Your Copper proCessing partner

ValVes & Controls

MInInG INDUSTRY OVERVIEW

2 MINING

englishAcross the globe, copper production relies on Pentair Valves & Controls high quality valve and control solutions to meet their process requirements.From the copper ore stockpile to the finished cathodes, we have the complete product portfolio of manual and automated valve packages to meet your process needs.Pentair’s products consistently outperform all others. Our reliability and increased cycle life saves you time and money in the operation of your plant.Use our selection matrix as a guide to help you choose the right valve arrangement for the various copper process applications.

IndonesianDi seluruh dunia, produksi tembaga mengandalkan pada katup berkualitas tinggi, Pentair Valves & Controls dan solusi terkendali untuk memenuhi persyaratan prosesnya. Dari tumpukan bijih tembaga hingga katode jadi, kami memiliki portofolio produk lengkap dari paket katup manual dan otomatis untuk memenuhi kebutuhan proses Anda. Produk Pentair secara konsisten mengungguli semua produk lainnya. Keandalan kami dan peningkatan siklus masa pakai menghemat waktu dan uang Anda dalam mengoperasikan pabrik Anda. Gunakan matriks pemilihan kami sebagai panduan untuk membantu Anda menentukan pengaturan katup yang tepat untuk berbagai aplikasi proses tembaga.

turkishDünya genelindeki bakır üreticileri, üretim süreci gereksinimlerini karşılamak için Pentair Valves and Controls’ün yüksek kaliteli vana ve kontrol çözümlerine güvenir. Demir cevheri yığınlarından bitmiş katot bakır üretim sürecinde ihtiyaçlarınızı karşılamak üzere tüm manuel ve otomatik vana paketleri ürün portföyüne sahibiz. Pentair ürünleri sürekli olarak diğerlerinden daha iyi performans sağlar. Güvenilirliğimiz ve ürünlerimizin uzun kullanım ömrü, fabrikanızı işletirken sizlere zaman ve para tasarrufu sağlar. Çeşitli bakır işleme uygulamalarına yönelik doğru vanayı seçmede size yardımcı bir rehber olarak seçim matrisimizi kullanın.

spanishLos productores de cobre de todo el mundo confían en la gran calidad de las soluciones con válvulas y controles de Pentair Valves & Controls para cumplir los requisitos del proceso.Desde la extracción del mineral de cobre hasta la producción de cátodos, tenemos una completa cartera de paquetes de válvulas manuales y automatizados que satisfacen sus necesidades. Los productos Pentair aventajan sistemáticamente a todos los demás. La fiabilidad y el aumento del ciclo de vida de nuestros productos permite ahorrar tiempo y dinero en las actividades de la planta. La tabla de selección le ayudará a elegir la combinación de válvulas correcta para varias aplicaciones de transformación del cobre.

pentair ValVes & Controls 在全球范围内，铜的生产依赖 Pentair

Valves & Controls 的高质量阀门和控

制解决方案来满足他们的工艺要求。从

铜矿石储备到成品纯铜，我们都有包含

手动和自动阀套件的完整产品组合，可

以满足您的各种工艺需求。滨特尔的产

品不断超越所有的其他厂家。我们的可

靠性和提高的生命周期，可以节省您工

厂的运作时间和金钱。使用我们的选择

矩阵作为指导，帮助您选择适合各种铜

加工应用的正确阀门安排。

!

Chinese

Cover photo supplied by Rio Tinto

YOUR COPPER PROCESSING PARTNER 3

a worldwide network of solution providers brings you a wealth of experience, research, design, service, development and manufacturing.Working with site teams and engineers, consultants and contractors to bring solutions to your process challenges.

By understanding what you want to achieve and what your expectations are, we can provide you with the best possible solutions that fit your business.Put us to the test and discover our commitment to add “real” value to your process.

