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Configure Online at pbclinear.com +1.800.962.8979 Linear Motion Solutions ML Series Miniature Linear Actuators

ML Series - PBC Linear

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Page 1: ML Series - PBC Linear

Configure Online atpbclinear.com

+1.800.962.8979

Linear Motion Solutions

ML SeriesMiniature Linear Actuators

Page 2: ML Series - PBC Linear

ML Series OverviewNut• Brass Inserts for system mounting

and integrity.• Built-in magnet accommodates home,

limit and position sensors.• Anti-Backlash Nut (Optional) for

applications which require high bi-directional accuracy and repeatability.

Rail/HousingSIMO® process ensures precision mounting, accurate installation and lightweight composition. Ceramic Coated Body for corrosion resistance and long life.

MotorStepper motors available in standard NEMA 11, 14, 17, 23, metric frame sizes or add your own. Servo motors available in 40 and 60 mm motors.

Motor MountSpecially constructed with an optimized length, result-ing in an overall shorter system with PBC Linear™ brand stepper motors.Internal Coupling

Rigid polymer insert coupling for increased smoothness and minimal backlash.

Lead ScrewLarge diameter, antifriction coated screw allows for longer lengths by decreasing screw whip and increasing column strength. 1 mm, 2 mm, 5 mm, 10 mm, 12 mm, 16 mm, 25 mm, and 38 mm leads.

“Dovetail” Style CarriagePTFE polymer material has fourteen plain bearing surfaces providing low friction for smooth and quiet linear motion. Notched “dovetail” carriage provides easier alignment and assembly. Features extra mounting holes for ease of installation and multi-axis assemblies.

Linear Guide SupportsProvide increased load and moment capacities and overall rigidity to the system.

Available single or dual rails with one or two runnerblocks per rail.

Motor Mount Adapter (MLC)Adapter plate designed to fit any manufacturer’s motor. Compensates for variations in pilot diameter, depth, shaft diameter, length and mounting screw patterns.

Dovetail ClampsDovetail Clamps secure unit on all four surfaces. Two screw design helps ensure quick and easy alignment during installation.

Duplexed back to back installation of deep groove ball bearings provides high stiffness and allows for increased thrust loads, rotational speed and repeatability.

Thrust Bearings

Seal StripUltra-wear-resistant MDS nylon prevents particulates or contaminants from entering or exiting actuator.

Page 3: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 1

Table of Contents

Accessories

ML Advantage

• Small, Compact Profile - 28 x 32 mm• Patent Pending SIMO® Process

Ensures precision mounting, accurate installation and lightweight composition.

• Lead Screw Driven - High accuracy and precise repeatability

• Multi-Axis Configurations • Long Travel Lengths - Up to 650 mm

MLC SeriesMotor Mount Only

MLD SeriesHand Driven (Shaft or Knob)

ML Series Linear Actuators

Pre-mounted stepper or servo motors.

Adjustable hand operated knob and brake for precision control.

Technical Data .........................................4

Dimensional Data ...............................5, 11

Performance Data ...............................6–7

Ordering Options ......................................8

Building Your ML Actuator ......................9

Multi-Axis Mounting .................................9

Applications..............................................9

Linear Guide Support ............................ 10

MLC Series ........................................... 12

Motor Mount Assembly ........................ 13

MLD Series ........................................... 14

MLB Series ............................................ 16

Motor Options .................................17–19

Accessories ....................................20–24

Application Data Sheet ......................... 25

MLB SeriesMotor Driven

Specially designed motor mounts and couplings for easy

mounting and extended life.

Motor Mount Assembly

Riser Plates

Side Motor Mount Cover

Seal Strip

Sensors

Stepper and Servo Motors

Page 4: ML Series - PBC Linear

2 ML Series Miniature Linear Actuator • pbclinear.com

PATENT PENDING

PBC Linear has revolutionized traditional machining with the patent pending SIMO™ (Simultaneous Integral Milling Operation).

SIMO process uses synchronized cutters, eliminating built-in extrusion variances by machining all critical edges concurrently in one pass. This ensures tight tolerances, limited variance and a remarkably straight and repeatable surface at negligible additional cost!

Synchronized Cutters

Machine tools are built on precision machined castings or weldments.Why shouldn’t your actuator be built the same?

Profile View

Page 5: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 3

COST

PRECISION

TOLERANCE

PROCESS

As tolerances get tighter, the cost of machining with conventional processes increases dramatically over the SIMO process.

EXTRUSIONPROCESS $$$

LIMIT OFEXTRUSIONPROCESS

ML AdvantageUsing the machine tooled precision and rigid surfaces sustained by the SIMO™ process, the ML’s bridge gantry design can support 1 or 2 linear guides on the sides of the ML.

The typical aluminum extrusion process produces a natural bow, twist and variance. Costly straightening and aligning is traditionally used to combat this variance, resulting in a semi-straight aluminum extrusion that drives the cost up.

BOW

TWIST

WARP

Optional Single or Dual Linear Guide Supports

Bridge Gantry Design

4X Reference Qualified Edge

• Patent Pending Machining Process• High Precision Mounting Surfaces• Tight Tolerances ± 0.025mm (0.001 in)

Typical Aluminum Extrusion Issues

These supports work together to increase load capacities and sustain stability while utilizing re-circulating caged-ball technology to provide smooth and quiet linear motion guidance.

Page 6: ML Series - PBC Linear

4 ML Series Miniature Linear Actuator • pbclinear.com

ML SERIES - Carriage only

Size mm 28 x 32 in 1.10 x 1.26

MAX Load- Lite Preload - anti-backlash- Standard Fx

N

44

267 lbf

10 60

Fy 107 24

Fz 178 40

MAX Moments

Mx

Nm

1.4

lbf-in

12.4

My 1.4 12.4

Mz 1.4 12.4

Bending Moment of Inertia (second moment of area)

Iycm4

2.4in4

0.058

Iz 4.4 0.106

See page 24 for technical data on linear guide supports

Base Weight without Motor

Kg

0.06

lbf

0.13

Add for 100 mm of stroke 0.15 0.34

Total Carriage Mass 0.020 0.044

Total Carriage Mass & Top Plate 0.059 0.130

Coefficient of Friction 0.19

MAX Speed m/s 1 in/s 75

MAX Stroke Length

mm

650

in

25.6

MIN Stroke Length 5 0.2

Nominal Screw Diameter 10.0 0.375

Max RPM 3000

No Load Torque Nut - Lite Preload - anti-backlash - Normal Preload - anti-backlash - Standard

Nm0.05650.1060.007

lbf-in0.500.94

0.062

Linear Guide Supports - Single Linear Guide - Dual Linear Guides

Nm

0.0170.034

lbf-in 0.150.30

Seal Strip - with Seal Strip - without Seal Strip

Nm

0.0280

lbf-in 0.250

Screw Lead Accuracy* mm/mm 0.0006 in/in .0006

Normal Operating Temperature (Wider ranges available)

MIN°C

98°F

32

MAX 18 176

Technical Data

FyA FzA MxA MyA MzA Fy Fz Mx My Mz+ + + + 1<=

For combined loads, loading cannot

exceed the following formula.

