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2.5 MW
2.5 MegaWattBlockfor Solar Power Plants
G R I d -S u p p o R T I v E , S Ta n d a R d I z E d
a n d f u T u R E- p R o o f
www.belectr ic .com
22.5 MegaWattBlock: Welcome to the Future of Solar Technology. With the 2.5 MegaWattBlock, BELECTRIC is
setting new standards in solar power produc-
tion. On a par with the functionality of large
conventional power plants, our grid-stabiliz-
ing power plant technology makes it possible
to intelligently integrate renewable energy
sources in existing power grids. This means
that grid expansion due to Renewable Energies
could be kept to a bare minimum.
The 2.5 MegaWattBlock is a high-performance
power plant unit, which forms a ground-
mounted solar power plant, either indepen-
dently or in combination. This standardized
modular design is founded on many years of
experience in the realization of power plants
around the world. Precisely tailored to the
area and customers requirements, the 2.5
MegaWattBlock stands for an optimum cost-
benefit ratio and safeguards your investment
in the long run.
With a performance ratio of up to 85%,
the perfectly tailored system design of the
2.5 MegaWattBlock offers above-average
system efficiency. The performance ratio is
viewed as a meaningful quality indicator in
photovoltaics and defines the overall efficiency
of a system. The higher the value, the lower
the losses through conductors, inverters,
and electrical components. The new
power plant unit is ready to operate with
a maximum system voltage of 1,500VDC.
With this higher voltage it is possible to
further reduce system and maintenance
costs. In addition to system efficiency, the
2.5 MegaWattBlock also sets new standards
in terms of reliability. The inverters of the
Power Condition Unit achieve a staggering
availability rate of over 99% controlled by the
BELECTRIC Realtime Management System.
These success factors are the result of years
of research and development in the field
of photovoltaics one of the best types of
power generation for the climate and the
environment. An integral part of BELECTRICs
vision has always been to produce solar
electricity at a lower price than oil and gas
(based on world market prices). With the
2.5 MegaWattBlock, this goal has become
reality across all climate conditions. The
intelligent power plant technology and the
standardized system design make it possible.
London nEW YoRK: This very distance of more than
5,600 kilometres would be the result if we line up all the
photovoltaic modules that we have installed worldwide in 2011.
4Experienced: A Wealth of In-house Expertise.
Since the company was founded in 2001,
BELECTRIC delivered single projects exceeding
100 MWp and has installed over 1 GWp of solar
power in total. This makes it possible to supply
over one million people with electricity. We
develop innovative technologies characterized by
high energy yields, reliable operation in diverse
climates, and low raw material consumption.
The high performance 2.5 MegaWattBlock
for solar power plants is based on over a
decade of system know-how from a company
that continuously conducts development,
construction, and realization activities itself.
The high degree of vertical integration in
the production processes has resulted in a
leading market position for BELECTRIC. Today,
BELECTRIC employs around 2,000 people across
the globe in the development & manufacturing
of BoS (Balance of Systems) components, plant
construction, technical plant management, and
many other areas.
In-house innovations in all areas of
photovoltaics create the foundation for
environmentally friendly power supply in
the future. The BELECTRIC development
team guides numerous photovoltaic visions
through to the production stage the research
department already registered more than 100
patents, which ensure the highly efficient and
reliable operation of solar power plants.
More than just EpC:
BELECTRICs core capabilities at a glance
Project Development & Construction Permit
Project Engineering
Project Financing
Procurement
Logistics & Warehousing
Construction Process
Photovoltaic Modules
Inverter System
DC electrical system
Substructure
Grid Connection (AC)
Operation & Maintenance
Manpower
Construction Machinery
Research
System Development
Manufacturing of Components
5
BELECTRIC: Milestones of the World Market LeaderAccording to renowned market research
companies such as iSuppli and IMS Research,
since 2010 BELECTRIC is the global market leader
in the development and construction of ground-
mounted solar power plants and roof-mounted
photovoltaic systems. It also became the first
company to install more than 1Gigawatt of
photovoltaic power in total.
