Mobile hardness test - European High Quality · PDF fileMobile hardness testing devices ... the hardness value in Leeb (HL) ... HRC and tensile strength using the reference table

Hardness testing and metallographyMobile hardness testing devices

932 Edition 5

Testing equipment

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Digital camera and picture processing software pixel-fox®

full imaging suite for recording, measuring and saving of picturesApplication: in industry, quality assurance, laboratory, research & development, training sectors and othersDesign and scope of delivery:Digital camera with:•C mount thread, for adaptation to all microscopes, macroscopes, endoscopes, etc. which are fitted with

this standardised adapter, e. g. No. 41611 105 page 924 or No. 41613 161 page 927.•USB 2.0 interface, for a quick data transmission into the PC, a quick life picture on the PC monitor and

short transmission times when saving picturesimage-processing software: 6 languages (English, German, French, Italian, Spanish, Polish)•clear, graphic user interface, easy to operate•recording software with parameter setting•2-D picture measurement of the recorded pictures•measuring functions: stretching, radii, surfaces, angles, dropping a perpendicular•additional functions for precise definition of measuring points: scalable scale bar, markings (arrows and

texts), rulers, online measured value preview, haircross etc.•saving digital pictures as jpg, bmp or png file on hard disc or network drive•condition: Windows XP™(SP3), Vista™ or 7™.•digital magnifying glass for any magnifications of cut sections•Export possibility of measured data to Excel in the form of a measured values table•Recording of work sessions. The picture can be stored with annotation and reloaded.•pixel-fox® camera can also be used in other programsCalibration standard (object micrometer, on request with DKD certification)

41614 Ident. No. 105Unit price E (O. R.)

Prod. Gr. 412

Mobile hardness test

Nowadays, the hardness testing is applied both in the manufacturing process, in the test laboratory and in the quality assurance.The traditional hardness test methods follow standard test methods, such as Brinell EN ISO 6506, Vickers EN ISO 6507 and Rockwell EN ISO 6508.In these – mostly stationary hardness testing devices – the material hardness is based upon the size or depth of the resulting hardness indentation referred to the applied test force.In addition or alternatively to these devices, even mobile hardness testers are used. Most frequently applied methods:•impact hardness test: POLDI hammer (see No. 42110, page 932)•drop hardness test: testing device F1 (No. 42140, page 933)•rebound hardness testing: test devices DynaPocket Plus, DynaMIC, as well as the devices ORlON D100 and D400 (No. 42155 and 42160, page 933 and

page 934).In this process, an impact body with carbide ball is pressed onto the tested surface via spring force and defined speed. The ratio of rebound and impact speed of the impact body is measured and on the basis of these measured values, the hardness value in Leeb (HL) is calculated.

•UCI hardness testing: Test devices MIC 10 and ORlON UCI 1500 (No. 42170, page 935 and page 935)In this modified Vickers method, a vibrating rod with Vickers diamond is set into ultrasonic vibrations (70 Hz) and pressed onto the component with a defined spring force The frequency change (attenuation) is measured which results in relation to the contact surface of the indentation produced by the Vickers dia-mond. This means, the softer the test material, the deeper the diamond penetration. In analogy, a large contact surface results in a high frequency displace-ment.

The characteristics of this test method are based on different physical principles, each having its own hardness scale each which do not correspond to the stand-ardised hardness test methods!When these devices shall show the hardness according to Rockwell, Brinell or Vickers, then the values that has been measured must first be converted. The conversion is made using materials groups stored in the device. In this conversion, different factors, e. B. geometry and mass of the component, surface condi-tions are taken into consideration.I. e. these converted hardness values are no true Rockwell, Brinell or Vickers values, because they were not determined according to the standardised proce-dures!

Mobile impact hardness testers system POLDIApplication:For indirect determining the Brinell hardness of materials such as steel, bronze, aluminium, copper, brass, grey and hard cast. Suitable for components with a weight of approx. 5 kg.Delivery:In a case, with reference rod (stability 686.7 N/mm2), magnifier 8-x magnification, 1 set tables.

Number Designation Ident. No. Set pr. E U. pr. E42110 Impact hardness tester System POLDI 010 O. R. –

42111Spare reference rod, strength 686.7 N/mm2 010 – O. R.Spare reference rod, strength 706.3 N/mm2 015 – O. R.

42112 Spare combined tables for steel, cast iron, copper, alu alloys, rolled brass, cast brass, bronze, castings

010 – O. R.

42113 Spare ball support, complete 010 – O. R.

Prod. Gr. 421

2-D picture measurement

Zoom function

katalog.book Seite 932 Samstag, 8. März 2014 3:56 15

Mobile hardness testing devices

933Edition 5

Hardness testing and metallography

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Mobile drop hardness test instrument F1with free-fall safety catchApplication:Mobile hardness test on larger workpieces (from approx. 1 kg). The drop hardness tester is placed upright on the test surface and rebounds. At the maximum rebound point, the hammer locked with a safety lock. Using the attached scale, the rebound value is determined and converted to HB, HRB, HRC and tensile strength using the reference table.Delivery:Drop hardness tester incl. table in wooden case.

