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Nike. Confidential | Mold Management System Manual 1 NIKE MOLD MANAGEMENT SYSTEM 2013

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  • Nike. Confidential | Mold Management System Manual 1

    NIKE MOLD MANAGEMENT SYSTEM 2013

  • Nike. Confidential | Mold Management System Manual 2

    NIKE MOLD MANAGEMENT SYSTEM 2013

    M a n u a l c o n t e n t s : Description of MMS (Mold Management System) ............................................................ page

    Background Mold Management System .............................................................................. page

    Goals of Mold Management System .................................................................................... page

    Data Fields and Schema ......................................................................................................... page

    Costumer of MMS .................................................................................................................page

    Web Mold management & Cloud Access.............................................................................. page

    History, update & news .............................. ............................................................................page

    FAQ (life documents) ............................................................................................................ page

  • Nike. Confidential | Mold Management System Manual 3

    NIKE MOLD MANAGEMENT SYSTEM 2013

    1. Description of MMS (Mold Management System): MMS is the collection of factory mold inventory data to support Category planning and GFP, mold lifecycle, part quality, cost efficiency and modernization.

    MMS is leveraging fundamental mold data to accelerate learning, enable planning, manage costs, and drive great product execution

    2. The objectives of MMS:

    Track mold usage and maintenance to more effectively manage and predict mold life cycle o Available volume for best quality parts

    Support category planning o 1-3 year line plans

    Provide visibility to inform decision making o Transfer, replace, repair or refresh

    Ensure Accurate mold inventory o Factory and vendor

    3. Background of MMS and or current situation:

    Category finds tooling needs to be replaced only when the factory has an order and the existing tooling can no longer make A grade parts.

    Replacements often are only used for a short period of time as the model is scheduled for an update (there is a limited opportunity to realize a return on the investment).

    Tooling adds and replacements represent a missed opportunity to refresh a model with new tooling. If the category is going to have to pay for molds, then the category should consider doing new tooling which can bring something newer/better to the consumer in terms of the design or performance.

    Unplanned tooling adds (&replacements) can significantly impact a category's ability to hit their seasonal GPM% targets. --Balance due to demand peaks resulting FGCT increases and size curve adjustments

    No warning about the condition of the tooling = no time for the category to make informed choices about tooling investments and how best to leverage them.

    4. MMS packet items: (Phase #1)

    4.1. Cloud Based Process map 4.2. Nike & Factory Mold Management Data fields 4.3. Schema /XML file Format (example) 4.3. Nike Standardized Lists:

    4.3.1. Mold Fabricator ID list 4.3.2. Factory List 4.3.3. PPS mold shop list 4.3.4. Mold Management list, consist of:

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Nike Mold Master Mold Material Mold Part Material Mold Fabrication Technology Mold Construction Molding Equipment and Process

    4.4. Factory input data process (example)

    4.1. Cloud Based Process map Main process in MMS:

    4.1.1. Input Master Data: This is all permanent information or identity of individual mold and will not change forever. (Example data fields: Mold ID Number, tool code, mold material name, Initial DPA, Mold dimension, Fabrication date, ETC) 4.1.2. Input Transaction Data: This is all information or data that can change and update in daily, weekly, monthly or seasonally base.(Example data fields: Total mold Cycle press, Total mold repair, total mold recoating). 4.1.3. Export XML file format: This is almost exactly same as uploading PPS tooling inventory in past process. In MMS factory requirement to uploading update tooling inventory through Nike Cloud in XML file format. Factory system Convert XML file Export/Upload into Cloud 4.1.4. Import XML file format: This process is opposite with export, factory will downloaded the XML file format from Cloud. This is usefully for factories who involve on tooling transfer process. Download file from Cloud import XML into factory system

  • Nike. Confidential | Mold Management System Manual 5

    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2 Nike and Factory Mold Management Data Fields 4.2.1. Number of Data Fields and description

    Data Fields above, Nike will create own schema and seasonally update into cloud, Chris Scheer will seasonally responsible to update it through Cloud for new model with TD (Tech Difficulties) code C above. (New tooling only) Example: Name XML file that content information of data fields above is: nike_pcm_seasonal_model_toolcodes.xml

    This file will posted every between GTM and RFC stage. The main reason why Nike provides this data due to integrate data from PCM, MMS, M-BOM can be manage.

