008 M9520100404 DECAL: DANGER HIGH VOLTAGE ...................1................M920100409 M9520100204 DECAL; CAUTION CHANGE-OVER SW. ..........1................M92010020A10 M9500300104 DECAL; + ...........................................................1................M9003001011 M9500300004 DECAL; - ............................................................1................M9003000012 M9503100004 DECAL; WARNING RADIATOR CAP ................1................M9031000013 M9500100004 DECAL; WATER .................................................1................M9001000014 M9510100004 DECAL; CAUTION HIGH TEMP. ........................1................M9101000015 M9503200004 DECAL; WARNING EXHAUST GAS ..................1................M9032000016 M9503000004 DECAL; WARNING ROTATING PART ...............2................M9030000017 M1560100603 STRIPE 118 M1561102404 STRIPE 219 M1561102503 STRIPE 220 M1561102603 STRIPE 121 M1561101504 STRIPE 222 M1561102703 STRIPE 123 M9520100603 DECAL; WARNING AUTO START .....................2................M9201006024 M1551001204 DECAL; NOTICE LOAD SHARING ....................1................M1510012025 M9503000103 DECAL; DAILY CHECK WATER AND OIL .........1................M9030001026 M9520000504 DECAL; START CONTACT ................................1................M9200005027 M9520100503 DECAL; WARNING ............................................1................M9201005028 M9511100104 DECAL; NOTICE RECEPTACLE .......................1................M9111001029 M1550001803 DECAL; AUXILIARY OUTPUTS ........................1................M1500018030 M9510100403 DECAL; WARNING BATTERY CONNECT ........1................M91010040A31 M9501500004 DECAL; DIESEL FUEL ......................................1................M9015000032 M9500000004 DECAL; OIL DRAIN ...........................................1................M9000000033 M9510000104 DECAL; DOCUMENT BOX LOCATED ..............1................M9100001034 M9511100004 DECAL; WARNING ENVIRONMENTAL .............1................M9111000035 M9503200104 DECAL; DANGER EX. GAS (INDOOR) .............1................M9032001036 M9504200004 DECAL; WARNING START FIRES ....................1................M9042000037 M2550002303 DECAL; OPERATING PROCEDURES ..............1................M2500023038 M9510000004 DECAL; FLUID DRAIN.......................................1................M9100000039 M1550001504 DECAL; CAUTION LIFTING CAPACITY ............1................M1500015040 M9511200204 STICKER, MQ ....................................................1................M9112002041 0600500092 EMBLEM 142 0021106015 MACHINE SCREW 4


NAMEPLATE AND DECALS ASSY. (CONT.)


NAMEPLATE AND DECALS ASSY. (CONT.)

NO. PART NO. PART NAME QTY. REMARKS43 M9511200103 TIER 4F ..............................................................1................M9112001044 M9522000504 DECAL; CIRCUIT BREAKER ............................1................M9220005045 M9521000704 DECAL; CAN7X .................................................1................M9210007046 M9521001404 DECAL; WARNING LAMP PANEL .....................1................M9210014047 M9520000904 DECAL; DIAGNOSTIC SWITCH ........................1................M9200009048 M9504400104 DECAL; AUTO-MANUAL SWITCH ....................1................M9044001049 M9521000804 DECAL; ENGINE SPEED SWITCH ...................1................M9210008050 M9521100004 DECAL; ECU TERMINAL HIGH VOLTAGE ........1................M9211000051 M1561000104 STICKER; 36KVA ...............................................1................M16100010


TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment for parts are net 30 days.

FREIGHT POLICYAll parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDERThe minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICYReturn shipments will be accepted and credit will be allowed, subject to the following provisions:

A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.

To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.

The parts numbers and descriptions a. must match the current parts price list.

The list must be typed or computer b. generated.

The list must state the reason(s) c. for the return.

The list must reference the sales d. order (s) or invoice (s) under which the items were originally purchased.

The list must include the name e. and phone number of the person requesting the RMA.

A copy of the Return Material Authorization 3. must accompany the return shipment.

Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.

Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

The following items are not returnable:6.

Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)

Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

Any line item with an extended c. dealer net price of less than $5.00.

Special order items.d.

Electrical components.e.

Paint, chemicals, and lubricants.f.

Decals and paper products.g.

Items purchased in kits.h.

The sender will be notified of any material 7. received that is not acceptable.

Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.

In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

Credit issued will be applied to future 11. purchases only.

PRICING AND REBATESPrices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICEA $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITYMultiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIESNo warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006


NOTES

PARTS MANUAL

Your Local Dealer is:

HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATESMultiquip Corporate Office MQ Parts Department

18910 Wilmington Ave.Carson, CA 90746 Contact: [email protected]

Tel. (800) 421-1244Fax (310) 537-3927

800-427-1244310-537-3700

Fax: 800-672-7877

Service Department Warranty Department

800-421-1244310-537-3700

800-421-1244310-537-3700

Fax: 310-943-2249

Technical Assistance

800-478-1244 Fax: 310-943-2238

CANADA UNITED KINGDOM

Multiquip Multiquip (UK) Limited Head Office

4110 Industriel Boul.Laval, Quebec, Canada H7L 6V3Contact: [email protected]

Tel: (450) 625-2244 Tel: (877) 963-4411Fax: (450) 625-8664

Unit 2, Northpoint Industrial Estate, Globe Lane,Dukinfield, Cheshire SK16 4UJContact: [email protected]

Tel: 0161 339 2223 Fax: 0161 339 3226

© COPYRIGHT 2018, MULTIQUIP INC.

Multiquip Inc , the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.

Manufactured for MQ Power Inc.

byDENYO CO., LTD, JAPAN

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