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Extended Lineup Significantly enhanced functionality at a low cost, absolute position sensor to omit Homing as standard feature, and freely interchangeable motors and driver units to support random matching. Megatorque Motors ® YSB Series

Megatorque Motors

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Page 1: Megatorque Motors

ExtendedLineup

Significantly enhanced functionality at a low cost,absolute position sensor to omit Homing as standardfeature, and freely interchangeable motors anddriver units to support random matching.

Megatorque Motors®

YSB Series

Page 2: Megatorque Motors

Features of YSB Series Megatorque Motor 3,41. System Configuration

1.1 System Configuration 51.2 Application 5

1.2.1 Examples of Application 62. Megatorque Motors

2.1 Coding of Motor Reference Number 72.2 Motor Specifications 72.3 Dimensions of Standard Motor 82.4 Option 10

2.4.1 Brake 10,112.4.2 Dust-Proof Option 122.4.3 Dimensions of Dust-Proof Motor 122.4.4 Motor with Highly Accurate Rotor

Surface Runout 122.4.5 Motor for Highly Accurate Absolute

Positioning 132.4.6 Reference Number Coding of Motors

for Highly Accurate Absolute Positioning 132.4.7 Motor with Metal Housing Connectors 13

3. ESB Series Driver Unit3.1 Coding of Driver Unit Reference Number 143.2 Driver Unit Specifications 14

3.2.1 Standard Model (ESBB3) 143.2.2 Optional Functions 14

3.3 ESBB3 Driver Unit 153.3.1 Input/Output Signal Specifications of

CN2 Connector 153.4 ESBB5 Driver Unit (Option) 16

3.4.1 Input/Output Signal Specifications of CN2 Connector 16

3.4.2 Input/Output Signal Specifications of CN5 Connector 17

3.5 Electrical Specifications of CN2 and CN5 Connectors 18

3.6 Option 19

3.6.1 Driver Unit with Thermal Sensor Terminal Block 19

3.6.2 General Output Signal Specifications ofDriver Unit with Thermal SensorTerminal Block 19

3.7 Field Bus Specifications (Option) 203.7.1 Features of ESBBC Driver Unit

(CC-Link) 213.7.2 CC-Link Specifications 213.7.3 CC-Link System Configuration 213.7.4 CC-Link Interface 21

3.8 Wiring Example 224. Cable Sets

4.1 Coding of Reference Number 234.2 Dimensions of Standard Cable Set 244.3 Dimensions of Dust-proof Cable Set 24

5. Handy Terminal5.1 Coding of Reference Number 25

6. Characteristics/Accuracy6.1 Speed/Output Torque 266.2 Runout 26

7. Selection7.1 Estimation of Actual Load 277.2 How to Use Charts for Minimum

Positioning Time 278. Combination

8.1 Motors Equipped With Absolute Position Sensor 298.2 Motors with Brake 308.3 Dust-Proof Motors 318.4 Fixed Cables 328.5 Flexible Cables 328.6 Dust-Proof Cables 32

9. International Safety Regulations9.1 CE Marking 339.2 Underwriters’ Laboratory (UL) 33

1 2

YSB Series Megatorque Motors

NSK, already recognized for introducing low-priced direct drive

motors, has launched a new Megatorque Motor Series with enhanced

functions whilst still maintaining a low cost.

The YSB Series Megatorque Motor is suitable for a variety of industrial

applications, including indexers in production equipment,

semiconductor manufacturing and transportation equipment. Most

notably, the Megatorque Motor has an absolute position sensor to

omit Homing as standard equipment. In addition, the Megatorque

Motor makes the functional improvement of random matching of

motors and driver units to cut down the number of assembling steps

and production management costs, as well as many other features

that combine to reduce costs while increasing production efficiency.

NSK proudly introduces the YSB Series Megatorque Motors, providing

customers with sophisticated functions at low prices.

High Performance & Low-Cost

C O N T E N T S

Page 3: Megatorque Motors

43

ESBB3 or ESBB5

YSB 2020(YSB 3040)

Features of YSB Series Megatorque Motors YSB Series Megatorque Motors

Point 1: Direct DriveThe Megatorque Motor is capable to drive the loaddirectly without using a mechanical speed reducer,and accordingly, it realizes highly accurate positioningwithout backlash and lost motion. A MegatorqueMotor is a servomotor that equips a position detectorto form full closed loop control.

Point 2: High Accuracy The YSB Series Megatorque Motor incorporates ahigh-resolution position detector (resolver) thatfeatures 819 200 pulses/revolution. This contributes toan exceptionally precise repeatability of ±1.6 arcseconds.

Point 3: High ReliabilityThe Megatorque Motor is a brushless motor and doesnot use permanent magnets in its simple construction.It is equipped with a highly rigid and accurate rollerbearing (crossed roller bearing), which is packed withlubrication grease, thus offering highly reliable andlong-term maintenance-free operation.

Point 4: Highly Functional Driver UnitThe YSB Series Megatorque Motor constitutes asystem in combination with an ESB Driver Unit for adigital servo control incorporating a 32-bitmicroprocessor.The ESB Driver Unit has a number of command inputsnecessary for motion control, thus permitting itsconnection with sequencers, a variety of positioningcontrollers and personal computers, etc. In addition,acceleration profiling and networking functionsthrough various field buses are available.

Point 5: Include Absolute Position Detectoras Standard Equipment

The YSB Series Megatorque Motor has an absoluteposition detector as standard equipment. Thiscontributes to eliminate the troublesome Homing andthus improves productivity. Additionally, the motorsand the driver units can be randomly matched as apair. Cable can be freely selected up to lengths of 30m.

Point 6: Conformity to the InternationalSafety Regulations

The Megatorque Motor systems conform to the ECDirectives (CE Marking) and Underwriters’ Laboratory(UL) regulations.

