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SNS Experimental Facilities Oak Ridge Mercury Target Issues and Development Program Neutrino Factory and Muon Collider Collaboration Targetry R&D Meeting Dec. 16, 2000 Brookhaven National Laboratory Tandem Library, Bldg 901A John Haines

Mercury Target Issues and Development Program

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Page 1: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Mercury Target Issues andDevelopment Program

Neutrino Factory and Muon Coll ider Collaboration

Targetry R&D Meeting

Dec. 16, 2000

Brookhaven National Laboratory

Tandem Library, Bldg 901A

John Haines

Page 2: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Outline

• Comparison Between SNS and Neutr ino Factory Target

Requirements

• Key Issues and R&D implemented to address them

– Removal of time-averaged power

– Handling pulsed beam loads

– Materials compatibility and irradiation damage

• Hg processing and storage of radioactive byproducts

• Comments on Safety Categorizat ion and R&D for Neutr ino

Factory and Muon Col l ider

Page 3: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

SNS Mercury Target Requirements

• 2 MW average proton beam power

• 1 GeV protons

• Pulse duration ~ 0.5 µs

• 60 Hz rep rate

• Result ing target loads

– Energy deposition per pulse ~ 33 kJ

– Peak time-averaged current on target 0.25 A/m 2

– Peak time-averaged power flux on target vessel ~ 600 MW/m 3

– Peak time-averaged power flux from vessel to Hg ~ 1 MW/m2

– Peak energy deposition in Hg ~ 800 MW/m 3

Page 4: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Comparison of Heat Loads

Energy Density

(MJ/m3)

∆T (K)

SNS 13 7

Neutrino Factory @ 5 MW, 15 Hz

670 350

Single Pulse Loads in Hg

10-2

10-1

1

10

103

102

104

Neutrino Factory Hg Target w/ 2 MW Proton

Beam(time-averaged)

Volumetric Heating

Rate (MW/m3)

SNS Hg(time-averaged)

SNS Hg Vessel(time-averaged)

Fission Reactors

Proposed Fusion

Reactor First Wall

High performance copper magnets

Page 5: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Page 6: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

• Power absorbed in Hg 1.2 MW

• Nominal Operating Pressure 0.3 MPa (45 psi)

• Flow Rate 340 kg/s

• V max ( In Window) 3.5 m/s

• Temperature

– Inlet to target 60ºC

– Exit from target 90ºC

• Total Hg Inventory 1.4 m 3 (20 tons)

• Pump Power 56 kW (75 HP)

SNS Hg Targetoperates at lowtemperature andpressure

Mercury Loop Flow Parameters @ 2 MW

Page 7: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Hg Process Loop

CollectionTank

PumpStorage Tank

Heat Exchanger

Target

Water Delay Tank

Gas Liquid

Separator

Process Bay Equipment

Plug

Page 8: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Key Issues for the SNS Mercury Target

• Steady state power handling

– Cooling of target/enclosure window - wettability

– Hot spots in Hg caused by recirculation around flow baffles

• Thermal Shock

– Pressure pulse loads on structural material

– Effects on bulk Hg flow

• Radiation damage to structural materials

• Compatibi l i ty between Hg and other target system materials

• Demonstration of key systems:

– Mercury loop operation

– Remote handling Some SNS Hg Target R&D Facilities,capabilities, and expertise might bedirectly applicable to neutrino factory

Page 9: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

800 MeVProton Beam

Fiber-opticStrain gages

Fiber-opticPressure sensors

Mercury TargetVessel (316SS)

LANSCE-WNRHg Target Tests

MTHL

TTF

WTHL

Mercury Target Development

Page 10: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Mercury Process Cell at TTF

Page 11: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Materials R&D

• An aggressive materials R&D program has been developed for

Target Systems

§ Technical issues:

– Radiation induced embrittlement by p and n fluxes

– Effects of high He and H transmutation rates on properties

– Thermal gradient mass transfer in Hg

– Liquid metal embrittlement

– Interactions of radiation effects and compatibilityprocesses.

§ Facilities: LANSCE, SINQ, TIF, HFIR

§ Hg Loops and other test devices involving Hg have been builtat ORNL.

Page 12: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Test \ Item Energy Dose He H Hg Thick Stress Fatigue

SNS high high high high flow √ √ √

TIF3- Beam

low high high high

TIFp-Beam low low static* ?

