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T E C H N I C A L C A T A L O G MOBILE ELECTRONICS

MOBILE ELECTRONICS - HAINZL · POCLAIN HYDRAULICS Electronic mobile Electronic control units Electronic components Connectors Cables SMARTDRIVE™ TEST UNIT Commercial name BOITIER

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T E C H N I C A L C A T A L O G

MOBILE ELECTRONICS

Electronic mobile POCLAIN HYDRAULICS

2 23/10/2008

Methodology :This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation. This document includes important comments concerning safety. They are indicated in the following way:

This document also includes essential operating instructions for the product and general information. These are indicated in the following way:

The views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic)

Associated documents

Safety comment.

Essential instructions.

General information .

Information on the model code.

Weight of component without oil.

Volume of oil.

Units.

Tightening torque.

Screws.

Information intended for Poclain-Hydraulics personnel.

Document typeGeneric installation 801478197L

The components of this booklet are not reparable.

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CONTENT

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Electronic Control Units 5SmartDrive™ ECU 5SmartDrive™ Easy ECU 7

Electronic components 9Speed sensor TR 912 V - 24 V Rotary actuator 11SmartDrive™ Test Unit 15Rotary potentiometer 17Linear potentiometer 19160 bar pressure sensor 21600 bar pressure sensor 23Digital sensors 25Joystick 27Travel / brake floor pedal 29Suspended pedal 31

Connectors 3356-pin main connector 33Communication connector 35Weather Pack connector 37Metri Pack connector 39Hirschmann connector 41AMP connector 43

Cables 45SmartDrive™ Master cable 45SmartDrive™ Off-Road cable 47SmartDrive™ Easy cable 49SmartDrive™ communication cable 51Pressure sensors cable 53M12 cable 55

Electronic mobile POCLAIN HYDRAULICS

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SMARTDRIVE™ ECU

Commercial name SD Off-Road box SD Master box SD Premier boxPart number 001142255G 001142254F 001142257J

FeaturesMaterial AluminiumMass 1.850 kg [4.07 lb]

Operating temperature -25 °C to 70 °C[-13 °F to 158 °F]

Mounting 4 x Ø 7 mm 4 x [0.28 dia.]

Protection index of ECU with its connectors IP 65(weather proof)

Electricity supply 12 V cc - 24 V ccCurrent 8 A 14A 20AElectrical protection Excess voltage, Inverter PolarityMicroprocessor 16 bitsMicroprocessor frequency 20 MHzECU setup with a PC or setup terminal

Electromagnetic compatibility

• IEC CISPR 25 : Measure of electromagnetic and radiated emissions.NF R 13-004-3 : Susceptibility to the radiations of electric fields.

• NF R 13-004-3 : Susceptibility to the radiations of electric fields.• ISO 7637 : Immunity to transitory overpressures.• ISO 10605 : Immunity to electrostatic discharges.

Electronic Control Units

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Layout of SmartDrive™ Premier box

InstallationChassis fixing

Quantity Class N.m [lb.ft] ± 10 %

M 6 4 8.8 10±1 [7.37±0.73]

Electrical connections See technical catalogs of SmartDrive™Master, SmartDrive™ Off-Road and SmartDrive™ Premier.

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

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SMARTDRIVE™ EASY ECU

Model code SD EASY

Supply voltage 12 V DC24 V DC

Operating temperature - 40°C à 85°C[-104 °F à 185°F]

Overall dimensions See belowMaterial Aluminum

Mass 0.5 kg[1.1 lb]

Mounting 4 x Ø 5.5 mm4 x [0.22" dia.]

ECU regulator protection index with its connectors IP 65(weather proofing)Maximum current 14 AElectrical protection Excess voltage, reverse polarity, short circuitMicroprocessor 16 bitsMicroprocessor frequency 25 MHz

ECU programming Programming with a PC using the PHASES™ software application

ECU set-up Set-up with the software PHASES™ or the HHT

Electromagnetic compatibility

• IEC CISPR 25 : Measure of electromagnetic and radiated emissions.

• ISO 11452 : Susceptibility to the radiations of electric fields.