Power off

Power off

Homing

Home position

Controller

Current Series

Random Matching ofMotors and Driver Units

Absolute Position Sensor

Field Bus for Open Network

Random Matching ofMotors and Driver Units Field Bus for Open Network

Absolute Position SensorStandard Feature

No Homing RequiredNo Homing Required

No Home SensorWiring RequiredNo Home SensorWiring Required

An Optional Function

YSB Series

Page 4: Megatorque Motors

65

1. System Configuration YSB Series Megatorque Motors

1.1 System Configuration

1.2 Application

Classification ApplicationFeatures and Main Reason for Incorporation

High Accuracy High Speed High Rigidity Compactness Cleanliness Maintenance Free

Semiconductor CVD, Wafer cleaning, Ion implanting

manufacturing Wafer polishing, CMP etc

equipment Semiconductor transportation/

LCD manufacturing LCD transportation/Inspection/

Electric component assembly

Assembly machines

Electronic component high speed

Automotive parts assembly machines

Various assembly machines

Machine tools Tool rest feeding and ATC magazines

Machinery parts inspection

Inspection/TestingElectric component inspection

apparatus Optical component inspection

Liquid medicine inspection

Various inspection/Testing apparatus

Various assembly robots

Robots Various transportation robots

Inspection/Transportation robot in

Transportation Various work transportation equipment

1.2.1 Examples of Application

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

CN3

TB1L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

NSK Ltd.MADE IN JAPAN

230V

A FB C ED

Y Z ? /

S XT U WV

M RN O QP

G LH I KJ

1# -+2$ 3 5% 4

6& .-7' 8( 0?9)

SHIFT ENTESC CTRL S PB S

HANDY TERMINAL

Handy TerminalFHT11

ESB type Driver Unit

24V DC Power source

• Sequencer• Pulse train controller

RS-232C communication

Main power

Single-phase 200—230V ACSingle-phase 100—120V AC

Control power Control I/O signal

Cable setResolver cable

Motor cable

YSB Series Megatorque Motor

Provided by NSK.

Inspection/Processing

equipment Processing

machines

assembly machines

clean rooms

Megatorque Motors

Processingequipment side

CD or DVD

Robot arm

Stocker

Transportationequipment side Megatorque Motor

(Assembly/Inspection station)

Megatorque Motor (Loading/Unloading station)

Megatorque Motor (Processing station)

Driving mechanism of ATC magazine

Electrical component processing line

Robot arm and stocker for CD/DVD processing line

Processing line for automotive parts

Megatorque Motor

Megatorque Motors

Tools

Page 5: Megatorque Motors

22.5°

2- 6H7 ( )×8+0.0120

φ(Chamfer C0.5)

(180)

160 0.2+–

P.C.D.145 (60° equal pitch)

Output rotor mounting holes6-M6×1.0×8

(180

)

160

0.2

+ –

(80)

Connector: JST Corp.ELR-09V Connector: JST Corp.ELR-15V

145 0.02+–

Base mounting holes4- 10 drill-thruφ

1

55h8

( 4

4)

135

( 2

06.5

) 0 –0

.063

+0.

1 0

φφ

φφ

(4)

(1)

(46.5) (62)

44

(50)

(5)

(R

31)

(R

105)

(145

)

(135

)

(Chamfer C0.5)2- 6H7 ( ) × 5φ +0.012

0

45°

190 0.02+–

125 0.4+–

Unit: mm

(1

45)

130

0.2

+ –

22.5°

120 0.02

(Chamfer C0.5)2- 6H7 ( )×7+0.012

(145)130 0.2+–

Output rotor mounting holes 6-M5×0.8×7P.C.D.120 (60° equal pitch)

(80)

Connector: JST Corp.ELR-09V Connector: JST Corp.ELR-15V

+–

(6)(1.5) 39

(3)

(42)105 0.4+–

1

30h8

( 3

0)

110

( 1

64.5

) 0 –0

.063

+0.

1 0

φφ

φφ

(126

)

(115

)

(46.5) (54)

(R

22)

(R

85)

(Chamfer C0.5)2- 6H7 ( )×5φ +0.012

0

45°

150 0.02+–

Unit: mm

Base mounting holes4- 7 drill-thruφ

2. Megatorque Motors

N020 001M-YSB 2 KExample of

Reference Number:

YSB Series Megatorque Motor

Motor size code

Maximum output torque (N•m)

Design serial number001: Standard002: Metal housing connectors601: Dust-proof type701: Highly accurate upper surface runout801: Highly accurate absolute positioning(1)

N: No brake G: With brake

K: Standard (Incorporates absolute position sensor.)J: Optional (Incorporates incremental position sensor.)(2)

Origin sensor wiring is required.

2.1 Coding of Motor Reference Number

2.3 Dimensions of Standard Motor YSB2020 equipped with absolute position sensor

YSB3040 equipped with absolute position sensor

YSB 2020 YSB 3040

For the dimensions marked , an extra 2–3 mm marginis required for your workspace due to their variations.

For the dimensions marked , an extra 2–3 mm marginis required for your workspace due to their variations.

87

YSB 4080

YSB 5120

YSB Series Megatorque Motors

2.2 Motor SpecificationsMotor Reference Number

M-YSB2020KN001 M-YSB3040KN001 M-YSB4080KN001 M-YSB5120KN001Functional Item (Unit)

Maximum output torque (N•m) 20 40 80 120

Maximum current (A) 6

Maximum rotational speed(3) (s-1) 3

Resolution of position sensor (pulse/r) 819 200

Absolute positioning accuracy (sec) 150

Repeatability (sec) ±1.6

Allowable axial load (N) 3 700 4 500 9 500 19 600

Allowable moment load (N•m) 60 80 160 400

Mass (kg) 10 18 32 58

Environmental conditionsAmbient temperature 0-40°C; Humidity: 20-80%; Use indoors, free from dust,condensation and corrosive gas. IP30 equivalent.(4)

Notes:(1) When using the highly accurate absolute positioning type, motors and driver units are not interchangeable.(2) A motor equipped with an incremental position sensor is also available. Please consult with NSK.(3) Consult with NSK if the motor rotates in one direction continuously at a high speed exceeding 2 (s-1), or oscillates in a very minute angle. Maintain the flatness

of motor mounting surface 0.02 mm or less, and mount the jigs so that its center alignment is not off the rotational axis of the motor. Otherwise it will adverselyaffect the life of the motor.

(4) IP30 is defined as below in a regulation of IEC 529 (International Electronics Commission). First digit following IP indicates the protection grade against solids. The number 3 indicates protection against penetration of a solid of 2.5 mm or larger into anenclosure. The second digit indicates the protection grade. The number 0 means there is no protection against water.

Page 6: Megatorque Motors

P.C.D.260 (60° equal pitch)Output rotor mounting holes 6-M8×1.25×10

(Chamfer C0.5)2- 10H7 ( )×10+0.015

(310)280 0.2+–

(3

10)

280

0.2

+ –

22.5°

260 0.02+–

(80)

Connector: JST Corp.ELR-09V Connector: JST Corp.ELR-15V

Base mounting holes4- 14 drill-thruφ

(5.7)(4.3)

130 0.4+–

48(5)

(53)

(25)(50)

2

80h8

( 8

5)

240

( 36

0) 0 –0

.081

+0.