60°TYP

2.0 14.3

0.05 A BC D

C D

A

B1

1

B2

1

*Higher accuracies are available to 0.0001 mm/mm (in/in). Contact manufacturer for details. Specifications are subject to change without notice.

16

15.9

Dovetail Slots

Dovetail Slots

T-Slots

External Dovetail Easy Sketch

Center of Gravity for Moment Calculations

Page 7: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 5

How to Calculate Body Length 1) Enter 19 mm2) Select (5, 10 or 20 mm) for overtravel on idle end (See recommended overtravel above.)

3) Specify stroke length in mm

4) Select (51 or 71 mm) for carriage length

5) Select (5, 10 or 20 mm) for overtravel on idle end (See recommended overtravel above.)

6) Add amounts together and enter SUBTOTAL7) Enter TOTAL BODY LENGTH (Round to nearest 10 mm)

8) When ORDERING enter TOTAL BODY LENGTH in BODY LENGTH column.

BODY LENGTH CALCULATION TABLE Example

IDLE END CAP = 19mm 19

OVERTRAVEL IDLE END (5, 10 or 20mm) 10

STROKE LENGTH 155

CARRIAGE LENGTH (51 or 71mm) 71

OVERTRAVEL DRIVE END (5, 10 or 20mm) 10

(Add Amounts 1-5) +ENTER SUBTOTAL (mm) = 265

(Round Subtotal to nearest 10mm) TOTAL BODY LENGTH 270

1

2

3

6

4

5

7

8

1 Carriage2 Carriages3 Carriages4 Carriages

# of Carriages

− −Body Length

0 None 1 mm S Straight (in-line) 0 Standard1 With Seal strip 2 L Left

3 R Right4 B Bottom

T Top

Seal Strip Motor Location Configuration

0270MLC028D −−

Series0 No external Rail AH 1 MM 2 Standard Nut 1 1 Rail + 1 Runner Block* AG 2 MM 4 Anti-backlash (light preload) 2 1 Rail + 2 Runner Block* AX 5 MM 6 Anti-backlash (normal preload) 3 2 Rail + 1 Runner Block/rail AJ 10 MM

4 2 Rail + 2 Runner Block/rail BD 12 MM

XXX

Linear Guide Supports

ML Series with motor lead

screw driven28 x 32 mm

X

Leads Nut Type

X X X X

ORDERING GUIDE

BODY LENGTH

7.3

40.0

15.2CARRIAGE BRACKET)

51. mm(* 71. mm WHEN USING ANY

18.0

25.0

51.0 / 71.0OVERTRAVELZONE LENGTH

STROKE

NOTE: BODY LENGTH = STROKE + *CARRIAGE LENGTH + (2X OVER TRAVEL) + 18mm

2X M5X0.8 7mmMAX TORQUE = 1.1 N-m (10 in-lbf)

28.0

32.0

31.4

RECOMMENDED OVERTRAVEL PER SIDE

Knob or Hand Crank = 5mmStepper Motor = 10mmServo Motor = 20mm

Motorized units use a different drive end bracket. See motor

section for more details.

CARRIAGE WITHDOVETAIL

OVERTRAVELZONE

Dimensional Data

19

Page 8: ML Series - PBC Linear

6 ML Series Miniature Linear Actuator • pbclinear.com

38mm (1.50”) 25mm (1.00”) 10mm (.400”) 3mm (.125”) 1mm (.039”)Also available 2, 5, 10, 12, 16 and 25 mm

0

500

1000

1500

2000

2500

3000

10 60 110 160 210 260 310

Scre

w S

peed

(RPM

)

2.25 10 20 30 40 50 60

NOTE: ML ACTUATORS SHOULD BE OPERATED LEFT OF THE DASHED LINES AND BELOW AND LEFT OF THE COLORED LINES.

LEAD SCREWDIAMETER

70

MAXIMUM THRUST LOADSTANDARDCARRIAGE

MAXIMUM THRUST LOADANTI-BACKLASH CARRIAGE WITHLITE PRELOAD

MAXIMUM THRUST LOAD ANTI-BACKLASH CARRIAGE WITHNORMAL PRELOAD

1 MM

3 MM10 MM

38 MM25 MM

0

50

100

150

200

250

0 100 200 300 400 500 600 700 800

Body Length

Max

. Thr

ust L

oad

(N)

15.7 31.5

0

11.87.93.90 19.7 23.6 27.6

11.2

22.5

33.7

45.0

56.2

MAX OF NORMAL PRELOAD ANTI BACKLASH NUT

MAX OF LITE PRELOAD ANTI BACKLASH NUT

MAX OF STANDARD

Max

. Thr

ust L

oad

(lbf.)

(mm)

(in)

Thrust Load(N)

(lbf)

Performance Data

The load rating and system speed must both be accounted for when sizing a lead screw system. The nut threads and screw threads form a plane bearing system.

The PV limit of a polymer material is the point at which friction-generated heat can no longer be expelled at a rate to prevent the material from overheating. Such overheating while under stress can cause permanent deformation of the material. Ignoring how the system’s speed and loading relate to the nut material’s PV rating can lead to dramatically shorter thread life. The primary modes of failure for lead screw systems are wear and PV. By staying within the PV envelope of the screw and nut, one can ensure long life of the nut without premature wear.

PerformanceCharacteristics

Lead Screw mm (in)

38 (1.50) 25 (1.00) 10 (.400) 3 (.125) 1 (.039)

Max, Travel Speed mm/s (in/s) 1905 (75) 1270 (50) 508 (20) 159 (6.25) 50 (1.95)

Screw Diameter mm (in) 10 (0.375) 10 (0.375) 10 (0.375) 10 (0.375) 10 (0.375)

Screw Efficiency (See formula to left) 81% 82% 77% 57% 26%

Torque to Raise Load

TL (Nm) =Load (N) x Lead (mm)

2p x Efficiency x 1000

PV Rating - ML Lead Screw & Nut

Maximum Thrust Load Based on Nut Capacity & Column Loading

TL (in-lbf) =Load (lbf) x Lead (in)

2p x Efficiency

Page 9: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 7

Load on the Carriage N (lbs.)

Dist

ance

bet

wee

n su

ppor

ts (m

m)

RPM

Max

Tra

vel R

ate

(mm

/sec

)

Body Length mm (in)Body Length mm (in)

0

15.7

31.5

47.2

63.0

78.7 (in/ sec)

0

500

1000

1500

2000

2500

3000

3500

0 200(7.9)

400(15.7)

600(23.6)

800(31.5)

Dist

ance

bet

wee

n su

ppor

ts (m

m)

Load on the Carriage N (lbs.)

Max

Can

tiliv

ered

Bod

y Le

ngth

(mm

)

Load on the Carriage N (lbs.)

0

100

200

300

400

500

600

700

10(2.25)

100(22.5)

1000(225)

10(2.25)

100(22.5)

1000(225)

SIDE LOAD

0

3.9

7.9

11.8

15.7

19.7

23.6

27.6 (in)

0

100

200

300

400

500

600

700

0

3.9

7.9

11.8

15.7

19.7

23.6

27.6 (in)

0

100

200

300

400

500

600

700

10(2.25)

100(22.5)

1000(225)

0

3.9

7.9

11.8

15.7

19.7

23.6

27.6 (in)

Max

Can

tiliv

ered

Bod

y Le

ngth

(mm

)

Load on the Carriage N (lbs.)

