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Page 1: MELTAC Platform Re-evaluation Program ReportSecure Site  · 2012. 12. 3. · MELTAC Platform Re-evaluation Program Report JEXU-1022-6301-NP(R1) MITSUBISHI ELECTRIC CORPORATION 3 independent

MELTAC Platform Re-evaluation Program Report JEXU-1022-6301-NP(R1)

MITSUBISHI ELECTRIC CORPORATION

October 2010

2010 MITSUBISHI ELECTRIC CORPORATION All Rights Reserved

C

Non Proprietary Version

MELTAC Platform Re-evaluation Program Report

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MELTAC Platform Re-evaluation Program Report JEXU-1022-6301-NP(R1)

MITSUBISHI ELECTRIC CORPORATION

Prepared:

Hidetoshi Matsushita, Manager

Nuclear Plant Engineering Section

Date

Reviewed:

Masato Kosuga, Manager

Control and Protection Systems Section

Date

Approved:

Tatsuaki Kawabata, Re-evaluation Team Leader

Nuclear Power Plant Quality Assurance Development

Date

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Signature History

Rev.0

Prepared Hidetoshi

Matsushita

Reviewed Masato Kosuga

Approved Tatsuaki Kawabata

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Revision History

Revision

Date Page

(section) Description

0 July 2010 All Original issue

1 October

2010

1-4 (Sec. 1.1) (Sec. 1.2)

Formerly "1.1 PURPOSE". - Replaced with a more detailed explanation. Add section 1.1.3 (RG1.152 relater explanation) Add item5 to Section 1.2 (RG1.152 relater explanation)

4

(Sec. 1.3) Formerly “1.2 SCOPE”. - Re-numbered as 1.3. - Explanation added.

5

(Sec. 1.3) RG1.152 Rev2 added to Table 2-1.

5 (Sec. 3)

In Table 3-1, - JEXU-1022-0001 revision number updated (B to D) - JEXU-1022-0002 revision number updated (A to C) - MUAP-DC007 added

7-8 (Sec. 4.1)

In Table 4-1, - Referenced documents clarified for items 3 and 4 (Criteria column). - Explanation added in item 3 (Evaluation summary column). - Added tables listed for item 3 (Reference column). - Added item 5 (Security assessment).

7

(Sec. 4.1) In Table 4-1, - JEXU-1022-0001 revision number updated (B to D) - JEXU-1022-0002 revision number updated (A to C)

9-10

(Sec. 4.2) Explanation added.

11

(Sec. 4.2) In Table 4-2, Spelling error corrected.

197-379

(Sec. 4.2) Tables 4-11, 4-12, 4-13 added.

468-496

(Sec. 4.4) Newly added.

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© 2010 MITSUBISHI ELECTRIC CORPORATION

All Rights Reserved

This document has been prepared by Mitsubishi Electric Corporation (“MELCO”) in connection with the U.S. Nuclear Regulatory Commission (“NRC”) licensing review of the MELTAC platform. No right to disclose, use or copy any of the information is this document, other than by the NRC and its contractors in support of the licensing review of the platform, is authorized without the express written permission of MELCO. This document contains technological information and intellectual property relating to MELCO’s Safety System Digital Platform (MELTAC) and it is delivered to the NRC on the express condition that it not be disclosed, copied or reproduced in whole or in part, or used for the benefit of anyone other than MELCO without the express written permission of MELCO, except as set forth in the previous paragraph. This document is protected by the laws of Japan, U.S. copyright law, international treaties and conventions, and the applicable laws of any country where it is being used.

Mitsubishi Electric Corporation 7-3, Marunouchi 2-chome, Chiyoda-ku

Tokyo 100-8310 Japan

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Table of Contents 1. INTRODUCTION AND BACKGROUND ........................................................................................1

1.1 Re-Evaluation Methodology.....................................................................................................1 1.2 Document Format .....................................................................................................................3 1.3 Scope........................................................................................................................................4

2. APPLICABLE STANDARDS ..........................................................................................................5 3. REFERENCES...............................................................................................................................5 4. EVALUATION.................................................................................................................................6

4.1 Evaluation criteria and results...................................................................................................6 4.2 Critical Characteristics (CCs) assessment ...............................................................................9 4.3 Built-In-Quality assessment ..................................................................................................147 4.4 Security assessment.............................................................................................................147

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1. INTRODUCTION AND BACKGROUND

