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© Metso
Bestproducts
in theindustry
MetsoMetso
METSO VALVEOFFERING FOR SAFETYin STEEL
22.02.2019
Bokaro Steel Plant
© Metso
METSO CONTACT DETAILSSUBHRANIL DAS
+91 9830781799
DISTRIBUTOR – SB ENTERPRISEBINEETKUMAR SUMAN
+91 9330830895
© Metso
METSO FLOW CONTROL SOLUTIONSBall valveButterfly valveEccentric Plug ValveSegmented Ball ValveGlobe Valve
CRITICAL SERVICEESD SERVICECORROSIVE SERVICEERROSIVE SERVICEABRASIVE SERVICEHIGH TEMPERATURESLURRY SERVICELOW Dp ApplicationOXYGEN SERVICECRYOGENIC ApplicationINDUSTRIAL GAS APP.PSAMOLESIEVE SERVICECATALYST SERVICEIRONORESIL VALVES
FLOW CONTROLSERVICES
SERVICE CENTRETEAM OFFERS
- REACTIVE- PREVENTIVE- PREDICTIVE- PRO ACTIVE
SHUTDOWN PLANNINGTURNAROUND PLANNING
PERFORMANCESOLUTION
Valve TriagePlant TriageSmart DeviceCheckControl ValveTestingControlPerformanceValve Leak Testing
VALVE CONTROLPRODUCTS
ACTUATORSPNEUMATIC POSITIONERELECTRO PNEUMATIC POSTIONERSMART POSITIONER
- HART- FIELD BUS- PROFIBUS
LINKAGE LESS POSITONERVALVE GUARD – PSTQUARTZ LIMIT SWITCH
© Metso
Metso intelligent ESD valvesThe widest valve offering for safety in the market
4
Neles ValvGuard
D-series - for highpressure service.SIL 3 certified.
X series – for demandinglow pressure service.
SIL 3 certified
7000 & 9000 series – ball valve with“Xtreme” soft seat for bubble tightservice.
SIL 3 certified
Wafer-Sphere – “Xtreme” softseated butterfly for bubble
tight service.SIL 2 certified
Neldisc – high performancetriple eccentric disc for generaland demanding service. SIL 3certified. Alternative to gate andball valves.
MAPAG – metal seatedbutterfly for highpressure service.
SIL certified*
SIL 3 certfied
*pending
© Metso
Metso’s control valve portfolioThe most comprehensive control valve line available
Globevalves
Triple eccentricdisc valves
Segmentvalves
Eccentric rotaryplug valves
Top entryrotary valves
5
© Metso
Metso Valve Controls product offering
Control Safety On/Off On/OffControl
On/OffControl
Control withadvanced
diagnostics
Control withstandard
diagnostics ESD & ESV
Integradedvalve
controllerstd On/Off
Limit SwitchValve
monitoring
Integradedvalve
controller,high cycle &
critical On/Offapplications
Smallvalves, allindustries
ND9000 ND7000 VG9000 Axiom Quartz SwitchGuard Valvcon B-Series
NDX
© Metso
BUTTERFLY VALVES
Neldisc Triple Eccentric Butterfly Valves
Mapag Metal Seated Valves
Jamesbury Soft Seated High Performance Valves
© Metso
Metso Metal Seated Butterfly Valves “L” SeriesNeldisc ® Triple Eccentric Butterfly valves
Wafer pattern Single Flange/Lug pattern Double flanged
© Metso
Metso High Performance Butterfly ValvesJamesbury® Soft Seated Valves
Wafer Lugged Cryogenic Steam Jacketed
© Metso
Temperature °C-270 1450-40 600
Pres
sure
,bar
400
100
200
300
MAPAG production Range
Size range: NPS 2 (DN 50) to NPS 100 (DN 2500)
Materials: A to Z (Aluminium to Zirconium)
10
© Metso
Actuators
Specification Piston Cylinder Rack & Pinion SpringDiaphragm
Type Spring return piston &double acting
Spring return piston &double acting
Spring returndiaphragm actuators
Output Torque 45 – 102710 Nm 45 – 102710 Nm 14 – 1460 Nm
Supply Pressure 2.8 Bar – 10 Bar 2.8 Bar – 8 Bar 1.4 Bar – 7 Bar
Temperature - 40 to 120 Degree C - 40 to 120 Degree C - 40 to 70 Degree C
Options Handwheel, Mechanicalstop, spring design, SIL3, fire proofing, highcycle
Handwheel, Mechanicalstop, SS construction
Handwheel, adjustablemechanical stops.