• ISO 7637 : Immunity to transitory overpressures.• ISO10605 : Immunity to electrostatic discharges.

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Overall dimensions of the ECU regulator

InstallationChassis fixing

Quantity Class N.m [lb.ft] ± 10 %

M 5 4 8.8 10±1 [7.37±0.73]

Electrical connections See technical catalog of SmartDrive™Easy

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SPEED SENSOR TR

(*) : According to the size of the motor, consult your Poclain Hydraulics sales engineer

Commercial name TR SENSOR 12-44 TR SENSOR 12-53 TR SENSOR 12-62Part number A04996F A04997G A06266LLenght L(*) 44 [1.73] 53 [2.09] 62 [2.44]Function Detect movements : rotation speed and rotation directionCompatibility Electronic transmission management

FeaturesMaximum range 1.05 mm [0.055’’]Supply voltage 8 - 32 VCurrent consumption 20 mA max.Output type - 1 push-pull square frequency signal

- 1 push-pull direction signal- Maximum load current: 20 mA- Voltage at low state: < 1.5 V- Voltage at high state: > (power supply voltage - 3.5 V)

Frequency range 0 to 15 kHzOperating temperature - 40°C to + 125°C [- 40°F to 257°F]Protection rating IP68Material Stainless steel

Layout

Electronic components

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InstallationDisconnecting the accessories and speed set upIn the case of motors predisposed to speed, the existing shutter needs to be removed and eliminated before installing the sensor and its attachment device.To install the sensor, see the ''Installation guide'' brochure No. 801478197L.

Connection of the speed sensorRemove the plastic plug on the connector.

Function Pin number

Power supply 1Direction signal 2Earth 3Square frequency signal 4

For the connection of connectors, please refer to the connection table and the general cabling plan contained in the installation brochure for your transmission.

Cables for Speed Sensors TR connectionSales Code Item CodeELEC-CABLE-M12-180°-5000 A07468S page 55ELEC-CABLE-M12-90°-5000 A04999J page 55

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12 V - 24 V ROTARY ACTUATOR

Commercial name ACTIONNEUR E GAS II 12 VPart number 005743902W

Commercial name ACTIONNEUR E GAS II 24 VPart number 005743901V

Function Controls injection on heat engines that are not controlled by a CAN bus.Compatibility Electronic transmission management

FeaturesVoltage 12/24 VccMotor torque 180 Nm [133 lb.ft]Mechanical travel 120°Electrical travel 90° ± 3.7°Operating temperature - 40 °C to + 120 °C [- 40 °F to 248 °F]Protection class IP56 DIN40050

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Layout

InstallationChassis fixing The actuator must be secured on a plate at least

4 mm [0.16"] thick.

Ref. Thread depth Quantity Class N.m [lb.ft]

M 6 12 mm [0.47] 3 8.8 8 ± 0.4 [5.9 ± 0.29]1

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Coupling the rotary actuator with the injection pump or carburetor flap-valve pin.The actuator and the pump can be coupled via two connecting rods and one control linkage.

The coupling between the connecting rod and the actuator must be such that the two parts cannot slip.

The spring installed on the injection pump or the carburetor must allow the actuator to return to its home position.

For intensive use, it is preferable to install the actuator on a silent block.

Do not operate the actuator for longer than 0.5s at the end stop.

Ref. Nut Quantity Class N.m [lb.ft] ± 10 % (as per standard DIN 912)

M 8 1 8.8 10 [7.37]

The tightening torque must be observed to prevent damage to the teeth of the actuator gears.

Electrical installation1.Motor (-)2.Motor (+)3.Safety contact (not used)4.Safety contact (not used)5.Potentiometer (-)6.Potentiometer (Signal)7.Potentiometer (+)

Commercial name Part No. ITT CANNON Ref.007142219G Female connector: 120-8551-007

Sleeve: 317-8657-000Female pin (x 4) : 031-8703-000Male pin (x 3) : 330-8672-000

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

Length of the control linkage

Stroke

Rotation axis of the injection pump on carburetor flap

valve

2

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SMARTDRIVE™ TEST UNIT

Commercial name BOITIER DE TEST SDPart number 005142203BFunction Check the wiring by isolating each wire between the machine

and the electronic unit (workshop use).Compatibility Transmissions controlled by a unit in the SmartDrive™ range