This document is the final evaluation report of the MELTAC Re-evaluation Program (MRP) for the MELCO MELTAC Safety System Platform (MELTAC-Nplus S). The MELCO Energy Systems Center (ESC) submitted a topical report “Safety System Digital

Platform -MELTAC-” (MUAP-07005-P) to the U.S. Nuclear Regulatory Commission (NRC) in 2007, in order to obtain the NRC’s approval for the MELTAC Safety System Platform. Due to the lack of a quality assurance program (QAP) that meets 10CFR50 Appendix B requirements, MELCO was requested by the NRC to verify that the past MELTAC design, development and qualification processes/activities produced a product that is equivalent to a product generated under a 10CFR50 Appendix B quality program. Therefore MELCO decided to conduct an MRP for MELTAC. The MRP is an activity to justify that the developed MELTAC Safety System platform complies with 10CFR50 Appendix B requirements, and to compensate for any deficiencies. The MRP is a one-time non-recurring activity. The MRP evaluated a base-line of the MELTAC

hardware and software, which establishes the configuration control starting point for all future MELTAC life cycle activities, including production, corrective actions and design changes. All of these future life cycle activities will be conducted under MELCO's 10CFR50 Appendix B quality assurance program (App. B-based QAP). Since all future activities will be conducted under MELCOs App. B-based QAP, the MRP is limited to design, analysis and testing activities that lead to the platform base-line. 1.1 Re-Evaluation Methodology To dedicate a commercial product for a specific nuclear safety application, in accordance with 10CFR21, the product must be assessed for critical technical characteristics and built-in quality. MELTAC was assessed by an independent team of digital technology and quality experts, who were not part of the MELTAC design team or V&V team. The MRP was conducted under MELCO’s 10CFR50 Appendix B QAP. The commercial grade dedication process activities conducted for MELTAC and documented in this MRP are as follows: 1.1.1 Critical Technical Characteristics In accordance with 10CFR21, critical technical characteristics for the specific safety application must be defined. Then the product must be assessed to determine its compliance to the defined critical technical characteristics. For the US-APWR the specific safety application is the Protection and Safety Monitoring System (PSMS). The PSMS is described in Chapter 7 of the US-APWR Design Control Document (MUAP-DC007) and the Safety I&C System Description and Design Process (MUAP-07004). Both of these documents reference the MELTAC Topical Report, MUAP-07005, for a description of the PSMS digital platform. Therefore, for the application of MELTAC to the US-APWR PSMS, the critical characteristics of the digital platform are defined by the MELTAC Topical Report, MUAP-07005. The independent MRP team confirmed that MELTAC actually meets these critical technical characteristics by examining actual MELTAC design documentation, qualification test documentation, and MELTAC operating history. The NRC also requested this MRP provide an additional evaluation for MELTAC against the critical technical characteristics of EPRI TR-107330. The background on EPRI TR-107330 is as follows: In

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an effort to establish an initial benchmark for digital system upgrades to replace aging and/or obsolete nuclear power plant safety related systems, EPRI, relying on many nuclear utility participants and input from the Nuclear Regulatory Commission (NRC), prepared a document to address generic qualification of Programmable Logic Controllers (PLCs). This document, EPRI TR-107330, “Generic Requirements Specification for Qualifying a Commercially Available PLC for Safety-Related Applications in Nuclear Power Plants” and it’s associated SER address a wide spectrum of requirements ranging from regulatory significance to performance criteria. EPRI TR-107330 defines a set of critical PLC characteristics for generic (undefined) nuclear safety applications. It provides a basis for dedicating a standard commercial product, in accordance with 10CFR21, without actually knowing the specific intended application. Ensuring the actual application is bounded by the actual performance characteristics of the selected PLC, is deferred to the project specific application of that PLC. Demonstrating compliance to EPRI TR-107330 is necessary when dedicating a commercial product for generic (undefined) nuclear safety applications. Since the specific application is undefined, EPRI TR-107330 establishes generic critical technical characteristics to perform the commercial grade dedication assessment. However, since the requirements of the PSMS are well defined for the US-APWR, MUAP-07005 serves this same purpose for the PSMS. Although the MELTAC Safety System Platform is not considered a PLC, its application is commensurate with that of a PLC and it can fulfill most of the requirements set forth in the EPRI document. An additional compliance matrix was created by the independent MRP team, that mirrors EPRI TR-107330 Table 1-1, which correlates the EPRI requirements to the actual technical characteristics of the MELTAC digital platform. EPRI TR-107330 was issued in 1996 and is currently 14 years old. Digital technology has advanced considerably since EPRI TR-107330 was first issued. Because of this, the technical critical characteristics identified in EPRI TR-107330 do not completely bind the critical technical characteristics needed for the PSMS. The MELTAC Topical Report- MUAP-07005 defines all the technical features and performance specifications that are critical to the implementation of the PSMS. As described in MUAP-07004, the PSMS is the standard safety system offered to the U.S. nuclear power industry by Mitsubishi for both new plant and digital upgrade applications. The NRC also requested this MRP provide an additional evaluation for MELTAC against the requirements of EPRI TR-106439. The MRP follows the generic guidelines given in EPRI TR-106439 “Guideline on Evaluation and Acceptance of Commercial Grade Digital Equipment for Nuclear Safety Applications.” EPRI TR-106439 contains the NRC approved guidelines for the evaluation and acceptance of commercial grade digital equipment. EPRI TR-106439 outlines three example types of critical characteristics to be verified; physical, performance and dependability (including built-in-quality). A review of EPRI TR-107330 revealed that it contains physical, performance and dependability critical characteristics (CCs). The SER for EPRI TR-107330 states that an effort was made to maintain consistency with the applicable sections of EPRI TR-106439. Physical and performance CCs are also located in the MELTAC Topical Report- MUAP-07005 (see above). In order to verify that the guidelines in EPRI TR-106439 were followed, tables based on EPRI TR-106439 tables 6-4a, 6-4b (table 6-4c is addressed is section 1.1.2) were created by the