1 0

φφ

φφ

(R

60)

(R

70)

(R

90.5

)

(R

170)

(R

185)

(215

)

(226

)

(Chamfer C0.5)2- 10H7 ( )×10φ +0.015

0

45°

340 0.02+–

Unit: mm

(170

)

(181

)

P.C.D.190 (60° equal pitch)Output rotor mounting holes 6-M6×1.0×8

(Chamfer C0.5)2- 8H7 ( )×8

(235)

(2

35)

(80)

+0.0150

Connector: JST Corp.ELR-09V Connector: JST Corp.ELR-15V

φ

210 0.2+–

210

0.2

+ –

190 0.02+–

Base mounting holes4- 12 drill-thruφ

(6)(4.2)

125 0.4+–

43(16)

(53)

(9)

2

05h8

( 5

0)

175

( 2

70.4

) 0 –0

.072

+0.

1 0

φφ

φφ

(R

45)

(R

59)

(R13

0)

(R

140)

(Chamfer C0.5)2- 8H7 ( )×8φ +0.015

0

45°22.5°

250 0.02+–

Unit: mm

9 10

D1 D2 D3 H1 H2

M-YSB2020KG001 18 80 100 115 43

M-YSB3040KG001 20 100 125 137 51

M-YSB4080KG001 18 125 150 137 63

M-YSB5120KG001 46 160 190 145 69

M-YSB2020KG001 18 24 60 30

M-YSB3040KG001 3624V DC

26 80 40

M-YSB4080KG001 72 40 140 50

M-YSB5120KG001 145 50 210 80

D2

D1

D3

H1

H2

A motor with a brake is available for use when a motormust be stopped while under load for a long periodsor when there is a risk that a rotor may rotate due toload imbalance when the motor is powered off.

Servo ON

Servo OFF

Brakepower-off Brake power-offBrake power-on

Clamp Clamp

Integrator OFF

ON

OFF

ON

OFF

ON

OFF

Clamped

Unclamped

OFF

ON

Unclamp

Integrator ON

Motor rotation

Brake release time+α(1)Brake operating

time +α(1)

Motor servo (SVON input)

Positioning start (RUN input)

Brake control signal (BRK output)

Completed positioning (IPOS output)

Brake operation

Servo loop integrator(2)

(ESB Driver Unit internal processing)

Motor operation

Integrator OFF

2.4 Option2.4.1 Brake

(1) Set with internal parameters of the ESB Driver Unit. (2) Braking the motor with the integrator ON causes the motor to continue to supply the maximum current causing the motor to overheat. The integrator should be

OFF while the brake is functioning and turned it ON only before releasing the brake.

(1) Outline Dimensions of Motor with Brake and Brake Specifications

(2) Brake sequence function

The brake sequence function and BRK signals provided by the ESB Driver Unit eliminate the ON/OFF timingoperations of the brake power supply and servo loop integral action conventionally controlled by the user device.

24V DC power supply is not included. The M-FZ063-1 (DC 90V) brake power unit for the YS Megatorque Motor cannot be used.

YSB Series Megatorque Motors

YSB4080 equipped with absolute position sensor

YSB5120 equipped with absolute position sensor

For the dimensions marked , an extra 2–3 mm marginis required for your workspace due to their variations.

For the dimensions marked , an extra 2–3 mm marginis required for your workspace due to their variations.

MotorReference Number

Dimensions(mm)

MotorReference Number

BrakeTorque(N•m)

BrakeVoltage

(V)

BrakePower

Capacity(W)

BrakeRelease

Time(ms)

BrakeOperating

Time(ms)

Page 7: Megatorque Motors

P.C.D.120 (60° equal pitch)Output rotor mounting holes 6-M5×0.8×7

(Chamfer C0.5)2- 6H7 ( )×7+0.012

(145)130 0.2+–

(1

45)

130

0.2

+ –

(80)

CONINVERSRC-09P1N8A2300

CONINVERSRC-12P1N8A2300

Base mounting holes4- 7 drill-thruφ

(6)(1.5)

105 0.4+–

(42)

(39)

(46.5)

(3)

(54)

(R

22)

(R

85)

(137

)

(115

)

( 1

64.5

1

30h8

( 3

0)

110

0 –0.0

63

+0.

1 0

φ

φ

(Chamfer C0.5)2- 6H7 ( )×5φ +0.012

0

45°

150 0.02+–

120 0.02+–

22.5°

Unit: mm

11 12

ItemSpecification Value

Standard Highly Accurate Type

(1) Rotor axial runout 0.050 or less 0.010 or less

(2) Rotor radial runout 0.050 or less 0.050 or less

(mm)

Power unit for brake

Brake

Brake output

Megatorque motor

Red/Green lead wire (+)

Blue/Green lead wire (–)Protectiveelement

24V DC

(Prepared by users)

CR

+24V

0V

FG

Driver Unit

Connector CN2

3

1

BRK CR

COM

2.4.3 Dimensions of Dust-Proof Motor

YSB2020 Dust-Proof Type

The BRK output of CN2 can be used for brake control.

When connecting inductive loads such as a relay, as shown above, to the driver unit output, the rated voltage ofloads should be 24V DC and the rated current should be 100 mA or less. Be sure to provide surge protection.

Be sure to use the attached protective element (marked with in the above wiring example) to protect againstsurge currents.

Manufacturer: Nippon Chemi-Con CorporationProduct name: Ceramic Varistor TNRType: TNR14V560K

(3) Wiring Example When Using Brake

A dust-proof motor corresponding to the IP50 is available for applications subject to dust exposure.Example of reference number of dust-proof motor: M-YSB2020KN601Note: The dust-proof unit cannot be applied to a motor with a brake.

Compatible with the ESB Driver Unit.

Please use dust-proof cables.Example of reference number of dust-proof cable: M-C004SB23

2.4.2 Dust-Proof Option (Please consult with NSK for this product.)

A motor with highly accurate rotor surface runout is available.Example of reference number of motor with highly accurate rotor-surface runout: M-YSB2020KN701

2.4.4 Motor with Highly Accurate Rotor Runout

Please note that the shape of hatching part dust-proof seals is subject to change.