FeaturesSize of unit 250 x 250 x 100 (L x l x h)Components 112 safety bases (4 mm banana sockets)

56 shunt jumpers (4 mm double banana plug)2 packing glands1 cable, 2 m long, with sheet-protected female connector / connected to Black banana sockets (unit side)1 cable, 2 m long, with metal protected male connector / connected to Red banana sockets (machine side)

Maximum voltage 60 V DCOperating temperature - 40 °C to + 80 °C [- 40 °F to 176 °F]

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ROTARY POTENTIOMETER

Commercial name POTENTIOMETRE ROTATIF NUPart number A13534LFunction Detects movement: Engine operations, lever positions, etc.Compatibility Electronic transmission management

FeaturesResistance 2.5 k�Type Analog potentiometerTravel 54°Operating temperature - 40 °C to + 85 °C [-40 °F to 185 °F]Weight 230 g [0.5 lb]Protection IP 66

Layout

1

Ø 11.4 [0.45 dia.] right milling 58 teethNorme / Std ANSI/ASME B94.6-1984

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InstallationMechanical fittingThe steering sensor must be fitted onto a rigid plate at least 2 mm [0.08"] thick.If this sensor is used with a SmartDrive™Off Road or Premier transmission system, it must be linked with a rod to the steering column or pivot. On four-wheel steering machines, a second steering sensor will be necessary.

Ref. Quantity Class N.m [lb.ft] ± 10 %(as per standard DIN 912)

M 6 2 8.8 10 [7.37]

Example of mounting:

Sensor electrical signal control

Electrical wiring

2 cables provided with the potentiometer : Sensor wire ID Function

1cable with Weather Pack connector A Ground

B Signal

C Supply1 cable with Metri Pack connector A Supply

B Signal

C GroundAt rest, the tension signal is min.For connector wiring, please refer to the cable table and to the general wiring diagram in the installation documentation for your transmission system.

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

1

Difference min. 1V

Left direction Straight Right direction

Difference min. 1V

>0.4V <4.6V3.6V1.4V

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LINEAR POTENTIOMETER

Commercial name POTENTIOMETRE LINEAIRE ML10Part number 003241108TFunction Detects movements: position of a lever, position of a mast.Compatibility Electronic transmission management

FeaturesResistance 2.5 k�Type Analog potentiometerMechanical travel 12.5 mmElectrical travel 10 mmOperating temperature - 40 °C to + 130 °C [-40 °F to 266 °F]Integrated spring force 2 to 7N [0.45 to 1.57lbf]Electrical connection 3 wires, 20 cm

Layout

1

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InstallationMechanical fittingThe potentiometer must be secured on a plate at least 2 mm [0.08"] thick.

Ref. Quantity Class N.m [lb.ft] ± 10 %(as per standard DIN 912)

M 5 2 8.8 6 [4.4]

Example of mounting:

Electrical wiringSensor wire color Function

Yellow SupplyRed Signal

Green Ground

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

1

red

yellow

green

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160 BAR PRESSURE SENSOR

Commercial name CAPT PRESSION 160B MH2 M10Part number 003241167H

Commercial name CAPT PRESSION 160B MH2 G1/4"Part number 003241164E

Function Measure the pressure on the brake systemCompatibility Electronic transmission management

FeaturesPressure range 0-160 bars [0-2320 PSI]Over pressure safety 320 bars [4640 PSI]Pressure connection with VITON rectangulare section seal

M10 x 1 - G1/4"

Power supply 5 V ± 0.5 VOutput signal See table

Response time � 5 msAccuracy � 1% FSPermissible temperature range Medium - 40 °C to 125 °C [- 40 °F to 257 °F]

Ambient - 40 °C to 100 °C [- 40 °F to 212 °F]Storage - 40 °C to 120 °C [- 40 °F to 248 °F]

CE conformity EN 61326Ingress protection IP 67Shock resistance 500 g according to DIN EN 837Vibration resistance 20 g according to IEC 68-2

160 bar

4,5 V

0,5 V

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Layout

InstallationFor transmissions controlled by SmartDrive™ Master and Premier System electronic control systems, the sensor is fitted on brake valve VB 220. 2E0. 2F0 (See brochure No. A06604D).