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4 MINING

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Valve type Brand Concentrators smelters electrolyte refiningButterfly valves

Resilient seat wafer/lugged EPDM Keystone F611/F612, GRW/GRL • • • • •

Resilient seat wafer/lugged Viton® Keystone F990 • • • • •

Resilient seat wafer PTFE Keystone F990 • • • • • •

Lined PTFE NeoTecha Neoseal • • • • •

High performance wafer/lugged Keystone K-LOK, Winn HI-LOK • • •

Triple offset valve flanged Vanessa 30, 000 •

Ball valves

Soft seat threaded and flanged K-Ball, KTM, Richards, Sapag • • • •

Knife gate valves

Uni-directional metal seat Keystone F951/F952 • • • • • • •

Uni-directional metal seat Rovalve S20 • • • •

Bi-directional - soft seat Keystone PCS17 • • • •

Bi-directional - wafer style Clarkson KGD • • • • • • • • • • • • • •

Bi-directional - heavy duty Clarkson KGA • • • • • • • • • • • • • •

Bi-directional - polymer lined L&M M145/M345/M345HP • •

Fabricated Rovalve •

Line blinds

Mansafe lugged Clarkson KGL •

Mansafe wafer Clarkson KLB •

Control valves

Metal seat Keystone F638 • •

Knife gate Keystone, Rovalve, L&M • • • •

Modulating Clarkson “C” Control • • • • • • • •

Segment ball KTM • • • • •

Resilient seat butterfly Keystone, NeoTecha, Sapag • • • • •

Our media / product matrix allows users to identify specific applications for conventional mining and refining process in the copper industry. There is seldom a single solution for a given application, due to pipe layout, available space and the ever increasing use of automation on-site.Technology, economies and safety within copper production drive innovation and improved outcomes.

Pentair’s global copper product portfolio reflects this with our range of site tested and proven products. At Pentair we are always willing to work with you, combining our extensive mining experience and flow control know-how to help you solve the toughest process application problem.

Copper ore Crusher Rod mill / Ball mill Cyclone Floatation cells Thickeners Filter Dryer Concentrate Smelting Electrowinning

Conventional concentrator copper process

Conventional refining methodsMeDia proDuCt Matrix

YOUR COPPER PROCESSING PARTNER 5

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Valve type Brand Concentrators smelters electrolyte refiningButterfly valves

Resilient seat wafer/lugged EPDM Keystone F611/F612, GRW/GRL • • • • •

Resilient seat wafer/lugged Viton® Keystone F990 • • • • •

Resilient seat wafer PTFE Keystone F990 • • • • • •

Lined PTFE NeoTecha Neoseal • • • • •

High performance wafer/lugged Keystone K-LOK, Winn HI-LOK • • •

Triple offset valve flanged Vanessa 30, 000 •

Ball valves

Soft seat threaded and flanged K-Ball, KTM, Richards, Sapag • • • •

Knife gate valves

Uni-directional metal seat Keystone F951/F952 • • • • • • •

Uni-directional metal seat Rovalve S20 • • • •

Bi-directional - soft seat Keystone PCS17 • • • •

Bi-directional - wafer style Clarkson KGD • • • • • • • • • • • • • •

Bi-directional - heavy duty Clarkson KGA • • • • • • • • • • • • • •

Bi-directional - polymer lined L&M M145/M345/M345HP • •

Fabricated Rovalve •

Line blinds

Mansafe lugged Clarkson KGL •

Mansafe wafer Clarkson KLB •

Control valves

Metal seat Keystone F638 • •

Knife gate Keystone, Rovalve, L&M • • • •

Modulating Clarkson “C” Control • • • • • • • •

Segment ball KTM • • • • •

Resilient seat butterfly Keystone, NeoTecha, Sapag • • • • •

Copper ore Crusher Rod mill / Ball mill Cyclone Floatation cells Thickeners Filter Dryer Concentrate Smelting Electrowinning

6 MINING

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Butterfly valves

Resilient seat wafer/lugged/flanged EPDM Keystone F611/F612, GRW/GRL/GRF • • • • •