    Note: In the future MMS data source no longer using RFC memo, but gradually replace with this data in XML format Seasonal PCM Model Tool Code data will be posted in Cloud for factory to download

    Import xml file Or

    Manually enter Nike PCM model tool code data into factory MMS (optional)

  • Nike. Confidential | Mold Management System Manual 6

    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.2. Data Fields no # 2: Nike Tool Code

    Nike Tool Code or in old day we called mold code, it had been frequently changed the format:

    Type tool code with A-2-8 , 1234 (for outsole mold) and M1234 ( for midsole mold), this type of tool code we call PPS FORMAT

    Type tool code with MS12345 -1 (for midsole), OS1225-1(for outsole) and UP12345-1(for upper molded), it call PCM FORMAT

    4.2.3. Data Fields no #9: Mold ID Number and Factory Code

    Mold ID number will generate and stamp by factory who place order for their tooling manufacturing. This number will permanently stamp in core (top plate) and outside mold (top plate).

    The detail dimension explained image below: Stamp for NEW mold

    Note: stamp could be milling, stamp/punch, as long as can stay for long last. It should be no problem.

  • Nike. Confidential | Mold Management System Manual 7

    NIKE MOLD MANAGEMENT SYSTEM 2013

    Stamp on actual mold (top plate outside and inside)

    STAMP TOP OUTSIDE : the purpose stamp on external or outside top plate mold, the individual mold will easy to identify from outside view and not necessary open the cavity.

    The Primary stamps on top plate on mold are: mold ID number, Tool Code, Gender, Size, mold Fabricator and Mold Fabrication date The Secondary stamps are all information that factory would like to add, such as: model name, factory tool code, overlapping gender (M/W), etc. TOP CORE INSIDE Stamp location should not on bonding margin, stamp should free of texture.and position allow to rotate.

  • Nike. Confidential | Mold Management System Manual 8

    NIKE MOLD MANAGEMENT SYSTEM 2013

    Note: Slight different configuration of design column should be find, as long as data is same content.

    (Stamping from FT group)

    STAMP FRONT OUTSIDE While mold stacking with other set of mold, operator or worker are still able to see the mold ID number from Fornt side of the mold.

    Note: factory allows to stamp own factory tool code and also to easier searching mold in ware house , factory also stamp mold ID number on side front area of mold. Q: How to stamp the existing mold? A: Existing mold, the most important stamping Mold ID number on external (top plate), for mold existing mold that running in production recommended to stamp at inside mold (top core) as well.

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Q: How if the part is too small or transparent like TPU plastic injection or Clear rubber? A: If stamping caused cosmetic, bonding issue, it allow to stamp on small piece of part use smaller font and probably only mold ID number and info necessary. Clear rubber can be stamp only in outside cavity.

    Q: How about Flex IU midsole design with window? Does it able to stamp? A: Probably not necessary stamp all information, but it is only necessary information , such as Size, mold ID number, alphabet, and other information that possible to stamp in small area and not bothering bonding margin.

    STAMP MODULAR MOLD Q: How about stamping for Modular mold? A: Mold ID Number of this mold is only one, but it will have 2 different tool codes, as image below. Q: Why modular have only one mold ID number and 2 different tool codes? A: Data history of this mold is integrated, the main body 1st tool code and 2nd tool code of this mold are same, so even though it calls modular but actually both tool code have same main body and the life cycle of this mold should be one.

  • Nike. Confidential | Mold Management System Manual 10

    NIKE MOLD MANAGEMENT SYSTEM 2013

    The detail dimension explained image below: Stamp for EXISTING mold

    4.2.4. Data Fields no #10. Molded Component Name

    Entry data use Molded Component Name from Nike M-BOM, this name is always connected with Tool Code.

