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Mining & Minerals Processing WET & DRY PROCESSING B-68C

Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

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Page 1: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

Mining & Minerals ProcessingWET & DRY PROCESSING

B-68C

Page 2: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

Equipment for the Mining Industry

SILO

Feed

Magnetite

Mags

Final Product

Thickener

Impoundment

Dryer

Regrind

Concentrate

Crushing & Grinding

Wet – Magnetic Separation

Dry- Magnetic

Separation

Fine Flotation

Leaching

Classification

Coarse Flotation

LIMS

DWD

RED

RED

www.eriez.com2

Eriez is the world authority in separation technology used throughout mineral processing operations.

The magnetics division features low, medium and high intensity magnetic separators to concentrate magnetic ores or remove metallic contaminants and industrial minerals. The Eriez Flotation Division designs and manufactures specialty flotation equipment, with more than 1,000 flotation column systems installed worldwide for cleaning, roughing and scavenging applications in base metals, gold, industrial minerals, coal and oil sands, phosphate and potash.

Page 3: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

3www.eriez.com

Crushing & Grinding

• Magnetic Pulleys

• Metal Detectors

• Suspended Magnets

• Vibratory Feeders

• Magnetic Mill Liners

• Trunnion Magnets

Oil Cooled Electromagnets •Removedangerousferroustrampironandprotectsdownstreamequipment•Providedeepreachintoheavyburdened,fastmovingbelts•Self-cleaningmodelsavailable

Large Diameter Core Magnets•Verylargesuspendedmagnets•Designedforwide,high-capacityconveyors•Usedinportsforcoalexports

Magnetic Pulleys•Replacetheheadpulleyonbeltconveyors•Compactsolutionfortightapplications•Continuousremovalofferrousmaterial

Permanent Magnets•Lowcostofoperation•Upto30”wideconveyor

SILO

Feed

Magnetite

Mags

Final Product

Thickener

Impoundment

Dryer

Regrind

Concentrate

Crushing & Grinding

Wet – Magnetic Separation

Dry- Magnetic

Separation

Fine Flotation

Leaching

Classification

Coarse Flotation

LIMS

DWD

RED

RED

Eriez is the world leader in providing equipment to detect and remove dangerous unwanted metals from materials being conveyed. These tramp metals can cause serious damage to expensive downstream processing equipment if left unchecked. Systems to catch both nonferrous and ferrous metals are available.

Force Cooled Electromagnets•Compact,high-powermagneticcircuits•Heatexchangersandcryogenicmodels

Super Conducting Magnets•Removemicron-sizeweaklymagneticimpurities•Highproductivity8”,84”,120”dia.filtercanisters

Page 4: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

www.eriez.com4

Crushing & Grinding

Trunnion Magnets•Removesteelballfragmentsattheexitofball/SAGmilloperations•Protectsdownstreamscreensandcyclones•Increasemillcapacitywhiledecreasingpowerconsumption

Magnetic Mill Liners•Wear-resistant,steel-encasedmagnetic“bricks”forprimary,secondaryandregrindballmills•Magneticlinerretainsballchipsandfragmentscreatingan“self-layering”steelprotectiveliner•Outlastsrubberandmetallicliners

Heavy-Duty Vibratory Feeders•Feederswithcapacitiesupto2,300tph•Transfersabrasives,slag,coal,oreandgrain•Longtrouble-freeperformance

Electromagnetic Vibratory Feeders•Underhopperconfigurationwithsuperiorcontrol•Capacitiesto850tph•Nomovingpartsinelectromagneticdesign–nomaintenance

Metal Detector - 1200 Series•Nonferrousandferrousdetectionofmediumsizetolargerparticles•Conveyorsspeedsupto1200fpm

Metal Detector - Metalarm•Detectsunwantednonferrousandferrousinproductflows•Protectsdownstreamequipmentfromdamagingtrampiron