42140 Ident. No. 010Unit price E O. R.

Prod. Gr. 421

Applications rebound hardness testing devices

Application:Hardness test on solid materials G>5kg (G < 5 kg on a stable base), such as steel, cast materials (e.g. grey, spheroidal graphite iron), Al-cast alloys, brass, bronze, copper forging alloys, forged, rolled and cast materials.

Krautkramer mobile rebound hardness testing devices DynaPOCKET PLUS and DynaMICApplication DynaPOCKET PLUS: compact, digital rebound hardness testing device with integrated impact device, type D (indenter carbide ball Ø 3 mm) LCD display, touch screen.

Application DynaMIC D(1): digital rebound hardness testing device, consisting of:•display unit with LCD display and background lighting, function and control keys•separate impact unit type D, length 160.5 mm with carbide ball indenter Ø 3 mm(2)

Properties:DynaPOCKET PLUS DynaMIC D

Standards ASTM A956 and DIN 50156Possibility of testing independent of the direction Through patented signal processingHardness display, optional HL (hardness Leeb), HS (hardness Shore for steel), HV, HB,

HRC, HRB, N/mm²Measuring range, depending on the material group E. g. 150-1000 HL (for low alloyed steel)Integrated revaluation tables 9 material groups 9 material groups (*)

Statistic evaluation Mean valuePower supply: batteries (3) 2 x Micro 1.5 V, type AAA 2 x Mignon 1.5 V, type AAWorkshop certificate of the hardness reference block X(*) 5 material groups user-programmableOptions:(1) DynaMIC D DL(DL = Data Logger) with interface RS 232C, internal and external data storage (data boards) and possibility of data export in a PC (required software UltraHARD)(2) Other impact devices (e. g. type G with L = 265 mm and penetration body 5 mm for solid parts)(3) Batteries NiMHDelivery DynaPOCKET PLUS: unit with test attachments Ø 20 and Ø 13.5 mm, hardness reference block with workshop certificate batteries, cleaning brush, transport caseDelivery DynaMIC D: display unit, separate impact unit D, test attachments Ø 20 and Ø 14 mm, hardness reference block with workshop certificate batteries, cleaning brush, transport case

42155 DynaPOCKET PLUS Ident. No. 010Unit price E O. R.

42160 DynaMIC D Ident. No. 011Unit price E (O. R.)

h On request: Set of test attachments for concave and convex surfaces.Carrying and installation device (DynaMIC).Spare battery type AAA, see No. 56815 011, type AA, see No. 56815 021 page 1586.

Prod. Gr. 486

DynaPOCKET

DynaMIC display unit and impact instrument D


Hardness testing and metallographyMobile hardness testing devices

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Mobile rebound hardness testing devices D100 and D400Application D100: compact, digital rebound hardness testing device with integrated impact device, type D (indenter carbide ball Ø 3 mm) and clamping bolts for clamping of the impact device, LCD display, 2 operating keys, easy handling.Application D400: digital rebound hardness testing device, consisting of:•display unit with large LCD monitor and background lighting, function and control keys•separate impact unit type D, length 145 mm with carbide ball indenter Ø 3 mmProperties:

ORION D100 ORION D400Standards ASTM A956 and DIN 50156Measurement with pre-selectable measuring direction

X

Hardness display, optional HL (hardness Leeb), HS (hardness Shore for steel), HV, HB, HRC, HRB, HRA (only for D400)

Error limit (referred to HL 800) 0,6 % 0,5 %Measuring range, depending on the material group

E. g. 200-960 HL E. g. 200-900 HL

Integrated revaluation tables 9 material groupsData memory (max. number of hardness values)

99 1974, with date and time

Statistic evaluation Mean value, max, min Mean value, max, min., histogram, Number of measurements

Limit value setting and alarm in case of exceeding/undershoot

X

USB interface XSoftware for the data transfer to Excel incl. connection cable

X

Power supply Batteries (9V E-Block) Batteries 2 x Mignon, 1.5 V, type AAWorkshop certificate of the hardness reference block

X X

Measurement of curved surfaces Rmin = 7 mm Rmin = 30 mm (with optional test attachment 10 mm)

Delivery D100: basic unit with test attachments Ø 20 and Ø 14 mm, hardness reference block with work-shop certificate, batteries 9 V, charging device with country-specific adapter (D), cleaning brush, transport caseDelivery D400: display unit, impact device D, hardness reference block with workshop certificate, soft-ware with connection cable, batteries, coupling paste, cleaning brush, transport case

42155 ORION D100 Ident. No. 100Unit price E O. R.42160 ORION D400 Ident. No. 115Unit price E O. R.h set of test attachments for concave and convex surfaces for model D400 on request.