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independent MRP team to ensure that physical, performance and dependability CCs were addressed; these tables map to the applicable MELTAC topical report section, EPRI TR-107330 section or document. Therefore, for demonstrating that MELTAC possesses the critical technical characteristics necessary for the PSMS, the independent MRP team assessed the MELTAC digital platform against the technical requirements of MUAP-07005, and supplemented that (based on NRC request) with an assessment against the requirements of EPRI TR-107330 and EPRI TR-106439. 1.1.2 Built-in Quality To demonstrate that MELTAC’s built in quality is equivalent to a product developed under a 10CFR50 Appendix B QAP, this MRP assesses the built-in quality characteristics of the MELTAC platform against the quality characteristics defined by EPRI TR-107330 Section 7 and EPRI TR-106439 Table 6-4c. Based on this EPRI guidance, this assessment encompasses compliance to 10CFR50 Appendix B, BTP 7-14 and IEEE-1012.

1.1.3 Security Assessment The MRP also assesses the security features of the MELTAC legacy development process. This assessment encompasses compliance to RG1.152 Rev2. This assessment confirms (1) that the MELTAC security features are adequate to protect the safety functions of the MELTAC platform, (2) that those features are reflected in actual MELTAC documentation and (3) that those features have been developed with adequate quality assurance. 1.2 Document Format This assessment was performed by completing the following activities: 1. Technical CCs were identified from MELTAC Topical Report MUAP-07005. Table 4-3 contains a CC assessment that verified each technical CC identified from MUAP-07005. 2. Table 4-11 contains the additional critical technical characteristics compliance matrix that mirrors EPRI TR-107330 Table 1-1, as requested by the NRC. This table identifies the relationships between EPRI TR-107330 requirements and the MELTAC Safety System Platform. The majority of the EPRI requirements have been satisfied (except as noted in Table 4-11). 3. Tables 4-12 and 4-13 contain the additional compliance matrices that mirror EPRI TR-106439, as requested by the NRC. The MRP follows the generic guidelines given in EPRI TR-106439 “Guideline on Evaluation and Acceptance of Commercial Grade Digital Equipment for Nuclear Safety Applications.” EPRI TR-106439 contains the NRC approved guidelines for the evaluation and acceptance of commercial grade digital equipment. EPRI TR-106439 outlines three example types of CCs to be verified; physical, performance and dependability (including built-in-quality). In order to verify that the guidelines in EPRI TR-106439 were followed, Tables 4-12 and 4-13 based on EPRI TR-106439 Tables 6-4a and 6-4b (respectively) were created. EPRI TR-106439 Table 6-4c was evaluated in Table 4-10 (see below).