All system components (BoS), such as
substructures, cabling systems and inverter
stations are produced in house at BELECTRIC,
enabling perfect tailoring of the individual
components of the system design, which in turn
results in reduced costs per generated kWh of
electricity over the long term and highly efficient
results. All work steps under one roof this
approach allows BELECTRIC to complete the
construction of solar power plants worldwide
within the agreed time limit.
A further reason for the success of the company
is its financial independence. With a very good
equity ratio and corresponding credit limit,
BELECTRIC is viewed as one of the most reliable
partners by investors and banks responsible
for project financing. This is confirmed by
independent ratings from Creditreform.
founded in 2001
pv power Installed More than 1,000 MWp
Innovations
Module clip for laminate/thin-film modules Linear aligned design for ground-mounted solar power plants 3D ramming installation RealTime system monitoring & management Intelligent day-and-night grid stabilization Load management system via charging infrastructure for electric vehicles 1,500 VDC power plant technology Active protection of module degradation through PID protection device
Installation volumeper year
Concrete: 50,000m3
Steel & Aluminum: 50,000tAC & DC Cabling: 3,000 kmPV Modules: More than 5 million units
Honors & awards
Bayerns Best 50 (2009/2011) Intersolar Award 2011 Creditreform Balance Sheet Rating Index No. 122 World Market Leader 2010 & 2011 (IMS Research / iSuppli)
6
7190 solar power plants has been constructed by BELECTRIC since 2002.
600 employees install 65,000 tons of modules in one year.
5 million m3 of substructure with DC electric system are manufactured annually at our ten production facilities worldwide.
1,000 construction machines and vehicles in the field for BELECTRIC every day.
200,000 hours per year are spend BELECTRIC engineers and technicians working
on the development of our products, projects and innovations.
100 photovoltaic patents are sucessfully registered since 2001.
132
4
2.5 MegaWattBlock: Solar power...
The regional power grid of the future:
Solar power plant: 10 MWp = 4x 2.5 MegaWattBlock
Power Plant Controller and grid access point
Transformer station
AC power line (medium- and high-voltage grid)
Private households
Conventional power plant
Urban area
Industrial area
1
2
3
4
5
6
7
8
875
6
Day & night working grid-stabilizing power plant technology avoids grid extension
Intelligent plant management for a reliable power supply
Competitive and grid-supportive solar energy
...grid-friendly integrated. Private households
Conventional power plant
Urban area
Industrial area
System Design: The Components of Success.
Our success lies in the system. All components
are optimally tailored to their functions. The
2.5 MegaWattBlock is a consistent power
plant unit developed for the construction
of solar power plants in 2.5 MWp steps. The
BELECTRIC system design is characterized
by its intelligent combination of high-quality
components. Specially developed materials
ensure decades of reliable operation, even in
extreme environmental conditions.
The block design of the successful BELECTRIC
product series sets new standards: with its
help, it is possible to reduce the levelized costs
of electricity even further.
The advanced Power Conditioning Unit (PCU)
with built-in reactive power control ability
helps to improve the stability of the local grid
network. Compared to traditional reactive
power control devices, the PCU is designed to
provide reactive power to the full extent of its
rated power and to react dynamically to grid
voltage deviations - with a power loss lower
than 1%. Also the fact that the reactive power
control works even without sunlight is a benefit
of the BELECTRIC power plant technology.
Optimize the economic viability of your
investment in solar energy with the new
2.5 MegaWattBlock.
10
SubstructureThe laser-precise linear alignment of the substructure has made it
possible for each photovoltaic module to receive the same
exposure to light. Standardized components manufactured
from high-quality raw materials in heavy industrial-grade
and series production. The installation is high-precision
and machine-assisted. The substructure is always
optimized to the local environmental conditions and
static load requirements.