Spare batteries E-Block see No. 56815 151, type AA, see No. 56815 021 page 1587.Batteries type AA, see No. 56815 122 page 1586.Further information or quotations available on request.

Prod. Gr. 423

UCI hardness testing devices

UCI = Ultrasonic Contact Impedance. Modified Vickers hardness test method according to standards ASTM A1038 / DIN 50159 (MIC 10 and MIC 20).

1

ORION D100with hardness reference block

1 clamping bolt

ORION D400


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Krautkramer mobile UIC hardness testing device MIC 10Application:Hardened materials and surfaces, thin-walled parts (pipes) hardness gradient at welded seams, places dif-ficult to access, toothings, coatings.Design: digital UIC hardness testing device with display unit and separate measuring probe.•measuring range 20-1740 HV•revaluation HV, HB, HRC, HRB, N/mm2 (only for measuring probe 98 N) in accordance with DIN 50150

and ASTM E 140•indication of single and mean values, limit violations announced by optic and acoustic signal•specification of limit values•calibration function with additional option of material-specific calibration•7 manual measuring probes for selection•direction-independent measurement, measurement of curved surfaces (test attachments required as

accessories)Delivery:Ident. No. 010 (without measuring probe) with batteries 2 x Mignon 1.5 V, type AA, transport caseIdent. No. 100 for tooth edges and thin-walled partsIdent. No. 110 also for universal applications edge hardness and nitride-coatingsIdent. No. 120 for small welded parts, welded seamsOther accessories:Manual and motor-controlled measuring probes, hardness reference block, support and mounting fixtureOptions:•MIC 10 DL (DL = data logger) with interface RS 232C, internal and external data storage (data boards)

and possibility of data export in a PC (required software UltraHARD)•MIC 20, combined device for hardness test according to UCI and rebound method (standards DIN 50156

and ASTM A956/A1038)

Designation 42170Ident. No. U. pr. E

MIC 10 display unit (Basic version) – without hand measuring probe – 010 O. R.Hand measuring probe 10 N, with connecting cable 100 (O. R.)

Hand measuring probe 50 N, with connecting cable 110 O. R.Hand measuring probe 98 N, with connecting cable 120 (O. R.)

h For spare batteries type 1.5 V AA see No. 56815 021 page 1586. Prod. Gr. 486

Mobile UCI hardness testing device UCI 1500Application:Can be used for nearly all hardened materials and surfaces, especially for fine-grained, thin-walled mate-rials and alloys. Also suitable for measurement of hardness gradients in welded seams, coated parts, and inspections on toothings and in slots, blind holes (from Ø 5 mm).Design:•compact display unit with graphic LCD monitor and background lighting, control keys, RS232C interface•manual standard probe 50N with diamond indenter, contact surface 1 mm / taper angle 136°, and

connection cable•software for data transmission to PC/Excel, representation of individual values, statistical evaluation

(min., max., mean)

Technical data:Hardness units HV, HB, HRB, HRC, HS, tensile strength, 3 more can be pro-

grammed as desiredNumber of materials that can be stored Up to 5 per hardness unitMeasuring ranges (metal) / error limit referred to displayed value

Vickers: 240-940 HV / 6 %Brinell: 90-460 HB / 6 %

Rockwell: 20-70HRC / 6 %Display Individual value or mean valueCalibration 1- / 2-point, mean value (nmax = 10), material-specificMemory Max. 6000 measured values, distributed up to 12 charger/

groupsMin. material thickness 2 mmHardness test of coatings Min. 100 m, with probe 50N

min. 30 m, with probe 10N (option)Hardness test of curved surfaces Yes (test attachments may be required)Other manual probes 3 (option)/10N, 100N

(length 145 mm)/ 50N (length 70 mm)Power supply Battery / E-Block, operating duration approx. 10 hDimensions of display unit (w x d x h) 80 x 30 x 150 mmLength standard measuring probe 50N 145 mmDelivery:

42170 Ident. No. 600Unit price E O. R.h Spare batteries E-Block see No. 56815 151 page 1587.

On request:Measuring probe 50N in length 70 mm. Test attachments for curved surfaces.ORION UCI 1500 with measuring probe 10N in length 70 or 145 mm.Further information or quotations available on request.

Prod. Gr. 423

Display unit and hand-held measuring probe

Application example

UCI 1500 with Ø 5 mm test attachment on meas-uring probe and optional hardness reference

plate


Hardness testing and metallographyShore hardness testing devices

936 Edition 5

Testing equipment

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SHORE hardness testing devicesApplication:For determining Shore A and D hardness according to DIN 53505 and DIN EN ISO 868. The hardness value is displayed in SHORE units. The equipment can also be used with the test stand for series tests.SHORE A: soft rubber, elastomers, natural rubber products, neoprene, moulded resin, polyester, soft

PVC etc.Minimum thickness of material under test: 6 mm.