LANSCE high high high high √

SINQ high high high high √

HFIR low high high √

TC Loop flow √

LMETensile static √ √

LMEFatigue static √ √

* Low flow rate upgrade may be possible√√ Typical for SNS? Possible relevance to SNS

Materials Qualification Tests

Page 13: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Hg processing and handling ofradioactive byproducts

• Mercury lasts the entire 40 year l i fetime of SNS with no

changeout required

– “Burn-up” over 40 years is only ~ 0.1%

§ Most conversion is from one Hg isotope to another

§ Tritium production rate ~ 8 kCi/year

• No fi ltering required; trit ium released from Hg to absorptionsystem

Page 14: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Safety Issues for SNS Hg Target

• SNS Target Region is a a Hazard Category 2 Nuclear Facil i ty

– Inventory of certain radionuclides (primarily mercury isotopes)exceed thresholds

• Mercury releases that exceed the site boundary l imits are onlypossible if the mercury is at elevated temperature

• Safety Class Systems required to avoid elevated temperatures

– Target Protection System used to trip the proton beam forabnormal loop conditions (high temperature or low flow)

– Safety Class fire protection

§ Combustion Control program

§ 2 hour fire wall

§ fire suppression system

• Additional Safety Signif icant Equipment needed to protectworkers

Page 15: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Hazard Category 2 Indices for SNS Hg Target

HC Indices - 1999 (EOL after 30-y continuous operation @ 2 MW)

0.01

0.10

1.00

10.00

HG203

HG197

GD148

HG194

HF172

HG195

I125

HG193

AU195

AU188

W17

5

W17

4I1

24

HF171

OS183M

LU168

Dominant Nuclides

Inve

nto

ry/T

hre

sho

ld

Page 16: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

DOE Safety Documentation RequirementsDiffer for Nuclear and Accelerator Facilities

• Accelerator Facilities: DOE Order 420.2 and related guidance

– Preliminary Safety Assessment Document (PSAD) required for designstage

– Independent review required

– Approval authority with project management

– Includes facilities integrally connected to accelerator

– DOE approval of the Accelerator Safety Envelope required prior tocommissioning and/or operations.

• Nuclear Facilities: DOE Order 420.1, 10 CFR 830, DOE Standards3009, 1027, 1019-24, and others

– Preliminary Safety Analysis Report (PSAR) required for nuclear facilities… per DOE-STD-1027 this includes the SNS target and related facilities

– Approval required before construction begins

– DOE reviews and approves the PSAR

– Approval of final SAR (FSAR) required for operation & commissioning

Page 17: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Nuclear boundary in red

Neutron instruments,balance of building,

defined as

part of the accelerator facility

Ring-to-targettransport tunnel

Target Building

The Nuclear Facility Includes a Portion ofthe Target Building (1)

Page 18: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Section through target, monolith and neutron beam lines

The Nuclear Facility Includes a Portion ofthe Target Building (4)

Page 19: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

PSAR Process Takes Signif icant Time & Resources,

and Must Be Completed Prior to Construction

Activity Time

Preparation by SNS andcontractor

June – December 1999

DOE Review January/February 2000

Approval (stipulated completion ofchemical consequence analysis)

February 2000

Chemical hazard and fireaccident analysis

May – August 2000

DOE Review of Chem/fireanalysis

October 2000 (ongoing, approvalexpected soon)

Page 20: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Chemical Consequences Are More Limitingthan Radiological

• WORKER, accident l imit:

– Toxicity limit for infrequent accidents is 10 mg/m3 for 0.5-hours(IDLH -- “immediately dangerous to life and health”)

– Rad dose due to 10 mg/m 3 for 0.5-hours (long lived Hg isotopes) =4 rem (within 10 CFR 835 annual limit)

• PUBLIC: accident l imit does not exist (SNS plans to propose 2mg/m 3 for “ERPG-2” l imit)

– Toxicity “limit” is 2 mg/m 3 for 1-hour exposure (proposed ERPG-2)

– Rad dose due to 2 mg/m 3 for 1-hour = 1.6 rem [DOE’s “evaluationguideline” (max limit) is 25-rem for public exposure to infrequentaccidents]

• Bottom line: For accidents, the toxicity consideration is morelimiting by factor of approximately 10.

Page 21: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

The Emergency Response PlanningGuideline (ERPG) Values

• The Emergency Response Planning Guideline-2 (ERPG-2) value is themaximum airborne concentration below which it is believed that nearly allindividuals could be exposed for up to 1 hr without experiencing or developingirreversible or other serious health effects or symptoms which could impair anindividual's ability to take protective action.

Page 22: Mercury Target Issues and Development Program

SNS Experimental Facilities Oak Ridge

Comments on Using a Hg Target forNeutrino Factory

• Must carefully define requirements, and a Hg target conceptual designthat meets these requirements

– Until this is done, efforts are likely to flounder and could be irrelevant inthe end

– Derive feasibility issues

– Define R&D program that addresses critical feasibility issues

• Feasibility issues:

– Hg jet formation and stability, especially in high B field, will be critical issue

– How to re-establish jet before next beam pulse

– Likely that others will result from conceptual design process

• Using mercury could significantly complicate the Environmental ImpactStatement and Safety Analysis

– Neutrino factory/muon collider will likely be a Nuclear Facility

• SNS facilities, capabilities, and expertise are available for the NeutrinoFactory and Muon Collider Collaboration