Resilient seat wafer/lugged/flanged BUNA -N Keystone F611/F612, GRW/GRL/GRF • • • • • • • • •

Resilient seat wafer/lugged Viton® Keystone F990 • • • • • • • • •

Resilient seat wafer PTFE Keystone F990 • • • • • • • • • • •

Lined PTFE NeoTecha NeoSeal • • • • • • • • • • •

High performance wafer/lugged Keystone, K-LOK, Winn HI-LOK • • • •

High performance exotic materials Keystone, K-LOK, Winn HI-LOK • • • • • • • • • •

Triple offset valve flanged Vanessa 30, 000 • • • •

Ball valves

Soft seat threaded and flanged K-Ball, KTM, Richards, Sapag • • • •

Knife gate valves

Uni-directional metal seat Keystone F951/F952 • • • • • • • • • •

Uni-directional metal seat Rovalve S20 • • •

Bi-directional - soft seat Keystone PCS17 • • •

Bi-directional - wafer style Clarkson KGD • • •

Bi-directional - heavy duty Clarkson KGA • • • •

Bi-directional - polymer lined L&M 345 •

Line Blind

Mansafe lugged Clarkson KLB • •

Control valves

Knife gate Keystone, Rovalve, L&M • • • •

Modulating Clarkson “C” Control • •

Segment ball KTM •

Resilient seat butterfly Keystone, NeoTecha, Sapag • • • • • • • • • • • •

Our Media / Product matrix shows alternative valves for the same service. There is seldom a single solution, since pipe layout and space availability can affect the choice and the ever-increasing use of automation across the whole size range demands different solutions. The changing economics, technology and safety within copper production

is driving innovation and new thinking, Pentair Global Copper product portfolio reflects this with our range of site tested and proven products and although your parameters may not be exactly those where we have installed product, we are always willing to work with you to obtain the solution.

Solvent extraction electrowinning (SX-EW)MeDia proDuCt Matrix

Copper ore Primary Crusher Secondary Crusher Tertiary Crusher Leach Pad Solvent Extraction Electrowinning Copper Cathodes

electrowinning processs

YOUR COPPER PROCESSING PARTNER 7

Valve type Brand Dilu

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Butterfly valves

Resilient seat wafer/lugged/flanged EPDM Keystone F611/F612, GRW/GRL/GRF • • • • •

Resilient seat wafer/lugged/flanged BUNA -N Keystone F611/F612, GRW/GRL/GRF • • • • • • • • •

Resilient seat wafer/lugged Viton® Keystone F990 • • • • • • • • •

Resilient seat wafer PTFE Keystone F990 • • • • • • • • • • •

Lined PTFE NeoTecha NeoSeal • • • • • • • • • • •

High performance wafer/lugged Keystone, K-LOK, Winn HI-LOK • • • •

High performance exotic materials Keystone, K-LOK, Winn HI-LOK • • • • • • • • • •

Triple offset valve flanged Vanessa 30, 000 • • • •

Ball valves

Soft seat threaded and flanged K-Ball, KTM, Richards, Sapag • • • •

Knife gate valves

Uni-directional metal seat Keystone F951/F952 • • • • • • • • • •

Uni-directional metal seat Rovalve S20 • • •

Bi-directional - soft seat Keystone PCS17 • • •

Bi-directional - wafer style Clarkson KGD • • •

Bi-directional - heavy duty Clarkson KGA • • • •

Bi-directional - polymer lined L&M 345 •

Line Blind

Mansafe lugged Clarkson KLB • •

Control valves

Knife gate Keystone, Rovalve, L&M • • • •

Modulating Clarkson “C” Control • •

Segment ball KTM •

Resilient seat butterfly Keystone, NeoTecha, Sapag • • • • • • • • • • • •

Copper ore Primary Crusher Secondary Crusher Tertiary Crusher Leach Pad Solvent Extraction Electrowinning Copper Cathodes