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4. The built-in quality requirements of Section 7 of EPRI document TR-107330, “Generic Requirements Specification for Qualifying a Commercially Available PLC for Safety-Related Applications in Nuclear Power Plants” and EPRI TR-106439 Table 6-4c, were compared with the design processes for the development of the MELTAC Safety System Platform conducted prior to MELCO’s 10CFR50 Appendix B QAP. The requirements from section 7 of EPRI TR-107330 are assessed in Tables 4-4 to 4-9. The requirements from EPRI TR-106439 Table 6-4c are assessed in Table 4-10. 5. Table 4-14 contains the result of the assessment for MELTAC platform and legacy development activities against the security requirements of RG 1.152 (Positions C2.1 through C2.5). At NRC direction, this compliance description does not include the Operations and Maintenance life cycle phases, since these phases are expected to be excluded from RG 1.152 in the next revision.

1.3 Scope The scope of this assessment is limited to the design characteristics and the design process

(including software quality assurance and equipment qualification) of the MELTAC components for which MELCO is seeking NRC approval for safety system applications in the U.S.; these are all the MELTAC components described in the MELTAC Topical Report MUAP-07005. This assessment does not cover any legacy activities related to production, such as procurement of parts, manufacturing, material control, QC, etc since no parts procured or manufactured prior to the Appendix B program will be used in the US. All production, operations, maintenance and retirement activities for US applications of MELTAC will be conducted under MELCO’s 10CFR50 Appendix B QAP.

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2. APPLICABLE STANDARDS

Table 2-1 shows applicable standards.

Table 2-1 Applicable standards and guidelines

Standard/Guideline number Title EPRI TR-107330 (December 1996 Revision) Guideline to evaluate quality characteristics of

digital platforms EPRI TR-106439 (October 1996 Revision) Guideline to evaluate quality characteristics of

digital platforms 10CFR50 Appendix B Quality assurance standard IEEE 7-4.3.2-2003 Section 5.3.4 Guideline to evaluate lifecycle activities IEEE1012-1998 Guideline to evaluate V&V activities BTP 7-14 (2007) Guideline to evaluate lifecycle activities RG1.152 Rev2 Criteria for Use of Computers in Safety

Systems of Nuclear Power Plants 3. REFERENCES

Table 3-1 shows references.

Table 3-1 References

MELCO document number Title JEXU-1022-0001-D Safety System Platform MELTAC-Nplus S

Re-evaluation Project Plan JEXU-1022-0002-C Safety System Platform MELTAC-Nplus S

Re-evaluation Plan MUAP-07005-P(R5) Safety System Digital Platform -MELTAC- MUAP-07004-P(R4) Safety I&C System Description and Design Process MUAP-DC007 Design Control Document for the US-APWR Chapter

7 Instrumentation and Controls

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4. EVALUATION

This chapter describes the results of re-evaluation activities. 4.1 Evaluation criteria and results

Table 4-1 shows the criteria and overall results of MRP activities. For detailed evaluation results, see sections 4.2 and 4.3

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Table 4-1 Evaluation criteria and summary of results

No. Criteria Evaluation summary Result Reference

1 Was the evaluation performed with the evaluation method described in Re-evaluation Project Plan (JEXU-1022-0001-D)?

The evaluation was performed with the method as described in Re-evaluation Project Plan.

Good -

Re-evaluation organization (Qualification)

Evaluation was performed with the re-evaluation organization as described in Re-evaluation Plan.

Good -

Independence Evaluation was performed by an independent organization.

Good -

2 Were the items specified in Re-evaluation Plan (JEXU-1022-0002-C) performed as planned? Output Verified the outputs as

expected. Good -

3 Are the results of technical Critical Characteristics evaluation satisfactory? (EPRI TR-107330 Sections 1,2,3, 4, 5, 6, and 8) (MELTAC Topical Report MUAP-07005-P(R5)) (EPRI TR-106439 Tables 6-4a and 6-4b)

As a result of re-evaluation, the Re-evaluation team found that there are some items that should be reflected in the MELTAC Topical Report and specifications. (See Table 4-3.) The Re-evaluation Team asked the Design Team the principle of reflection and determined that it is acceptable. The above items were determined as resolution required. In the re-evaluation additionally conducted, the Re-evaluation Team detected an item for which any additional compensation action should be taken. The Re-evaluation Team asked the Design Team how they intend to address it and confirmed that their intention was acceptable. The results of the re-evaluation are satisfactory, except for the above items.

Resolution required in part.