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.5. Data Fields no #11,#12, #13 Mold Dimension Length, Width and Height

    Data dimension of mold can collect from mold shop (2D mold construction) or directly measure on physical mold at production. Image of mold construction drawing (dimension, Y, Z , mold are available)

    4.2.6. Data Fields no #14. Air Bag Code

    Data will consist of:

    Non Air bag (it is always0) Air Bag :

    o Single air bag (in flex groove or heel foot area) XML : fcty_mold_airbag_code_size=K3560-10

    o Multi airbag (in flex groove and heel foot area) XML : fcty_mold_airbag_code_size=C7105-30_A1010-01

    1ST airbag code, position in forefoot 2nd 2nd airbag code in heel foot

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Example image of midsole part with multi code airbag and single code airbag

    4.2.7. Data Fields no#.15, Mold Fabrication Date

    Note: mold Fabrication date will stamped on mold (outside, inside) New tooling:

    New mold will stamped during texturing process and use data TARGET CONFIRMATION MOLD DATE

    Existing tooling: The stamping date data for Existing mold use the date where this molds starting to recording.

    4.2.8. Data Fields no#.15, Mold Fabricator Number

    Nike provides Mold Mgmt_Mold FabricatorID&Names_list (all global mold vendors listed into this list) 4.2.9. Data Fields no#.17, Mold Price

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Note: Cost of individual mold that entry into the mold Management data is from MOF, all are under dollar US. 4.2.10. Data Fields no#.18 & 19 Mold Part Minimum & Maximum Size

    Example in physical mold:

    4.2.11. Data Fields no#.20 Number of Cavity by Size in a mold

    Regardless construction of the mold (single or dual layers), calculation cavity is only base on quantity of cavity (in pair):

  • Nike. Confidential | Mold Management System Manual 14

    NIKE MOLD MANAGEMENT SYSTEM 2013

    Example:

    Note: PU mold is never count in half pair in MMS ( it will confuse process of inventory and transfer)

  • Nike. Confidential | Mold Management System Manual 15

    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.11. Data Fields no#.21. Gender

    Note: if we have overlapping gender, stamp on the mold base on Gender initial DPA of this model 4.2.12. Data Fields no#.22. Last Code

    Note: last code number is always initial last number; it is change only when foot bed contour changed. 4.2.13. Data Fields no#.23. Modular Mold Configuration

    Note: Modular mold requirement have 2 different tool codes, but will only have one mold ID number. Both tool codes will stamp in one location as image below: Example of modular mold: Type #1. Lateral side view is interchangeable

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Type # 2 Outsole bottom view is interchangeable

    Modular invisible airbag is not part of modular construction, this type of construction is not requirement have 2 different tool code assignment.

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.14. Data Fields no#.24. Mold Type

    Factory usually has different description of what should call under Midsole, outsole , upper and or other. Below are some example of image that under each component.

  • Nike. Confidential | Mold Management System Manual 18

    NIKE MOLD MANAGEMENT SYSTEM 2013

    During Development stage factory recommend to provide information of bottom component and submitted to Chris Scheer who in-charge for tool code assignment. Example of upper molded that assigned tool code: Upper cutting pressing mold:

    4.2.15. Data Fields no#.25~27.

    All data above are available under Mold Mgmt_Lists_v2_3-6-12 file

    Shank plastic injection , shox or impax plate, usually part of Midsole. The tool code will start with MS

    midsole insert in double lasting process are part of Midsole

    All upper molded that requirement build the mold (except HF, emboss or stamp), it should assign tool code, example:

    UP99999 (Upper Component)

    Sock liner is part of UP

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.16. Data Fields no#.28, 29. Mold Material (Hardness & Scale)

    In MMS is only recognize 2 scale (Rockwell and Brinell)

    NIKE MOLD MANAGEMENT SYSTEM BRINELL HB ROCKWELL C Steel hardness conversion table contains conversion factors for Rockwell, Vickers & Brinell. As a guide we show the theoretical