SHORE D: hard rubber, hard synthetic materials, acrylic glass, polystyrene, stiff thermoplastics, resopal, press rollers, vinyl boards, cellulose-acetateMinimum thickness of material under test: 6 mm.

Number DesignationIdent. No. U. pr. E

42195

HP-A Shore A with test certificate 012 O. R.HP-AS Shore A with maximum value pointer and test certificate 017 O. R.HP-D Shore D with test certificate 022 (O. R.)

HP-DS Shore D with maximum value pointer and test certificate 027 (O. R.)

42196Test stand BS 61 ll, can be used for all Shore hardness tester HP-A, HP-D and HP-E 010 (O. R.)

Load weight for test stand BS 61 II for hardness testing according to Shore D 050 (O. R.)

40 Shore checking piece (1) with test certificate 110 O. R.* For testing the indenter measured displacement at 40 Shore.h Electronic hardness testing devices HP-E for shore A and shore D

Prod. Gr. 426

No. 42195 012

No. 42195 027, 42196 010 and 050


RockweIl hardness testing devices

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RockweIl hardness testing devicesHardness test process method: standard hardness test procedure according to standard DIN EN ISO 6508•Rockwell hardness testing: load ranges 1,470 N – 981 N – 588 N

(load levels 150 - 100 - 60)•Super Rockwell hardness testing: load ranges: 441.5 N – 294.3 N – 147.15 N

(load levels 45 - 30- 15)Models:DUROCHECK RA: mechanical version, manual test processDUROCHECK RD: electronic version, automatic measurement processDesign a Rockwell hardness testing device DUROCHECK RA:•basic unit with test height max. 295 mm, overhang 220 mm•height adjustable spindle (hand wheel)•manual selection of the required load level, by means of laterally arranged deflection lever•preload 29.43 N and 98.1 N (the latter adjustable via additional weight)•double-scale dial gauge Ø 80 mm, graduations 1 and 0.2 Rockwell-unitsDesign a Rockwell hardness testing device DUROCHECK RD:•basic unit and height-adjustable spindle same as DUROCHECK RA•integrated measuring computer with large LCD display, background lighting and touch-screen operation•automatic measuring cycle, electronically controlled•automatic change-over of the preload (29.83 N for Super-RockweIl, 98.1 N for RockweIl)•adjustment of the load stages via integrated weights and lateral rotary switch•interface: USB, RS232C, Ethernet LAN•software:

– multiple-language, user-friendly operation (touch-screen)– performance and display of individual measurement or of a measurement series– nominal values and tolerance limit input with Go-/ no Go function– extensive numerical and graphic statistics functions– conversion to other hardness sales according to DIN EN ISO 18265– data export (format .xls or .txt)

Scope of delivery:Rockwell hardness testing device DUROCHECK•2 replaceable, plane test benches Ø 60 mm and Ø 150 mm for cubic parts•2 changeable prism tables to hold cylindrical parts up to Ø 14 mm and Ø 62 mm•RockweIl diamond indenter with cone 120° (HRA / HRC / HRN)•carbide indenter with ball Ø 1/16" (HRB / HRF / HRT)•dust cover, manual with conversion tablesOptions: Under-counter cabinets with front door and shelves

Model DUROCHECK RA DUROCHECK RD42253 Ident. No. 605 615Unit price E (O. R.) O. R.

42253 Under-counter cabinet H x B x T = 650x700x600 mm for seated working only

Ident. No. 160

Unit price E (O. R.)

42253 Under-counter H x B x T = 850x700x600 mm Ident. No. 165Unit price E O. R.h Further information or quotations available on request.t Technical Hotline +49 (0)800 9813191

Prod. Gr. 429

DUROCHECK RAwith option under-counter cabinet

DUROCHECK RDwith option under-counter cabinet

DUROCHECK RD test results

Under-counter H = 650 mm or H = 850 mm

Product video:use your mobile phone to scan the QR code.