Table 4-2 Table 4-3 Table 4-11Table 4-12Table 4-13

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No. Criteria Evaluation summary Result Reference

4 Are the results of Built-In-Quality evaluation satisfactory? (EPRI TR-107330 Section 7) (EPRI TR-106439 Table 6-4c)

All the re-evaluation results are satisfactory

Good Table 4-4 Table 4-5 Table 4-6 Table 4-7 Table 4-8 Table 4-9 Table 4-10

5 Are the results of Security Assessment evaluation satisfactory? (RG1.152 Rev2)

All the re-evaluation results are satisfactory

Good Table 4-14

As shown in Table 4-1, the re-evaluation activities were performed as planned in Re-evaluation Project Plan and Re-evaluation Plan and obtained satisfactory results, except for part of the CCs. For the CCs that require resolution, the Re-evaluation Team has confirmed that the principle of the Design Team is acceptable.

As a result, all the activities planned in this MRP have been completed and the re-evaluation results are all satisfactory, except for the resolution-required items. The Design Team will address the resolution-required items and the Re-evaluation Team will confirm that the items are addressed.

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4.2 Critical Characteristics (CCs) assessment Table 4-3 CCs Assessment: In table 4-3 Technical CCs are extracted from Sections 4, 5, 7, and Appendix A and B of the MELTAC Topical Report that contain descriptions of performance characteristics, as described in Project Plan (JEXU-1022-0001-B) “2.3 Project summary <Re-evaluation (CCs assessment) phase>.

Chapters and sections of the MELTAC Topical Report from which technical CCs were extracted are shown in Table 4-2. Details of the technical CC assessment are shown in Table 4-3. The first column of the table provides the applicable sections and titles from the MELTAC Topical Report. The second column gives the technical CCs identified from the MELTAC Topical Report and their related acceptance criteria. The third column provides the MELTAC documents and section numbers used to verify the technical CCs and their acceptance criteria. If there is inadequate supporting MELTAC documentation, this column explains the method of verification (e.g. independent testing, equipment inspection, etc). The fourth column provides the results of the assessment. The fifth column provides remarks related to the assessment. Table 4-11 “Compliance Matrix to EPRI TR-107330 for the Mitsubishi Electric Corporation Safety System Digital Platform- MELTAC”: Table 4-11 compares the requirements of EPRI document TR-107330, “Generic Requirements Specification for Qualifying a Commercially Available PLC for Safety-Related Applications in Nuclear Power Plants” with the MELTAC Safety System Platform. Table 4-11 contains a compliance matrix that mirrors TR-107330 Table 1-1 which identifies the relationships between EPRI requirements and the MELTAC Safety System Platform design. The majority of the EPRI requirements have been satisfied, but where appropriate, additional testing to more adequately address EPRI requirements has been identified.

The first column of table 4-11 provides the applicable ERPI TR-107330 requirement or recommendation section. The second column provides a summary of the section requirement(s) or recommendation(s). The third column shows the safety system digital platform- MELTAC’s compliance with the requirement(s) or recommendation(s). The fourth column provides the applicable verification document(s) or method which support(s) the compliance determination. The fifth column provides remarks with regard to the compliance determination. The summaries given for each ERPI TR-107330 section’s requirements or recommendations are not intended to stand alone and may not be all inclusive. The text of the ERPI TR-107330 section must be referred to for the complete requirements or recommendations. The following are definitions of compliance terms used in table 4-11. COM (Complies): The safety system digital platform- MELTAC complies with the requirement(s) or recommendation(s) in the applicable section. The remarks column may provide additional discussion.

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EXP (Exception): The safety system digital platform- MELTAC does not comply with the requirement(s) in the applicable section. The remarks column provides a discussion/disposition of why the non-compliance is acceptable for the specific Protection and Safety Monitoring System (PSMS) application. ALT (Alternate): An alternate solution is provided for the safety system digital platform- MELTAC to meet the intention of the requirement(s) or recommendation(s) in the applicable section. The remarks column provides a discussion of why the alternate solution is acceptable for the specific PSMS application. ALT includes those items that the Re-evaluation Team evaluated as "not fully satisfying the content of 'Requirements or Recommendations'”, after which the Re-evaluation Team confirmed the intention of the Design Team and then determined as ALT. For these, the remarks column also includes the intention of the Design Team. ATTN (Attention): Additional attention will be needed for the safety system digital platform- MELTAC to comply with the requirement(s) or recommendation(s) in the applicable section, since these requirements are applicable to the specific PSMS application. The remarks column may provide additional discussion related to the item. N/A (Not Applicable): The requirement(s) or recommendation(s) in the applicable section is (are) not applicable to the PSMS application and therefore not applicable to the safety system digital platform- MELTAC. Table 4-12 “Assessment per the Guidelines of EPRI TR-106439 Table 6-4a”: Table 4-12 verifies that the guidelines given in EPRI TR-106439 Table 6-4a were followed by the MRP. EPRI TR-106439 Table 6-4a is focused on physical critical characteristics. This table maps to the applicable MELTAC topical report/ EPRI TR-107330 sections. Table 4-13 “Assessment per the Guidelines of EPRI TR-106439 Table 6-4b”: Table 4-13 verifies that the guidelines given in EPRI TR-106439 Table 6-4b were followed by the MRP. EPRI TR-106439 Table 6-4b is focused on performance critical characteristics. This table maps to the applicable MELTAC topical report/ EPRI TR-107330 sections.