    N/mm / MPa Brinell HB Tons per sq in Vickers Rockwell C

    . . . 902 65

    . . . 836 63

    . . . 778 61

    2033 601 132 715 59

    1956 578 127 671 57

    1879 555 122 633 56

    1802 534 117 599 54

    1725 514 112 572 52

    1663 495 108 547 50

    1617 477 105 523 49

    1535 461 101 501 48

    1509 444 98 479 47

    1463 429 95 459 45

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    1417 415 92 441 44

    1355 401 88 424 42

    1309 388 85 409 41

    1263 375 82 395 40

    1232 363 80 382 39

    1186 353 77 369 37

    1155 341 75 356 36

    1224 331 73 344 34

    1093 321 71 332 33

    1047 311 68 321 32

    1016 302 66 310 31

    986 293 64 299 30

    970 285 63 290 29

    939 277 61 282 27

    909 269 59 274 26

    893 262 58 267 25

    862 255 56 260 24

    847 248 55 253 22

    816 241 53 246 21

    785 235 51 240 20

    770 229 50 234 99

    755 223 49 228 98

    739 217 48 222 97

    693 212 46 217 97

    678 207 45 212 96

    662 201 44 206 95

    647 197 43 202 94

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    631 192 42 197 93

    616 187 41 192 92

    601 183 40 188 91

    585 179 39 184 90

    585 174 38 179 89

    570 170 38 175 87

    560 167 37 172 86

    554 163 36 168 85

    554 159 36 164 84

    539 156 35 161 83

    524 152 35 157 82

    508 149 34 154 81

    508 145 33 151 80

    493 143 33 148 79

    493 140 32 145 78

    477 137 32 142 78

    462 134 31 139 77

    462 131 30 136 75

    447 128 30 133 73

    447 126 29 131 72

    431 123 28 128 70

    431 121 28 126 69

    416 118 27 123 67

    416 116 27 121 66

    400 114 26 119 64

    385 111 25 116 63

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Note: Mold shop requirement has equipment to measure the hardness of metal:

    Measure in bottom plate/cavity Mold shop and factory allowed to use any type of tool, but it should be converting into Rockwell or

    Brinell scales. Measure on flat surface

    4.2.17. Data Fields no# 30, Mold Material Recycled Content

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Image below are example of original metal material

    Image below is example of scrap metal material

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    All type of material casting and re-use for casting is considered as Scrap material.

    4.2.18. Data Fields no# 31~34, All data are available under Mold Mgmt_Lists_v2_3-6-12 file

    4.2.19. Data Fields no# 35

    Value Mold Cycle time that dial in into XML is from MEOF confirmation data. (MEOF format 20 version 4.4 or above)

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    (Example data from MEOF sheet)

    4.2.19. Data Fields no# 36. Mold Number of Color as Fabricated

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.20. Data Fields no# 37. Estimation Mold Life in Cycle

    Mold life in Cycle: Flat Rubber Mold (2plates) : 90K Flat Rubber Mold (3 plates) : 80K Cup sole Rubber Mold (4 plates) : 70K Dual Layer Mold : 100K IP normal Design : 110K IP Difficult Design : 85K IU normal Design : 105K IU Difficult Design : 90K CMP : 150K IP/IU Dual Color : 75K Phylon Midsole : 115K PU : 110K Plastic Injection (single color) : 500K Plastic injection (dual color) : 480K

    Note: The current data is only using for estimation and base line, it will revisit once Nike has enough data from Data base.

    4.2.21. Data Fields no# 38. Total Mold Cycles Pressed

    Note: the output is number pair pressed part that generate in one individual mold. Data will input per shift and upload into Cloud by monthly. Data Cycle pressed for individual mold currently input manually. Planning department place order is not only base on Order by Size but Order by size and by individual mold (alphabet)

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Below is an example interface look on how factory capturing this data.

    Note: the resource that in-charge for input data is person who certify as MQAA auditor in each bottom department location.

    Person who in-charge to input data into system will have responsibility to:

    Check mold ID number Check the output per day Input total pressed part into factory system

    4.2.22. Data Fields no# 39. Mold Comments

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Note: this data fields are also able provide information for promo mold, mold for Nike ID or other exception status of mold.

    4.2.23. Data Fields no# 40. Total mold Repairs

    Note: Nike provided List of Repair.