2

1 Rotor axial runout

Rotor radial runout

Rotor

This is a power-off activated electromagnetic brake that functions with a negative charge.

The 24V DC power supply is not included. The M-FZ063-1 (90V DC) brake power unit for the YSMegatorque Motor cannot be used.

Be sure to keep iron powders or oil away from brake surfaces.

Iron materials near a brake may interrupt operation; therefore allow for at least 15 mm clearancearound the brake during installation.

Precautions

YSB Series Megatorque Motors

For the dimensions marked , an extra 2–3 mm marginis required for your workspace due to their variations.

Page 8: Megatorque Motors

CONNECTOR: CONINVERS RC-12P1N8A2300

CONNECTOR: CONINVERS RC-09P1N8A2300

3. ESB Series Driver Units

00A BM-ESB YSB2020 3

ESB type Driver Unit Motor size code

Main power voltage A: 200–230V AC (single-phase) C: 100–110V AC (single-phase)

Specification of position sensor 2: Incorporates incremental position sensor B: Incorporates absolute position sensor

Design serial number00: Pulse train input (Photo coupler)01: Pulse train input (Line receiver)02: With thermal sensor terminal block (Photo coupler)03: With thermal sensor terminal block (Line receiver)

A: Device NetB: PROFIBUSC: CC-Link

Function3: Standard (Max. 16 channels)5: Extended program capacity (64 channels) Analog velocity command available

Example of Reference Number:

3.1 Coding of Driver Unit Reference Number

Model ESBB3 Model ESBB5

13 14

Absolute positioning accuracy 25 sec or less (environmental temperature: 25˚C)

A motor for highly accurate absolute positioning is available for applications such as inspection apparatusrequiring absolute positioning accuracy.

2.4.5 Motor for Highly Accurate Absolute Positioning

To ensure high accuracy of absolute positioning, theYSB Series Megatorque Motor and the ESB Driver Unitwill be shipped with the specified cable length tomatch. (The YSB Series Megatorque Motor and theESB Driver Unit are not interchangeable.)

Use the motor and driver unit with the same serialnumbers and do not change the specified cable length.In addition, a motor for highly accurate absolutepositioning is also compatible with highly accuraterotor runout specification (see 2.4.4).

K: Incorporates absolute position sensorJ: Incorporates incremental position sensor

Motor size code

Maximum output torque (N•m)

N: No brakeG: With brake

801: Highly accurate absolute positioning

N020 801M-YSB 2 K

00: Pulse train input (Photo coupler)01: Pulse train input (Line receiver)02: With thermal sensor terminal block (Photo coupler)03: With thermal sensor terminal block (Line receiver)

3: Standard (Max. 16 channels)5: Extended program capacity (64 channels) Analog velocity commandA: DeviceNetB: PROFIBUSC: CC-Link

A: 200–230V AC (single-phase)C: 100–120V AC (single-phase)

00AB A 3

1: Incorporates incremental position sensorA: Incorporates absolute position sensor

ESB Driver Unit

Example ofReference Number:

YSB Series Megatorque Motors

2.4.6 Reference Number Coding of Motors for Highly Accurate AbsolutePositioning

Extended program capacity Internal program 64 channels

Analog velocity command (Analog torque command) ±10V analog command

Compatible to field bus (3) CC-Link (4), PROFIBUS, DeviceNet (5)

3.2.2 Optional Functions

Notes: (1) Resolution of the position feedback signal is 51 200 (pulse/r). (2) Function of acceleration profiling is not available for the field bus specifications. (3) Detailed consultation with NSK is required for the field bus specifications. (4) CC-Link is the registered trademark of CC-Link Association.(5) DeviceNet is the registered trademark of Open DeviceNet Vendor Association Incorporated.

Position command Internal Program, Pulse Train Input, RS-232C Communication

Input signalPulse train input Maximum frequency: 819.2 Kpps

Control input Input pulse format: CW/CCW, Pulse and direction, or Quadrature A/ B

Output signalPosition feedback signal(1) Output format: Line driver (Only Z can be switched to open collector)

Control output Driver Unit ready, In position, Brake control, Velocity threshold, Target proximity/In target area

Alarms Excess position error, Software thermal, CPU error, Position sensor error, Over current, Over heat,Main AC line trouble, Control AC line under voltage

Monitoring function Analog velocity monitor, Alarm status, RS-232C communication monitor (Parameters, program contents, position data, and alarm status)

Communication RS-232C serial communication, Baud rate: 9600 bps.

Others Automatic gain adjustment by RS-232C communication command (Automatic tuning)Programmed acceleration profiling (2) (Modified sine, modified trapezoid, cycloid and arc patterns)

Main power voltage 200–230V AC, ±10%, Single-phase 50/60 Hz 100–120V AC, ±10%, Single-phase 50/60 Hz

Main power capacityYSB2020: 1.0KVA YSB2020: 0.7KVA

YSB3040: 1.2KVA YSB3040: 0.9KVA

YSB4080: 1.4KVA YSB4080: 1.0KVA

YSB5120: 1.5KVA YSB5120: 1.0KVA

Environmental condition Operating temperature: 0–50°C; Humidity: 20–90%; Use indoors. Free from dust, condensation, and corrosive gas.

3.2 Driver Unit Specifications3.2.1 Standard Model (ESBB3)

YSB2020 with Metal Housing Connectors Motor with durable, metal connectorsto prevent handling damage.

Example of motor reference number: M-YSB2020KN002

Compatible with the ESB Driver Unit.

Please use dust-proof cables.Example of dust-proof cable referencenumber:

M-C004SB23

Note:

Motor is IP30 equivalent and it is notdust-proof specification.

