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Meyer Burger welcomes the delegates to WRETC Are your ready for the next solar wave ?

Meyer Burger welcomes the delegates to WRETC › presentation › day1 › link25.pdf5% higher power output 10% higher energy yield Rays descending on a bus bar tabbing (left) and

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  • Meyer Burger welcomes the delegates to WRETC

    Are your ready for the next solar wave ?

  • Passionate about PV

    «We will shape the future energy mix by combining leading technology with the infinite power of the sun .»

    «We will further develop the photovoltaic, semiconductor and otherhigh-end niche markets using both new and exisiting technologies.»

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    From ingot to solar module to complete BIPV energy system

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    PV will play a key role in a sustainable future mix

    Potential : 2050 scenarii according to IEA

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  • Learning curve

    Source: ISE, MBT4

    Cumulative installed capacity [GWp]

    d [µm] = 400 300 200 100 50

    ηcell [%] = 10 15 18 20 22 25

    [€/Wp]

    100

    10

    1

    1980

    1990

    20002004

    110-210-310-4 102 10310-1 10

    2007

    4

    20122020

    80% experience curve:cost reduction appr. 10% pa.But 2012: 60% in one year-> 6 years in advance

    60%

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  • 0.3

    0.6

    0.9

    1.2

    1.5

    2010 2011 2012 2013 2014 2015

    Modul prices Modul cost

    Solar modules cost/price development

    Source: PVinsights & Management estimates.Note: Average price for end-user for installed on-roof systems up to 10 kWp.

    Difficult market environment forcell and module manufacturers

    – Price decline in solar modules puts enormous pressure on module manufacturers – however, it is necessary to reach and keep grid parity

    – Cell and module manufacturers still cautious on undertaking any major investments– Cost-/price ratio disadvantage of solar modules expected to reverse

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    profit

    US$/Wp

    E E E E

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    PV Industry Drivers

    Cell & module efficiency,yield, uptime, TCO

    Performance ratio,longevity, BOS

    LCOE =Total life cycle cost

    Total life cycle energy production

    TCO = Total cost of ownership LCC = Life cycle costOEE = Overall equipment effectivenessVDMA 34160 : 2006-06; SEMI E35, SEMI:E 79

    BOS = Balance of systemPR = Performance ratio

    Solar systemsMono- /Multi c-Si Ingot/Wafer slicing Solar cells Solar modules

    $Wafer

    $Wp

    $kg

    $Wp

    $kWh

    1 2

    MES automation system

    4

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    Cus

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    up, m

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    enan

    ce)

    Cus

    tom

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    loba

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    rvic

    es (f

    eedb

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    Material UtilizationThin Wafer / Wire

    Yield

    >80%>95%

    >90%Line UtilizationYield Improvement

    WaferLine CellLine

    High efficient cell technology

    3 strategic initiatives

    Disruptive wafering technology

    Diamond coated, Ni plated

    Combine best in class wafering

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  • Heterojunction – more power persurface and more yield at hightemperatures

    Thin-filmLow efficiency

    High harvesting factor in hot climates

    High BOS+ =

    HJT TechnologyHigh efficiency

    High harvesting factor in hot climates

    Proven process steps

    Crystalline technologyhigh efficiency

    Proven, reliable technology

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  • Standard process MB-HJT process

    CZ :18,5% MC: 16,8-17%

    CZ: 18,5%-19% MC: 17%-18%

    CZ n-type: 20~23%, potencially to reach even 24% in soon future

    Selective Emitter process

    TextureDoping / Diffusion

    PSG Etch

    Firing

    Test & Sort

    Print Rear Side

    AR Coating

    Print Front Side

    Texture

    a-Si Front/ Rear Side

    Test & Sort

    TCO / Metal Rear Contact

    Print Front Side

    Curing

    Edge Isolation

    TextureDoping / Diffusion

    PSG Etch

    Firing

    Test & Sort

    Print Rear Side

    AR Coating

    Print Front Side

    Edge Isolation

    Additional ???

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    Reduced complexity withMB-Cell-Technologies

    Additional ???

    Additional ???Additional ???

    AlOx layer

    SiNx layer

    Laser openings

    Al Screen print Local Al-BSF

    p-type wafer

    Texture

    Emitter

    SiN layerFS Metallization

    Si material

    TextureDoping / Diffusion

    PSG Etch

    Firing

    Test & Sort

    Print Rear Side

    AR Coating

    Print Front Side

    Edge Isolation

    MB-iPerc upgrade

    AlOx passivation layerSiNx Capping layer

    Laser contact opening

    Low temperature(< 250°C) processesReduced complexity

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    Smart Wire Connection 5% higher power output10% higher energy yield

    Rays descending on a bus bar tabbing (left) and on a round wire (right). The wire can be divided into three regions: Black arrows indicate the descending rays, green rays will reach the surface of the cell and red rays will not reach the surface.

    Source: Stefan Braun, University Konstanz

    • Highly effective front side without shading by bus bars• Higher sensitivity in regard of partial cell shading • Higher light efficiency based on the better light trapping• 80% less silver consumption• Route to very thin wafers

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  • PECVD

    PECVD

    SCREEN PRINT

    CHARACTERIZATION

    Diamond wire wafering-> thinner wafer -> lower costs

    High efficiency-> lower system cost (BOS)-> independent of wafer thicknessOnly 6 process steps-> low COOTemperature coefficient-> higher energy yieldBifacial -> higher energy yield

    TCO layer and wafer thicknesssuitable for SmartWire-> 80% less silver, -> higher energy yield-> higher efficiency-> longevity-> microcrack resistent-> less sand dust sensitive

    Adapted test metrology-> high cap cells-> BB0-> dragon back-> PED (Chipping)

    Single wafer tracking

    HJT cell

    texture + surface

    preparationi/n Si

    i/p Si

    Front contact

    Back contact

    contacting

    test & sort

    WET

    PVD

    PVD

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    4

    MB technology road map at a glance

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    Achievements – TemperatureCoefficient

    -0,20 %/K on Cell level!

    -0,22 %/K on Module level!

    Excellent Temperature Coefficient certified by Fraunhofer ISE CalLab and TÜV Rheinland! Mey

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  • DAMPHEAT

    1000hIEC

    2000h 5000h 8000h

    MB HJT -0.7% -1% -1% -8%

    Even after 5000 hours of Damp Heat testing Meyer Burger HJT modules still stable without power losses.Fully compatible with IEC conditions (< 5% power loss)Even after 8000 hours damp heat still working with only 8% power lossHigher longevity

    HJT – SmartWire TechnologyDamp Heat Test

    Damp Heat Testing up to 8000h (8 x IEC) !

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  • We think in material-Process flows& act on technologies

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    1 GW-fab 160MW cluster

    AlOx layerSiNx layerLaser openings

    Al Screen printLocal Al-BSF

    p-type wafer

    Texture

    EmitterSiN layer

    FS Metallization

    Si material

    Latest single technologies

    Fab-level Material-Process flow Technology

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