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Table 4-2 Source of Technical CCs extraction

Extraction source (from MUAP-07005-P(R5)) 4.0 MELTAC PLATFORM DESCRIPTION 4.1 Controller 4.2 Safety VDU Panel and Processor 4.3 Communication System 4.4 Response Time 4.5 Control of Access 4.6 Elimination or Relaxation of Surveillance 5.0 Environmental, Seismic, Electromagnetic and Isolation Qualification 5.1 Environmental Test 5.2 Seismic Test 5.3 Electromagnetic Compatibility and Radio Frequency Interference 5.4 Electrostatic Discharge Test 5.5 Isolation Test 7.0 Equipment Reliability 7.1 History of Operation. 7.2 Mean Time Between Failures (MTBF) Analysis 7.3 Controller Reliability Analysis 7.4 Failure Mode and Effects Analysis (FMEA) 7.5 Periodic Replacement Equipment (Parts) to Keep Reliability 7.6 Performance history of self-diagnosis function Appendix A HARDWARE SPECIFICATIONS Appendix B FUNCTIONAL SYMBOL SOFTWARE SPECIFICATIONS

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12

Tab

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13

Tab

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14

Tab

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Tab

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Tab

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20

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48

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4.3 Built-In-Quality assessment

This section assesses Built-In-Quality of the Safety System Platform MELTAC-Nplus S. Assessment is performed based on the guidance of EPRI TR described in Project Plan (JEXU-

1022-0001-B) "2.3 Project Summary" <Re-evaluation (Built-In-Quality assessment) phase>. Built-in-Quality is assessed in accordance with EPRI TR-107330 Section 7 “Quality Assurance”

and EPRI TR-106439 Table 6-4c.

<Assessment in accordance with EPRI TR-107330 Section 7 “Quality Assurance”> Table 4-5 shows the results of assessment based on the requirements in EPRI TR-107330

Section 7”Quality Assurance” for evaluating MELTAC lifecycle activities. Note that 7.2 D (10CFR50 Appendix B Compliance Assessment) and 7.4 (Guidance for V&V Activities) of Section 7 are assessed in separate tables in detail.

Table 4-6 shows the result of evaluation based on EPRI TR-107330 Section 7.2D (10CFR50

Appendix B Compliance Assessment). Design, development and qualification of MELTAC Digital Platform were executed based on Japanese Standard JEAG4101 and ISO9001, not on 10CFR50 Appendix B. Therefore, MELCO Original Quality Assurance Program (Original QAP) applied to MELTAC was assessed by the Re-evaluation Team. Since all the items going forward (manufacturing, production, maintenance, corrective actions, design changes) for the US commercial nuclear power market are conducted under MELCO App.B-based QAP, this assessment only covers design, development and qualification of the baseline MELTAC platform.

V&V activities for safety systems were assessed based on the guidelines of IEEE 7-4.3.2-2003

Section 5.3.4, IEEE 1012-1998. In addition, compliance to BTP 7-14 (2007) Section B 3.1.10 was also assessed based on the

NRC’s emphasis on this compliance in recent US-APWR meetings. Table 4-7 shows the results of assessment based on IEEE 7-4.3.2-2003 Section 5.3.4; Table 4-8

shows the results of assessment based on IEEE 1012-1998; Table 4-9 shows the results of evaluation based on BTP 7-14 (2007) Section B 3.1.10.

Quality of the past MELCO life cycle activities were assessed based on EPRI TR-106439

(October 1996 Revision) Table 6-4C. The results of the assessment are shown in Table 4-10.

EPRI TRs used for the assessment of Built-In-Quality and the summary of assessment results are shown in Table 4-4.