    4.2.24. Data Fields no# 41. Total mold repair

    4.2.25. Data Fields no# 42. Total Mold Recoating

    Note: re-coating prior tooling transfer is included.

    4.2.26. Data Fields no# 43. Mold Status

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.27. Data Fields no# 44-45. Mold Destruction request and Confirmation Date

    Note: the date of request should meet with the data that posted into PPS.

    4.2.28. Data Fields no# 46-52. Mold Transfer.

    All information relate transfer mold

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.2.29. Data Fields no# 53. Build Purpose

    4.2.30. Data Fields no# 54-55. Mold Modified date and Mold Original Tool Code

    Modify is condition where original design of mold has been change (change different texture included). Change or revise external mold construction due to suit machinery, it is not part of it.

    4.2.31. Data Fields no# 56. Upload date

    This is new data fields, it is additional information when factory upload the XML file monthly.

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4.3. Schema /XML file Format (example)

    4.4. Nike Standard List (all list provide by Nike in other format)

    4.3.1. Mold Fabricator ID list 4.3.2. Factory List 4.3.3. PPS mold shop list 4.3.4. Mold Management list, consist of:

    Nike Mold Master Mold Material Mold Part Material Mold Fabrication Technology Mold Construction Molding Equipment and Process

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    4. Customer MMS and factory benefits For sure customer for this system are factory and Nike, but factory can optimizing or maximizing this system for other benefits that supporting production execution that relate with tooling usage.

    Note: the benefits of this project is not goes only for Nike, but the most important Factory is as owner system in their factory, they can utilize and maximize the benefit of having this system.. Below are list of benefits of the system that submitted from factory representatives.

    Benefits of MMS from factory stand point of view:

    An integrated mold management system, much convenient and efficient to check and share mold information (VH)

    Set up mold history record, overall manage life cycle of molds, ensure higher quality of parts(VH) Support to tracking mold, analysis and make statistics report about existing molds (VH) Make molds transfer among factories more simplified and efficient(VH) Complete database of tooling in one system (FT) Production historical data recorded completely on system (FT) Repair historical data recorded completely on system (FT) We can evaluate mold durability and or average mold life cycle (FT) The system able set is as alert of mold life cycle or endurance mold (IA) Tooling life time identification is clear (IA) Production loading balance (balancing life cycle mold at production )(IA)

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Make easier to identify tooling condition (PCN) History mold more complete & accurate (tooling tracking record )(PCN) When tooling will be transfer, factory receiver can be early know about tooling condition (machine,

    tooling repair history , etc) (PCN) Better support the factory to control mold quality(FS) Be able to predict the mold life cycle(FS) Be able to show the history, current status, key information, etc. of the molds when molds are

    transferred(FS) Know Mold Status when Transfer IN in the future(SZ) This is helpful to improve product quality(SZ) This can help us for better internal mold management(SZ) A integrated mold management system, much convenient and efficient to check and share mold

    information(SZ) Data Mold More organized and cycle press balance (IR)

    Example: size 9 production mold consist of 6 sets of mold, each quantity pressing cycles were different. Having detail cycle press per individual mold will able to manage loading and weight capacity of individual mold. In most case A set mold is always busier than other set mold.

    Easy, fast and accurate on searching mold location, inside and outside factory(IR)

    In one page report factory will able to tracking location mold:

    Mold active Temporary storage Ware house storage Repair Change size today

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Able use historical data to analyst the current mold problem and prevent repeating issue for future mold (IR)

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Monitoring and observe quality coating and repairing mold from vendor by use historical data(IR) Security , avoid missing or stolen mold fast and easy to identify(IR)

    5. MMS web link and Cloud Access

    Web Mold Management System: http://nike.com/MoldManagement

    Rahmi Mahdaleni is person who in-charge to assign on Add, revise and remove person access into Cloud

    Note: All access persons below will officially activate by August 29, 2013.