Hardness testing and metallographyStationary hardness testing devices

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Qness Rockwell hardness testing device Q150R/Universal hardness testing devices Q150M, Q150A and Q150A+

Application:•to check the "Hardness" property of materials•for series and process measurement of up to 250 kg test load•for individual samples to multiple samples via optional accessories (multiple sample holder)•compact design, therefore particularly suitable for production as well as in the laboratory environmentDesign:•Q150 single testing devices in four different model variants•Starting device from Rockwell hardness tester through to fully automatic universal hardness testing

device•Load range: 3 to 250 kg (29.4 to 2452N)Model series Q150R: Rockwell hardness tester based on the depth method without optic evaluationModel series Q150M: for the introduction to the universal hardness test Rockwell/Brinell/Vickers•V concept: max. workpiece height 260 mm, overhang 180 mm•operation by means of a 4.3" touchscreen (Q150R)•electronically controlled test loads (all Rockwell methods in accordance with DIN EN ISO 6508, ASTM E-

18)•automatic test run: load application after tensing up and automatic relaxation•Testing in clamped or non-clamped condition•dynamic height adjustment v max = 6 mm/s•Conversion to ISO and ASTM•data output to external data carriers (e.g. USB stick)•LED workshop lighting (optional)•drilling Ø 25 mm for receiving a plane table Ø 100 mm•optional: enhancement of data connection through Qpix CollectExpansion stages:Model series Q150A: device for introduction to the fully-automatic universal hardness test with up to two objectivesModel series Q150A+: equipped with one objective and one integrated overview camera•with high resolution USB evaluation camera, automatic image evaluation and brightness control•motor-adjustable X/Y cross table 260 x 166 mm, with precise optical displacement measuring system•operation with a joystick•curve measurements (CHD, Nht, Rht), welding tests can be checked according to standard•sample image camera with a field of vision 40 x 50 mm•intuitive software Qpix Control, for fully automatic hardness test•software package for determining test points and test series on componentsAdvantages:•electronically controlled test loads (all Rockwell methods in accordance with DIN EN ISO 6508, ASTM E-

18, Brinell in accordance with DIN EN ISO 6506, ASTM E-10 and Vickers in accordance with DIN EN ISO 6507, ASTM E-384

•automatic test run: load application after tensing up and automatic relaxation•dynamic height adjustment v max = 6 mm/s•conversion to ISO and ASTM•data output to external data carriers (e.g. USB stick)Accessories:•for Q150A

– Lens system– 2. Objective system– Qpix Jominy software– Qpix Remote software– Barcode reader– Conturscan software– Sample holder, single/multiple– Jominy probe holder– Illumination of the working space (not possible in a 2 objectives

system)

•for Q150A+– Lens system– Qpix Jominy software– Qpix Remote software– Barcode reader– Conturscan software– Outer edge detection software– Sample holder, single/multiple– Jominy probe holder

Technical data:Hardness testing device Q150R Q150M Q150A Q150A+Load range N 29,4-2450Test height / overhang 260/180 189/180Software/operation Qpix T4/4.3" touch screen Qpix T12/12" touch screen Qpix Control via 19"

monitor and external PC

Lens system can be retrofitted Integrated OptionalInterface 1 x USB-A, 1 x USB-B 1 x USB (display), 2 x USB, 1 x RS232, 1

x RJ45 (Ethernet)3 x USB, 1 x RJ45

(Ethernet)Dimensions w x d x h mm about 250 x 542 x 722 about 588 x 720 x 722Weight base unit Kg Approx. 95 Approx. 110 Approx. 120

Q150R

Q150M

Q150A

Q150A+


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Universal hardness testing machines Q250 / Q750 / Q3000Application:Standard hardness test procedures according to: Brinell DIN EN ISO 6506, Vickers DIN EN ISO 6507, Rock-well DIN EN ISO 6508, Knoop DIN EN ISO 4545, plastic testing DIN EN ISO 2039 as well as ASTM and Nadcap standards (for hardness testing in aerospace and aviation industry)Variants: MS (Manual Small), M (Manual) and E (Electronic)Configuration and technical data:Models Q250 Q750 Q3000Load range 4.905-2450 N

(load stage 0.5-250)29.43-7357 N

(load stage 3-750)98.1-29400 N

(load stage 10-3000)Designs MS, M, E MS, M, E MS, M, ETest unit height adjustment manual (hand wheel) MS and M MS and M MS and MTest unit height adjustment motor-driven (asynchronous motor)

E

Test height/overhang 2301)/310 mm MSSupporting table W x D 360 x 400 mmLocating bore for accessories Ø 25 mmTest height/overhang 4502)/310 mm M and ESupporting table W x D 360 x 540 mmLocating bore for accessories Ø 25 mmInterface 3 x USB, 1x RS232C, 1 x LAN All models and designs1) with the option tool changer 200 mm2) with the option tool changer 420 mmDesign:•electronically controlled and regulated load application•2x zoom saves additional lenses•manually pivoting hold-down clamp•supporting table with interchangeable test bench Ø 100 mm•standard fully automatic indentation evaluation, possibility of the manual check measurement of the

hardness indentation in connection with a high-resolution USB camera•integrated PC with operating system Windows and software Qpix T12 for

– comfortable programming and control– conversion according to DIN EN ISO 18265, DIN50150 and ASTME140– extensive data administration, statistics and export functions– logs (PDF and direct print)– operation via laterally arranged 12" touch-screen monitor (with integrated USB interface)– LED-illumination with auto-brightness control depending on material and surface

