MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST ….pdfMF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST FRAME ASSEMBLY NOTE: SINGLE station and DUAL station trainers use the same frame

MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST CATALOG

APRIL 2013

MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST

FRAME ASSEMBLYNOTE: SINGLE station and DUAL station trainers use the same frame assembly (shown without trays and hose caddy)

Includes:• Four(4)wheelcastersw/brakes• Componentstoragecompartment• Writingstation/tray• Hosecaddy(s)• Electricalconnectionsandboxes• All-aluminumframefinishedwithsatin blackpowder-coating

P/N: *MF100BH-FA

1

WORKSTATION PANEL(Includesallmountinghardwareandhandles)

P/N: *MF100BH-02

SPECIFICATIONS -Dimensions: 50.0”x35.0” (1270mmx889mm)Weight: 28lbs(12.7kg)

NOTE: Asterisk(*)infrontofapartnumberindicatesacomponentrequiredtoconstructthe most basic circuit.

NOTE: Itemsshowninthiscatalogmaybediffer-enttothoseactuallyoffered.FPTI™reservestherighttosubstituteitemsshownwithitemsofsimilarorhigherquality.

WORKSTATION ASSEMBLY

POWER SUPPLY

P/N: *MF100BH-1B-2B-3H-4E-5A-6F

SPECIFICATIONS -Electric motor: 1.0HP 110/220VAC Singlephase 3450RPM 60Hz TEFCPump: Gear-type 1.0GPM(3.785Lpm)Reservoir: 6.0qt Steel construction HorizontalmountSafety pressure relief valve: Pre-setat1000PSI(69bar)Return line filter: 10 micronDimensions: 28”x8”x10” (711mmx203mmx254mm)Weight: 40lbs(18.14kg)

ANSI/ISO SYMBOL:

2

MOST VALVES & COMPONENTS INCLUDE:

• FPTI™’suniqueQuick-mountadaptor• Specializedmountingplateforeachvalve• Quick-disconnects• ANSI/ISOsymboltags• Electricalconnections(whereapplicable)• Toggleswitches(whereapplicable)

3

OPEN-CENTER - HANDLEVER-OPERATED(3-position,4-way)

P/N: *MF100BH-DCV-OC-LO-3/4

SPECIFICATIONS -Type of actuation: Handlever-operatedSpool centering: Spring-centeredValve size: D03Mounting type: Sub-platemountedConnections: Four(4)zero-leak, flat-faced,quick- connect/disconnect fittings

TANDEM-CENTER - HANDLEVER-OPERATED(3-position,4-way)

P/N: MF100BH-DCV-TC-LO-3/4


ANSI/ISO SYMBOL:

ANSI/ISO SYMBOL:

• Open-center• Handlever-operated• 3-position• 4-way• Spring-centered• Subplate-mounted• Four(4) quick-disconnects

• Tandem-center• Handlever-operated• 3-position• 4-way• Spring-centered• Subplate-mounted• Four(4) quick-disconnects

DIRECTIONAL CONTROL VALVES

4

TANDEM-CENTER - SOLENOID-OPERATED(3-position,4-way)

P/N: *MF100BH-DCV-TC-SO-3/4

SPECIFICATIONS -Type of actuation: Solenoid-operatedSpool centering: Spring-centeredValve size: D03Voltage: 24VDCMounting type: Sub-platemountedConnections: Four(4)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

• Open-center• Solenoid-operated• 3-position• 4-way• Spring-centered• Subplate-mounted• Four(4) quick-disconnects

CLOSED-CENTER - SOLENOID-OPERATED(3-position,4-way)

P/N: MF100BH-DCV-CC-SO-3/4

SPECIFICATIONS -Type of actuation: Solenoid-operatedSpool centering: Spring-centeredValve size: D03Voltage: 24VDCMounting type: Sub-platemountedConnections: Four(4)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

• Closed-center• Solenoid-operated• 3-position• 4-way• Spring-centered• Subplate-mounted• Four(4) quick-disconnects


