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METALS - INDIA

WELCOMES

YOU

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A HEAT TREATMENT UNIT

An ISO 9001:2000 Certified Company

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_________________Location_________

METALS-INDIAA HEAT TREATMENT UNIT

PLOT NO.128,130 & 139

SECTOR-25, BALLABHGARH,

FARIDABAD, HARYANA

PIN: 121004, INDIA

PH. 0091-129-2230828, 29, 30

FAX: 2232027

E-mail info@metalsindia.com

www.metalsindia.com

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•Introduction

• Processes

• Facilities

• Quality Assurance

• Parts Heat Treated

• Customers

• Turbotreater Technology

_________________Contents_________

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1979: Started First Plant with BOFCO make

continuous furnaces

1993: Second Plant in operation with Fluidised

bed Furnace

2000: Introduced upgraded technology of

Sealed Quench Furnace

2002: Introduced Second Sealed Quench

Furnace

2004: Introduced upgraded technology of Gas

Nitriding Furnace

2005: Achieved ISO 9001:2000 certifications

2006: Technology upgrade. Vacuum Furnace

(Turbotreater technology) from Abar- Ipsen USA.

_________________History__________

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__________________Processes______

√ Annealing

√ Normalizing

√ Stress Relieving

√ Neutral Hardening

√ Isothermal Quenching√Vacuum Hardening√Vacuum Carburizing√Vacuum CarboNitriding

√ Aluminum Ageing√ Solution Annealing, √ Heat treatment of Die & Hot Die steel

√Nitriding√Carburizing√Carbo -Nitriding√Nitro-Carburizing

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__________________Processes______

As Quench

Hardness

Checking

Loading in

Fixtures

Dispatch

after Packaging

Pre-

Washing Loading in

Furnace

Quality

Analysis

Quenching

Tempering

Pre-Heating

Post-Cleaning

Stages of Heat

Treatment

Material

Receipt

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SEALED QUENCH Furnaces – 2 nos.(WESMAN IPSEN)

Model TQF- 8- ERM

_____________Facilities____

� Process:- Carburising, Carbonitriding,

Nitriding, Neutral Hardening, Annealing,

Normalising, In Supercarb atmo. (Air +

L.P.G.) / in suitable atmosphere.

� Heating:- Thyristor controlled

� Controls:- PLC based with SCADA.

� Carbon Potential / Atmosphere control:-

PLC based ( Against input from O2 probe- Barber Colman make, CO Analiser-

Seimens make & thermocouple

�Quench:- Oil Quench or Forced gas

� Material handling with motorised

Loader/Unloader

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_____________Facilities____

�Process:- Gas Nitriding ( in N2 + NH3 + LPG/Co)2, Tempering,

Stress realiving & Preheating in N2 atmosphere

� Controls:- PLC based with SCADA

� Heating:- Thyristor controlled

�Cooling:- under Protective Atmosphere with forced gas

cooling

� Material handling with Loader/Unloader

�Advantages

� Preheating, Nitriding, Cooling in same chamber in the

controlled atmosphere

� Uniform distribution of gas and heat inside the chamber.

� Less Distortion of components compared to liquid

Nitriding.

� Clean process, clean surface of products

Gas Nitriding / Nitrocarborising / Nitempering

Furnace (WESMAN IPSEN) model DAC-8-ESR

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CONTINUOUS Furnace (BOFCO Make) for the

heat treatment of Raw Forgings

_____________Facilities____

� Process:- Hardening, Tempering,

Normalising and Isothermal

Annealing

�Heating:- Oil fired Pneumatically

operated Pusher type Furnace.

�Controls:- Temperature controller,

motorised valves and solenoid

valves.

� Quench:- Oil, Water and Polymer

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HIGH FREQUENCY INDUCTION HEATING

(Sanyuan Make)

� Power Rating of 10 kW

� Can be operated in

Normal/Automatic/ Teleswitch mode

� Very Fast process, completes in

few seconds.

_____________Facilities____

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FLUIDISED BED FURNACE

� Suitable for Neutral Hardening

Carburising, Carbonitriding,

Tempering, heat treatment of Dies

and tools etc.

� Ability to maintain the specific gas

mixture environment.

_____________Facilities____

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Supporting Heat treatment Facilities

� Forced air circulated Electrically heated- Preheating /

Tempering furnaces - 3 nos.

� Ultrasonic Cleaning Machine

�Washing machine.