•E variant– motor-driven height adjustment of the test unit (speed v = 24 mm/s)– automatic workpiece recognition with special sensor for the braking of the test head and soft clamping

of the workpieceOptions:•6-fold tool changer for all models (equipped, for example, with 3 objectives with different magnification

for Brinell, Vickers or Knoop, three penetrators belonging to them and a laser pointer for test point prese-lection)

•manually driven X/Y cross table (for instance, for manual Chd process inspection)•integrable laser pointer for test point pre-selection•Collision protection in the objective and penetration body area•double ring light as dark field illumination for more precise Brinell evaluation in the case of soft work-

pieces (< about 230 HB)•software QPix Collect for external PC for data collection, data backup and logging of the test data•under-counter cabinets for versions M, E, and MS•further accessories, e.g. indenters, objective lenses, part holders•customer-specific devices•customer-specific test heights•automated loading and unloading of test parts

Q3000 E testing method Vickers

Q250 MS (with Option under counter cabinet)

Hold-down clamp

Double ring light

Ring light evaluation



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Small load hardness testing devices Q10M, Q30M, Q10A, Q30A, Q10A+ and Q30A+Application:•to check the "Hardness" property of materials according to standard•Hardness test according to Vickers DIN EN ISO 6507, Brinell DIN EN ISO 6506 and Knoop DIN EN ISO

2039•for individual, series and process measurement of 0.001 up to 30 kg test load•for individual samples to multiple samples and optional accessories (multiple sample holder)•particularly suitable for the production as well as in the lab areaDesign: small-load hardness-testing devices in six different model variantsModel series Q10M/Q30M•Small load hardness testing device with supporting table Ø 100 mm•integrated PC with 12 " touch screen monitor and software Qpix T12•optionally expandable with manual X/Y cross tableModel series Q10A/Q30A•Small load hardness testing device with motor-driven X/Y-cross table•external calculator with 19" monitor and software Qpix Control with additional control optionsModel series Q10A+/Q30A+•also equipped with an integrated overview cameraAdvantages:•Test loads HV 0.001-HV 30•precise positioning and large test room•6-fold tool changer for receiving several penetrators and objectives•dynamic joystick for the height and X/Y axes adjustment•automatic or manual image evaluation with USB camera CMOS 1/2"•automatic brightness control depending on material and surface•KonturScan – automatic marginal edge detection•rotatable indenter by means of IPC technology (optional)Advantages of IPC technology: rotating indenter (indenter parallel to contour)•manual or fully automated adjustment of the penetration body on the workpiece contour•The indenter rotates fully automatically in the test cycle in parallel to the contour with•in this way, different material layers can be precisely tested•optionally the entire contour or partial segments of it are recorded by the lens and saved in the test pro-

gram

Hardness testing device Q10M Q30M Q10A Q30ALoad range N 0,98-98,1 0,98-294,3 0,98-98,1 0,98-294,3Test height / overhang mm 145/160Travel path X / Y / Z mm 145 (Z-axis only) 150 x 150 x 145Test bench Ø 100 mm Motor-driven X/Y cross tableRevolver 6 x, swivelling via a motorInterface 3 x USB, 1x RS232C, 1 x Ethernet-LAN 3 x USB, 1 x EthernetDimensions w x d x h mm 420 x 607 x 717 (without external monitor)Weight (without monitor) Kg 52 58

Ball indentersIndenter for universal hardness testing machines Q250/Q750/Q 3000 as well as the Q150 series.Indenter for Q10 and Q30 upon request.

Designation 42214 42215Ident. No. U. pr. E U. pr. E

Brinell ball holder

With ball Ø 2.5 mm – pressed-in (HB) 011 – (O. R.)

With ball Ø 2.5 mm – pressed-in (HB)with MPA calibration certificate

014 – (O. R.)

With ball Ø 5 mm – pressed-in (HB)with MPA calibration certificate

038 – (O. R.)

With ball Ø 10 mm – pressed-in (HB)with MPA calibration certificate

041 – (O. R.)

Rockwell diamant taper pin 120° with test certificate (HRA/HRC),with MPA calibration certificate

040 O. R. –

Rockwell ball holder Ø 1/16" (HRB) 022 – (O. R.)