2.4.7 Motor with Metal Housing Connectors

Page 9: Megatorque Motors

3.3.1 Input/Output Signal Specifications of CN2 Connector

95

50

180

215

6

8.5

75

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

VELGND

CN3

TB1L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

230V

NSK Ltd.MADE IN JAPAN

CN5

MON.GND

VR1

170

Unit: mm

80

50170

180

215

6

8.5

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

VELGND

CN3

TB1L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

NSK Ltd.MADE IN JAPAN

230V

75

Unit: mm

Dimensions of Driver Unit

ESBB5 (Extended in program capacity)

15

3.3 ESBB3 Driver Unit

DC24

PRG2

EMST

HLS

PRG0

CWP+

CCWP+

CHA

CHB

∗CHZ

OUT1

DRDY–

COM

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

SVON

RUN

PRG3

PRG1

CWP–

CCWP–

∗CHA

∗CHB

CHZ

SGND

DRDY+

IPOS

Standard ESBB3 (16 channels)

16

DC24

CLR

EMST

HLS

OTP

CWP+

CCWP+

CHA

CHB

∗CHZ

BRK

DRDY–

COM

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

SVON

IOFF

HOS

OTM

CWP–

CCWP–

∗CHA

∗CHB

CHZ

SGND

DRDY+

IPOS

CN2 Pin out

CN2

CN2 Pin out

YSB Series Megatorque Motors

3.4 ESBB5 Driver Unit (Option)

3.4.1 Input/Output Signal Specifications of CN2 ConnectorInput/Output Signal Code Pin No. Signal Name Function

CWP+ 8 CW pulse train (+) The motor rotates clockwise by the pulse train input.

CWP– 21 CW pulse train (–) (This part can be a direction or signal B.)

CCWP+ 7 CCW pulse train (+) The motor rotates counterclockwise by the pulse train input.

CCWP– 20 CCW pulse train (–) (This part can be a pulse train or a A signal by switching.)

EMST 12 Emergency stop Stops the motor and locks the servo.

SVON 25 Servo on This signal sets the motor servo on state.

Input signal HLS 11 Home position limit switch After Homing starts, this signal’s activation completes the Homing.

CLR 10 Clear input This signal clears alarm state and errors in the position error counter.

IOFF 24 Integral OFF•Lower gain Switches lowering gain function ON and OFF.

OTP 9 Overtravel limit (+) Overtravel limit input for clockwise rotation

OTM 22 Overtravel limit (–) Overtravel limit input for counterclockwise rotation

HOS 23 Start homing To be used for Homing

DC24 13 External power supply External power supply for the input signals (24V DC, 0.2A or over)

CHA 6 Position feedback signal APulse signals indicate a rotational speed of the motor.

CHB 5 Position feedback signal B Output format is line driver.

CHZ 17 Z/Digital position signal MSB(A jumper can switch Z signal only to the open collector format.)

CHA 19 Position feedback signal A

CHB 18 Position feedback signal B Reversed output of position feedback signal

CHZ 4 Z/Digital position signal MSBOutput signal

SGND 16 Signal ground Ground connection for position feedback signal

DRDY+ 15 Driver Unit ready (+) This signal notifies that the Driver Unit is ready for operation.

DRDY– 2 Driver Unit ready (–) (This signal opens when the Driver Unit is not ready or an alarm is given.)

IPOS 14 Positioning completed This signal notifies a completion of positioning.

BRK 3 Brake control signal Output signal of brake control (Normally closed)

COM 1 Output signal, common Common for position complete and brake control signals

Dimensions of Driver Unit CN2

Input/Output Signal Code Pin No. Signal Name Function

CWP+ 8 CW pulse train (+) The motor rotates clockwise by the pulse train input.(1)

CWP– 21 CW pulse train (–) (This part can be a direction or a B signal.)

CCWP+ 7 CCW pulse train (+) The motor rotates counterclockwise by the pulse train input.(1)

CCWP– 20 CCW pulse train (–) (This part can be a pulse train or a A signal.)

EMST 12 Emergency stop Stops the motor and locks the servo.

SVON 25 Servo on This signal sets the motor servo on state.

Input signalPRG0 9 Internal program •channel selection 0(2)

PRG1 22 Internal program •channel selection 1(2) A combination of ON and OFF of these 0–3 signalsPRG2 10 Internal program •channel selection 2 selects a channel (0–15) to execute its internal program.

PRG3 23 Internal program •channel selection 3

HLS 11 Home position limit switchAfter a start of Homing, an activation of this signal completes the Homing.

RUN 24 Positioning start Starts the internal program of selected channel

DC24 13 External power supply External power supply for the input signals (24V DC, 0.2A or over)

CHA 6 Position feedback signal A Pulse signals indicate a rotational speed of the motor CHB 5 Position feedback signal B Output format is line driver. (A jumper can switch Z

CHZ 17 Z/Digital position signal MSB signal only to the open collector format.)

CHA 19 Position feedback signal A

CHB 18 Position feedback signal B Reversed output of position feedback signal

CHZ 4 Z/Digital position signal MSB

Output signal SGND 16 Signal ground Ground connection for position feedback signal

DRDY+ 15 Driver Unit ready (+) This signal notifies that the Driver Unit is ready for operation.

DRDY– 2 Driver Unit ready (–)(This signal opens when the Driver Unit is not ready or an alarm is given.)

IPOS 14 Positioning completed This signal notifies a completion of positioning.

OUT1 3Brake/Velocity threshold/

Output signal of brake control (Normally closed)(3)

Target area proximity/Warning

COM 1 Output signal, common Common for position complete and brake control signals

Input/Output Signal Code Pin No. Signal Name Function

Input signalJOG 9 Jog Starts jog

DIR 22 Setting rotational direction This signal is to set the rotational direction of jog.

Notes: (1) When looking at the motor from the rotor side.(2) These 2 signals can be switched to the following signals by the setting of a

parameter.

(3) These signals can be switched to the signals outlined below by the settingof parameters.SPD: Velocity output, NEAR: Target proximity/In target area,OVER: Warning.

Input signalOTP 9 Overtravel limit switch (+) Overtravel input signal for clockwise rotation

OTM 22 Overtravel limit switch (–) Overtravel input signal for counterclockwise rotation

Page 10: Megatorque Motors

17

——

——

DC24

INH

DIR

JOG

NON+MON–

HCMP

HOMESPD

STPRUN

PRG5

PRG4PRG3PRG2

PRG1PRG0

AIN+

AIN–

NEARBNEARAOVER

COM

37

36

35

3433

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

CN5 Pin out

CN5

18

YSB Series Megatorque Motors

Input/Output Signal Code Pin No. Signal Name Function

DC24 19 External power supply 24V DC Power supply for input signals (24V DC, 0.2A or over)

STP 18 Positioning stop Interrupts positioning.

RUN 17 Positioning start Starts an internal program of selected channel.

PRG0 11 Internal program•Channel selection 0

PRG1 12 Internal program•Channel selection 1

A combination of ON and OFF of these 0–5PRG2 13 Internal program•Channel selection 2signals selects a channel (0–64) to execute its

Input signalPRG3 14 Internal program•Channel selection 3 internal program.