� Shot Blasting Machine (Table Type Double Door)

�Reverse Osmosis Plant

_____________Facilities____

Jump to first pageUltrasonic Cleaning Shot Blasting

_____________Facilities____

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Plant Equipment

_________________Technology______

� Nitrogen Generation Plant 10 Nm3 – Plant II

� Nitrogen Generation Plant 10 Nm3 – Plant III

� Diesel Generators 750 Kva, 500Kva (2No.s), 180Kva & 75Kva

Nitrogen Generation Plant

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___________Quality Assurance______

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____________Quality Assurance______

Our Objective : Our commitment to Quality is

uncompromising

⇒We have a Team of Quality engineers

armed with the most sophisticated Quality

control devices who keep a Hawk ‘s eye in

each stage of process

⇒We ensure that not even a single low

quality product is forwarded ensuring the

highest Quality

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____________Quality Assurance______Our Quality Policy:

METALS INDIA is committed to provide

high Quality service to its customers

Quality Control Facilities

⇒Brinell Hardness testing machines

⇒Rockwell Hardness testing machines

⇒Superficial Hardness testing machines

⇒Fully automatic Vickers Micro-Hardness

testing machines,

⇒Portable Micro-Hardness testing

machine, Krautkramer & Wilson Wolpert

make

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Quality Control Facilities

•Image analysis system MVIG 2005

•Both Micro-Hardness and Image analysis

system interfaced with the computer.

____________Quality Assurance______

Hardness Traverse

Graph

0

100

200

300

400

500

600

700

800

900

0 0.2 0.4 0.6 0.8

Distance mm

Hardness HV

Case Depth Analysis

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____________Quality Assurance______

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_________ Our Valued Customers ______Over 100 nos.