Vickers diamond pyramid 136° with test certificate (HV 5)with MPA calibration certificate

032 O. R. –

Prod. Gr. 427

Q30M

Q30A+

IPC technologyedge layer-hardness gradient

28

46

M5

Ø 6

,35

Ø 6

,5

Ø12

Identer dimensions


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Customer-specific special hardness testing machines1. Qradial – fully-automatic hardness-testing device with test point preparationHighlights:•Automation of the harness-testing machine•standard Brinell and Rockwell methods in accordance with EN ISO and ASTM (10-3000 kg)•fully automatic hardness test cycle•fully automatic image evaluation with brightness control•applicable as in-line solution in the building of heavy machines•fully automatic test point preparation•precise milling depth adjustment•automatic charging and discharging devices

2. Special hardness testing machine Q250/750/3000A with XY-tableHighlights:•Test loads of 0.5-3000 kg•automatic image evaluation and brightness adjustment•automatic swivelling measurement turret 6-fold, for several indenters and objective lenses•Laser pointer for test point pre-selection•fully automatic XY slide with high-precision positioning drive ( 0.001 mm)•dynamic joystick for the XYZ axes•user-friendly software Qpix CONTROL, with varied menu and measurement functions•logging (PDF or direct print)•CE case made of plexiglass (laterally and behind) and light grid in the front area•automatic recognition of the border edges•Qdas interface

Q250A with CE casing Chain links Q250M crankshaft Stuffed crankshaft to HRC

3. Special solution of complete lines with integrated hardness testing, ultra-sound testing and spectral analysis for determining the materialHighlights:•Automation of the harness-testing machine•standard Brinell and Rockwell methods in accordance with EN ISO and ASTM (10-3000 kg)•Conveying systems (loading and unloading)•automatic test point preparation by milling•integrated chip extraction system•Laser pointer for test point pre-selection•cross checkingApplication examples – for hardness testing of:Rings up to Ø 5 m, wheel rims, wheels, bar stock, plate stock, sheets, pipe, pipe segments, rollers, steel cylinders, open- and closed-die forgings, casts, rails, engine and cylinder blocks, crankcases, crankshafts, camshafts, gearwheels

Qsolution

Qradial

Qradial test unit



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Qpocketcompact system for upgrading or retrofitting of analogue Rockwell hardness testing devices and test clamps

Application:One length-measuring switch (Heidenhain) is mounted in the testing device instead of the existing analogue dial gauge.•for upgrading and retrofitting existing analogue Rockwell hardness testing devices•measured data is transferred with length measuring probes or via vernier calliper according to design•the calculation of the measurement values takes place automaticallyDesign:•robust aluminium housing with colour display•Interface 2 x USB, 1 x RS232C, 1 x RJ45 (Ethernet), 1 x digital input and output•Qpix T4 software – 4" touch-screenAdvantages:•Applying test patterns•extensive statistics, curve display•conversion function•Display of the good/bad tested parts•can be extended with Qpix Collect Software (PC)•output of the measured values directly on USB stick is possiblethree model variants:Qpocket T•changeover of analogue hardness testing devices according to the depth measurement method•accessories: assembly package, batteryQpocket O•changeover of analogue hardness testing devices with vernier callipers for Vickers and Brinell methods•accessories: vernier calliper, connecting cable (RS232) and assembly packageQpocket TO•changeover of analogue hardness testing devices according to the depth measurement method and•changeover of optical hardness testing machines with vernier callipers for Vickers and Brinell methods

for the digital device•accessories: vernier calliper, connecting cable (RS232) and assembly package

Qpocket T Qpocket O Qpocket TO

188170

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Hardness reference plates

943Edition 5


Test

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Software Qpix Collectcentral data collector for external PC

Application:For a clear data administration, transfer of hardness values, evaluation, logging and saving of test results, operating systems: Windows 7, Vista or XP.Application in connection with the hardness testing devices:•Q250 / Q750 / Q3000 with Software QPix T12•measuring and display device QpocketOn request: integration of external devices.

h Further information or quotations available on request.t Technical Hotline +49 (0)800 9813191

Hardness reference plates

BRINELL – according to DIN EN ISO 6506-3ROCKWELL – according to DIN EN ISO 6508-3VICKERS – according to DIN EN ISO 6507-3Application:Hardness reference plates are indispensable tools for indirect and periodic checking the functioning and measuring the uncertainty of hardness testing devices.Requirements to hardness reference plates (HVPL) as calibration masters:HVPL should embody the measured variable as exactly as possible and represent it unchanged during the service life. I. e. for the production of these plates a uniform hardness (homogeneity of the structure) over the complete tested surface has to be aimed at which nowadays is achieved by the correct material selec-tion and thermal treatment.On the other hand:•the number of test indentations•the dimensions of the plate (above all of the plate thickness)•the distances between the test indentations and up to the edgeA drift of the hardness value cannot be avoided. In order to minimise this drift, the dimensions of the plates as well as the min. distances of the test indentations from each other and to the edge are determined in the standards.Example of a Vickers plate according to EN ISO 6507:Dimensions:HV1 - HV10: triangle with 35 mm edge length, 6 mm thicknessHV30: triangle with 70 mm edge length, 6 mm thicknessMin. distances between the test indentation (centres):Steel/copper alloys: 3x mean diagonal of the test indentationPb/Sn/Zn/Al: 6x mean diagonal of the test indentationMin. distances between the test indentation (centres) and the edge of the sample:Steel/copper alloys: 2.5x mean diagonal of the test indentationPb/Sn/Zn/Al: 3x mean diagonal of the test indentationCalibration of hardness reference plates:The calibration is performed on a hardness calibration equipment. The test surface is divided into 5 equal segments, and the hardness of every segment is determined. The calibration value is the average value of these 5 hardness values.The range R is determined on the basis of the difference between the largest and smallest measured value. The relative range Rrel is calculated on the basis of range R divided by the average value.The inaccuracy of measurement u (according to GUM) is another parameter. It is calculated on the basis of the standard deviation from these 5 hardness values (standard deviation 2 - inaccuracy of measure-ment u).h All hardness reference plates are delivered with a DKD-calibration certificate of the Material Test-