0

100

200

300

400

500

600

700

10(2.25)

100(22.5)

1000(225)

0

3.9

7.9

11.8

15.7

19.7

23.6

27.6 (in)

TOP LOAD SIDE LOAD

TOP LOAD

0

400

800

1200

1600

2000

0 200(7.9)

400(15.7)

600(23.6)

800(31.5)

38mm (1.50”) 10mm (.400”) 25mm (1.00”) 3mm (.125”) 1 mm (.039”)

LEAD SCREWPITCH

80% of Critical SpeedMaximum Travel Speeds

Maximum Cantilevered Length

Distance Between Supports

Page 10: ML Series - PBC Linear

8 ML Series Miniature Linear Actuator • pbclinear.com

Nut TypeLead Screw

39.3

31.827.0

16X M3.0x0.5

2.4

03.99.8

20.024.0

46.850.8

61.066.9

9.8

70.8

Seal Strip with Carriage Bracket

LEAD SCREW

NUT

LINEAR GUIDE RAILS

SEAL STRIPWITH CARRIAGE BRACKET

ML Options Provide You with a Perfect Fit System

RUNNERBLOCKS

• Standard nut Fx=262 N (60 lb) or anti-backlash nut Fx=44 N (10 lb)

• Optional anti-backlash nut - ideal in applications requiring high bi-directional accuracy and repeatability

• Magnet is built-in for use with home and position sensors

• Anti-Backlash light pre-load Nut limits Fx linear thrust force capacity

Ordering Options

• Ultra wear-resistant molybdenum disulfide impregnated nylon

• Prevents debris from entering or exiting actuator

• Seal strip is 725mm in length (Can be cut shorter using sharp pair of scissors.)

• Large 10 mm diameter lead screw reduces whip and increases column strength allowing longer stroke lengths

• Lead options*: 1, 2 , 5 , 10 , 12, 16 and 25 mm. 3 mm (0.125’’), 10 mm (0.400’’), 25 mm (1’’), 38 (1.5’’)

*Contact manufacturer for other available sizes

• Nominal Lead Screw Diameter = 10 mm (0.375”)

• Screw Interia = 4.169 x 10-6 kg-m2/m 1.5 x 10-5 oz.-in.sec.2/in.)

• Lead Screw Length = Body Length + 32.27 mm

Page 11: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 9

ML Actuator Build, Mount, Use

Build Your ML Actuator Multi-Axis Mounting

Easy-to-follow steps to build a ML Series Actuator

ML actuators are designed to perform well in X Y and other Cartesian arrangements. The actuator body forms a strong beam with higher moment loading capacity. Special dovetail slots on all sides allow the actuators to be mounted on their bottom surface or on either side.

Carriage brackets and special wedge mounting clamps allow for precise and rigid mounting arrangements. Linear guides can be installed on one or both sides of the actuator with one or two runner blocks on each rail for greater rigidity in gantry applications.

Multi-axis gantries can also be created by combining the ML with other actuators such as the PL or MT Series.

Step 1 Configure Your System Axis A. Determine if you need an external

linear guide for support (p 10)B. Calculate the body length (p 5)

Step 2 Choose the Drive MethodA. Motor pre-mounted and tested

by PBC Linear? Æ MLB (p 16)B. Ready to mount your own

motor? Æ MLC (p 12)C. Driven by hand? Æ MLD (p 14)

Step 3 Choose How to Mount AxisA. Choose dovetail clamps or riser

plates (Use riser plates with NEMA 17 and 23 motors) (p 21)

Step 4Choose End of Travel and Home Limit Switches/SensorsA. Determine mounting

type/location (bracket type)B. Choose from list of compatible sensors

Step 5 Order Your System1-800-962-8979 or 1-815-389-5600 Questions? Call an Application Engineer 1-888-777-0556

Repeat 1-5 for Each Axis

X Z

X Y

X Y Z

Superior Multi-Axis Mounting for Compact Applications• Medical• Biotech• Instrument

Automation• Packaging• Pick & Place• Semi-conductor• Scanning

MULTI-AXISMTB Series with MLB

ML ApplicationsThe ML miniature actuator has a combination of compactness and (60 lbf) 265 N pound thrust power gives this actuator an edge for automation applications where space is critical. Plus, the SIMO® machined rail surface and zero backlash lead screw assembly ensures accuracy and precision for syringe pumps and optical control applications.

Automation

Bio-Medical

Page 12: ML Series - PBC Linear

10 ML Series Miniature Linear Actuator • pbclinear.com

Linear Guide Supports

Pre-drilled holes for mounting ease

The ML series features the unique option for dual external linear guides (also available with single linear guide option). These re-circulating ball runner blocks assure high speed precision as well as enhanced load capacities and stability.

Support Options to Create Variable Levels of Performance

Technical DataLinear Guide Supports

(1) Single (2) Dual (1) Single (2) Dual

# of runner blocks on each guide # of runner blocks on each guide

1 2 1 2 1 2 1 2

MAX Load

Anti-Backlash Lite Preload

Fx

N

44 44 44 44

lbf

10 10 10 10Anti-Backlash

Normal Preload 89 89 89 89 20 20 20 20

Standard Nut 267 267 267 267 60 60 60 60

Fy 180 250 445 890 40 56 100 200

Fz 267 356 445 890 60 80 100 200

MAX Moments

Mx

Nm

1.8 3.6 8.6 18

lbf-in

16 32 76 160

My 1.8 5.0 3.6 10 16 44 32 88

Mz 1.8 5.0 3.6 10 16 44 32 88

Bending Moment of Inertia(Second Moment of Area)

Iycm4

2.4 2.4 2.4 2.4in4

0.058 0.058 0.058 0.058

Iz 4.4 4.4 4.4 4.4 0.106 0.106 0.106 0.106

Base Weight without MotorKg

0.127 0.136 0.195 0.205lbf

0.280 0.300 0.430 0.450

Add for 100 mm of Stroke 0.180 0.180 0.210 0.21 0.400 0.400 0.460 0.460

Total Carriage Mass Kg 0.109 0.117 0.159 0.175 lbm 0.240 0.257 0.350 0.385

Coefficent of Friction 0.190 0.010 0.190 0.010

Note:1. Moment arms for calculating moments should be measured from the center of the extrusion2. Limit switches must be used in order to prevent the carriage from contacting the actuator end blocks, resulting in damage3. Servo drive system, recommended overtravel of 20 mm4. Stepper motors or manual hand cranks system, add 5 mm of over-travel

U Bracket

Rail

L Bracket

Top Plate

Runner Blocks

Page 13: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 11

Dual Linear Guide Supports

Single Linear Guide Supports

Dimensional Data

58

39.3

23.8

29

32.2

70.8

27.0 2.616.9

12.93.9

63.041.037.041.0 37.0

13.0 4.212X M3.0x0.5

52.03.027.015.5

16X M3.0x0.5

03.99.8

20.024.0

46.850.8

61.066.9

INCLUDES:(1) rail, (1) runner block & aluminum alloy L shaped carriage bracket- or -(1) rail, (2) runner blocks & aluminum alloy L shaped carriage bracket