5

FLOAT-CENTER - HANDLEVER-OPERATED(3-position,4-way)

P/N: MF100BH-DCV-FC-LO-3/4


ANSI/ISO SYMBOL:• Float-center• Handlever-operated• 3-position• 4-way• Spring-centered• Subplate-mounted• Four(4) quick-disconnects


SOLENOID-OPERATED NORMALLY OPEN(2-position,3-way)

P/N: MF100BH-DCV-NO-SSO-2/3

SPECIFICATIONS -Type of actuation: Singlesolenoid-operatedSpool centering: Spring-returnConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings ANSI/ISO SYMBOL:

• Normallyopen• Single solenoid-operated• 2-position• 3-way• Spring-return• Three(3) quick-disconnects

6

NORMALLY CLOSED(2-position,3-way)

P/N: MF100BH-DCV-NC-SSO-2/3

SPECIFICATIONS -Type of actuation: Singlesolenoid-operatedSpool centering: Spring-returnConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings ANSI/ISO SYMBOL:

• Normallyclosed• Single solenoid-operated• 2-position• 3-way• Spring-return• Three(3) quick-disconnects


NORMALLY OPEN (2-position,2-way)

P/N: MF100BH-DCV-NO-SSO-2/2

SPECIFICATIONS -Type of actuation: Singlesolenoid-operatedSpool centering: Spring-returnConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:• Normallyopen• Single solenoid-operated• 2-position• 2-way• Spring-return• Two(2) quick-disconnects

7

NORMALLY CLOSED(2-position,2-way)

P/N: MF100BH-DCV-NC-SSO-2/2

SPECIFICATIONS -Type of actuation: Singlesolenoid-operatedSpool centering: Spring-returnConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:• Normallyclosed• Single solenoid-operated• 2-position• 2-way• Spring-return• Two(2) quick-disconnects


MOBILE DIRECTIONAL CONTROL VALVE

P/N: MF100BH-MDCV

SPECIFICATIONS -Type of actuation: Hand-leveroperatedSpool centering: Spring-returnConnections: Four(4)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

• Closed-center• Hand-leveroperated• Spring-return• Four(4) quick-disconnects

(PHOTOUNAVAILABLE)

ANSI/ISO SYMBOL:

8

DIRECT-OPERATED RELIEF VALVE

P/N: *MF100BH-DORV

SPECIFICATIONS -Construction: CartridgeAdjustment range: 200PSIto1000PSI (13.8bar-69bar)Adjustment type: KnobMounting type: PlatemountedConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

PILOT-OPERATED RELIEF VALVE

P/N: *MF100BH-PORV

SPECIFICATIONS -Construction: CartridgeAdjustment range: 200PSIto1000PSI (13.8bar-69bar)Adjustment type: KnobStandard option: RemotepilotMounting type: PlatemountedConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings

PRESSURE CONTROL VALVES

ANSI/ISO SYMBOL:

9

SEQUENCE VALVE

P/N: *MF100BH-SV

SPECIFICATIONS -Construction: CartridgeAdjustment range: 200PSIto1000PSI (13.8bar-69bar)Adjustment type: KnobMounting type: PlatemountedConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

PRESSURE REDUCING VALVE

P/N: *MF100BH-PRV

SPECIFICATIONS -Construction: CartridgeAdjustment range: 200PSIto1000PSI (13.8bar-69bar)Adjustment type: KnobStandard option: RemotepilotMounting type: PlatemountedConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings


ANSI/ISO SYMBOL:

10

DIFFERENTIAL PRESSURE UNLOADING VALVE

P/N: MF100BH-DPUV

SPECIFICATIONS -Construction: CartridgeAdjustment range: 200PSIto1000PSI (13.8bar-69bar)Adjustment type: KnobMounting type: PlatemountedConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings


ANSI/ISO SYMBOL:

CROSS-PORT RELIEF VALVE

P/N: MF100BH-CPRV

SPECIFICATIONS -Construction: CartridgeAdjustment range: 200PSIto1000PSI (13.8bar-69bar)Adjustment type: KnobMounting type: PlatemountedConnections: Four(4)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

11

NEEDLE VALVE

P/N: *MF100BH-NV

SPECIFICATIONS -Construction: CartridgeAdjustment type: KnobMounting type: PlatemountedConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

FLOW CONTROL VALVE

P/N: *MF100BH-FCV

SPECIFICATIONS -Construction: CartridgeAdjustment type: KnobMounting type: PlatemountedConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

FLOW CONTROL VALVES

ANSI/ISO SYMBOL:

12

PRESSURE-COMPENSATED FLOW CONTROLVALVE(Restrictor-Type)

P/N: *MF100BH-PC-FCV-R

SPECIFICATIONS -Construction: CartridgeValve type: SpoolAdjustment type: KnobMounting type: PlatemountedConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

PRESSURE-COMPENSATED FLOW CONTROLVALVE(Bypass-Type)

P/N: MF100BH-PC-FCV-B

SPECIFICATIONS -Construction: CartridgeValve type: SpoolAdjustment type: KnobMounting type: PlatemountedConnections: Three(3)zero-leak, flat-faced,quick- connect/disconnect fittings

FLOW CONTROL VALVES

ANSI/ISO SYMBOL:

13

SHUTTLE VALVE

P/N: MF100BH-SHV


ANSI/ISO SYMBOL:

PILOT-OPERATED CHECK VALVE(Pilot-to-Open)

P/N: MF100BH-POCV


FLOW CONTROL VALVES

(PHOTOUNAVAILABLE)

14

FLOW CONTROL VALVES

ANSI/ISO SYMBOL:

CHECK VALVE

P/N: *MF100BH-CV

SPECIFICATIONS -Construction: CartridgeAdjustment type: Not adjustableMounting type: PlatemountedConnections: Two(2)zero-leak, flat-faced,quick- connect/disconnect fittings

ANSI/ISO SYMBOL:

15

HYDRAULIC CYLINDERDouble-acting,singlerod

P/N: *MF100BH-DAC-S12

SPECIFICATIONS -Bore: 1.5”(38mm)Stroke: 12”(305mm)Safety Feature: Movingpartscovered withtransparentcoverStandard Option: PressuregaugeportsMounting: PlatemountedConnections: Four(4)zero-leak,flat- faced,quick-connect/ disconnectfittings

ANSI/ISO SYMBOL:

HYDRAULIC CYLINDERDouble-acting,doublerod

P/N: *MF100BH-DAC-D12

SPECIFICATIONS -Bore: 1.5”(38mm)Stroke: 12”(305mm)Safety Feature: Movingpartscovered withtransparentcoverStandard Option: PressuregaugeportsMounting: PlatemountedConnections: Four(4)zero-leak,flat- faced,quick-connect/ disconnectfittings

ACTUATORS

16

HYDRAULIC MOTORGearType

P/N: *MF100BH-HM-GEA

SPECIFICATIONS -Displacement: ??cu.in./revDrain type: ExternalSafety feature: Movingpartscovered withtransparentcoverStandard option: SpinneronshaftMounting type: PlatemountedConnections: Two(2)zero-leak,flat- faced,quick-connect/ disconnectfittings

ACTUATORS

ANSI/ISO SYMBOL:

T-CONNECTOR ASSEMBLY

P/N: *MFTS-002-TA

SPECIFICATIONS -Connections: Two (2) female and one (1) malezero-leak,flat-faced, quick-connect/disconnect fittingsattachedtoan aluminummanifold.For useinattachingextra componentsorhosesto thesimulatorwhen/where necessary.