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Table 4-4 EPRI TRs and summary of assessment results

No. EPRI TRs and summary of assessment results Remarks EPRI TR-107330 Section 7 “Quality Assurance”

1

<Summary of assessment results> Overall MELTAC lifecycle activities were assessed based on the requirements in EPRI TR-107330 Section 7 “Quality Assurance”.

(a)10CFR50 Appendix B requirements The Re-evaluation Team evaluated the past MELCO QA activities conducted under original QAP with extracting quality characteristics from 10CFR50 Appendix B and confirmed satisfactory results (Details are evaluated in No.2) (b) V&V requirements The Re-evaluation Team evaluated the past MELCO V&V activities conducted under original QAP in accordance with IEEE 7-4.3.2-2003 Section 5.3.4, IEEE 1012-1998, and BTP 7-14 (2007) Section B 3.1.10, and confirmed satisfactory results. (Details are evaluated in No.3) (c) Configuration management The Re-evaluation team confirmed that required elements are contained in the configuration management. The Re-evaluation team also confirmed that software configuration management is specified in accordance with RG 1.169 and is properly executed. (Details are evaluated in No.1)

Table 4-5

EPRI TR-107330 Section 7.2D (10 CFR 50 Appendix B Compliance assessment)

2

<Summary of assessment results> The past MELCO QA activities were assessed with extracting quality characteristics from 10CFR50 Appendix B.

(a) Establishment of quality assurance program The Re-evaluation team confirmed that MELCO has an original quality assurance program with Quality Manual (ESC Procedure Q-M002-) at the top and that methods of principle, organization, procedures, analysis, audit and improvement (corrective action) are documented. (b) Execution of quality assurance program The Re-evaluation Team verified the evidences of the above procedures and confirmed that the above procedures were properly executed.

Table 4-6

EPRI TR-107330 Section 7.4 (Guideline for V&V activities)

3

<Summary of assessment results> The past MELCO V&V activities conducted under the original QAP were assessed based on the standards and guidelines below:

(a) Assessment based on IEEE 7-4.3.2-2003 The Re-evaluation Team assessed V&V program for contents of activities, documentation of anomalies and recommendations for

Table 4-7 Table 4-8 Table 4-9

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MITSUBISHI ELECTRIC CORPORATION 382

No. EPRI TRs and summary of assessment results Remarks improvements, and confirmed that they are specified and properly executed., . (b) Assessment under IEEE 1012-1998 The Re-evaluation Team verified V&V programs and evidences for integrity of V&V activities, establishment of V&V process, evaluation of V&V activities for each task, V&V reports, V&V documentation requirements, and V&V plans and confirmed that they are specified and properly executed. The Re-evaluation Team also assessed the V&V program for independence of V&V organization and confirmed that they are specified and properly executed. (c) Assessment under BTP 7-14 (2007) The Re-evaluation Team verified V&V programs and evidences for control characteristics, execution characteristics, evaluation criteria, documentation, testing criteria, and V&V organization, and confirmed that they are specified and properly executed.

EPRI TR-106439 Table 6-4C

4

<Summary of assessment results> To evaluate the quality of the past MELTAC lifecycle activities, an assessment was made under EPRI TR-106439 (October 1996 Revision). Table 6-4C.

(a)Built in Quality of design and production The Re-evaluation Team confirmed that MELCO properly executed MELTAC development, qualification and test activities under the original QA program. The Re-evaluation Team also confirmed that plan, organization, design requirements, traceability, V&V and evaluation test were specified and properly executed in the development process. In addition, the Re-evaluation Team investigated the operating history of MELTAC digital platform and confirmed that there have been no problems in safety and reliability. (b) Failure management The Re-evaluation team confirmed that MELCO has an appropriate failure management function from procedures and evidences. (c) Configuration management The Re-evaluation team confirmed that MELCO has an appropriate configuration management program and properly executes this program from procedures and evidences. (d) Reporting of defects Reporting of defects was not assessed: This item will be conducted going forward in accordance with 10CFR50 Appendix B, under the new QAP (per 10CFR Appendix B). (e) Reliability and availability The Re-evaluation Team investigated the operating history and design evidences of MELTAC digital platform and confirmed that there is no problem in reliability and availability.