© Metso
• Fire boxes to protect actuator andaccessories
• Fire-proofing blankets
• Intumescent fire-proofing coatings
• Standard for fire-proofing UL 1709
12
Fire-proof coatings
Fire-Box assembly (top removed)
Fire-proofing blanket
Metso pneumatic actuatorsAdditional features
© Metso
METSO VALVES STEEL MILLAPPLICATIONS
- INDUSTRIAL GAS- OXYGEN- COKE OVEN- COREX- IRON ORE BENEFICIATION- BLAST FURNACE- DRI
© Metso
Our major Industrial Gas customers
Air Liquide (France, USA)
Linde (Germany)
Praxair (USA, Brazil)
Air Products & Chemicals (USA, UK)
UOP (USA, Belgium)
Neles and Jamesbury ValvesNeles Actuators, Positioners
MAPAG Valves and Actuators
Neles and Jamesbury ValvesNeles Actuators, Positioners
Neles and Jamesbury ValvesNeles Actuators, Positioners
Neles and Jamesbury ValvesNeles Actuators, Positioners
© Metso
Air separation challenges
• Cryogenic liquids - freezing• Oxygen hazards• Compact, light weight valves• Long, reliable valve life at high
cycles(switching applications)
• Plant remote control• Plant productivity• Energy efficiency Oxygen safety
© Metso
Three Lever ValveMain Features
16
Applications:• Air Separation plants• Steel mills
Working conditions:
• Pressure up to 11 bar
• Temperatures up to 300°C
• Ambient Design -40°C up to +80°C
Highlights:
• Opening only to precise maximum Δp
• No instrumentation requiredà all mechanical
• Long maintenance intervals,
• Standardized modular technology
© Metso
• Lime mud control• Kaolin, china clay control• Carbonate handling• Gypsum handling• Cement production• Metal slurries• Catalyst regeneration• Desulphurization units
Slurry Applications
© Metso
Features• Control stability and strength• Strong one piece body• Leakproof packing• Special Zirconium ceramic• Extended lifetime, long-term
trouble free operation
Ceramic ball valve, series E2 and E6
© Metso
• Partially stabilized Zirconia,with magnesia
• High tensile strength 450 MPa,exceeds commonly usedceramics tensile strength
• Thermal shock resistance375 °C / 700 °F
• Exceptional toughness, notsubject to brittleness astraditional ceramics
The ceramic material
© Metso
APPLICATION
METSO CERAMIC VALVE
METSO RA SEG BALLVALVE
Teeter-bed separators - Iron ore beneficiation
© Metso
STEEL MILL UNITS – ( Safe & Reliable Metso Solutions)21
UNITS METSO VALVES
COKE OVAN L1 SERIES – JACKETED VALVE
COREX XA , D1 , JAMESBURY , L1 SERIES
BLAST FURNACE JAMESBURY
INDUSTRIAL GAS JAMESBURY
BENEFICIATION CERAMIC VALVE – E SERIES
SMS SEGMENTED VALVE – RA/RE
ASU 3 LEVER VALVE - MAPAG
OXYGEN XH / D1 SERIES
DRI L1 SERIES , RA SERIES
HRM / CRM JAMESBURY
© Metso
NE SeriesElectro-pneumaticpositioner
Neles ball valvesfor controlservice
ND800SeriesDigitalvalvecontroller
ND9000SeriesIntelligentvalvecontroller
NP SeriesPneumaticpositioner
Our solutions and services arebacked by 50 years of valvepositioning experience and overone million delivered devices.
1959 1961 1975
1996 2003
2016
NELES® NDXVALVE
CONTROLLER23
Extension to our wide portfolioof valve controllers
Neles NDX
© Metso
VG9000 key features
• Most extensive safety valvetesting capabilities on themarket
- Partial stroke testing- Internal pneumatics testing- Emergency trip testing- Safety request overrides all
the other functions
• Collects valve diagnosticsalso during the trip
• High pneumatic capacity• Single and double acting
operation• Internal limit switches
24
© Metso
ValvGuardintegration statusVENDOR/DCS
YokogawaCentum/PRM
ABB800xA
FoxboroIA
HoneywellExperion
Rockwell
SiemensSimatic PDM
metsoDNA
EmersonDELTA V/AMS
Emerson375 Field Communicator
EDDL
DD
VG800 VG9000H VG9000F
EDDL
EDDL EDDL
DDDD
EDDL EDDLEDDL
© Metso
QTF / CSF / SSF Double Rack & PinionActuators
DRS High Performance Scotch yoke Actuators
DRV heavy duty Rack & Pinion Actuators
HYV Hydraulic Actuator range
Actuators with Fire Box/ Fire blanketing
Gas operated Actuators for Pipeline valves
Heavy duty Linear Actuators
ON OFF & Control valves
Product Range (Only Indian supplier with this capability)
© Metso
Rack & Pinion construction delivering torquesupto 5000 Nm in a compact size
Suitable for driving quarter turn & half turnvalves
Hard anodized construction for superiorresistance to environment & wear. Optionallyin Carbon Steel & Stainless Steel.Key manufacturing process innovation is 4 axismachining & Roller burnishing for smoothsurface including Robotized manufacturing.Special Polyethylene seals of 100 shore withtemperature range -55 degree C to 110 degreeC.
guaranteed 3 million cycle life
Special constructions for high speedapplications, higher temperature execution
SIL3 Certified by Exida
Double Rack & Pinion Actuators
© Metso
Metso valvesSolutions to end used challenges
Reliable process operation
• Better process performance withreliable valve
• Longer uptime betweenmaintenance shutdowns
• Compliance with environmentalregulations and safety legislation