ing Agency MPA North-Rhine Westphalia.For available hardness reference plates see page 944.

Prod. Gr. 424

Generation of a hardness indentation


Hardness testing and metallographyHardness reference plates

944 Edition 5

Testing equipment

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Hardness reference platesTest procedure HBWPlate dimensions:Ident. No. 002-014 HBW 2.5/187.5: triangle with 70 mm edge length, 6 mm thicknessIdent. No. 020-054 HBW 5/750 and HBW 10/3000: square with 100 mm edge length, 16 mm thick (exception, hardness value 150: Rectangle 150 x 100 mm,

16 mm thick)

Test procedure HBW 2,5/187,5 HBW 5/750 HBW 10/3000Hardness 42365 42365 42365

approx. values Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E150 002 O. R. 020 (O. R.) 040 (O. R.)

200 004 O. R. 022 O. R. 042 O. R.250 006 O. R. 024 O. R. 044 O. R.300 008 O. R. 026 (O. R.) 046 O. R.350 010 O. R. 028 (O. R.) 048 (O. R.)

400 012 O. R. 030 (O. R.) 050 O. R.450 014 (O. R.) – – 052 (O. R.)

500 – – – – 054 O. R.Prod. Gr. 424

Hardness reference platesTest procedure HVPlate dimensions:Ident. No. 138-196 HV1-10: triangle with 35 mm edge length, 6 mm thicknessIdent. No. 198-210 HV 30: triangle with 70 mm edge length, 6 mm thickness

Test procedure HV 1 HV 3 HV 5 HV 10 HV 30Hardness 42365 42365 42365 42365 42365

approx. values Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E240 138 (O. R.) – – 168 (O. R.) 184 O. R. 198 O. R.300 140 O. R. – – 170 (O. R.) 186 O. R. 200 O. R.400 142 (O. R.) 158 (O. R.) 172 O. R. 188 O. R. 202 O. R.540 144 O. R. 160 (O. R.) 174 O. R. 190 O. R. 204 O. R.620 146 O. R. – – 176 (O. R.) 192 O. R. 206 (O. R.)

720 148 O. R. 164 O. R. 178 O. R. 194 O. R. 208 O. R.840 150 O. R. 166 (O. R.) – – 196 O. R. 210 (O. R.)

Prod. Gr. 424

Hardness reference platesTest procedures HRA, HRB and HRCPlate dimensions: square with 60 mm edge length, 16 mm thickness

Test procedure HRA HRB-W HRCHardness 42365 Hardness 42365 Hardness 42365

approx. values Ident. No. U. pr. E approx. values Ident. No. U. pr. E approx. values Ident. No. U. pr. E60 302 (O. R.) 60 312 O. R. 20 320 O. R.70 304 (O. R.) 90 316 O. R. 30 322 O. R.80 306 O. R. 100 318 (O. R.) 40 324 O. R.– – – – – – 45 326 O. R.– – – – – – 50 328 O. R.– – – – – – 55 330 O. R.– – – – – – 60 332 O. R.– – – – – – 62/63 334 O. R.– – – – – – 65 336 O. R.

Prod. Gr. 424

Hardness reference plates made of steel or aluminiumin special design

Test procedure Hardness values Steel design (extract) Aluminium design (extract)Rockwell HR 15-N, HR 30-TW*, etc. HRF, HRE, HR 30-TW*Vickers HV 5 - HV 60Vickers-Micro HV 0,010-HV 2 Vickers-Makro HV 1 - HV 150 Brinell HBW 10/500, HBW 2,5/31,25, HBW 1/10 HBW 5/62,5, HBW 2,5/31,25LEEB 380 HV 100, 620 HV 100** UCI HRC, HV 1, HV 5, HV 10

* W = Carbide ball indenter.** Suitable for rebound hardness testing devices.j Detailed information on all available hardness reference plates with indication of the hardness values, the dimensions of the plates and with prices under ww-

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Mobile hardness test - European High Quality · PDF fileMobile hardness testing devices ... the hardness value in Leeb (HL) ... HRC and tensile strength using the reference table