Module technologyBELECTRIC consistently promotes photovoltaic modules with modern
thin-film technology. These comply with the newest state-of-the-art
technologies, ensure optimal use of solar irradiation and require significantly
fewer raw materials during production than traditional silicon-based
technologies. So within the first year of operation, they generate more
energy than was required to produce the modules. The 2.5 MegaWattBlock
may also be equipped with other module technologies, upon
customers request.
power Conditioning unit (pCu)
The specially developed Power Conditioning Unit (PCU) in-
cludes an intelligent inverter system with up to 1500VDC system
voltage and a transformer station. The inverter system is
optimized for the use of thin-film module technologies
and is characterized by the high level of system
efficiency. The built-in PID protection device
reduces the module degradation effect.
A typical public grid shows many volt-
age deviations produced by different
power loads. The dynamic reactive
power capability of the PCU stabilizes
the public grid voltage - day and night.
The PCU with its medium-voltage grid
supply in outdoor construction en-
ables optimum accessibility and easy
maintenance of the system.
power plant Controller (ppC)
The intelligent control unit monitors the grid access points and
regulates the electrical current flow of the solar power plant and
adjusts the voltage using reactive power. Specially developed volt-
age sensors and software algorithms detect emerging grid require-
ments and react automatically. Reliable support for the local grid.
With the Real-time Management system all grid access points and
solar power plant data are permanently available to
be monitored. The web interface offers a
huge variety of logging and analyzing
tools. With the extensive analysis
and logging functions, you al-
ways have data on the solar
power plant output with all
its parameters at hand. This
basic data makes it possible
to avoid system failures and
to increase operating safety.
14
New Technology: For a Stable Power Grid.
The existing power grid was originally designed
as a distribution grid: large power plants
produce power centrally at high and highest
voltage levels for consumers at a lower voltage
level. This concept endured unchanged for
almost 100 years. However, the installation of
renewable energy sources over the past decade
has brought about the addition of energy
generators at low and medium voltage level. The
result: a significantly more complex, distributed
grid structure. With the 2.5 MegaWattBlock,
BELECTRIC provides the electricity suppliers
with an essential component for sustainably
stabilizing the power grids. The solution is
an intelligent control unit that can be used to
smoothly integrate the new product range into
the worldwide power grids and to combine
them with conventional power plants. Thus,
this new technology contributes significantly
to the improvement of the grid stability
for operators and consumers, establishes
photovoltaics as decisive part of the energy mix,
and makes the costly extension of the power
grids redundant.
P PP
PP
P~
Q3~
~
Solar Power Plant
Q P
S
Central computer: Monitoring of grid access points
SS
SSSensor system to measure the electrical grid data
SSS
Reactive powerQActive power (consumption and generation)
Arrows show the direction of energy
PSmall range of cos = 0.9 (ind.) to 0.9 (cap.)
Full range of cos > 0 (ind.) to cos > 0 (cap.)
Reactive Power Control at day and night 3~
High-voltage grid Medium-voltage grid Low-voltage grid
Consumer load: Industry
Photovoltaic rooftop system with standard
reactive power control
Consumer load: Towns and communes
Renewable Energies
PV rooftop system
Relay station
Relay station
Grid-stabilizing power plant technologies create new capacities into the regional power grid
15
Depending on the corresponding country-specific
specifications, the voltage in the public power grids
must be maintained in a voltage corridor so that
electrical loads are not damaged. Furthermore,
fluctuations should be minimized in order to allow for
smooth operation. The reasons for voltage deviations
are fluctuating feed-in of renewable energies and
unforeseeable consumer loads.
Grid stabilization by means of reactive power control
The reactive power is an electrotechnical variable
caused by a phase shift of the current intensity
regarding the electrical voltage. The reactive power
occurs everywhere in the power grid, is a necessary
element for the current flow, and has a significant
influence on the grid voltage. BELECTRIC uses this
effect and is able to reduce the share of reactive power
in the power grid on the one hand, and to increase
the aforementioned deliberately on the other hand.
This intervention results in the option of changing
the mains voltage as required and with low electrical
loss ( 0 (inductive)
to cos > 0 (capacitive).
The reactive power control unit can be either run in
automatic mode (within the power utility companies
parameters regarding the local grid requirements)
or in semi-automatic mode accessible by an active
external control signal.
