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Training Course Learning Zone MOBIUS Institute – Basic of Machinery Shaft Alignment Course Objective: This course outline is design to prepare engineers to become knowledgeable and competent in precision alignment of drive shafts. At the end of the training participants should be able to: 1. Identify different types of misalignment 2. Used phase analysis to confirm existence of misalignment 3. Understand XCY coordinates and centreline 4. Prepare equipment for precision alignment (preCalignment) 5. Use classical methods in drive shaft alignment 6. Use laser alignment methods 7. Identify other type of alignment methods like belt drives and gears 8. Define acceptable or alignment tolerance 9. Document and report alignment job 10. Manage risk during alignment works Course Content: 1. Overview on rotating equipment 1.1. Type of drive shafts Understand static and dynamic preCload 1.2. Coupling types and used 2. Identifying presence of misalignment problem 2.1. Physical observation 2.2. Used of CBM tools 2.3. The effects of misalignment 3. Using vibration analysis and phase to detect misalignment 3.1. Configuring machine on vibration analyser 3.2. What is a phase? 3.3. Confirm misalignment 4. PreCalignment checklist 4.1. Understanding history of machines 4.2. Presence of soft foot 4.3. Thermal growth and expansion 5. Classical methods in alignment 5.1. Using dial indicator 5.2. Run out reading 5.3. Two methods of shaft alignment with dial indicator 5.4. Calculation of movements and shimming 6. Laser methods in alignment 6.1. Understanding lasers 6.2. Laser and PSD coordinates 6.3. Set up alignment job 6.4. Executing the alignment 6.5. Shimming and torque 7. Guideline of accepting alignment tolerance 8. Other drive shaft alignment application 8.1. Belt driven alignment 8.2. Gear alignment 9. Documenting the balancing job 9.1. How to make a precision alignment report? 9.2. Keeping the records 10. Managing hazards at worksite Training Delivery: Instructor led Classroom live interaction Presentation with Patent MOBIUS Institute with – iTeachAlignment Software to simplify technical terms and enforced visual understanding HandsCon used of Laser Shaft Alignment tools, dial indicator and accessories. This course is taught by Mobius Institute certified instructor.

MOBIUS Institute – Basic of Machinery Shaft …Course!! Learning!Zone! MOBIUS Institute – Basic of Machinery Shaft Alignment Course Objective: This% course% outline% is% design%

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Page 1: MOBIUS Institute – Basic of Machinery Shaft …Course!! Learning!Zone! MOBIUS Institute – Basic of Machinery Shaft Alignment Course Objective: This% course% outline% is% design%

!

!

!Training!Course!

Learning!Zone!

MOBIUS Institute – Basic of Machinery Shaft Alignment

Course Objective: This% course% outline% is% design% to% prepare%

engineers% to% become% knowledgeable% and%competent% in% precision% alignment% of% drive%shafts.% At% the% end% of% the% training% participants%should%be%able%to:%

1. Identify%different%types%of%misalignment%2. Used%phase%analysis%to%confirm%existence%

of%misalignment%3. Understand% XCY% coordinates% and%

centreline%4. Prepare% equipment% for% precision%

alignment%(preCalignment)%5. Use% classical% methods% in% drive% shaft%

alignment%6. Use%laser%alignment%methods%7. Identify%other%type%of%alignment%methods%

like%belt%drives%and%gears%8. Define%acceptable%or%alignment%tolerance%9. Document%and%report%alignment%job%10. Manage%risk%during%alignment%works%

%%

Course Content: 1. Overview%on%rotating%equipment%

1.1. Type%of%drive%shafts%Understand%static%and%dynamic%preCload%1.2. Coupling%types%and%used%

2. Identifying% presence% of% misalignment%problem%2.1. Physical%observation%2.2. Used%of%CBM%tools%2.3. The%effects%of%misalignment%

3. Using%vibration%analysis%and%phase%to%detect%misalignment%3.1. Configuring% machine% on% vibration%

analyser%3.2. What%is%a%phase?%3.3. Confirm%misalignment%

4. PreCalignment%checklist%4.1. Understanding%history%of%machines%4.2. Presence%of%soft%foot%

4.3. Thermal%growth%and%expansion%5. Classical%methods%in%alignment%

5.1. Using%dial%indicator%5.2. Run%out%reading%5.3. Two% methods% of% shaft% alignment% with%

dial%indicator%5.4. Calculation% of% movements% and%

shimming%6. Laser%methods%in%alignment%

6.1. Understanding%lasers%6.2. Laser%and%PSD%coordinates%6.3. Set%up%alignment%job%6.4. Executing%the%alignment%6.5. Shimming%and%torque%

7. Guideline%of%accepting%alignment%tolerance%8. Other%drive%shaft%alignment%application%

8.1. Belt%driven%alignment%8.2. Gear%alignment%

9. Documenting%the%balancing%job%9.1. How% to% make% a% precision% alignment%

report?%9.2. Keeping%the%records%

10. Managing%hazards%at%worksite%%

Training Delivery: • Instructor%led%Classroom%live%interaction%%• Presentation% with% Patent% MOBIUS% Institute%

with%–%iTeachAlignment%Software%to%simplify%technical% terms% and% enforced% visual%understanding%

• HandsCon% used% of% Laser% Shaft% Alignment%tools,%dial%indicator%and%accessories.%

%%%%%%%!This!course!is!taught!by!Mobius!Institute!certified!instructor.