    Cloud list

    Cloud Access list (Mold Management System)

    FEN

    GTAY

    NO. Factory USER NAME EMAIL DETAILS (factory project leader) Department

    1 FT(HQ) Linus [email protected] IT

    2 FT(HQ) Kent [email protected] IT

    3 FT(HQ) Scott [email protected] Tech

    4 FT(HQ) Roger [email protected] Tech

    5 IW IW [email protected] Bussiness

    6 LU LU [email protected] Bussiness

    7 LN2 LN2 [email protected] Bussiness

    8 LN3 LN3 [email protected] Bussiness

    9 LN4 LN4 [email protected] Bussiness

    10 VF VF [email protected] Bussiness

    11 VO1 VO1 [email protected] Bussiness

    12 VO2 VO2 [email protected] Bussiness

    13 VW VW [email protected] Bussiness

    POU

    CH

    E

    14 YY Star [email protected] Engineering

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    15 YY ZYT [email protected] Engineering

    16 YS CoCo [email protected] IT

    17 YS HCC [email protected] IT

    18 IY Abbott [email protected] Engineering

    19 IY Xia Hua [email protected] IT

    20 VP Sand [email protected] Engineering

    21 VP Pham [email protected] Engineering

    22 VY WJ [email protected] Engineering

    23 VY Ken [email protected] Engineering

    T2 24 QT Kevin Xie [email protected]

    25 QT Chris Wang [email protected]

    26 VT1 Pham Quoc [email protected]

    27 VT2 Nguyen Long Duc [email protected]

    28 VM Lam Cong Dahn [email protected]

    29 VM Trinh Hoang Trung [email protected]

    CS 30 QD DS Shin [email protected] IT

    31 QD MY Song [email protected] TE

    32 VJ SH Kang [email protected] IT

    33 VJ CH Cho [email protected] TE

    34 JJ Rakhmad [email protected] Business

    35 JJ Iwan [email protected] IT

    Indo

    nesi

    a O

    pera

    tions

    36 IA Bonar [email protected] IT

    37 IA Darius [email protected] Mold Tech

    38 IR Arfan [email protected] IT

    39 IR Fraends [email protected] Engineer

    40 IM Firman [email protected] Engineer

    41 IM Prio [email protected] IT

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    42 JV Ronny [email protected] IT

    43 JV Kelvin [email protected] Engineer

    44 JX Muryono [email protected] Engineer

    45 JE Jerry [email protected] IT

    46 JE Resti [email protected] IT

    47 JE Sumio [email protected] TE

    48 TT Kim Dae Joon [email protected] Developer

    49 TT Irawan [email protected] Business

    Chin

    a O

    pera

    tions

    50 FC Arean [email protected] Engineer

    51 FC Yanni [email protected] IT

    52 FJ Jerry [email protected] Tech

    53 FJ Dexter [email protected] IT

    54 SZ Baron [email protected] IT

    55 SZ Hard [email protected]

    56 SZ Ardent [email protected]

    57 XC Ding [email protected] Mold Tech

    58 XC Jianwen [email protected] IT

    59 XB Ding [email protected] Mold Tech

    60 XE cloud [email protected] IT

    Viet

    nam

    Ope

    ratio

    ns

    61 VL Hale Wang [email protected] Tech

    62 VL Pike Mei [email protected] Tech

    63 VL Hai Pham [email protected] Tech

    64 VH Thomas Yang [email protected] Engineering

    65 VH Bella Ho [email protected] Tooling

    66 VE Figo Chen [email protected] Tech

    67 VE Bright Yang [email protected] IT

    68 VG

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    69 VQ Alan [email protected] Tech

    70 VQ Eric [email protected] IT

    NIKE 71 WHQ Chris [email protected] WHQ

    72 NLO Leni [email protected] COM

    73 NLO Nathallya [email protected] IT

    74 NLO Iwan [email protected] Engineering

    75 NLO Mike [email protected] Engineering

    76 NLO Paul [email protected] Engineering

    6. History, Update and New Journey of Mold Management system until today.

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    NIKE MOLD MANAGEMENT SYSTEM 2013

    Latest update to Nike Leadership (July 2013)

    FAQ (Frequently Answer and Questions)