SILO

Feed

Magnetite

Mags

Final Product

Thickener

Impoundment

Dryer

Regrind

Concentrate

Crushing & Grinding

Wet – Magnetic Separation

Dry- Magnetic

Separation

Fine Flotation

Leaching

Classification

Coarse Flotation

LIMS

DWD

RED

RED

Page 5: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

5www.eriez.com

Magnetic Separation

• LIMS Wet Drums

• RE Wet Drums

• Dewatering Drums

• HI Filters

• WHIMS

WET

Wet Drum (WLIMS)•Continuousrecoveryofmagnetiteorferrosiliconinheavy-mediaoperations•Concentrationofferrousandmagneticores•Widerangeofcapacitiesforcobbing,roughingandcleaningapplications•Multipletankstylesforhigherprocessefficiency•Highgradientandinterpoleelements

Wet Drum (MIMS)•Concentrationofweaklymagneticores•Inexcessof7000surfacegauss•Multipletankstylesforoptimumseparation

Wet High Intensity Magnetic Separator (WHIMS)•Maximumrecoveryonweaklymagneticmaterials•Removesimpuritiesfromnon-magneticmineralsincludinghermiticironore,metallicores,rareoresandmore•Patenteddualjiggingwashingforhigherseparationefficiency•Upto0.3Teslabackgroundmagneticfield

Magnetic Flocculators•Speedssettlingoffinemagneticparticlesinoreslurriesandheavymediaslurries•17sizeswith600,860or1000gauss

Demagnetizing Coils•Effectivelyeliminatesresidualmagnetismofmagnetiteandotherferromagneticmaterials•Highfrequencyavailableforfinermagnetite

SILO

Feed

Magnetite

Mags

Final Product

Thickener

Impoundment

Dryer

Regrind

Concentrate

Crushing & Grinding

Wet – Magnetic Separation

Dry- Magnetic

Separation

Fine Flotation

Leaching

Classification

Coarse Flotation

LIMS

DWD

RED

RED

Whether it’s processing high volumes of iron ore, or removing micron-sized ferrous or paramagnetic contaminants from valuable minerals, Eriez offers a complete range of continuous and batch magnetic solutions for wet processing. In hard rock mining, specialized magnetic equipment improves ball mill efficiencies by removing worn steel media fragments or using them as a protective liner.

Page 6: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

www.eriez.com6

Magnetic SeparationDRY

• LIMS Drums

• RE Drums

• RE Rolls

• Dry Vibrating Magnetic Filter

Magnetic Drums (LIMS)•Threemulti-polemagneticelementsforcourseandfinemineralprocessing•Availableforcobbing,roughingandcleaningapplication•36and48inchdiametersand6to120inchwidths•AvailablewithRareEarthElementsandcompositeshells

Magnetic Drums (MIMS)•Magneticlinesoffluxconcentratedineachinternalpolecreateanextremelyhigh-gradientmagneticfield•SPREdrumsremovefineferrouslockedinstronglyparamagneticparticlesfromminerals

Magnetic Rolls •Mineralsflowonthinbeltsoveraseriesofpowerfulrareearthmagneticrollstopurifynonmagneticminerals•Concentrateweaklymagneticoressuchasgarnet,ilmeniteandwolframite•Dusttightunitswithrollfeeders•Fieldintensityupto24,000gauss

Dry Cobbing Pulleys•Permanentmagnetsinaheadpulley•Separatesferrousfrommaterialonabeltconveyor•Permanentandelectromagneticpulleys•Radialandaxialmagneticfields•Highcapacitycobbingofironore•Compactconveyordesigntominimizeplantspace

Electrostatic Separator (Non-magnetic)•Usesdifferencesinsurfaceconductivityofthematerialstoseparate•Effectiveforcopperwire,scrapandnumerousminerals

Dry Vibrating Magnetic Filter (DVMF)•Highintensity,highgradientelectromagneticfiltersremovefineferrouscontaminantsfromdrygranulesandpowders.•Matrixenhancedmagneticfieldsto10,000gauss•Idealforhighpurityapplicationssuchaslithiumcarbonate,otherformsoflithiumpowder,chemicals,etc

SILO

Feed

Magnetite

Mags

Final Product

Thickener

Impoundment

Dryer

Regrind

Concentrate

Crushing & Grinding

Wet – Magnetic Separation

Dry- Magnetic

Separation

Fine Flotation

Leaching

Classification

Coarse Flotation

LIMS

DWD

RED

RED

Similar to the equipment used in wet processes, Eriez uses drum, roll, pulley and filter type magnetic separators in varying degrees of intensity to process dry minerals. These processes require conveyors, feeders and belts to present the material to the magnetic separators in underbelt, overbelt or gravity-fed applications.

