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International Perforating ForumInternational Perforating Forum
2013 2013 Middle East and Middle East and North AfricaNorth AfricaPerforating SymposiumPerforating Symposium
MENAPS 13-25
A Comparative Study of Carbonate
Matrix Acidizing after Perforation with Matrix Acidizing after Perforation with
Reactive and Non-reactive Shaped
Charges
A. Rabie and Hisham A. Nasr El-Din, Texas A&M
University, J.T. Hardesty and N. Clark, Geodynamics,
Inc. SPE165141
Perforation Geometry
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
2
Background
Conventional 25g Reactive 25g
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
3
Background
Advantages:
• Improve injectivity and flow performance.
• Enhance stimulation job’s efficiency .
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
4
• Increase productivity to a point that would
offset cost.
SPE116226, SPE122174, SPE125901, SPE144167, SPE149453
Reactive Perforating
� Not an end in itself, but a tool to produce improved
tunnel geometry
� Intermetallic reaction between charge liner
materials, triggered by detonation pressure
� Exothermic reaction
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
� Exothermic reaction
• Heats tunnel volume & near-tunnel pore space
• Consumes supporting liner material
� Breaks up and expels debris from tunnel
� Effect occurs in each tunnel, independently
� Clean tunnels with less reliance on surge
5
Design for Acidizing – SPE165141
� A previous laboratory study showed that acid injectivity could be impacted by initial
perforation geometry caused by perforating conditions. (SPE 105022)
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
� Reactive shaped charges, introduced in late 2007, exploits an exothermic secondary
reaction in the perforation tunnel during the perforation event.
� The reaction generates radial energy which drives the break up and expulsion of crushed
zone material and compacted debris into the wellbore resulting in profoundly cleaner, more
effective tunnels, which enhance the ease and reliability with which the perforated
formation can be stimulated. (SPE 122174)
6
Design for Acidizing
� A previous laboratory study showed that acid injectivity for matrix acidizing was found to
be higher for cores perforated with reactive liner shaped charges, however target size and
therefore charge size were limited. (SPE 138434)
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
7
Objectives
(1) Investigate the effect of using reactive liner shaped charges on
the outcome of matrix acidizing treatments with multiple charge
designs.
(2) Compare the performance of stimulations performed after
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
(2) Compare the performance of stimulations performed after
perforating with reactive liner and conventional shaped charges
through complete fluid analysis and CT-scan imaging before and
after the acidizing treatments.
8
Experimental Method
• Perforate a set of 7” x 24” cream chalk cores using
conventional and reactive charges (15g and 23g, two
designs) at 7000 psi OB, 3000 pore, 3000 wb.
• Evaluate the geometry of reactive charges in
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
9
• Evaluate the geometry of reactive charges in
carbonate rocks.
• Acidize perforated core with 15% HCl at 200F, 1200
psi back pressure, and 50cc/min
• Evaluate the effect of charge design on acid
wormholing.
Experimental Studies
Perforation Flow Cell
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
Experimental Studies
Acidizing LoopAcidizing LoopAcidizing LoopAcidizing Loop
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
11
Experimental Studies
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
12
Experimental Studies
Porosity, Porosity, Porosity, Porosity, Initial Initial Initial Initial (pre(pre(pre(pre----shot) shot) shot) shot) PermeabilityPermeabilityPermeabilityPermeability, , , , PostPostPostPost----shot Permeabilityshot Permeabilityshot Permeabilityshot Permeability, and , and , and , and
Tunnel Tunnel Tunnel Tunnel LLLLength ength ength ength of the Cream Chalk of the Cream Chalk of the Cream Chalk of the Cream Chalk Cores.Cores.Cores.Cores.
Run #Run #Run #Run #Core Core Core Core
NumberNumberNumberNumber
Porosity, Porosity, Porosity, Porosity,
vol.%vol.%vol.%vol.%
InitialInitialInitialInitial
Permeability Permeability Permeability Permeability
mDmDmDmD
PostPostPostPost----shot shot shot shot
Permeability Permeability Permeability Permeability
mDmDmDmD
Tunnel Tunnel Tunnel Tunnel
LengthLengthLengthLength, in., in., in., in.