PRG4 15 Internal program•Channel selection 4

PRG5 16 Internal program•Channel selection 5

JOG 30 Jog Starts jog.

DIR 31 Jog direction Sets direction of jog.

AIN+ 8 Analog command input Input port for velocity or torque analog command

AIN– 7 Ground of analog command input when specified

INH 36 External command prohibitedProhibits accepting the pulse train input oranalog input command.

MON+ 27 Analog monitor output Analog output to monitor controlled status of the motor

MON– 26 Monitor output ground Ground for the monitor output

HCMP 22 Home position established This signal notifies that the home position is fixed.

HOME(2) 21 Homing completed/Tell home position Reports completion of homing or home position.

Output signal SPD 20 Velocity threshold Reports motor speed.

COM 1 Control output common Common for control output signal

OVER 2 Warning This output closes when a warning is given.

NEARA(1) 3 Target proximity/In target area A Reports the motor is approaching the target or the

NEARB(1) 4 Target proximity/In target area B motor is in the target area.

3.4.2 Input/Output Signal Specifications of CN5 Connector

Notes: (1) You may select “Target proximity” or “In target area” by setting a parameter. (2) You may select “Homing completed” or “Tell home position” by setting a parameter.

95

50

180

215

6

8.5

75

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

VELGND

CN3

TB1L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

230V

NSK Ltd.MADE IN JAPAN

CN5

MON.GND

VR1

170

Unit: mm

Dimensions of Driver Unit

ESBB5 (Extended program capacity)

3.5 Electrical Specifications of CN2 and CN5 Connectors

24V DC3.3k

680

120Input H (+)

Output (+)

Input L (–)

Output (–)

390

CHACHB

CHACHB

SGND

SGND

20kAIN+

AIN–

MON+

MON–

10k

1000p

Driver Unit side

Driver Unit side

Driver Unit side

Driver Unit side

Driver Unit side

Driver Unit side

Driver Unit side

120

∗∗

CHZ

CHZ

+

+

General Inputs

Input voltage 24V DC±10%

Impedance 3.3k Ω

Input current 10 mA or less (per port)

Can be used as a minus common.

Pulse Train Inputs

Input voltage 5V DC±10%

Impedance 240 Ω

Input current 25 mA or less

General Outputs

Maximum switching capacity 24V DC/50mA

Saturation voltage 2V or less

Position Feedback Signals

• CHA, CHA, CHB, CHB,

Output formatLine driver

• CHZ, CHZ,

Line driver or open collector

Driver usedTexas Instruments Inc.

SN75ALS912

Recommendable Texas Instruments Inc.

line receiver SN75ALS193 or AM26LS32equivalent

Maximum collector current 100 mA

Maximum collector voltage 24V DC

Saturation voltage 1V or less

Analog Command Inputs

Maximum input voltage ±10V

Impedance 20 kΩ

Maximum input current 0.5 mA

Analog Monitor Outputs

Output format Operation amplifier output

Maximum output voltage ±10V±10%

Saturation current 4 mA or less

At open collector format

Page 11: Megatorque Motors

2019

80

50170

180

215

6

8.5

75

Unit: mm

Driver Unit with Temperature Sensor Terminal Block

A driver unit with a thermal sensor terminal blockallows for easy wiring of thermal-sensor equippedmotors.It also features an electrical specification in whichoutput signals can be wired regardless of thepolarity of common signals.

Example of reference number of motor withthermal sensor terminal block: M-ESB-YSB2020AB302

3.6 Option3.6.1 Driver Unit with Thermal Sensor

Terminal Block

Output 2

COM

Output 1

Driver unit side

For output signal COMMON, connect signals corresponding to CN2 or CN5

Applied OutputFor Types B3, BA, BB and BC

CN2: BRK, IPOSFor Type B5

CN2: BRK, IPOSCN5: OVER, HOME, HCMP, SPD, NEARA, NEAPB

YSB Series Megatorque Motors

3.7 Field Bus Specifications (Option)

100

50

180

215

6

8.5

75

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

VEL

GND

CN3

TB1

L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

NSK Ltd.MADE IN JAPAN

230V

DeviceNet

SW1

STATUS

CN5

1 2

3

4

5

6

7

8

1 2

3 4

5

170

100

50

180

215

6

8.5

75

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

VEL

GND

CN3

TB1

L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

NSK Ltd.MADE IN JAPAN

230V

PROFIBUS

CN5

SW1

SW2

SW3

STATUS

ON

95

50

180

215

6

8.5

75

Type

No.

DISP.

POWER

CN1

RS-232C

CN2

VEL

GND

CN3

TB1

L

L

N

N

CTRLAC100-

230V

MAINAC200-

CN4MOTOR

NSK Ltd.MADE IN JAPAN

230V

CC-Link

CN5

STATUS

GNDMON.

TERM.STATION NO.

B.RATE

SW4SW1

SW2SW3

3

45

6

7890

1

2

1

2 3

45

6

7890

1

2 3

45

6

7890

Unit: mm

Compatibility to the field bus contributes to the networkinguser’s production equipment and cost reduction.

Item

Maximum switching capacity

Maximum ion resistance

Specification

24V DC/120 mA

25 Ω

3.6.2 General Output Signal Specifications of Driver Unit with ThermalSensor Terminal Block

Page 12: Megatorque Motors

3.7.4 CC-Link Interface

SW4

CN5

CC

-Link

SW1

SW2

SW3

LED

RS-232C

(Application software “MegaTerm” is available.)Note book personal computer Handy Terminal FHT11

Single-phase 200–230V ACor

Single-phase 100–120V AC

Main Power

CC-Link

Driver Unit

Sequencer

Master side

To other devices connected to CC-Link

Inputs of external sensors

Megatorque Motor

Cable Set

3.7.3 CC-Link System Configuration

DA : Data A

CN5 CC-Link connectorDB : Data BDG : Data groundSLD: Shield

Upper: Terminating resistor 110ΩSW4 Setting terminating resistor Middle: No terminating resistor

Bottom: Terminating resistor 130Ω

SW1Setting station number

Station number = (SW2 × 10) + (SW3)SW2 Never set the numbers of 0 or 65 or over

0: 156Kbps 3: 5MbpsSW3 Baud rate 1: 625Kbps 4: 10Mbps

2: 2.5Mbps 5–9: Never set

LED Data status indicator

1. DA

2. DB

3. DG

4. SLD

ERR

SD

RUN

RD

22

3.7.2 CC-Link Specifications CC-Link station specification

Positioning command Internal programmed operation via CC-Link or RS-232C communication