8 MINING

resilient seated lugged styleBrand/model: Keystone F611/F612, GrW/Grl/GrFsize: Dn (inches) 40 - 600 (1½ - 24)Pressure: kPa (psi) 1600 (235)temperature: °C (°F) 150 (300)Flanges: ASME 150, AS 2129Features: Wafer and lugged style body. Bi-directional, bubble tight resilient seated valve. Top and bottom inboard bearings. Super duplex trim. One piece thin stainless steel disc. Compact, light weight lugged style body. Bi-directional bubble tight shut-off.

resilient seated process controlBrand/model: Keystone F990size: Dn (inches) 25 - 500 (1 -20)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 150 (300)Flanges: ASME 150, AS 2129Features: Wafer and lugged style body. Bi-directional, bubble tight resilient seated valve. One piece disc stem. A range of seat and disc materials. EPDM, BUNA-N, PTFE & Urethane. Compact, light weight wafer style body Bi-directional bubble tight shut-off.

ButterflY ValVes

Double flangedBrand/model: Keystone F631/F626size: Dn (inches) 100 -1400 (4 - 56)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 120 (200)Flanges: ASME 150, AS 2129Features: Double flanged body. Bi-directional, bubble tight resilient seated valve. Top and bottom inboard bearings. One piece through shaft.

PtFe linedBrand/model: neotecha neosealsize: Dn (inches) 40 - 900 (1½ - 36)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 200 (400)Flanges: ASME 150, AS 2129Features: PTFE lined internals. Utilises mechanical stem seal. Wide PTFE sealing face. Suitable for shut-off or control of highly corrosive media.

YOUR COPPER PROCESSING PARTNER 9

High performanceBrand/model: Keystone K-loK, Winn HI-loKsize: Dn (inches) 50 - 900 (2 -36)Pressure: kPa (psi) 5100 (740)temperature: °C (°F) 535 (1000) Flanges: ASME 150, 300, AS 2129Features: Double offset disc-stem for reduced opening/closing torque. Range of interchange seat options. Cast steel or S/S body. R.T.F.E. seats. U.H.M.W.P.E. seats

High performance in exotic materialsBrand/model: Keystone K-loK, Winn HI-loKsize: Dn (inches) 50 - 900 (2 -36)Pressure: kPa (psi) 5100 (740)temperature: °C (°F) 535 (1000) Flanges: ASME 150, 300, AS 2129Features: Alloy 2205 Duplex R.T.F.E. seat. Alloy 20 R.T.F.E. seat. Hastelloy® C276 R.T.F.E. seat. SMO 254 R.T.F.E. seat.

triple offset valveBrand/model: Vanessa 30,000size: Dn (inches) 80 - 3600 (3 -142)Pressure: kPa (psi) 15,513 (2250)temperature: °C (°F) 815 (1500)Flanges: ASME 150, 300, 600, 900Features: Unique triple offset metal seated valve. Zero leakage. One piece cast body. Stellited seat standard. Full range of actuators available.

Ball ValVesFloating ball valveBrand/model: richards r700size: Dn (inches) 15 - 200 [1/2 -8]Pressure: kPa (psi) 5100 (740)temperature: °C (°F) 260 (500)Features: ASME 150, 300, AS2129 Firesafe and anti-static. Full bore or reduced bore design.

10 MINING

Heavy duty slurry isolationBrand/model: Clarkson KGDsize: Dn (inches) 50 - 600 (2 - 24)Pressure: kPa (psi) 1380 (200)temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129, PNFeatures: Bi-directional shut-off. Wafer style body. Replaceable full port elastomer sleeves. No metal parts in the flow path.

Uni-directional resilient & metal seatedBrand/model: Keystone F951/F952size: Dn (inches) 50 - 600 (2 - 24)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 150 (300) Soft Seat, 230 (445) Metal SeatFlanges: ASME, AS 2129Features: Wafer and lugged body. Self aligning gland box. One piece cast body and chest. Stainless steel valve body and trim.

knife gate ValVes

Uni-directional metal seatedBrand/model: rovalve s20size: Dn (inches) 50 - 900 (2 -36)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 455 (883)Flanges: ASME, AS 2129Features: Cast stainless steel body. Shut-off to MSS SP-81.