    Q: Data fields between BOM, PCM and MMS are different, how we can merge it and optimizing? A: Factory should add program and type manual from XML MMS into factory system. That is the only ways that currently factory able to convert from Nike XML format to factory own system. Example: XML format from factory, PCM, BOM: XML format from MMS: Data #1 data #1, data#2 Data #2 Q: How to entry data for break size 6 cavity with 3 different sizes, in current practice? A: In data fields will only capturing minimum and maximum size, if mold construction multi cavity has 6 cavities with different size. XML will not capture it. It should be no problem due to what we count here is cycle press of mold; it is not about calculate the pair in mold. A: the other way is in order to make clearer; factory also can add detail information under mold comment data fields. Q: Data fields No #...., about Mold type: Outsole, Midsole, Upper mold, other..how is should descript? Example TPU for Shox product, it is part of what? A: in RFC Tooling Memo, bottom tooling is only assigned 2 tool codes, it are Midsole and Outsole. TPU shank and PU wedge are considering part of MS tool code.

  • Nike. Confidential | Mold Management System Manual 40

    NIKE MOLD MANAGEMENT SYSTEM 2013

    Q: Data field no.42 Mold Recoating Interval, data will input in days or cycle press? A: Input data should be in cycle (not days) see the example input data of it. Q: What is the standard of Mold Maximum Cycle Capacity ? A: Currently is still under study, hope before September the standard will released. (It had been replace with Mold Cycle Time MEOF) Q: Does Nike standardize which one type of repair that should go to in-house or mold shop? A: Nike will not drive factory to place repair order to anywhere, the authorization is in factory call. Q: When is target upload the new tooling implemented? A: In September, under FA14 seasonnew tooling is as minimum requirement. In other work if you already proceed some of existing mold, it even better. Q: How about big swoosh on outsole and pressed use separation color plate? Is it considered to count as color way? A: Yes Q: How to manage data for existing mold, some of them have no historical data? A: We will treat differently. Starting FA14 season, all new mold will stamping base on the initial factory code Below than FA14, existing mold will re-stamping uses factory code where these mold storage. Note: Chris will help to search missing information of mold shop, mold fabrication date.

    Q: How to manage data for existing mold, some of them has 20,000 sets of mold? A: Nike will sort the existing mold and prioritizing which one mold that Category still keep, and entire mold consider destroying. (Except category reserve it)Please continue inform this to Chris Scheerit is part of clean up mold program later on. Q: How to handling input data in same size but different alphabet (A,B, C)? A: Planning and MMS Team should train person who able input data in each your bottom process (IP, PU, Rubber, etc) Input will upload every changing shift. Please see detail explanation on chapter Data Fields page 27. Q: How we get access into Cloud? A: Please Contact [email protected] , she is main contact in Nike who has authorization to assign Cloud access

  • Nike. Confidential | Mold Management System Manual 41

    NIKE MOLD MANAGEMENT SYSTEM 2013

    Q: When does mold need to be retired? Whats the average period? A: Nike will do further study and share the standard later on. Based on collection data .current reference number of life cycle is not 100% accurate yet. Different method of process, different material and different design construction, it caused each factory location has different experience and opinion about life cycle of mold. Base on collection data above, we will use it as base reference, it will revisit once MMS has enough reference to measure. Q: How to handling transfer mold that currently Mold ID number was not exist? A: Once your system is ready, you can re-stamp mold that storage in you factory with your factory code Note: currently mold storage and produce in LN

    Q: How factory should upload data into Cloud? Daily, weekly, monthly or seasonally base? A: Monthly base (1st week) Q: Does in the future this MMS will replace

  • Nike. Confidential | Mold Management System Manual 42

    NIKE MOLD MANAGEMENT SYSTEM 2013

    Q: Are we including the upper mold? A: Not for now. We will do it in the future since we can assign upper tools code in Nike system now Q: Did Nike will make standard for scrap/recycle? Whats the min or max standard? A: there is no min/max but consider it will impacted on quality of cast result. For now, let factory fill in the data refer to actual scrap number. Q: is it possible to use barcode system to avoid input manual data A: it is up to factory, few factories currently produce it use barcode Note: FAQ is life document; it will add and update regularly. The owner this manual:

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