Page 7: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

7www.eriez.com

Flotation & Classification

• Column Flotation

• Feed Pre-Aeration

• HydroFloat Separators

• CrossFlow Separators

• Spargers for Leaching

SILO

Feed

Magnetite

Mags

Final Product

Thickener

Impoundment

Dryer

Regrind

Concentrate

Crushing & Grinding

Wet – Magnetic Separation

Dry- Magnetic

Separation

Fine Flotation

Leaching

Classification

Coarse Flotation

LIMS

DWD

RED

RED

Eriez Flotation systems offer maximum separation efficiency in many applications including roughing, scavenging, and cleaning in both metalliferous and non-metal applications. In addition to flotation equipment, the Eriez Flotation Division (EFD) offers many other products including hydraulic separators, distributors and an array of laboratory and pilot-scale equipment.

CrossFlow Separator •Highthroughputclassificationofvariousoresusinganinnovativefeedsystem•Densityconcentrationofmineralsbasedonhindered-bedseparation

Column Flotation Cells•Effectiverecoveryoffineparticlesinapplication-specific,custom-designedcells•AchoiceofaerationmethodsincludingthepatentedSlamJetandCavitationTubespargingsystem

SlamJet® Spargers•Proveninthousandsofapplications•Removable,single,large-boreorificeeliminatespluggingandfouling

CavTube™

•Useshydrodynamiccavitationtoproducemicro-andpico-sizedbubblestoimprovetherecoveryofultra-fineparticles

HydroFloat™ Separator•Increasestherecoveryofcoarsematerialtypicallylostintraditionalflotationprocesses•Usesacombinationofhindered-bedseparationwithflotationtorecoverparticlesuptoandexceeding3mm

StackCell®

•Novelapproachtoflotationwhichcombinesthesizeofconventionalcellswiththeselectivityofcolumns•Smallsizegiveseconomicsolutionforoverloadedflotationcircuits

RSP Distributors•RotatingSlurry-PoweredDistributor•Canefficientlydivideanystreamthatmustbeevenlydistributedtomultipledownstreamprocesses•Lowmaintenance,motor-lessdesign

Lab Equipment & Services•LaboratoryandPilot-scaleEquipment•LaboratoryandOn-Sitebasedtesting•Pilotplantcapabilities•On-Sitetechnicalsupportandconsultingservices

Page 8: Mining & Minerals Processing - eriez.eu · base metals, gold, industrial minerals, coal and oil sands, phosphate and potash. 3 Crushing & Grinding • Magnetic Pulleys • Metal Detectors

World Authority in SepArAtion technologieS heAdQuArterS: 2200AsburyRoad•Erie,PA16506-1402U.S.A. P:814-835-6000•F:814-838-4960 E-mail:[email protected]•www.eriez.com

AuStrAliA eriez Magnetics pty. ltd.Epping,Victoria P:+61(0)3-8401-7400

BrAZil Belo,HorizonteMG,Brazil P:55114056-6644

cAnAdAeriez Flotation division Vancouver,BC,Canada P:+1604-952-2300

chinA QuinhuangdaoandTianjin,China P:86-22-8390 4608

indiA Athipet,Chennai,India P:91-44-26525000

JApAn Urayasu,Chiba,Japan P:+81-47-354-6381

MeXico Querétaro,Tlalnepantla,Mexico P:525553219800

South AFricA Bramley,SouthAfrica P:27-11-444-9160

united KingdoMeriez Magnetics europe ltd Caerphilly,UnitedKingdom P:44-29-2085-5854

EriezandEriezMagneticsareregisteredtrademarksofEriezManufacturingCo.,Erie,PANote: Some safety warning labels or guarding may have been removed before photographing this equipment.

1217-1M-AHA-PCERIEZMANUFACTURINGCO©2017ALLRIGHTSRESERVEDPRINTEDINUSA