32.2

70.8

27.02.6

16.912.9

3.9

63.041.037.041.0 37.0

13.0 4.212X M3.0x0.5

16X M3.0x0.5

39.03.027.0

03.99.8

20.024.0

46.850.8

61.066.9

45.5

39.3

25.8

29

INCLUDES:2) rails, (1) runner block & aluminum alloy U shaped carriage bracket - or -(2) rails, (2) runner blocks & aluminum alloy U shaped carriage bracket

LEFT RIGHT

Page 14: ML Series - PBC Linear

12 ML Series Miniature Linear Actuator • pbclinear.com

MLC Ordering Guide

MLC028D −

SeriesAH 1 mm 2 Standard Nut 1 1 CarriageAG 2 mm 4 Anti-backlash (light preload) 2 2 CarriagesAX 5 mm 3 3 CarriagesAJ 10 mm 4 4 CarriagesBD 12 mmAF 16 mmAW 25 mm

XXX

Linear Guide Supports*

ML Series withmotor mount28 x 32mm

X

Leads Nut Type Seal Strip

X X

# of Carriages

#### −

Body LengthS Straight (in-line)

B NEMA 11 (28mm)A 3mm 1 Acetal A Standard

L LeftC NEMA 14 (35mm)

B 0.125 inR Right C 4mmB Bottom E Metric 40 D 0.1875 inT Top F NEMA 17 (42mm) E 5mm

G NEMA 23 (56/58mm) F 6mmG 0.25 inH 0.3125 inJ 8mm

X

At time of order, customer must declare their pilot diameter, shaft length and mounting holepattern of the matching motor so that the proper spacer can be included.

Spacer Config

XX XX 0

0 StandardConfig.

NOTE: Contactmanufacturer beforeordering multiplecarriages.

NOTE: Not all combinations are possible. Contact manufacturer for available combinations. Body lengths are available in 1 mm increments up to 701 mm. Standard lengths are multiples of 10 mm. When possible round up to nearest multiple of 10 mm. NEMA 11 stepper motors typically do not have enough torque to drive the anti-backlash nuts. Customers are responsible for doing torque calculations to ensure the motor is properly sized. Specifications are subject to change without notice.

A NEMA 8 (20mm)mmSee page 11

for body length calculation tableEX: 90mm = 0090

250mm = 0250

0 None1 With Seal Strip

& XY Bracket

0 No External Rail1 (1) Rail, (1) Runner Block - XY-2 Brkt (R)2 (1) Rail, (2) Runner Blocks - XY-2 Brkt (R)3 (2) Rail, (1) Runner Block - XY-3 Brkt 4 (2) Rail, (2) Runner Blocks - XY-3 Brkt 5 (1) Rail, (1) Runner Block - XY-2 Brkt (L)6 (1) Rail, (2) Runner Blocks - XY-2 Brkt (L)7 No Seal Strip - XY-1 Brkt

*(L) = Left (R) = Right

MLC Series (Motor Mount Only)

• Includes motor mount with coupling

• Includes motor spacer (if required)

• Precision machined body

• Small, compact design

• Smooth and quiet operation

• High acceleration, speed and rigidity

PBC Linear stepper motors do not require a spacer due to the shorter shaft length. A spacer is required for any other manufacturer’s motor. The spacer compensates for several dimensions which commonly vary amongst motor manufacturers (shaft diameter, shaft length, pilot diameter, pilot depth, bolt hole diameter, bolt type).

FINALPART # MLC028D - X XX X X X - XXXX - X X X X X 0

Page 15: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 13

Assembly Dimensions Spacer A Motor Frame Size

57.3SINGLE

66.3DOUBLE

77.3TRIPLE

52.3SINGLE

63.3TRIPLE

66.1SINGLE

74.6DOUBLE

89.1TRIPLE

77.3SINGLE

90.3DOUBLE

112.3TRIPLE

23.022.0 30.0

4X M2.5Clearance

26.3

26.0 35.022.0

26.3

4 X M5.0 X 0.8Tap Thru

35.0

16.0

15.9

23.0TYP

30.0

22.0 15.9

2.9TYP

16.0

1.9

26.0TYP22.0 15.9

3.4TYP

31.0TYP22.0

42.0 3.4TYP

16.0

18.1

56.5

47.138.2 24.6

4X M4Tap Thru

1.9

1.9

1.9

Spacer “A”

Spacer “A”

Spacer “A”

Spacer “A”

4X M3Clearance

31.0 42.0

26.3

ACCESS HOLE

22.0

4X M3Clearance

ACCESS HOLE

36.3

47.1 56.524.6

Motor Mount Assembly

Recommended for NEMA 14 Stepper Motor

Recommended for NEMA 17 Stepper Motor

Recommended for NEMA 23 Stepper Motor

ML Series Actuator Motor Mount & Spacer PBC Stepper Motor

Recommended for NEMA 11 Stepper Motor

Page 16: ML Series - PBC Linear

14 ML Series Miniature Linear Actuator • pbclinear.com

MLD Ordering Guide

MLD Series (Hand Driven shaft or knob)

• Perfect for hand-operated precision control

• Manual brake optional

• Textured knob for both positioning and braking

• Precision machined body

• Small, compact design

• Great repeatability

NOTE: Not all combinations are possible. Contact manufacturer for available combinations. Body lengths are available in 1mm increments up to 701mm. Standard lengths are multiples of 10mm. When possible round up to nearest multiple of 10mm. Specifications are subject to change without notice.

MLD028D −−

Series −−

AH 1mm 2 Standard Nut 0 None 1 1 CarriageAG 2mm 4 Anti-backlash

(light preload) 1 2 2 Carriages

AX 5mm 3 3 CarriagesAJ 10mm 4 4 CarriagesBD 12mmAF 16mmAW 25mm

X# of Carriages

X XLeads Nut Type Seal Strip

X XX

ML Series with knob/drive lead

screw driven28 x 32 mm

Linear Guide Supports

#### X X 0−−

Body Length −−0 No - shaft only 0 No 0 Standard1 Yes - with knob 1 Yes

(at drive end)

Brake Configuration(Drive) Knob

NOTE: Contactmanufacturer beforeordering multiplecarriages.

mmSee page 11

for body length calculation table

EX: 90mm = 0090250mm = 0250

With Seal Strip& XY Bracket

0 No External Rail1 (1) Rail, (1) Runner Block - XY-2 Brkt (R)2 (1) Rail, (2) Runner Blocks - XY-2 Brkt (R)3 (2) Rail, (1) Runner Block - XY-3 Brkt 4 (2) Rail, (2) Runner Blocks - XY-3 Brkt 5 (1) Rail, (1) Runner Block - XY-2 Brkt (L)6 (1) Rail, (2) Runner Blocks - XY-2 Brkt (L)7 No Seal Strip - XY-1 Brkt

*(L) = Left (R) = Right

FINALPART # MLD028D - X XX X X X - XXXX - X X 0

Page 17: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 15

8.8 15.9

19.1

40.0

24.4

15.5

16.0

12.2

M3X0.5TYP17.0

A

49.5

36.0 19.1TYP

40.0

8.1

16.4

21.0

49.0

36.5

19.1TYP

HAND BRAKESIDE MOUNT

HAND BRAKETOP MOUNT

6.0

5.2

6.7

DETAIL A

KNOB

SHAFTONLY.