CN2 Emergency stop, Home position limit switch, Overtravel limit switch (CW, CCW)

Input signal Control input CC-Link Emergency stop, Servo on, Internal program start, Homing start, Clear, Jog,(CN5) Jog direction, Internal program channel select, Velocity change

CN2 Driver Unit ready, Positioning completed, Brake control

Output signal Control output CC-LinkDriver Unit ready, Positioning completed, Brake control, Home position established,

(CN5)Processing internal pulse, Warning, Target proximity/In target area output A and B, Selected channel number

Excess position error, Software thermal, CPU error, Position sensor error, OverAlarms

current, Over heat, Main AC line trouble, Control AC line under voltage

Monitoring functionAlarm status, Analog velocity monitor, Alarm status, RS-232C communication monitor (Parameters, program contents, position data, and alarm status)

Serial RS-232C communication: Baud rate 9600 bpsCommunication CC-Link communication: Baud rate: 156k/625k/2.5M/5M/10Mbps

Station number: 1–64, Terminating resistor: None/110Ω/130Ω

Remote device station (Exclusive station: 1)

21

CN2

13

25

12

23

11

9

22

24

10

8

21

7

20

19

17

16

15

14

13

12

11

30

31

8

7

27

26

DC24

SVON

EMST

HOS

HLS

OTP

OTM

IOFF

CLR

CWP+

CWP–

CCWP+

CCWP–

DC24

RUN

PRG5

PRG4

PRG3

PRG2

PRG1

PRG0

JOG

DIR

AIN+

AIN–

MON+

MON–

24V DC

24V DC

5V DC

L

NTB1

CTRL

MAIN

CN1 RS-232C

CN3 SENSOR

CN4 MOTOR

CN2

DRDY+

DRDY–

BRK

IPOS

COM

15

2

3

14

1

24V DCCN5

CN5HOME

COM

21

1

+

Single-phase 200–230V ACor

Single-phase 100–120V AC

• Circuit breaker

• Magnetic switch

• Noise filter etc.

Master controller

Servo on

Emergency stop

Homing start

Home position limit

Overtravel limit (+)

Overtravel limit (–)

Integral OFF •Lower gain

Clear

Pulse train (CW)

Pulse train (CCW)

Positioning start

Internal program•Channel selection 5

Internal program•Channel selection 4

Internal program•Channel selection 3

Internal program•Channel selection 2

Internal program•Channel selection 1

Internal program•Channel selection 0

Jog

Jog direction

Analog command

Analog monitor

Thermal sensor

Megatorque Motor

Handy Terminal FHT11

Master controller

Driver Unit ready

Brake control

Positioning completed

Homingcompleted/ Tell home position

CN2

13

25

12

23

11

9

22

24

10

8

21

7

20

DC24

SVON

EMST

PRG3

HLS

PRG0

PRG1

RUN

PRG2

CWP+

CWP–

CCWP+

CCWP–

Pulse train (CW)

Pulse train (CCW)

24V DC

5V DC

L

N

Single-phase 200–230V ACor

Single-phase 100–120V AC

CTRL

MAIN

CN1 RS-232C

CN3 SENSOR

CN4 MOTOR

CN2

DRDY+

DRDY–

BRK

IPOS

COM

15

2

3

14

1

24V DC

TB1

Master controller

Internal program•Channel selection 3

Internal program•Channel selection 0

Internal program•Channel selection 1

Internal program•Channel selection 2

Servo on

Emergency stop

Home position limit

Positioning start

Thermal sensor

Megatorque Motor

Handy Terminal FHT11

Master controller

Driver Unit ready

Brake control

Positioning completed

• Circuit breaker

• Magnetic switch

• Noise filter etc.

3.8 Wiring Example

ESBB5 Driver Unit

ESBB3 Driver Unit

When using a motor with a brake for both B3 and B5, the wiring example using brake is also applicable.

YSB Series Megatorque Motors

3.7.1 Features of ESBBC Driver Unit (CC-Link) ESB Driver Unit of Megatorque Motor System provides the field bus (CC-Link) compatibility. You can set station numbers and the baud rate with the switches provided on the Driver

Unit’s front panel. Monitoring communication status by LED and setting of the terminating resistor are available. The ESB Driver Units are compatible with CC-Link Ver. 1.10.

MegaTerm: Communication program with personal computer. (Readout, writing and editing parameters, and programs. [RS232C])

Page 13: Megatorque Motors

JAE

DA

-C15

-J10

15

45.7

40.5

For

fixe

d us

e(

12)

Fle

xibl

e ty

pe(

11)

L

25

(100)

S1

S2

Connector (JST) ELP-09V

Connector shell (JAE)DA-C15-J10-F2

Connector (JAE) DAU-15PF - F0

Resolver cable

Connector (JST) ELP-15V

Motor cable

Connector (AMP)172495-1 2424.6

φ φF

or fi

xed

use

( 1

3)

Fle

xibl

e ty

pe(

11)

φ φ

Thermal sensor terminal(As a protective circuit againstmotor overheating)

Unit: mm

4. Cable Sets

03004 SBM-CExample of reference number:

Cable set

Cable length (m) 002: 2m 004: 4m 008: 8m015: 15m 030: 30m

01: Incremental positioning sensor (For fixed use) 03: Absolute positioning sensor (For fixed use)11: Incremental positioning sensor (Flexible type) 13: Absolute positioning sensor (Flexible type) 23: Dust-proof (Flexible type)

SB: ESB Driver Unit

Design serial number

• Cables of design serial number 01 and 03 are for fixed use only. (Cannot be connected to moving part.)• Minimum bending radius of the motor cable shall be 135 mm, and 110 mm for the resolver cable.

For motor with absolute position sensor (M-C SB03/13)

4.1 Coding of Reference Number

4.2 Dimensions of Standard Cable Set

24

Gray cable: For fixed use.Black cable: Flexible type for moving use.

23

Thermal sensor terminal(As a protective circuit againstmotor overheating)

Connector (CONINVERS)RC-12S1N8A1600

45.7

40.5

15

25

24

L (100)

61

Connector shell (JAE)DA-C15-J10-F2

Connector (JAE)DAU-15PF-F0

Resolver cable

Motor cable

Connector (AMP)172495-1

Connector (CONINVERS)RC-09S1N8A1600

26φ26φ

( 1

1)φ

( 1

1)φ

Unit: mm

4.3 Dimensions of Dust-proof Cable Set

YSB Series Megatorque Motors

• Use Dust-proof Cable Set for both dust-proof motor and motor with housing connectors.