1111 CTS 09 27.2 12.3 21.2 17.1
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
2222 CTS 11 27.4 14.4 23.8 15.8
3333 CTS 15 28 15.3 34.8 17.6
4444 CTS 16 27.7 14.6 16.3 14.0
5555 CTS 20 27.5 14.3 19.9 18.6
6666 CTS 22 28 14.0 15.6 18.2
13
Results & Discussion
Summary of All Acidized Cores in the Current StudySummary of All Acidized Cores in the Current StudySummary of All Acidized Cores in the Current StudySummary of All Acidized Cores in the Current Study
Run #Run #Run #Run #Core Core Core Core
NumberNumberNumberNumberType of ChargeType of ChargeType of ChargeType of Charge
Charge Charge Charge Charge
Weight, Weight, Weight, Weight, gmgmgmgm
5555 CTS-20 Reactive − GH 23Group
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
2222 CTS-11Conventional −
GH23
3333 CTS-15 Reactive − DP 23
1111 CTS-09 Conventional − DP 23
6666 CTS-22 Reactive − DP 15
4444 CTS-16 Conventional − DP 15
Group
#1
Group
#2
Group
#3
14
Results & Discussion
Group #1: GoodGroup #1: GoodGroup #1: GoodGroup #1: Good----Hole DesignHole DesignHole DesignHole Design
CTSCTSCTSCTS----20, Reactive Charges20, Reactive Charges20, Reactive Charges20, Reactive Charges----23 gm Load23 gm Load23 gm Load23 gm Load
Acid
Breakthrough
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
Acid Flow through
the Core
15
Group #1: GoodGroup #1: GoodGroup #1: GoodGroup #1: Good----Hole DesignHole DesignHole DesignHole Design
CTSCTSCTSCTS----20, Reactive Charges20, Reactive Charges20, Reactive Charges20, Reactive Charges----23 gm Load23 gm Load23 gm Load23 gm Load
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
Before Acidizing After Acidizing
16
Group #1: CTSGroup #1: CTSGroup #1: CTSGroup #1: CTS----11, Conventional Charges11, Conventional Charges11, Conventional Charges11, Conventional Charges----23 gm23 gm23 gm23 gm
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
Before Acidizing After Acidizing
17
Results & Discussion
Summary of the Results of Group #1Summary of the Results of Group #1Summary of the Results of Group #1Summary of the Results of Group #1
Run Run Run Run
####
Core Core Core Core
NumberNumberNumberNumberType of ChargeType of ChargeType of ChargeType of Charge
Charge Charge Charge Charge
Weight, Weight, Weight, Weight,
gmgmgmgm
Length of Length of Length of Length of
PerforationPerforationPerforationPerforation
Tunnel, in.Tunnel, in.Tunnel, in.Tunnel, in.
CumulativCumulativCumulativCumulativ
e Acid e Acid e Acid e Acid
PorePorePorePore
Volume, Volume, Volume, Volume,
PVPVPVPVtbtbtbtb
5555 CTS-20 Reactive − GH 23 18.6 0.050.050.050.05
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
5555 CTS-20 Reactive − GH 23 18.6 0.050.050.050.05
2222 CTS-11Conventional −
GH23 15.8 0.300.300.300.30
18
CTSCTSCTSCTS----15, Reactive15, Reactive15, Reactive15, Reactive CTSCTSCTSCTS----09, Conventional09, Conventional09, Conventional09, Conventional
Group #2: DeepGroup #2: DeepGroup #2: DeepGroup #2: Deep----PenetrationPenetrationPenetrationPenetration----23 gm Load23 gm Load23 gm Load23 gm Load
CTCTCTCT----Scan Images After AcidizingScan Images After AcidizingScan Images After AcidizingScan Images After Acidizing
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
19
Results & Discussion
Summary of the Results of Group #2Summary of the Results of Group #2Summary of the Results of Group #2Summary of the Results of Group #2
Run Run Run Run
####
Core Core Core Core
NumberNumberNumberNumberType of ChargeType of ChargeType of ChargeType of Charge
Charge Charge Charge Charge
Weight, Weight, Weight, Weight,
gmgmgmgm
Length of Length of Length of Length of
PerforationPerforationPerforationPerforation
Tunnel, in.Tunnel, in.Tunnel, in.Tunnel, in.