For other applications, please consult your Poclain Hydraulics applications engineer.

Hydraulic connection

Nut O’ring FPM N.m [lb.ft] ± 10 %

M 10 - 20 [14.75]G 1/4" - 30 [22]

Observe the torques indicated.

Connector kit for pressure sensor connectionCommercial name KIT CONNECT CAPT PRESSIONPart number 007142237B Delphi ref. Connector: 1206 5287

Contact ( x 4): 1210 3881Cable for pressure sensor connectionCommercial name CABLE-PRESSURE-SENSOR-3M (page 53)Part number 003141105U

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

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600 BAR PRESSURE SENSOR

Commercial name CAPT PRESSION 600B MH2 9/16"Part number 003241170L

Commercial name CAPT PRESSION 600B MH2 G1/4"Part number 003241171M

Function Measure the pressure on the High Pressure systemCompatibility Electronic transmission management

FeaturesPressure range 600 bars [8702 PSI]Over pressure safety 1200 bars [16800 PSI]Pressure connection with O’ring 9/16" - G 1/4"Power supply 5 V ± 0.5 VOutput signal See table

Response time � 5 msAccuracy � 1% FSPermissible temperature range Medium - 40 °C to 125 °C [- 40 °F to 257 °F]

Ambient - 40 °C to 100 °C [- 40 °F to 212 °F]Storage - 40 °C to 120 °C [- 40 °F to 248 °F]

CE conformity EN 61326Ingress protection IP 67Shock resistance 500 g according to DIN EN 837Vibration resistance 20 g according to IEC 68-2

600 bar

4,5 V

0,5 V

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Layout

InstallationFor transmissions controlled by SmartDrive™Master and Premier System electronic control systems, this sensor may be fitted on a pump.

For other applications, please consult your Poclain hydraulics applications engineer.

Hydraulic connectionNut O’ring N.m [lb.ft] ± 10 %

9/16" - 18 UNF 2A Torique Ø11.98 x Ø1.98 [0.47 dia. x 0.08 dia.] 35 [25.8]G 1/4" FPM 30 [22]

Observe the torques indicated.

Connector kit for pressure sensor connectionCommercial name KIT CONNECT CAPT PRESSIONPart number 007142237B Delphi ref. Connector: 1206 5287

Contact ( x 4): 1210 3881Cable for pressure sensor connectionCommercial name CABLE-PRESSURE-SENSOR-3M (page 53)Part number 003141105U

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

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DIGITAL SENSORS

Commercial name DETECTEUR TOR M18 CABLEPart number 003241160A

Commercial name DETECTEUR TOR M18 CONNECTPart number 003241159Z

Function Detects movementCompatibility Electronic transmission management

FeaturesNominal range 8 mm [0.31]Guaranteed detection distance until6.48 mm [0.25]Maximum switching frequency 500 HzOperating temperature -25°c to 70°c [-13 °F to 158 °F]Supply voltage 10 to 30 V Supply current 0 to 200 mAOffload consumption 15 mAMaximum charging current 200 mAVoltage drop 3 V Sealing IP 67 Protection Against short-circuits

Against polarity inversion

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LayoutSensor with cable, 3mm / L=2m (3 wires x 0.34mm²) Connection sensor

Installation of the digital steering sensorThe steering sensor must be secured (with the 2 screws supplied) on a rigid sheet at least 2 mm thick.Example of mounting

N.m [lb.ft] ± 10 %

30 [22.1]

The steering sensor must be secured (with the 2 screws supplied) on a rigid sheet at least 2 mm thick.

