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THINK PLAN CREATE ROBOTICS AND INDUSTRIAL AUTOMATION

MEKONIX SYSTEMS - AUTOMATION PROFILE

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THINK PLAN CREATE

ROBOTICS AND INDUSTRIAL AUTOMATION

ABOUT OUR COMPANY:

• We are the System integrators and Automation service providers for Robotsand Industrial Automation

• We provide Integration services for

Robot Integration – ABB, KUKA, FANUC, NACHI, MOTOMAN, YASHICA,

Industrial Automation using Servo motors, Stepper motors, PLC, HMI,

Sensors, controllers, drives etc

• We provide total turnkey solutions with installation and commissioning support

OUR EXPERTISE:

• PICK AND PLACE SYSTEMS – Robot Machine Tending,

• SPM’S– Pokayoke stations, Testing systems, Assembly machines etc

• MACHINING – Deburring, Grinding, Polishing, Cutting,

• MATERIAL HANDLING SYSTEMS – Conveyors, Stackers, feeders, Grippers, Trackmotion,

• WELDING SYSTEMS – Robotic, Co2, Argon

• MANIPULATORS - Industrial, Pneumatic, Lift assist, Manipulator arm, Overhead mounted manipulator,

PROJECTS DONE SO FAR

• Automotive PCB testing system using contact probes and auto detection

• Automotive Power window switches testing machine with force sensor for checking voltage and current using DAS

• Developed a product – Endoscopy washing machine where we just need to load the endoscopy after surgery .Auto cleaning modes with all sterile functions with complete automatic system with data generation using PLC and touchscreen

• Auto Feeder system for Press machine for continuous loading of sheet metal for stamping process with component ejection and unloading in bins

• Testing machine for capacitors indexer based where the capacitors are checked in the individual stations for resistance, capacitance, current and voltage parameters , with auto unloading of components in the bin with OK and NOK. Each component readings and data are stored in the HMI

• Robotic welding systems for MIG welding using 6 axis ABB robot

• Robotic handling systems using 6 axis ABB robot for production efficiency

ASSEMBLY LINE MACHINES:

Application : Auto Testing of capacitors for Resistance, capacitance and Current / Voltage with auto unloading

Design Elements : Servo based, Stepper MotorsSensors, LM Slides, Bearings,Components : Any Electrical component

TESTING SYSTEMS

1.) Force measurement of Power window switches 2.) Voltage can be checked using Data Acquisition Device in real time3.) Continuous operation using servo motor 4.) Reports and Data can be generated

PRESS MACHINE AUTOMATION:

Application : Press machine Auto Feeder Systems

1.)Eliminated operator completely2.) Reduced wastage or scrap3.) Can run 24/7 consistently

Component : Coil, Metal SheetsCycle time : 1sec/componentwith Auto Placing

ROBOTIC MACHINE TENDING:

Application : Machine tending for CNC, VMC machines etcDesign Elements : Pallets, Grippers, Component stacking, gauging, conveyorsComponents :Machining components

ROBOTIC PICK AND PLACE:

Application : Robot components pick and place

Design Elements : Pallets, Grippers, Component stacking, gauging, conveyorsComponents :Any components, AnyIndustry

ROBOTIC WELDING:

Application : For Robotic Migwelding / Argon welding we provide complete turnkey solutionsDesign Elements: Adaptor,Torch, source, Fixture, Rotary tables, Fencing etc

MATERIAL HANDLING SYSTEMS:

Application : For Material Handling

Types: Conveyors, Chutes, Elevators,Positioners, Rotary Tables, Turntables,Design Elements: Load, Motor selection, Capacity Component : For Any Component

TURNTABLES

ELEVATORS

ROTARY TABLES

CONVEYORS

ROBOT MATERIAL HANDLING SYSTEMS:

Application : Material Handling

Types: Safety Fence cell, Robot Transfer unit, positionersDesign Elements: Load, Motor selection, Capacity Component : Any Component

ROBOT TRANSFER UNIT

SAFETY FENCE CELL

POSITIONERS

AUXILLIARY EQUIPMENTS:

CHAIN STACKER

SERVO BASED COMPONENT STACKER

PALLET TRANSFER UNIT

AUTOMATION STD EQUIPMENTS:

SR.NO MATERIALS AND PARTS MAKE

1.) PNEUMATIC GRIPPER SCHUNK / SOMMER

2.) SENSORS IFM/BANNER/OMRON

3.) PLC AND HMI DELTA/MITSUBISHI/SIEMENS

4.) DOOR SAFETY SWITCH OMRON /IDEC /PILZ

5.) PNEUMATICS FESTO,SMC,PNEUMAX

6.) SERVO MOTORS PANASONIC/MITSUBISHI

7.) ENCODER OMRON / AUTONICS/P&F

8.) GEARBOX MOTORS BONFIGLIOLI

OUR CLIENTS:

THANK YOU:

MEKONIX SYSTEMSOffice : S.No.158/B/6/3,

Kharalwadi, Pimpri, Pune-411018Contact No : 9673207838

Works -1: Gat No 441,S.No.474/1,Mukaiwadi,Pirangut, Tal. Mulshi, Pune - 412115

Works -2 : Plot 189, Sector -7, PCNTDA,MIDC, Bhosari , Pune -411026

Contact Person: Mr.Makarand PatilPh.No : 9673207838

Email ID : [email protected]

Website : www.mekonix.com