Bi-directional cartridge sealBrand/model: Keystone PCs 17size: Dn (inches) 50 - 900 (2 - 36)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 205 (400)Flanges: ASME, AS 2129, DIN, PNFeatures: Bi-directional zero leakage valve. Field replaceable one piece seat. Four post yoke. Integral packing support bar with metal substrate.

YOUR COPPER PROCESSING PARTNER 11

line BlinDsMansafeBrand/model: Clarkson KlBsize: Dn (inches) 50 - 600 [2 - 24]Pressure: kPa (psi) 100 (150)temperature: °C (°F) 150 (300)Flanges: ASME 150, AS 2129Features: No downstream leakage Bi-directional shut-off design

Heavy duty slurry isolationBrand/model: Clarkson KGasize: Dn (inches) 80 -1500 (3 - 60)Pressure: kPa (psi) 690 (100)temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129Features: Bi-directional shut-off. Heavy duty slurry valve. Replaceable full port elastomer sleeves. No metal parts in the flow path (open position).

Polymer linedBrand/model: l&M M345 (HP)size: Dn (inches) 50 -1500 (2 - 60)Pressure: kPa (psi) 8270 (1200)temperature: °C (°F) 180 (350)Flanges: ASME, AS 2129Features: Three piece replaceable polymer liner. Bi-directional flow. Full port design.

High pressure slurry isolationBrand/model: Clarkson KGF (HP)size: Dn (inches) 80 - 900 (3 -36)Pressure: kPa (psi) 5110 (740) temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129Features: Bi-directional shut-off. Heavy duty slurry valve. Replaceable full port elastomer sleeves. No metal parts in the flow path open position.

12 MINING

V - PortBrand/model: KtM V-Ballsize: Dn (inches) 25 - 200 (1 - 8)Pressure: kPa (psi) 1965 (740)temperature: °C (°F) 260 (500)Flanges: ASME 150, 300Features: Full and reduced bore designs. V-Notch design allows equal percentage characteristics for precise control. One piece body design.

Control ValVes

slurry modulatingBrand/model: Clarkson “C” Controlsize: Dn (inches) 25 - 250 (1 -10)Pressure: kPa (psi) 690 (100) temperature: °C (°F) 200 (400)Flanges: ASME, AS 2129Features: Designed specifically for slurry throttling. No metal parts in flow path. Abrasive resistant elastomer sleeve.

extended body heavy duty control valveBrand/model: Keystone F638/se/s2size: Dn (inches) 40 - 600 (11/2 -24)Pressure: kPa (psi) 10,210 (450)temperature: °C (°F) 230 (450)Flanges: ASME 150, 300, 600Features: Series 2 and Series E extended body design protects downstream pipeline. Replaceable liner. Choice of trim options. Modular actuator mounting.

YOUR COPPER PROCESSING PARTNER 13

aCtuators & Controls Pneumatic actuatorsBrand/model: Keystone, Morin, Biffi F79U, MrPtype: Double acting, Spring returntorque: nm (lbf-ft) Up to 250,000 (184,390)supply Pressure: kPa (psi) 1050 (150)temperature: °C (°F) 90 (195)

electric actuatorsBrand/model: Keystone, Biffi F01/F02/2000type: 1/4 turn, Multi turntorque: nm (lbf-ft) Up to 2160 (1593)Voltage: Single and three phasetemperature: °C (°F) 60 (140)

Hydraulic actuatorsBrand/model: Keystone, Morin series HPtype: Linear, 1/4 turntorque: nm (lbf-ft) Up to 400,000 (7,116)supply Pressure: kPa (psi) 10,345 (1500)temperature: °C (°F) 100 (212)

PositionersBrand/model: aVID, Westlock Controls, F793type: Analogue ProgrammableInput Current: 4-20 mAPressure: kPa (psi) 827 (120)temperature: °C (°F) 85 (185)

14 MINING

notes:H1 and H2 are Foundation Fieldbus terms that the IEC does not use.Profibus-DP also has an extended command set called DPV1, described in extensions to EN 50170, Version 1.0, November 1996.DeviceNet and SDS are application-layer utilities that use CAN for the physical layer.CSMA/CD: Carrier sense multiple access/collision detection; NDA: nondestructive bit wise arbitration.