Example of mountingPin Color Description1 Brown Supply4 Black Signal3 Blue Ground

Connector cable 90° 180°Commercial name ELEC-CABLE-M12-90°-5000 ELEC-CABLE-M12-180°-5000Part No. A04999J (page 55) A07468S (page 55)

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

Delivered with 2 nuts, 4 mm (not fitted)Delivered with 2 nuts, 4 mm (not fitted)

Lock-nut

NutWheel

Cylinder

Disc detected

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JOYSTICK

Commercial name JOYSTICK ELEC JC 150 YPart number 003442799XCompatibility Electronic transmission management

FeaturesMechanical

Mass 560 g [1.23 lb] with HKN handle fittedExpected service life > 5 millionElectrical angle of movement ± 32°Mechanical angle of movement ± 35°Maximum applied force 300 N full deflection, 130 mm from flangeOperating force 17.8 N full deflection, 55 mm from flangeBreakout force 6.2 N, 55 mm from flange

EnvironmentalOperating temperature range - 25 °C to + 70 °C [- 13 °F to 158 °F]Environmental sealing IP 65

Switch tracksEnd switch position ± 28.5° from centerEnd switches OptionalSwitch gap 5° or 7.5° either side of centerMaximum supply voltage (Vs) 35 VccDirectional switch or center-off switch

Standard

Analog trackCenter tap angle 2.5° either side of center Tolerance ±1%Center tap voltage(1M load) 50% V Tolerance ±2%Output voltage range 10% to 90% V Tolerance ±2%Total track resistance 2k ohm Tolerance ±20%

ElectricalMaximum power dissipation 0.25 W at 25 °CMax load current 200 mA resistive

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Layout

InstallationElectrical wiring

Terminal Description1 Signal handle back Y-9 Ground

10 Output voltage signal11 Supply13 Directional switches14 Signal handle forward Y+

Mating connector kitCommercial name JOYSTICK CONNECTOR KITPart No. 007142223LManufacturer ref. Terminal: AMP 040 175062_1

Connector: 16-way AMP 040 174046_2

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

Bottom view Top view

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TRAVEL / BRAKE FLOOR PEDAL

Commercial name PEDALE AU PLANCHERPart number A13539RFunction Pedal with potentiometer.

Travel and brake control.Compatibility Electronic transmission management

FeaturesVoltage 5 VResistance 2.5 k�Operating temperature - 40 °C to + 85 °C [- 40 °F to 185 °F]Weight 1.53 kg [3.373 lb]Connector Delphi (see “Weather Pack connector”, page 37)

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Layout

InstallationFixing on support:Sheet thickness must be a minimum of 4 mm [0.16"].The pedal may be fixed on its support in two ways; with either 2 x M 10 screws, or by 4 x M 8 screws (not supplied).

Ref. Quantity Class N.m [lb.ft] ± 10 %(as per standard DIN 912)

M 8 4 8.8 25 [63.43]

M 10 2 8.8 49 [36.1]

Electrical wiring

For connections : See the connection table and the main wiring diagram in the installation brochure for your transmission system.

Sensor wire ID FunctionA GroundB Signal

C Supply

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

1

2

Rest position

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SUSPENDED PEDAL

Commercial name PEDALE SUSPENDUEPart number A13540SFunction Pedal with potentiometer.

Travel and brake control.Compatibility Electronic transmission management

FeaturesVoltage 5 VResistance 2.5 k�Operating temperature - 40 °C to + 85 °C [- 40 °F to 185 °F]Weight 1.05 kg [2.32 lb]Connector For cable with Weather Pack Connector (see “Weather Pack

connector”, page 37)For cable with Metri Pack Connector (see “Metri Pack connector”, page 39)

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Layout

InstallationFixing on support :To fix the pedals, provide a plate at least 4 mm [0.16"] thick.

Ref. Quantity Class N.m [lb.ft] ± 10 %(as

per standard DIN 912)

M 6 2 8.8 10 [7.37]

Electrical wiring

2 cables provided with the pedal : Sensor wire ID Function

1cable with Weather Pack connector A Ground

B Signal

C Supply1 cable with Metri Pack connector A Supply

B Signal

C GroundAt rest, the signal tension is min.For connector wiring, please refer to the cable table and to the general wiring diagram in the installation documentation for your transmission system.

When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.

