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1 | © Bühler |
Blending and
mixing concepts
for consistent
flour quality and
Bühler’s flour
services.
2 | © Bühler |
Agenda.
1
2
3
Continuous flour blending system
Flour mixing with batch mixer
Benefits of flour blending
4 Flour services
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
3 | © Bühler |
Agenda.
1
2
3
Continuous flour blending system
Flour mixing with batch mixer
Benefits of flour blending
4 Flour services
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
4 | © Bühler |
Benefits of flour blending.
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
homogeneous and consistent
flour quality
tailor made flour according to
bakers requirement
Quick reaction time to individual
customer requests
Efficient way to produce a
large variety of flours
5 | © Bühler |
Agenda.
1
2
3
Continuous flour blending system
Flour mixing with batch mixer
Benefits of flour blending
4 Flour services
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
6 | © Bühler |
Continuous flour blending system.Volumetric flour blending.
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Characteristics:
High throughput at low invest
Low space requirements
Low variety and high quality
Simple recipes
7 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Continuous flour blending system.Gravimetric feeding with Graviscrew MSDR.
Characteristics:
Gravimetric dosing and
metering with continuous
weight recording
Low installation height
Rugged design
Accuracy approx. 1.5%
if calibrated with a scale
8 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Graviscrew MSDR.Function as flow regulator.
e.g. feeder screw
weighing screw
Flow regulator
FC
Dosing screw with
frequency controller
Graviscrew MSDR
weight controller
9 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Flow regulator
Graviscrew MSDR
Application of Graviscrew MSDR.Continuous blending flow regulation with weight recording.
Easy upgrade of existing finished product silos
Homogenizer DPSD
10 | © Bühler |
Differential dosing scales.Loss-in-weight principle with high accuracy
MWBO
for main components
1 - 60 m3/h
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
MSDA
for minor components
0.2 - 6 m3/h
MSDA
for micro components
0.2 - 1000 dm3/h
11 | © Bühler |
Principle of continues
blending system with
differential dosing scales
(accuracy of batch scales)
Blending system with loss-in-weight feeder MWBO.
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
12 | © Bühler |
Agenda.
1
2
3
Continuous flour blending system
Flour mixing with batch mixer
Benefits of flour blending
4 Flour services
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
13 | © Bühler |
Batch blending plant.
Where to use
Capacities up to 40 t/h
Ideal for large varieties of recipe changes
Recipe with many components(macro, minor and micro components)
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
14 | © Bühler |
Overview batch mixing concepts.
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
3-stages blending with weigher 2-stages blending withintegrated weigher
15 | © Bühler |
Bühler‘s new MRMA Sanimix.
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Achievement Paddle Mixer (MKMA-P) Chopper Mixer (MRMA-C)
Application Dry mixes Specialty mixer with solids
dissolution
Useable
volume
500ℓ 1000ℓ 2000ℓ 4000ℓ
16 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
High Sanitation.
Smooth surface, no gaps, no pockets no corners
All parts in stainless steel
No product cross-contamination
17 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Access for cleaning.
Large service door
Easy access to all areas inside the
mixer
Fast opening and closing
Short cleaning time
18 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Quick emptying time.
Emptying time less than 20 sec
Residue free discharge
Mixer opening over the entire bottom
length
Bottom flap drive element are placed
outside the mixing chamber
(no contact with product)
19 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Premix – Mix line with 3 mixers.
20 | © Bühler | Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Sanimix MRMA-4000-C.
21 | © Bühler |
Agenda.
1
2
3
Continuous flour blending system
Flour mixing with batch mixer
Benefits of flour blending
4 Flour services
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
22 | © Bühler |
Flour services.Tailor made flour.
Equipment / Technology / Training
Bühler
flour servicesProcess
Technology
Product improvements /
Application / Training
Flour
Technology
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
Total solution partnership
23 | © Bühler |
Bakery Innovation Center.
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
24 | © Bühler |
Flour blending plants.Benefits for the miller.
Homogeneous and consistent flour
Tailor made to customer requirements
Specialty flour carry higher margins
Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011
25 | © Bühler | Key factors to drive efficiency in a flour mill | Rabih Al Halabi | 04.10.2011
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