COMPONENTS

17

HYDRO-PNEUMATIC ACCUMULATORBladderTypewithSafetyBleed-offValve

P/N: MF100BH-ACC-1.0

SPECIFICATIONS -Size: One(1)quart(0.95liters)Gas prechargepressure: Max.350PSI(24bar)Safety feature: Safetyvalvetode-ener- gizeifconnectorisinad- vertentlyremovedwhile accumulator is under pressureMounting type: PlatemountedConnections: One(1)zero-leak,flat- faced,quick-connect/ disconnectfittings

ANSI/ISO SYMBOL:

ISOLATOR VALVEBallValve

P/N: *MF100BH-BV

SPECIFICATIONS -Mounting type: PlatemountedConnections: Two(2)zero-leak,flat- faced,quick-connect/ disconnectfittings

COMPONENTS

ANSI/ISO SYMBOL:

FLOW METER2.0GPM(7.57LPM)

P/N: *MF100BH-FM-2.0

SPECIFICATIONS -Flow rate: 2.0GPM(7.57LPM)Connections: Two(2)zero-leak,flat- faced,quick-connect/ disconnectfittings

COMPONENTS

19

ANSI/ISO SYMBOL:

PRESSURE GAUGE1500PSI(103.45bar)

P/N: *MF100BH-1500-P1-WG

P/N: *MF100BH-1500-P2-WG

P/N: *MF100BH-1500-P3-WG

SPECIFICATIONS -Gauge type: BourdonTube, Glycerine-filledSize: 2.5”(64mm)dia.faceCase material: Stainless steelConnections: One(1)zero-leak,flat- faced,quick-connect/ disconnectfittings

ANSI/ISO SYMBOL:

23

HYDRAULIC HOSE24”(610mm)Length

P/N: *MF100BH-HA-24

SPECIFICATIONS -Hose type: SAE100R1Size: 1/4”(6.35mm)Hose end fittings: #6SAEO-ringConnections: Two(2)zero-leak,flat- faced,quick-connect/ disconnectfittingsQuantity: Six(6)recommended

ANSI/ISO SYMBOL:

HYDRAULIC HOSE40”(1016mm)Length

P/N: *MF100BH-HA-40

SPECIFICATIONS -Hose type: SAE100R1Size: 1/4”(6.35mm)Hose end fittings: #6SAEO-ringConnections: Two(2)zero-leak,flat- faced,quick-connect/ disconnectfittingsQuantity: Ten (10) recommended

ANSI/ISO SYMBOL:

COMPONENTS

24

TRAINING LITERATURE and MATERIALS

Student Workbook Binder IncludesStudentTrainerActivities P/N: *MF100BH-100B(oneperstudentrecommended)

Classroom CD-Rom Module(Powerpoint™format) (OnecompleteCD-Rompackagerequired) P/N: *MF100BH-PP

TitlesIncludedonCD-Rom: • HowToWorkSafelywithHydraulics • BasicHydraulicLawsandPrinciples • PressureControlValves • HydraulicPumps • CheckValves,ActuatorsandAccumulators • HydraulicReservoirsandCoolers • DirectionalControlValves • FlowControlValves • ProactiveMaintenanceandFiltration • TrainerActivities • IntroductiontoClosed-LoopOilSystems

How To Interpret Fluid Power Symbols interactive CD-Rom P/N: HC-FPTI-002CD

The Lethal Strike - Procedures for Properly Managing Injection Injures DVD P/N: HC-FPSI-001DVD

Instructor Answer Book (oneperinstructorrecommended) P/N: *MF100BH-TAi

MF100BH(BASIC HYDRAULICS TRAINER)

PARTS LIST/ORDER FORM

ITEM DESCRIPTION PART No. QTY

FRAME ASSEMBLY *MF100BH-FA Same frame for SINGLE or DUAL station.

