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Meyer Burger welcomes the delegates to WRETC
Are your ready for the next solar wave ?
Passionate about PV
«We will shape the future energy mix by combining leading technology with the infinite power of the sun .»
«We will further develop the photovoltaic, semiconductor and otherhigh-end niche markets using both new and exisiting technologies.»
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From ingot to solar module to complete BIPV energy system
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PV will play a key role in a sustainable future mix
Potential : 2050 scenarii according to IEA
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Learning curve
Source: ISE, MBT4
Cumulative installed capacity [GWp]
d [µm] = 400 300 200 100 50
ηcell [%] = 10 15 18 20 22 25
[€/Wp]
100
10
1
1980
1990
20002004
110-210-310-4 102 10310-1 10
2007
4
20122020
80% experience curve:cost reduction appr. 10% pa.But 2012: 60% in one year-> 6 years in advance
60%
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0.3
0.6
0.9
1.2
1.5
2010 2011 2012 2013 2014 2015
Modul prices Modul cost
Solar modules cost/price development
Source: PVinsights & Management estimates.Note: Average price for end-user for installed on-roof systems up to 10 kWp.
Difficult market environment forcell and module manufacturers
– Price decline in solar modules puts enormous pressure on module manufacturers – however, it is necessary to reach and keep grid parity
– Cell and module manufacturers still cautious on undertaking any major investments– Cost-/price ratio disadvantage of solar modules expected to reverse
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profit
US$/Wp
E E E E
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PV Industry Drivers
Cell & module efficiency,yield, uptime, TCO
Performance ratio,longevity, BOS
LCOE =Total life cycle cost
Total life cycle energy production
TCO = Total cost of ownership LCC = Life cycle costOEE = Overall equipment effectivenessVDMA 34160 : 2006-06; SEMI E35, SEMI:E 79
BOS = Balance of systemPR = Performance ratio
Solar systemsMono- /Multi c-Si Ingot/Wafer slicing Solar cells Solar modules
$Wafer
$Wp
$kg
$Wp
$kWh
1 2
MES automation system
4
3
Cus
tom
er a
nd g
loba
l ser
vice
s (tr
aini
ng, r
amp
up, m
aint
enan
ce)
Cus
tom
er a
nd g
loba
l se
rvic
es (f
eedb
ack)
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Material UtilizationThin Wafer / Wire
Yield
>80%>95%
>90%Line UtilizationYield Improvement
WaferLine CellLine
High efficient cell technology
3 strategic initiatives
Disruptive wafering technology
Diamond coated, Ni plated
Combine best in class wafering
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Heterojunction – more power persurface and more yield at hightemperatures
Thin-filmLow efficiency
High harvesting factor in hot climates
High BOS+ =
HJT TechnologyHigh efficiency
High harvesting factor in hot climates
Proven process steps
Crystalline technologyhigh efficiency
Proven, reliable technology
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Standard process MB-HJT process
CZ :18,5% MC: 16,8-17%
CZ: 18,5%-19% MC: 17%-18%
CZ n-type: 20~23%, potencially to reach even 24% in soon future
Selective Emitter process
TextureDoping / Diffusion
PSG Etch
Firing
Test & Sort
Print Rear Side
AR Coating
Print Front Side
Texture
a-Si Front/ Rear Side
Test & Sort
TCO / Metal Rear Contact
Print Front Side
Curing
Edge Isolation
TextureDoping / Diffusion
PSG Etch
Firing
Test & Sort
Print Rear Side
AR Coating
Print Front Side
Edge Isolation
Additional ???
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Reduced complexity withMB-Cell-Technologies
Additional ???
Additional ???Additional ???
AlOx layer
SiNx layer
Laser openings
Al Screen print Local Al-BSF
p-type wafer
Texture
Emitter
SiN layerFS Metallization
Si material
TextureDoping / Diffusion
PSG Etch
Firing
Test & Sort
Print Rear Side
AR Coating
Print Front Side
Edge Isolation
MB-iPerc upgrade
AlOx passivation layerSiNx Capping layer
Laser contact opening
Low temperature(< 250°C) processesReduced complexity
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Smart Wire Connection 5% higher power output10% higher energy yield
Rays descending on a bus bar tabbing (left) and on a round wire (right). The wire can be divided into three regions: Black arrows indicate the descending rays, green rays will reach the surface of the cell and red rays will not reach the surface.
Source: Stefan Braun, University Konstanz
• Highly effective front side without shading by bus bars• Higher sensitivity in regard of partial cell shading • Higher light efficiency based on the better light trapping• 80% less silver consumption• Route to very thin wafers
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PECVD
PECVD
SCREEN PRINT
CHARACTERIZATION
Diamond wire wafering-> thinner wafer -> lower costs
High efficiency-> lower system cost (BOS)-> independent of wafer thicknessOnly 6 process steps-> low COOTemperature coefficient-> higher energy yieldBifacial -> higher energy yield
TCO layer and wafer thicknesssuitable for SmartWire-> 80% less silver, -> higher energy yield-> higher efficiency-> longevity-> microcrack resistent-> less sand dust sensitive
Adapted test metrology-> high cap cells-> BB0-> dragon back-> PED (Chipping)
Single wafer tracking
HJT cell
texture + surface
preparationi/n Si
i/p Si
Front contact
Back contact
contacting
test & sort
WET
PVD
PVD
2
1 31
2
3
4
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MB technology road map at a glance
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Achievements – TemperatureCoefficient
-0,20 %/K on Cell level!
-0,22 %/K on Module level!
Excellent Temperature Coefficient certified by Fraunhofer ISE CalLab and TÜV Rheinland! Mey
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DAMPHEAT
1000hIEC
2000h 5000h 8000h
MB HJT -0.7% -1% -1% -8%
Even after 5000 hours of Damp Heat testing Meyer Burger HJT modules still stable without power losses.Fully compatible with IEC conditions (< 5% power loss)Even after 8000 hours damp heat still working with only 8% power lossHigher longevity
HJT – SmartWire TechnologyDamp Heat Test
Damp Heat Testing up to 8000h (8 x IEC) !
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We think in material-Process flows& act on technologies
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1 GW-fab 160MW cluster
AlOx layerSiNx layerLaser openings
Al Screen printLocal Al-BSF
p-type wafer
Texture
EmitterSiN layer
FS Metallization
Si material
Latest single technologies
Fab-level Material-Process flow Technology
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