1

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56-PIN MAIN CONNECTOR

Commercial name MAIN SD CONNECTOR KITPart number 007142203P

FeaturesComponants Connectors: 211PC562S0008

Locking cam: 211A567007Protective cover: 211A560008Pins: 211CC2S1120 (x60)Stoppers (when a pin is not used): 210A015019 (x60)

Protection index IP 68Cable section 0.35 to 2 mm² [0.0005 to 0.003 in²]

Connectors

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Fitting the main connectorLocking device positionA. Place the black unit on the ECU.

Note its position and separate its from the ECU.B. Insert the purple locking device into the unit from the

botton to the top and push until it clicks. The cable will have to be positioned on the locking device side.

Fitting the connector1. Unclip the 2 yellow supports.2. Remove these supports.3. Turn the unit over.

4. Strip the wire over 4 mm. Crimp each conductor on its lug using pliers FCI2115005.

5. Insert each lug into the connector as shown in the electrical circuit diagram in the appendix. In case of error, use extraction tool 2105048 to remove the lug.

6. Insert the green plugs into the free ports of the connector.7. Clip on the 2 yellow supports.

8. Position the cover and lower it. The cover tab (A) must be on the right of the unit tab (B).

9. Lock it by pulling on it until there is a click.10. Secure the cable uising a cable grip.

Removing the locking device12. To remove the purple locking device, press as shown.13. Partially pull out the locking device, press as shown.14. Repeat point 12 on the other side, and completely remove

the locking device.

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COMMUNICATION CONNECTOR

A 120 ohm bus termination resistor can be installed between K and E, or K and F.

Commercial name COM SD LT CONNECTOR KITPart number 007142204Q

FeaturesComponants Bayonet connector

14 pinsCable diameter: 4.5 - 12 [0.15 - 0.47]

Communication wiringWith PC For Hand Held Terminal

Commercial name SD PC LT CABLE SD HHT LT CABLE

Connector mounting1. Unscrew the connector sub-assemblies.

Passthe cable through the securing elements.2. Strip the wires to a length of 5 mm [0.19 in].

Solder the wires on to the pins as shown in the table below.

3. Remount the connector by screwing the securing elements to one another.

Connector wire number

E CANLF CANLK CANH_120M CANHN CANHP GNDR GND

Male connector

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WEATHER PACK CONNECTOR

Commercial name KIT CONNECTEUR CAPT CDE SAPart number 007142212ZCompatibility Floor pedal

Suspended pedalSwash plate sensorRotary potentiometer

Manufacturer's referencesManufacturer Delphi3-way male connector 12015793Female contacts 12089188Seals 12015323

Connector mountingLocking device position1. Fit a seal on each wire.2. Strip 5 mm [0.19 in] off the wires.3. Crimp the terminals with the 1201 4254 Packard Electric

pliers, pinching the seal with the lug.4. Plug the terminal into its compartment. If a terminal is

wrongly inserted, use extraction tool Ref 1201 4012 to remove it.Fold down the connector latch.

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METRI PACK CONNECTOR

Commercial namePart number 007142222KCompatibility Floor pedal

Rotary potentiometer

Manufacturer's referencesManufacturer Delphi3 terminal connector 1216 2182Terminal (x4) 1212 4076

Connector mounting1. Pass the wires through the connector.2. Strip 5 mm from the wires.3. Crimp the terminals with special tool 1203 9500.4. Pull the wires towards the connector to fit the terminals

into their housing.

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HIRSCHMANN CONNECTOR

Commercial name CDE SA CONNECTOR KITPart number 007142211XCompatibility Displacement shift valve block

Bypass valve blockElectro-valve solenoid control

Manufacturer's referencesManufacturer HirschmannStandard ISO 4400 - DIN43650-AConnector 931957-100

Connector mounting1. Unscrew the packing gland and the screw.2. Open the connector with a flat-headed screwdriver

inserted in part B of the slot.Strip the wire over a length of 5 mm [0.19 in].Pass the wire through the gland, then through the cover A.Plug the wire into B. Wire No.3 has to be earthed.