40.0

16.4

Dimensional Data

NOTE: Brake installed on side as default and can easily be changed to the top by the customer.

Page 18: ML Series - PBC Linear

16 ML Series Miniature Linear Actuator • pbclinear.com

MLB Ordering Guide

MLB028D − − ####Series Body Length

0 No External Rail AH 1mm 2 Standard Nut 0 None 1 1 Carriage

S Straight 1 PBC Linear™ B NEMA 11 (28mm) B Single Stack 00 Hybrid wiring (8 wires), flying leads,

1 (1) Rail, (1) Runner Block - XY-2 Brkt (R) AG 2mm 4 Anti-backlash (light preload) 1 With Seal Strip& XY Bracket

2 2 Carriages

L C NEMA 14 (35mm) C

2 (1) Rail, (2) Runner Blocks - XY-2 Brkt (R) AX 5mm 3 3 Carriages

R Right F NEMA 17 (42mm) D Triple Stack

3 (2) Rail, (1) Runner Block - XY-3 Brkt AJ 10mm 4 4 Carriages

B Bottom G NEMA 23 (56mm)

4 (2) Rail, (2) Runner Blocks - XY-3 Brkt BD 12mm

T Top

AF 16mmAW 25mm

X

Motor Make Motor Frame Size

XX

Lead Nut Type Seal StripLinear Guide Supports*

X

Motor Location

# of Carriages

X X X

0XXX

Motor Power Motor Feature Configuration

* not availablewith NEMA 14

XX

See page 11for body length

calculation tableEX: 90mm = 0090

250mm = 0250

NOTE: Not all combinations are possible. Contact manufacturer for available combinations. Body lengths are available in 1 mm increments up to 701 mm. Standard lengths are multiples of 10 mm. When possible round up to nearest multiple of 10 mm. Longer lead times apply to non-standard lengths. NEMA 11 stepper motors typically do not have enough torque to drive the anti-backlash nuts. Customers are responsible for doing torque calculations to ensure the motor is properly sized. Specifications are subject to change without notice.

Double Stack* no encoders [hybrid wiring can be bi-polar or uni-polar]

NOTE: Contactmanufacturer beforeordering multiplecarriages.

Motor or LeadScrew Driven28 x 32 mm

(mm)

5 (1) Rail, (1) Runner Block - XY-2 Brkt (L)6 (1) Rail, (2) Runner Blocks - XY-2 Brkt (L)7 No Seal Strip - XY-1 Brkt

*(L) = Left (R) = Right

Stepper Motor Options

MLB Series (Integrated Motor)

• Includes motor, coupling and motor assembly

• Full stock of open and closed loop stepper motors and servo motors

• Available in NEMA 11,14,17, 23

• Precision machined body

• Small compact design

• High acceleration, speed, and rigidity

• Pre-engineered and assembled for easy installation

FINALPART # MLB028D - X XX X X X - XXXX - X X X X XX 0

PBC Linear brand stepper motors are designed to reduce length in the ML actuator. Other stepper motor brands have a longer shaft and require a spacer to ensure all motors will be compatible. Single, double and triple stack motors are available in each size. See page 16 for dimensional data.

Page 19: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 17

Using universal motor mounts, PBC Linear’s ML series mini-actuators give our customers the freedom for limitless mounting options. Straight (in-line), top, bottom or side motor mounting allows the ML series to fit seamlessly into any specified application.

Motor Locations

STRAIGHT(IN-LINE)

NEMA 11 Series

NEMA 17 Series

NEMA 14 Series

NEMA 23 Series

Housing:Molex 51065-0600Terminal:Molex 50212-8000

1

300±10(11.8±0.4)

AWG2 6 U L3266

4 Lead Part Number 6200727

BLACK

6

34

GREENRED

BLUE

BLUE

REDGREEN

BLACK

300±10(11.8±0.4)

Housing:JST PHR- 6Terminal:JST-002T-P0. 5

AWG2 6 U L3266

4 Lead Part Number 6200490

1

6

34

300±10(11.8±0.4)

4 Lead Part Number 6200728

Housing:JST ZHR-1 1Terminal:SZ H-002T-P 0.5

AWG 26 U L1061

BLACK

GREENRED

BLUE

1

57

11

BLUE

REDGREEN

BLACK

300±10(11.8±0.4)

AWG2 6 U L3266

4 Lead Part Number 6200491

1

6

34

Wiring Harnesses

Bipolar, Full Step

4 Lead (bipolar)Wiring Diagram

Step

CW & CCW rotation when seenfrom flange side of the motor.

CW CCW

Phase 1A C

Phase 2B D

1 + – + –2 – + + –3 – + – +4 + – – +

For additional wiring information: moonsindustries.com/support-training

Connector Pin#

1

3

4

6

1

5

7

11

A

C

B

D

Motor Size

8, 11, 17, 23 14

Plug Connector included with all Stepper Motor Equipped MLB Series Actuators

Page 20: ML Series - PBC Linear

18 ML Series Miniature Linear Actuator • pbclinear.com

NEMA 11 (28mm) NEMA 14 (35mm)

1.856 ±.00847.14 ± 0.20

1.856 - .000+ .008

47.14 0+ 0.20

2.2256.4

.201 - .000+ .008

5.1 0+ 0.2

1.50 ±.0038.1 ±0.1

.81 ±.0220.6 ±0.5

.061.6

.194.8

.2500 - .0005+ .0000

6.350 - 0.0120 L MAX

M 2.50 x0.45

.6516.5

.205

.906 ±.00423 ±0.1

.906 ±.00423 ±0.1

1.1028

.94 ±.0224 ±0.5

.082

L MAX

.1969 - .0005+ .0000

5 - 0.0120

.8722

.379.5

M 3x0.5

.6316

.287

1.3835

1.024 ±.00426 ±0.1

1.024 ±.00426 ±0.1

.94 ±.0224 ±0.5

.866 - .002+ .000

22 - 0.0520

L MAX

.1969 - .0005+ .0000

5 - 0.0120

.082

.4311

Stepper Motor

NEMA Rating

Motor Power

Currentper Phase Holding Torque Detent Torque Rotor Intertia Length

mm (in)Weights kg (lb)