H1 HSE DP PA SDSAS-iInterface

Typical Applications: Process industry,smartinstrumentation,factory automation

Process industry,factory automation

Process industry,factory automation

Process industry,smartinstrumentation

Process industry,factory automation

Process industry,factory automation

Data Rates (bits/sec): 31.25k 100M 9.6K-12M 31.25k 125/250/500K 167k

Communication technique:

Single master/multimaster

Ethernet Master/slave peerto peer

Gateway Producer/consumerpeer to peer

Master/slave

Media access algorithm: Token passing Token passing Token passing Token passing CSMA/CD/NDA Cyclic polling

Supported media: Optical fiber,radio propagation(planned), twistedpair

Optical fiber,radio propagation(planned), twistedpair

Optical fiber,twisted pair

Twisted pair Optical fiber,twisted pair

Pair

Maximum number of nodes:

32 per segment – 127 per network 32 per segment 64 per network 62 per network

Deterministic: Yes Yes Yes Yes Yes Yes

Intrinsic safety: Yes No No Yes No No

Bus powered: Yes No No Yes No Yes

ASIC available: Planned Planned Yes Yes Yes Yes

Physical-layer standard: IEC 61158-2IEC 61784

IEC 61158 IEC 61158IEC 61784

IEC 61158-2IEC 61784

IEC 62026-3 IEC 62026-2

Applicable standards: IEC 1158ISA S50

IEC 1158ISA S50

EN 50170 (part 2)DIN 19245

DIN 19245 ISO 11898 IEC 947-5-2D,EN 60947,DIN VDE 0660/208

proCess autoMation

YOUR COPPER PROCESSING PARTNER 15

serViCe solutionsValve and actuator repairsRemove, overhaul, install and re-commission.Documentation – the entire repair process of each valve is documented and dispatched with a detailed report.

Control valvesSupport of all common interfaces (PROFIBUS, DeviceNet™ and AS-i®).Loop check, calibration, reconditioning and testing.Trouble shooting.

InstrumentationServicing and calibration devices such as pH, temperature, flow, conductivity, and pressureMost voltages/pressuresTrouble shooting.

safety relief valvesRepair and service all manufacturers’ safety relief valves from steam, gas, air and liquid service. Accredited testing facility.Pilot operated – both soft seat and hard seat.Direct spring – conventional or balanced.Tank vacuum/pressure relief.Safety selector valves.Anderson Greenwood and Crosby repair and testing centre.Workshop or on-site testing, repairs and calibration.

Iso and nata pressurePressure test to most international API and ASME standards.

Pump equipmentThis includes the supply and retro-fit of high efficiency impellers, upgrading of wet end materials.Components and sealing devices.Additional services include hard facing and metal spraying to increase resistance to erosion and corrosion.

Pneumatic / hydraulic equipmentThe complete refurbishment and servicing of hydraulic pumps, motors and power packs, along with linear actuators including seals, piston rods and re-chroming.

Field servicesInstallation, commissioning, service, repair and ongoing maintenance.Repacking.Calibration.In-situ safety relief valve.Testing ASME I.In-situ valve lapping.Emissions monitoring.

PEnTAiR FLOW COnTROL PTY LiMiTEDABn: 83 000 922 690

www.pentair.com/valvesAll Pentair trademarks and logos are owned by Pentair, Ltd. All other brand or product names are trademarks or registered marks of their respective owners.Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.Pentair is an equal opportunity employer.

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