Grid-voltage WITHouT reactive power control: Grid-voltage WITH reactive power control:Voltage [V]
6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00
237.5
235
227.5
225
225.5
220
232.5
230
240
240
237.5
235
227.5
225
225.5
2206:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00
232.5
230
6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00
237.5
235
227.5
225
225.5
220
232.5
230
240
240
237.5
235
227.5
225
225.5
2206:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00
232.5
230
16
In safe hands: The BELECTRIC team.
When you choose BELECTRIC solar power
plants, you choose technology with decades-
long endurance and if you wish, during this
time you are never on your own, not even for
a second.
The BELECTRIC team supports with the financing
of the investment in solar technology. We
negotiate with banks and credit institutions and,
when you desire, draw up detailed financing
plans as well as attractive financing concepts.
We will also gladly support you in the choice of
necessary insurances.
The generation of electrical power from sunlight
is almost wear-free and very little maintenance
is required. Continuous monitoring of the
2.5 MegaWattBlocks is still advisable to prevent
avoidable yield losses. The long service life
demands professional management, during
which BELECTRIC adopts all technical tasks
when you so desire.
Remote power plant monitoring, regular
inspections which include visual and function
checks, cleaning services, on-site service in
the event of a fault and detailed maintenance
reports and documentation aid the continual
monitoring and management. Depending on
the location, the service package is of course
tailored to the country-specific conditions.
With the BELECTRIC service team, highly
qualified and experienced colleagues are
available without restriction to maintain the
value of our customers investments throughout
the decades.
17
18
2.5 MegaWattBlock:Technical data.
BELECTRIC 2.5 MegaWattBlock
Total nominal power: up to 2,500kWp
Required area: Central Europe approx. 35,000m
Southwestern USA approx. 30,000m
Middle East approx. 25,000m
power plant height: approx. 3.0m with 20 module incline
power grid supply: BELECTRIC Power Conditioning Unit (PCU): Power plant inverter system, transformer station
Dynamic reactive power control (24/7)
10kV to 33kV medium-voltage power grid (50/60Hz)
BELECTRIC Power Plant Controller (PPC):
Controlling and monitoring of the 2.5 MegaWattBlocks
Module degradation reduction: Built-in PID protection device
photovoltaic modules: Leading Thin-film technologies: First Solar, Solar Frontier
First Solar: IEC 61646, UL 1703, TV Safety Class II
Solar Frontier: IEC 61646, IEC 61730, UL 1703, RoHS EU Directive
Further module technologies on customer request.
System efficiency: up to 85% (Performance Ratio)
System voltage: max. 1,500 VDC
valid air temperature: up to 50 C (optional to 55 C)
Monitoring: BELECTRIC Service package with real-time monitoring system
operating service life: > 20 years with BELECTRIC service package
Guidelines and standards: The 2.5 MegaWattBlock meets current country-specific guidelines and standards
disposal: Recyclability of all components used
Technical changes are reserved. Customer specific solutions on request.
19
Sustainability. Photovoltaics improves the CO2 balance!
The 2.5 MegaWattBlock performs a valuable,
decades-long contribution to emisson-free energy
generation and is consistently focused on recyclability.
Solar power plants in nature: BELECTRIC ground-mounted solar
power plants integrate into various landscapes and do not disturb
the natural habitat of plants and animals alike. Partially shaded areas
also suffice to allow enough sunlight and precipitation to reach the ground.
BELECTRIC Solarkraftwerke GmbH
Wadenbrunner Strae 1097509 Kolitzheim, Germany
Phone +49 9385 9804-0Fax +49 9385 9804-590
v. 20
12_0
904_
EN
BELECTRIC Headquarters Germany
Regional offices: Australia,
Chile, Czech Republic,
France, Greece, India, Israel,
Italy, Poland, Romania,
Spain, Switzerland, Turkey,
United Arab Emirates,
United Kindom, USA
3WORLD LEADING PV-SYSTEM INTEGRATOR IN 2011
9 1 MWp 1 7BELECTRIC IS PRESENT IN 17 COUNTRIES
1FIRST COMPANY WITH OVER 1 GIGAWATT SOLAR POWER INSTALLED
0 0 0 MWp
The better electric.
www.belectr ic .com