1. M/s. Hero Honda Motors Ltd. , Dharuhera (Indirect) 50. M/s. Microtek Forgings , Gurgaon

2. M/s. Hero Honda Motors Ltd. , Gurgaon (Indirect) 51. M/s. Del Gears Ltd. , Faridabad

3. M/s. Honda Siel Power Products Ltd., Udham Singh Nagar (U.P) 52. M/s. CeeKay Daikin Ltd. , Noida

4. M/s. Yamaha Motors India Pvt. Ltd. , Surajpur & Faridabad 53. M/s. Broadway Overseas Ltd. , Ludhiana

5. M/s. Amtek Auto Ltd. , Gurgaon 54. M/s. Bhartia Industries , Faridabad

6. M/s. Escorts JCB Ltd. , Faridabad (Indirect) 55. M/s. EmKay Automobile Industries. , Gurgaon

7. M/s. Baker Oil Tools India Pvt. Ltd. , Gurgaon 56. M/s. Alcon Products , Faridabad

8. M/s.Saket Fabs Pvt. Ltd., Faridabad 57. M/s. Graziano Transmission India (P) Ltd., Noida

9. M/s. Reva Auto Industries, New Delhi 58. M/s. Dynamic India Equipment , Faridabad

10. M/s. Forgewell Limited , Faridabad 59. M/s. Grewal Engg. Works. , Faridabad

11. M/s. Vishal Engineers , Faridabad 60. M/s. Goetze India Ltd. , Bhiwadi

12. M/s. ACME Auto Pvt. Ltd., Faridabad 61. M/s. Kalson Automotive (P) Ltd. , Faridabad

13. M/s. Benda Amtek Limited, Gurgaon 62. M/s. Jumps Auto Industries (P) Ltd. , Gurgaon

14. M/s. Fair Fabrico , Faridabad 63. M/s. Havells India Ltd. , Delhi

15. M/s. New Swan Enterprises, Ludhiana 64. M/s. Kadimi Tools Manufacturing Company , Gurgaon

16. M/s. Numeritech Engineers India Pvt. Ltd., Faridabad 65. M/s. Prescomec Auto Components , Faridabad

17. M/s. Magnum Strips & Tubes Pvt. Ltd. , Gurgaon 66. M/s. Goindi Industries (P) Ltd. , Noida

18. M/s. Indian Die Casting Industries , Aligarh 67. M/s. Prime Mould & Dies , Noida

19. M/s. Mohini Engg. Works. , Kanpur 68. M/s. Micro Precision Ltd. , Faridabad

20. M/s. Sterling Tools Ltd. , Faridabad 69. M/s Paragon, Sahibabad

21. M/s. Bajaj Motors Pvt. Ltd. , Gurgaon 70. M/s Raj Hans Pressings Pvt. Ltd. , Faridabad.

22. M/s. Denso India Ltd. , Noida (Indirect) 71. M/s. Nipha Export (P) Ltd. , Faridabad

23. M/s. Eicher Tractors , Faridabad ( Indirect) 72. M/s. L.N.M Auto Industries , Faridabad

24. M/s. Griener Engg. Products Ltd. , Faridabad 73. M/s. Cast Master , Faridabad

25. M/s. New Holland Tractors (I) Pvt. Ltd. , Noida 74. M/s. Kiran Udyog , Delhi

26. M/s. Venus Industrial Corporation Ltd. , faridabad 75. M/s. Modern Engg. Industries, Faridabad

27. M/s. Honda Motorcycles & Scooters India Pvt. Ltd., Gurgaon 76. M/s. Hind Udyog , Faridabad

28. M/s. Amtek Siccardi India Ltd. , Gurgaon 77. M/s. Victora Tool Engineers, Faridabad

29. M/s. Hemsons Engineers , faridabad 78. M/s. Advantech , Faridabad

30. M/s. Abhitech Engineers (P) Ltd. , Faridabad 79. M/s. Pooja Forge Ltd. , Faridabad

31. M/s. Jay Yushin , Gurgaon 80. M/s. Bajaj Motors Ltd. , Gurgaon

32. M/s. Garg Industries , Noida 81. M/s. Tube well Woekshop & General Industries , Faridabad

33. M/s. M/s. Reva Enterprises, Faridabad 82. M/s. Technolink India , Faridabad

34. M/s. Raunaq Automotive components Ltd. , Gajraula 83. M/s. Tight well Fasteners, Rohtak.

35. M/s. Holostik India Ltd. , Noida 84. M/s. Steel Strip wheels Ltd. , Chandigarh

36. M/s. Mark Auto , Dharuhera (Indirect) 85. SriChakra Bearing Products (P) Ltd , Faridabad

37. M/s. Jai Lakshmi Industries , faridabad 86. M/s. Swastika Automartics , Faridabad

38. M/s. Uniparts India Ltd. , Noida 87. The Forge , Faridabad

39. M/s. Hindustan Motors Ltd. , Pithampur 88. M/s. Super Auto India Ltd. , Faridabad

40. M/s. General Motors Ltd. , Baroda (Indirect) 89. M/s. Micro Powder Tech , faridabad

41. M/s. Kalpana Forgings Ltd. , Faridabad 90. M/s. Precision Stampings, Faridabad

42. M/s. KDR Forgings Ltd., Faridabad 91. M/s. Padam Engineers, Faridabad

43. M/s. Vishwakarma Automotive (P) Ltd. , Faridabad 92. Canon India Ltd., Faridabad

44. M/s. Dependable Engineers , Faridabad 93. M/s. Indo Castings & Engineering Works. , Faridabad

45. M/s. Ramco Steel (P) Ltd. , Faridabad 94. M/s. Super Alloy Cast , Faridabad

46. M/S. Gauri Components , Meerut 95. M/s. Ess Arr Industries , Faridabad

47. M/s. B.S.N Industries (P) Ltd. , Noida 96. M/s. Sanu Engg. Works, Faridabad

48. M/s. Indo Asian Fusegear Ltd. , Noida 97. M/s. Modern Machine Tools., Faridabad

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_____ Critical components Heat treated_____

(Yamaha Motors)

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_____ Critical components Heat treated_____

(Yamaha Motors)

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_____ Critical components Heat treated_____

(Hero Honda Motors Ltd)

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_____ Critical components Heat treated_____

(Hero Honda Motors Ltd)

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_____ Critical components Heat treated_____

(Hero Honda Motors Ltd)

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______Turbotreater Technology______

IPSEN’s 12-Bar Turbo-Treater

Vacuum Heat treatment

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___Turbotreater Technology__

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WATER COOLED

CONVECTION

MOTOR

CFC CONVECTION FAN

GAS OUTLET PORTS

Unique Features: Convection Assisted

Heating & Flapper Nozzles

______Turbotreater Technology______

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Major Technical Specification:

______Turbotreater Technology______

• Load Size: 24”W x 36”D x 24”H

• Gross load weight: 680 kg

• Operating temperature: Up-to 1,315°C

• Gas quench pressure: 12 Bar Max (N2)

• Vacuum level: 5.0x10-5 Torr / 0.05 microns

• Temperature Uniformity: 550°C to 1315°C is ±±±± 5°C

• Cooling gas fan motor: 300 HP

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______Turbotreater Technology______

Applications:

Die and Tool Steel

Heat Treating

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______Turbotreater Technology______

Applications:

Die and Tool Steel

Heat Treating

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