ModelP/N#

A mN • m oz-in mN • m oz-in g-cm² oz-in²

NEMA 11 Single 1 50 7.08 5 0.71 9 0.05 31 (1.21) 0.10 (0.22) 6200297

NEMA 11 Double 0.67 90 12.75 6 0.85 12 0.07 40 (1.56) 0.15 (0.33) 6200298

NEMA 11 Triple 1 100 14.16 8 1.13 18 0.10 51 (2.01) 0.20 (0.44) 6200299

NEMA 14 Single 0.40 60 8.5 10 1.42 12 0.07 26 (1.01) 0.15 (0.33) 6200300

NEMA 14 Triple 0.85 100 14.16 15 2.12 20 0.11 37 (1.44) 0.21 (0.46) 6200302

NEMA 17 Single 1.50 360 50.99 15 2.12 57 0.31 39.8 (1.57) 0.28 (0.62) 6200303

NEMA 17 Double 1.50 490 69.41 25 3.54 82 0.45 48.3 (1.90) 0.36 (0.79) 6200304

NEMA 17 Triple 1.50 630 89.24 30 4.25 123 0.68 62.8 (2.47) 0.60 (1.32) 6200305

NEMA 23 Single 1.50 500 70.82 22 3.12 135 0.74 41 (1.61) 0.42 (0.93) 6200306

NEMA 23 Double 1.50 1000 141.64 40 5.66 260 1.43 54 (2.13) 0.60 (1.32) 6200307

NEMA 23 Triple 1.40 1650 233.71 70 9.91 460 2.53 76 (2.99) 1.00 (2.20) 6200308

NEMA 17 (42mm) NEMA 23 (56mm)

1.220 ±.00431 ±0.1

1.220 ±.00431 ±0.1

.6316

.287

1.6742.3

.94 ±.0224 ±0.5 .08

2

.4311

.866 - .002+ .000

22 - 0.0520

.1969 - .0120+ .0000

5 - 0.3050

L MAX

M 3x0.5

Page 21: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 19

Motor Coupling (HUB & Disk)

Ordering AccessoriesWhen ordering ML accessories, use the part number (P/N) to specify which accessory you want when placing your ML actuator order. If you have technical question contact a PBC Linear Application Engineer at at 1-800-962-8979.

Motor Couplings

FOR USE WITH NEMA 11, 14, 17 MOTORS

HUBS P/N # Bore* OD HUB Length (LH)

Coupling Length (L)

Shaft Penetration Set Screw

Moment of Inertia (lb-in^2)

Moment of Inertia (kg x m^2)

6200129 3 mm 12.7 mm 5.6 mm 15.9 mm 5.6 mm M3 0.0056” 1.64E-06

6200286 5 mm 12.7 mm 5.6 mm 15.9 mm 5.6 mm M3 0.0050” 1.47E-06

6200350 6 mm 12.7 mm 5.6 mm 15.9 mm 5.6 mm M3 0.0047” 1.37E-06

6200113 0.125’’ 0.500’’ 0.222’’ 0.625’’ 0.222’’ M3 0.0056” 1.64E-06

6200349 0.250” 0.500” 0.222’’ 0.625’’ 0.222’’ M3 0.0045” 1.32E-06

For Use with NEMA 23 Motors Only

HUBS P/N # Bore* OD HUB Length (LH)

Coupling Length (L)

Shaft Penetration Set Screw

Moment of Inertia (lb-in^2)

Moment of Inertia (kg x m^2)

6200130 4 mm 19.1 mm 7.6 mm 22.2 mm 7.6 mm M3 0.0069 2.02E-06

6200131 5 mm 19.1 mm 7.6 mm 22.2 mm 7.6 mm M3 0.0068 1.99E-06

6200132 6 mm 19.1 mm 7.6 mm 22.2 mm 7.6 mm M3 0.0066 1.94E-06

6200133 8 mm 19.1 mm 7.6 mm 22.2 mm 7.6 mm M3 0.0061 1.79E-06

6200114 0.1875” 0.750” 0.300” 0.875” 0.300” M3 0.0068 1.99E-06

6200115 0.2500” 0.750” 0.300” 0.875” 0.300” M3 0.0065 1.91E-06

6200116 0.3125” 0.750” 0.300” 0.875” 0.300” M3 0.0062 1.82E-06

Disk P/N # MaterialOD Torsional

Stiffness Rated Torque Brake Torque Parallel Misalignment Axial Motion Moment

of Inertia (kg x m^2)(mm) (in) (Deg/

Nm)(Deg

/lb-in) (Nm) (lb-in) (Nm) (lb-in) (mm) (in) (mm) (in)

6200148 Acetal 12.7 0.50 0.636 0.072 0.69 6 3.9 34 0.1 0.004 0.05 0.002 2.93E-08

6200149 Acetal 19.1 0.75 0.38 0.043 2.25 20 10.5 93 0.2 0.008 0.10 0.004 5.87E-08

- Compensates for motor and screw misalignment - Electrically isolating - Balanced design

HUB Disk

NOTE: Motor coupling assembly (hubs & disk) are included in MLB & MLC Series actuators. One hub of the coupling is integral to the lead screw drive system. Alternate coupling styles are not available

*Contact PBC linear if required bore is not listed.

Page 22: ML Series - PBC Linear

20 ML Series Miniature Linear Actuator • pbclinear.com

Motor Mount Assembly - NEMA 11/14/17 Motor Mount Assembly - NEMA 23

106.1

44.5

23.5

106.1

44.5

22.2

18.5

4 X M3 X 0.5

SCREWS PROVIDED M3 X 0.5 X 8MM 7 3

4 X 3.4 THRU ALL

22

32.5 NEMA11 B.C. M2.536.8 NEMA14 B.C. M343.8 NEMA17 B.C. M3

7.9

BELT TENSIONER

65.5

5

PULLEY PITCH DIAMETER = 18.2mmBELT MASS = 4.2g

20.6

Motor Mount Assembly - Replacement Parts

(1) Pulley Belt (3 mm pitch) P/N: 6140032(2) Timing Pulley, 9 mm x 5 mm P/N: 6140035

Motor Mount Bracket#MLB028A-MTRMNT-UNI-ASY-KIT

Motor Mount Cover#MLB028A-BMMC-KIT

Pulley #6140035

Belt #6140032

118.7

47.6

23.5

47.657.2

61.4

23.8

38

47.1

47.1

4 X M3X0.5

M5X0.8 X 8MMSCREWS PROVIDED

10 54 X 5.5 THRU ALL23.6

118.7

7.87

BELTTENSIONER

5

65.5

6.35

PULLEY PITCH DIAMETER = 18.2mmBELT MASS = 2.5g

20.6

Motor Mount Cover#MLB028A-BMMC-23-KIT

Pulley #6140039Belt #6140032

Includes: (1) Motor Mount Bracket(3) SHCS M3 x 0.5 x 8 mm P/N: MLB028A-MTRMNT-UNI-ASY-KIT

Includes: (1) Motor Mount Cover(4) BHCS M3 x 0.5 x 6 mm P/N: MLB028A-BMMC-KIT

(1) Pulley Belt (3 mm pitch) P/N: 6140032(1) Timing Pulley, 9mm x 6.35 mm P/N: 6140039(1) Timing Pulley, 9 mm x 5 mm P/N: 6140035

Includes:

Includes: Includes:

(1) Motor Mount Bracket(3) SHCS M5 x 0.8 x 8 mm P/N: MLB028A-MTRMNT-UNI-ASY-23-KIT