Table 4-10

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OR

AT

ION

408

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

409

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

410

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

411

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

412

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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U-1

022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

413

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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U-1

022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

414

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

415

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

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RIC

CO

RP

OR

AT

ION

416

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

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M

ITS

UB

ISH

I ELE

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RIC

CO

RP

OR

AT

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417

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

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RIC

CO

RP

OR

AT

ION

418

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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EX

U-1

022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

419

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

420

Tab

le 4

-6 E

PR

I TR

-107

330

Sec

tion

7.2D

(10

CF

R50

App

endi

x B

Co

mpl

ianc

e as

sess

men

t)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

421

Tab

le 4

-7 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 7

-4.3

.2-2

003)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

422

Tab

le 4

-7 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 7

-4.3

.2-2

003)

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

423

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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022-

6301

-NP

(R1)

M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

424

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

ION

425

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

ION

426

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

ION

427

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

ION

428

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

ION

429

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

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I ELE

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RIC

CO

RP

OR

AT

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430

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

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M

ITS

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I ELE

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RIC

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RP

OR

AT

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431

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

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432

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

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RIC

CO

RP

OR

AT

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433

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

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434

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

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Tab

le 4

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PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

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M

ITS

UB

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I ELE

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RIC

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RP

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AT

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Tab

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PR

I TR

-107

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Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

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M

ITS

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RIC

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RP

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Tab

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PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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6301

-NP

(R1)

M

ITS

UB

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I ELE

CT

RIC

CO

RP

OR

AT

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438

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

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M

ITS

UB

ISH

I ELE

CT

RIC

CO

RP

OR

AT

ION

439

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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022-

6301

-NP

(R1)

M

ITS

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CO

RP

OR

AT

ION

440

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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022-

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-NP

(R1)

M

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I ELE

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RIC

CO

RP

OR

AT

ION

441

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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022-

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-NP

(R1)

M

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ISH

I ELE

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RIC

CO

RP

OR

AT

ION

442

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

(R1)

M

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443

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

(R1)

M

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444

Tab

le 4

-8 E

PR

I TR

-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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-NP

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M

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445

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le 4

-8 E

PR

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-107

330

Sec

tion

7.4

(A

sses

smen

t per

IEE

E 1

012-

1998

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446

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-9 E

PR

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-107

330

Sec

tion

7.4

(Ass

essm

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TP

7-1

4 (2

007)

)

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448

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Sec

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(Ass

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Sec

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452

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Sec

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453

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Sec

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454

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Sec

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455

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Sec

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(Ass

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456

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Sec

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(Ass

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457

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Sec

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(Ass

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458

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Sec

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7.4

(Ass

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459

Tab

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PR

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-107

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Sec

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7.4

(Ass

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460

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Ass

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R-1

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MELTAC Platform Re-evaluation Program Report JEXU-1022-6301-NP(R1)

MITSUBISHI ELECTRIC CORPORATION 468

4.4 Security assessment

This section evaluates Security Assessment of the Safety System Platform MELTAC-Nplus S. Assessment is performed based on RG1.152 Rev2.

The conformance to the requirements of the following standards and guidance were evaluated for the MELTAC NplusS development process and the MELTAC Platform security feature. It was considered as part of Re-evaluation Activity.

(1) RG1.152 Rev2 positions C2.1 through C2.5 (Table 4-14; this table) (2) EPRI-TR107330 section 4.9.2 (see Table 4-11) (3) BTP7-14 (see Table 4-9)

The MELTAC platform was developed for Japan domestic nuclear power plants (Safety-related system and Non-Safety system). The MELTAC platform has experienced operation in actual plants since 2001. In the context of this analysis, "original development" refers to the development of the MELTAC platform for Japan domestic nuclear power plants (Safety-related system and Non-Safety system). The original development did not intend to comply with US regulations. US Conformance Program (UCP) was implemented in 2006 for applying the MELTAC to US nuclear safety-related systems. It is called “Original UCP”. In the Original UCP, independent V&V was conducted against the MELTAC basic software that did not have sufficient operating experience. The verification and validation conducted in the original development was not by an independent V&V team. Then, in 2009, additional independent V&V was conducted for FPGA and the part of the basic software that had not been covered by the Original UCP in response of NRC request. It is called “Expanded UCP”. In this analysis, conformance to the requirements of RG1.152 is evaluated for the "original development", the "Original UCP" and the "Expanded UCP". Even when the original development was not intended to conform to RG1.152, it is concluded that conformance to RG 1.152 is properly covered by acceptable results of UCP.

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Ass

essm

ent p

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152

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2

Page 503: MELTAC Platform Re-evaluation Program ReportSecure Site  · 2012. 12. 3. · MELTAC Platform Re-evaluation Program Report JEXU-1022-6301-NP(R1) MITSUBISHI ELECTRIC CORPORATION 3 independent

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Tab

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-14

Ass

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152

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2