CumulativCumulativCumulativCumulativ
e Acid e Acid e Acid e Acid
PorePorePorePore
Volume, Volume, Volume, Volume,
PVPVPVPV
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
PVPVPVPVtbtbtbtb
3333 CTS-15 Reactive − DP 23 17.6 0.070.070.070.07
1111 CTS-09Conventional −
DP23 17.1 0.370.370.370.37
20
CTSCTSCTSCTS----22, Reactive22, Reactive22, Reactive22, Reactive CTSCTSCTSCTS----16, Conventional16, Conventional16, Conventional16, Conventional
Group #3: DeepGroup #3: DeepGroup #3: DeepGroup #3: Deep----PenetrationPenetrationPenetrationPenetration----15 gm Load15 gm Load15 gm Load15 gm Load
CTCTCTCT----Scan Images After AcidizingScan Images After AcidizingScan Images After AcidizingScan Images After Acidizing
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
21
Summary of the Results of Group #3Summary of the Results of Group #3Summary of the Results of Group #3Summary of the Results of Group #3
Run Run Run Run
####
Core Core Core Core
NumberNumberNumberNumberType of ChargeType of ChargeType of ChargeType of Charge
Charge Charge Charge Charge
Weight, Weight, Weight, Weight,
gmgmgmgm
Length of Length of Length of Length of
PerforationPerforationPerforationPerforation
Tunnel, in.Tunnel, in.Tunnel, in.Tunnel, in.
CumulativCumulativCumulativCumulativ
e Acid e Acid e Acid e Acid
PorePorePorePore
VolumeVolumeVolumeVolume, , , ,
Results & Discussion
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
gmgmgmgm Tunnel, in.Tunnel, in.Tunnel, in.Tunnel, in. VolumeVolumeVolumeVolume, , , ,
PVPVPVPVtbtbtbtb
6666 CTS-22 Reactive − DP 15 18.2 0.180.180.180.18
4444 CTS-16Conventional −
DP15 14.0 0.200.200.200.20
22
Design for Acid Conclusions, (1)
1- Initial perforation geometry produced by different charge design
has a significant effect on the effectiveness of subsequent stimulation
treatments for the targets and conditions within this study.
2- Reactive liner shaped charges created tunnels with more effective
(open) length when compared to conventional charges, with notable
improvement in tunnel quality at the tip of the tunnel.
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
3- Acid consumption, expressed in cumulative PV, was higher in cores
perforated with conventional charges.
4- Effluent fluid analysis showed higher calcium, magnesium, and
metal ion concentrations in effluent samples when a conventional
charge was used, indicating dissolution of greater amounts of
perforation debris and formation material was required to achieve
breakthrough for conventional charges.
23
Design for Acid Conclusions, (2)
5- CT-scan images confirmed the preceding results by showing a
dominant wormhole generated from the tunnel tip when reactive liner
shaped charges were used.
6- Multiple and deviated wormholes originating before the tunnel tip
when conventional charges were used.
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
7- Perforation of carbonate formations with properly designed
reactive liner shaped charges rather than conventional shaped
charges should result in more effective matrix acid stimulation as
dominant wormholes will be created from the tip of each perforation
tunnel, resulting in greater effective wellbore radius for a given
volume of acid stimulation.
24
References
• Bartko, K.M., Chang, F.F., Behrmann, L.A., and Walton, I.C.: “Effective Matrix Acidizing in Carbonate Reservoir-Does Perforating Matter?”, SPE 105022, 15
th SPE Middle East Oil and
Gas Show, Bahrain, 11-14 Mar 2007.
• Bell, M.R.G., Hardesty, J.T., Clark, N.G.: “Reactive Perforating: Conventional and
Unconventional Applications, Learnings and Opportunities”, SPE 122174, SPE European
Formation Damage Conference, Netherlands, 27-29 May 2009.
• Behrmann, L.A., Hughes, K., Johnson A.B. and Walton, I.C.: “New Underbalanced
Perforating Technique Increases Completion Efficiency and Eliminates Costly Acid
Stimulation”, SPE 77364, SPE Annual Technical Conference and Exhibition, Texas, 29
September-2 October 2002.
• Lloyd Stutz, H., Behrmann, Larry A., “Dynamic Under Balance Perforating Eliminates Near
Wellbore Acid Stimulation in Low-Pressure Weber Formation”, SPE 86543, SPE International
MENAPS 13-25 GEODynamics Carbonate Matrix Acidizing – Charge Design
2-3 December, 2013 Middle East and North Africa Perforating Symposium
25
Wellbore Acid Stimulation in Low-Pressure Weber Formation”, SPE 86543, SPE International
Symposium and Exhibition on Formation Damage Control held in Lafayette, Lousiana,18-20
February 2004.
• Cocanower, R.D., “Perforating Assumes New and Greater Importance in Well Stimulation”,
SPE 799, Mechanical Engineering Aspects of Drilling Production Symposium in Fort Worth,
Texas, 23-24 March 1964.
• Williams, Bert B., Gidley, John L., and Schechter, Robert S., “Acidizing Fundamentals “,
Jun 1979.
• Economides, Michael J., Hill, Daniel A., and Economides, Christine E., “Petroleum
Production Systems”, December 1993.
http://www.perf.com/