Includes: (1) Motor Mount Cover(4) BHCS M3 x 0.5 x 8 mm P/N: MLB028A-BMMC-23-KIT

Motor Mount Bracket#MLB028A-MTRMNT-UNI-ASY-23-KIT

Page 23: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 21

Riser Plate Sensor Kit P/N: MLA028A-RSRPLT-08A-KIT

Riser Plate Sensor Kit P/N: MLA028A-RSRPLT-15A-KIT

Kit Includes:(1) Riser plate (8 or 15mm) (2) Dovetail clamps(4) M3 x 10mm screws (1) M3 x 12mm screw(1) M3 x 6mm screw (2) M5 x 16mm screw (optional)

Compatible Sensors: OM-E2S-W2 style)Typical Applications: ML Actuator gantry’s with (2) linear guides

Riser Plate Sensor Kit

5235

27

3741

19.1

8 or 15

38.1

M5 SHCS COUNTER BORESMAX. SCREW TORQUE= 1.1 N-m (10 in-lbf)

1

2

3

4

Recommended for NEMA 14 & 17 Motor

8 mm Riser Plate only P/N: MLA028A-RSRPLT-08

8 mm Riser Plate Kit P/N: MLA028A-RSRPLT-08 -KIT

Recommended for NEMA 23 Motor

15 mm Riser Plate only P/N: MLA028A-RSRPLT-15

15 mm Riser Plate Kit P/N: MLA028A-RSRPLT-15-KIT

Riser Plates

Includes: 1. (4) M3 x 10mm SHCS 2. (2) M3 Dovetail Clamp 3. (2) M5 x 16mm SHCS4. (1) 8mm or 15mm Riser Plate

Single Dovetail Clamp Only P/N: MLA028A-HDC-M3

Dovetail Clamp Kit P/N: MLA028A-HDC-M3-KIT

27

5.4

37.8

5

M3 SHCS COUNTER BORES

6.8

45°

MAX. SCREW TORQUE = .8 N-m (7 in-lbf)

Mounting Hardware (Clamps, Plates & Sensor Kits)

Linear Guide Sensor Kit P/N: MLB028A-BRKTA-KIT

Kit Includes:(1) Bracket (1) OM-Y92E-C1R6 Bracket(3) M3 X 4mm screws (1) M4 X 5mm set screw (1) Flag, 5mm sensing distance

Compatible Sensors: OM-E2S-Q1 styleTypical Applications: ML Actuators with one or two linear guide(s)

* Note: Sensor mounting kits do not include a sensor.The appropriate sensor should be ordered separately.

T-Slot Sensor Kit P/N: MLA028A-SENADT-KIT

Compatible Sensors: PBC Linear 6200XXX Series SensorsTypical Applications: ML Actuator with zero or one linear guide(s)

Kit Includes:(1) Bracket(1) M2 X 8mm screw(1) M2 nut

T-Slot Sensor Kit

Linear Guide Sensor Kit

Dovetail ClampsTwo screw design helps ensure quick and easy alignment dur-ing installation.

Kit Includes: (2) M3 Dovetail Clamp (4) M3 x 10mm SHCS

Page 24: ML Series - PBC Linear

22 ML Series Miniature Linear Actuator • pbclinear.com

Super Compact Proximity Sensors

Proximity Sensors

Operation Status Output Configuration P/N # Timing Chart Output Circuits

NO NPN OM-E2S-W23-£OM-E2S-Q13-£

NC NPN OM-E2S-W24-£ OM-E2S-Q14-£

NO PNPOM-E2S-W25-£OM-E2S-Q15-£

NC PNP OM-E2S-W26-£ OM-E2S-Q16-£

Sensing Surface

SensingDistance

SensorSeries

Output Configuration

Cable: 5 m Flying Lead Cable: 275 mm M8 Quick DisconnectNormally Open (NO) Normally Closed (NC) Normally Open (NO) Normally Closed (NC)

End 1.6 mm OM-E2S-QNPN OM-E2S-Q13-£ OM-E2S-Q14-5M OM-E2S-Q13-U2 OM-E2S-Q14-U2PNP OM-E2S-Q15-£ OM-E2S-Q16-5M OM-E2S-Q15-U2 OM-E2S-Q16-U2

Front/Top 2.5 mm OM-E2S-WNPN OM-E2S-W23-£ OM-E2S-W24-5M OM-E2S-W23-U2 OM-E2S-W24-U2PNP OM-E2S-W25-£ OM-E2S-W26-5M OM-E2S-W25-U2 OM-E2S-W26-U2

Bottom n/a PBC Linear6200XXX

NPNPNP

Present

Not present

ON

OFF

ON

OFF

Sensing Object

Operation Indicator (Orange)

Output Transistor (Load)

0 V

+V

*

Load

Brown

Black

Output

Blue

* Load current: 50 mA MAX

Output Transistor (Load)

Present

Not present

ON

OFF

ON

OFF

Sensing Object

Operation Indicator (Orange)

Present

Not present

ON

OFF

ON

OFF

Output Transistor (Load)

Sensing Object

Operation Indicator (Orange)

0 V

+V

*

Load

Brown

Black

Blue

ProximitySensorMain

Circuit

ProximitySensorMain

Circuit

* Load current: 50 mA MAX

Output Transistor (Load)

Present

Not present

ON

OFF

ON

OFF

Sensing Object

Operation Indicator (Orange)

OM-E2S-W2OM-E2S-Q1

£ = length of cable 5M” = 5 meters with flying lead; U2 = 275mm with quick disconnect

22

20

11.3

7.87.48

10.1

15.5

11.5

7.4

3

5.3

2.38

2.510.8

3.1-dia. mounting holeSensing surface

Indicator*

NOTE: 2.9-dia. vinyl-insulated round cable with 2/3 conductors. (Conductor cross section: 0.14 mm2, Insulator diameter: 0.9 mm), Standard length: 1m

3.1 dia.

R1.5

2

25.122.3

2 191

8.45.9

2

2.3

5.9

5.5 6.4

Sensing surface

Indicator*

See notebelow.

See notebelow.

E2S-W2

E2S-Q1with M8 Quick Disconnect with Flying Lead

Page 25: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 23

Magnetic Sensor Switch Specifications

Type

6200096

6200154

6200153

6200155

6200269

6200270

6200271

6200272

End Connector Quick Disconnect Wire

Wire Length 300 mm 5 m

Sensor Type NPN PNP NPN PNPSwitching Logic (Solid State Output)

NC NO NC NO NC NO NC NO

Operative Voltage 10–30V DC

Switching Current 200 mA MAX

Contact Rating 6 W MAX

Current Consumption 20 ma @ 24V DC MAX

Voltage Drop 1.5V MAX

Leakage Current 0.05 mA MAX

Cable Ø3 mm, 3 wire, polyurethane

Indicator Red Yellow Yellow Yellow Red Yellow Yellow Yellow

Operating Frequency 1000 Hz

Magnet Requirement (Note 1) 50 65 50 65 50 65 50 65

Temperature Range -10–70˚C (+14–158˚F)

Shock (Note 2) 50 g

Vibratin (Note 3) 9 g

Enclosure Classification IEC 529 IP 67 (NEMA 6)

Protection Circuit Reverse polarity, Short-circuit

Dimensional:

Schematics:

NPN (Current Sinking) PNP (Current Sourcing) Pinout

Notes: 1. Units: Gauss Parallel. Measuring standard target: Ø15.5 x Ø8 x 5t (Anisotrophy rubber magnet) 2. Sine wave • X Y Z three directions • three times each direction • 11 ms each time 3. Double amplitude 1.5 mm • 10Hz–55Hz–10Hz (Sweep 1 min.) • X Y Z three directions • 1 hour each time

Page 26: ML Series - PBC Linear

24 ML Series Miniature Linear Actuator • pbclinear.com

Model P/N: OM-E2S-W13OM-E2S-W14

OM-E2S-W230M-E2S-W24

OM-E2S-Q15OM-E2S-Q16

OM-E2S-W25 0M-E2S-W26

Sensing surface Front Top Front Top

Sensing distance 1.6 mm ± 15% 2.5 mm ± 15% 1.6 mm ± 15% 2.5 mm ± 15%

Set distance 0 to 1.2 mm 0 to 1.9 mm 0 to 1.2 mm 0 to 1.9 mm

Differential travel 10% MAX of sensing distance

Detectable object type Ferrous metal

Standard target object Iron, 12 x 12 x 1 mm Iron, 15 x 15 x 1 mm Iron, 12 x 12 x 1 mm Iron, 15 x 15 x 1 mm

Response frequency (see note) 1 kHz min.Power supply voltage (operating voltage range) 12 to 24V DC, ripple (p-p): 10% max., (10 to 30V DC)

Current Consumption 13 mA max. at 24 VDC (no-load)

Operation Mode (with sensing object approaching)

OM-E2S-_ _ 3 models: NO OM-E2S-_ _ 4 models NC

Control OutputLoad Current NPN open collector output 50 mA max.

(30 V DC max)PNP open collector output 50 mA max.

(30 V DC max.)Residual voltage 1.0 V max. with a load current of 50 mA and a cable length of 1 m

Indicator Operation indicator (orange)

Protection Circuits Reverse polarity connection and surge absorber

Ambient temperatureOperating -25°C to 70°C (-13°F to 158°F) with no icing or condensationStorage -40°C to 85°C (-40°F to 185° F) with no icing or condensation

Ambient humidityOperating 35% to 90% (with no condensation)

Storage 35% to 95% (with no condensation)

Temperature influence ± 15% max. of sensing distance at 23° in the temperature range of -25 to 70° C

Voltage Influence ± 2.5% MAX of sensing distance in rated voltage range ± 10%

Insulation resistance 50 M MIN (500V VDC) between current carry parts and case

Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between current carry parts and case

Vibration resistance Destruction: 10 to 55 Hz, 1.0 mm double amplitude for 2 hours each in X, Y and Z directions

Shock resistance Destruction: 500 m/s² (1640 ft/s²) 3 times each in X, Y and Z directions

Connection Method Pre-wired standard length 1 m (39.37 in)

Weight (packed state) Approx. 10 g (0.35 oz)

Material/Case Polyarylate resin

Maintenance Kit System Parts • Seal Strip Kit

Seal Strip Kit P/N: MLA028A-SSAR-KIT

Seal strip is 725 mm in length and can be cut shorter using sharp pair of scissors.

Kit Includes: (Carriage bracket sold separately.)1. (1) Seal Strip - Ultra-wear resistant MDS nylon 2. (1) Retainer Bracket3. (1) Adjuster Bracket4. (3) PHC M2 x 0.4 x 5 mm5. (1) Hexagon Nut, M2 x 0.46. (4) Bearings

3

5

6

1

2

4Seal strips are engineered to last the life of the system. In the event that the strip becomes damaged by environmental contamination, PBC Linear offers a replacement seal strip kit.

Page 27: ML Series - PBC Linear

pbclinear.com • Engineering Your Linear Solut ions 25

PBC Linear™, A Pacific Bearing Company 1-800-962-8979 • 815-389-5600

6402 Rockton Road, Roscoe, IL 61073 • www.pbclinear.com

RFQ:__________________________________________

Date:__________________________________________

Company:______________________________________

Contact:_______________________________________

Address:_______________________________________

______________________________________________

Phone:________________________________________

E-mail:________________________________________

APPLICATION DESCRIPTION – Sketch if available.

Project Name:_________________________________Project Status: ❑ Concept ❑ Design❑ Prototype ❑ Existing

Project Description: _______________________________________________________________________

Project Timing:________________________________Target Pricing:________________________________

Quantity:_____________________________________Components: ❑ Actuator Only ❑ Actuator/Motor ❑ Accessories___________________

Environment: ❑ Clean Room ❑ General Shop ❑ Heavy Industrial ❑ Food/Washdown ❑ High Vibration ❑ Other_____________________________________________________________________

SYSTEM TYPE ❑ Single Axis ❑ X-Y Axis ❑ Y-Z Axis ❑ X-Y-Z Axis ❑ X1/X2-Y-Z Axis

Axi s Orientation: ❑ Vertical ❑ Horizontal ❑ Inverted ❑ Angled Comments:

_______________________________

_______________________________

_______________________________

_______________________________

_______________________________

AXISX Y Z

Load N (lbf) Moment Nm (lbf-in) Stroke mm (in) Velocity mm/s (in/s) Acceleration m/s2 (ft/s2) Deceleration m/s2 (ft/s2)

Application Data Sheet

FAX COMPLETE FORMS TO: 1(815) 389-5790

Page 28: ML Series - PBC Linear

©2013 PBC Linear®, A Pacific Bearing Company • “PBC Linear” and “PBC Lineartechnik GmbH” are subsidiaries of Pacific Bearing Company (“PBC”). Specifications are subject to change without notice. It is the responsibility of the user to determine and ensure the suitability of PBC’s products for a specific application. PBC’s only obligation will be to repair or replace, without charge, any defective components if returned

promptly. No liability is assumed beyond such replacement. Other corporate and product names, images, text and logos may be trademarks or copyrights of other companies and are used only for explanation and to the owners benefit; without intent to infringe. This document may not be reproduced, in part or whole, without the prior written authorization of PBC. Consult pbclinear.com for the latest technical updates.

LITLAT-002 v4 (04-2021)

PBC Linear Worldwide Headquarters6402 E. Rockton Road, Roscoe, Illinois 61073 USATel: +1.815.389.5600 • Toll-Free: +1.800.962.8979Fax: [email protected] • pbclinear.com

PBC Linear Europe GmbH European HeadquartersBonner Straße 363, 40589 Duesseldorf, GermanyTel: +49 211 545590 20 • Fax: +49 211 545590 [email protected] • pbclinear.eu

PBC–MOONS China Headquarters168 Mingjia Road, Minhang District, Shanghai 201107, P.R. ChinaTel: +86 21 52634688 • Fax: +86 21 [email protected] • www.moons.com.cn

All information within this catalog is correct at the time of printing. However, in some instances adjustments need to be made, and this may cause specific information to become outdated.For the most current version, please reference our online catalog through the resources menu at pbclinear.com.

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A Pacific Bearing CompanyEngineering Your Linear Motion Solutions