WORKSTATION PANEL *MF100BH-02 (Includesallmountinghardware)

WORKSTATION ASSEMBLY

POWER SUPPLY *MF100BH-1B-2B-3H-4E-5A-6F

MF100BH BASIC HYDRAULICS TRAINER


OPEN-CENTER - HANDLEVER-OPERATED *MF100BH-DCV-OC-LO-3/4 3-position,4-way

TANDEM-CENTER - HANDLEVER-OPERATED MF100BH-DCV-TC-LO-3/4 3-position,4-way

TANDEM-CENTER - SOLENOID-OPERATED *MF100BH-DCV-TC-SO-3/4 3-position,4-way

CLOSED-CENTER - SOLENOID-OPERATED MF100BH-DCV-CC-SO-3/4 3-position,4-way

FLOAT-CENTER - HANDLEVER-OPERATED MF100BH-DCV-FC-LO-3/4 3-position,4-way

SINGLE SOLENOID (NORMALLY OPEN) MF100BH-DCV-NO-SSO-2/3 2-position,3-way

SINGLE SOLENOID (NORMALLY CLOSED) MF100BH-DCV-NC-SSO-2/3 2-position,3-way

SINGLE SOLENOID (NORMALLY OPEN) MF100BH-DCV-NO-SSO-2/2 2-position,2-way

SINGLE SOLENOID (NORMALLY CLOSED) MF100BH-DCV-NC-SSO-2/2 2-position,2-way

MOBILE DIRECTIONAL CONTROL VALVE MF100BH-MDCV




DIRECT-OPERATED RELIEF VALVE *MF100BH-DORV

PILOT-OPERATED RELIEF VALVE *MF100BH-PORV

SEQUENCE VALVE *MF100BH-SV

PRESSURE REDUCING VALVE *MF100BH-PRV

DIFFERENTIAL PRESSURE UNLOADING VALVE MF100BH-DPUV

CROSS-PORT RELIEF VALVE MF100BH-CPRV

NEEDLE VALVE *MF100BH-NV

FLOW CONTROL VALVES

FLOW CONTROL VALVE *MF100BH-FCV

PRESSURE-COMPENSATED FCV (Restrictor-Type) *MF100BH-PC-FCV-R

PRESSURE-COMPENSATED FCV (Bypass-Type) MF100BH-PC-FCV-B

SHUTTLE VALVE MF100BH-SHV

PILOT-OPERATED CHECK VALVE (Pilot-to-Open) MF100BH-POCV

CHECK VALVE *MF100BH-CV

ACTUATORS

HYDRAULIC CYLINDER *MF100BH-DAC-S12 Double-acting,singlerod

HYDRAULIC CYLINDER *MF100BH-DAC-D12 Double-acting,doublerod

HYDRAULIC MOTOR *MF100BH-HM-GEA GearType



COMPONENTS

ISOLATOR VALVE *MF100BH-BV BallValve

HYDRO-PNEUMATIC ACCUMULATOR MF100BH-ACC-1.0 Bladder-TypewithSafetyBleed-offValve

PRESSURE GAUGE (P1) *MF100BH-250-P1-WG 1000PSI(69bar)

FLOW METER *MF100BH-FM-2.0 2.0GPM(7.57LPM)

HYDRAULIC HOSE *MF100BH-HA-24 24”Length(610mm)-Qty.6required

HYDRAULIC HOSE *MF100BH-HA-40 40”Length(1016mm)-Qty.12required



T-CONNECTOR ASSEMBLY *MFTS-002-TA Qty.6required


TRAINING LITERATURE & MATERIALS


INSTRUCTOR ANSWER BOOK *MF100BH-TAi forStudentTrainerActivities

STUDENT WORKBOOK BINDER *MF100BH-100B IncludesStudentTrainerActivities

CLASSROOM CD-ROM MODULE *MF100BH-PP

How To Interpret Fluid Power Symbols - HC-FPTI-002CD Interactive CD-Rom

THE LETHAL STRIKE - HC-FPSI-001DVD Procedures for Properly ManagingInjection Injuries DVD

2170South3140WestWestValleyCity,UT84119PH:801.908.5456FX:801.908.5734

http://www.fpti.org

Distributed by:

Documents

MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST ….pdfMF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST FRAME ASSEMBLY NOTE: SINGLE station and DUAL station trainers use the same frame