3. Re-assemble B and A: The "3" mark has to be nearest the gland.Refit the packing gland and the screw.

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AMP CONNECTOR

Commercial name VMA CONNECTOR VALVE KITPart number 007142206SCompatibility In-line valve

Flanged valve

Manufacturer's referencesManufacturer AMPContacts 927 846 - 2Body connector 827 551 - 3

Connector mounting1. Strip 5 mm [0.19 in] of insulation off the cables. Crimp the

lugs (001051611F) onto the cables using an AMP CERTI-LOCK 169400 tool. Protect the connection with heat-shrink tubing (A), or Rislon fixed plastic tubing.

2. Refer to your general wiring diagram, inserting each lug into its housing until it clicks into place.

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SMARTDRIVE™ MASTER CABLE

Commercial name CABLE-SD-MASTER-56-1000 CABLE-SD-MASTER-56-5000Part number A20309A A20310BFunction Connect a SmartDriveTM Master ECU or a SmartDriveTM Premier ECU

(J1) to the machine wiringCompatibility Electronic transmission management with SmartDriveTM Master ECU or

SmartDriveTM Premier ECUFeaturesLenght of cable 1m 5mMaterial PVCNumber of wires 56Sections of wires 1mm2

Layout

Electrical wiring

The wires of the cable are numbered.Pin Wire1 12 23 3

55 5556 green/yellow

or

. . .

. . .

. . .

. . .

Cables

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SMARTDRIVE™ OFF-ROAD CABLE

Commercial name CABLE-SD-OFFROAD-56-1000 CABLE-SD-OFFROAD-56-5000Part number A22473C A22475EFunction Connect a SmartDriveTM Off-Road ECU or a SmartDriveTM Premier

ECU (J2) to the machine wiringCompatibility Electronic transmission management with SmartDriveTM Off-Road ECU

or SmartDriveTM Premier ECUFeaturesLenght of cable 1m 5mMaterial PVCNumber of wires 56Sections of wires 1mm2

Layout

Electrical wiring

The wires of the cable are numbered.Pin Wire1 12 23 3

55 5556 green/yellow

or

. . .

. . .

. . .

. . .

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SMARTDRIVE™ EASY CABLE

Commercial name CABLE-SD-EASY-42-1000 CABLE-SD-EASY-42-5000Part number A20311C A20313EFunction Connect a SmartDriveTM Easy or SmartDriveTM Auto ECU to the machine

wiring and have a communication connector.Compatibility Electronic transmission management with SmartDriveTM Easy or

SmartDriveTM Auto ECU.FeaturesLenght of cable 1m 5mMaterial PVCNumber of wires 42Sections of wires 1mm2

Layout

Electrical wiring

The wires of the cable are numbered.Pin Wire1 12 23 3

26 Not connected27 Not connected

42 42

or

. . .

. . .

. . .

. . .

. . .

.

. . .

.

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SMARTDRIVE™ COMMUNICATION CABLE

Commercial name COM-CABLE-SD-1000 COM-CABLE-SD-5000Part number A20360F A20361GFunction Connect a SmartDriveTM ECU communication elements to the machine

wiringCompatibility Electronic transmission management with SmartDriveTM ECUFeaturesLenght of cable 1m 5mMaterial PVCNumber of wires 14Sections of wires 0.22mm2

Layout

Electrical wiringPin WireA WhiteB BrownC GreenD YellowE GrayF PinkH BlueJ RedK BlackL VioletM Gray/PinkN Red/BlueP White/GreenR Brown/Green

or

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PRESSURE SENSORS CABLE

Commercial name CABLE-PRESSURE-SENSOR-3MPart number 003141105UFeaturesLenght of cable 3 mMaterial PVCNumber of wires 3Sections of wires 0.5 mm2

Layout

Electrical wiringPin WireA GreenB BrownC White

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M12 CABLE

Commercial name ELEC-CABLE-M12-180°-5000 ELEC-CABLE- M12-90°-5000Part number A07468S A04999JCompatibility Speed sensors and digital sensors.FeaturesLenght of cable 5 mMaterial PURNumber of wires 4Sections of wires 0.34 mm2

Protection IP68

Layout 180° 90°

Connector MountingSecurely hand tighten the cable's ring to sensor connector M12.

Electrical wiringPin Wire1 Brown2 White3 Blue4 Black

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More information on

Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted.Illustrations are not binding.The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.

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