Page 14: Megatorque Motors

5. Handy Terminal

M-FHT 11Handy Terminal Serial number

Example of reference number:

Handy Terminal FHT11 is an easy-to-handle RS-232Ccommunication terminal for inputting parameters andprograms to the ESB driver unit. You need justconnect it to the CN1 connector of the driver unit.

• LCD screen: 20 letters × 4 lines• No external power source required.• Cable length: 3m

5.1 Coding of Reference Number

25 26

Installing MegaTerm onto your PC allows for programming and parameter editing, creating, and managing of theESB Driver Unit. MegaTerm can be downloaded for free from the NSK Website.(Visit www.nsk.com and access Precision Machine Parts & Mechatronics Products > Products > RotatingActuator > Megatorque Motor.)

An RS-232C communication cable is available as an option. Type: M-C003RS01 (Cable length: 3m)

Introducing MegaTerm Software for Programming and Parameter Editing using a Computer

Note:The PC side connector is D-sub 25 pin.Confirm the specifications of your PC before purchasing.When the PC side is D-sub 9 pin, you can use the commercially available RS-232C conversion connector (D09-9F25F: SANWA SUPPLY products, etc.).

MegaTerm Menu Page Programs and Parameters List Page

PersonalComputer

Windows®

95, 98, 2000

MegaTermRS-232C

ESB type(ESA Model23, 25, 35)

Driver Unit

6. Characteristics/Accuracy

00

0.5

1.0

1.5

2.0

2.5

3.0

50 100

Power voltage: 200V AC

150 200 250

M-YSB2020M-YSB3040M-YSB4080M-YSB5120

Rot

atio

nal s

peed

, rps

Output torque, N•m

6.1 Speed/Output Torque

00

0.5

1.0

1.5

2.0

2.5

3.0

20 40 60

Power voltage 100V AC

80 100 120

M-YSB2020M-YSB3040M-YSB4080M-YSB5120

Rot

atio

nal s

peed

, rps

Output torque, N•m

Item Specification

(1) Rotor axial runout 0.050 or less

(2) Rotor radial runout 0.050 or less2

1 Rotor axial runout

Rotor radial runout

Rotor

(Unit: mm)6.2 Runout

Page 15: Megatorque Motors

2827

0.5 1 5 10 50 1000

0.5

1.0

1.5

2.0

2.5

0.1

0.1 0.5 1 5 10

180

90

45

30

15

Index angle

Moment of inertia, kg•m 2

Pos

ition

ing

time,

s

Inertia GD , kgf•m 2 2

0.5 1 5 10 50 100 5000

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0.1

0.1 0.5 1 5 10 50 100

Pos

ition

ing

time,

s

Inertia GD , kgf•m 2 2

Moment of inertia, kg•m 2

180

90

45

30

15

Index angleM-YSB 4080 M-YSB 5120

YSB Series Megatorque Motors7. Selection

It is essential to study the allowable load and output torque that requires positioning the motor at a desired time.Refer to the motor specifications for the allowable axial and moment loads. Use the following formulas to obtainan actual load to the motor.

Motor Reference Number M-YSB 2020 M-YSB 3040 M-YSB 4080 M-YSB 5120

A dimension (mm) 61.5 72.5 79.0 83.5

7.2 How to Use Charts for Minimum Positioning Time

7.1 Estimation of Actual Load

Following the check of allowable loads, study the minimum time required to position the motor. The charts provided below are for checking the minimum positioning time of the YSB Megatorque Motors. Refer to the chartsin the following cases. The user wishes to know which motor size should be selected for positioning within a required time, when the

indexing angle and the load inertia are predetermined. The user wishes to know the required time for positioning, when an indexing angle, the load inertia and the motor

size are predetermined.

These charts can be used only when the following conditions are satisfied;1) The load is directly coupled to the rotor, neither using a mechanical speed reducer such as a belt or gears nor coupling, and

is sufficiently rigid (natural frequency is 50 Hz or over).2) No load torque is applied on a motor.

In addition, further examination is recommended when a motor is to be used in any of the following conditions.a. Load inertia exceeds the allowable value so that it may not appear on the charts: Even in this case, driving a motor is not

always impossible, but may take a longer time than the theoretical value because considerable limitations will be placed onthe acceleration and the rotational speed.

b. When there is no chart applicable to the indexing angle: Separate calculation shall be made. However, the minimum timefor positioning cannot be obtained when the indexing angle is too small.

c. The settling time of 0.2 seconds is added initially. You may change the settling time to be shorter if you can relax therepeatability.

F

AL

F

LF

(1) When F is an external force: Axial load: Fa = F + total weight of

jigs/works Moment load: M = 0

(2) When F is an external force: Axial load: Fa = F + total weight of

jigs/works Moment load: M = F × L

(3) When F is an external force: Axial load: Fa = total weight of

jigs/works Moment Load: M = F × (L+A) 0.5 1 5

0.1 0.5 10.05

0

0.5

1.0

1.5

0

180

90

45

30

15

Pos

ition

ing

time,

s

Index angle

Inertia GD , kgf•m 2 2

Moment of inertia, kg•m 2

0

0.5

1.0

1.5

2.0

0.1 0.5 1 5 10

0.1 0.5 1 50.05

20

Pos

ition

ing

time,

s

Index angle

180

90

45

30

15

Inertia GD , kgf•m 2 2

Moment of inertia, kg•m 2

Example: Motor: M-YSB 3040 (100V AC) Moment of inertia: 1.25 kg•m2 (GD2: 5 kgf•m2) Index angle: 30˚Following the arrows on the chart below right, the minimum positioning time is 0.5 seconds.

M-YSB 2020 M-YSB 3040

(Power voltage 100V AC Power voltage: 200V AC )

Page 16: Megatorque Motors

8. Combination

8.1 Motors Equipped With Absolute Position SensorMotor ReferenceNumber Driver Unit Reference Number (1) Power Voltage Cable Reference Number Main Specifications

M-YSB2020KN001M-ESB-YSB2020AB300 200–230V AC

M-ESB-YSB2020CB300 100–120V AC

M-YSB3040KN001M-ESB-YSB3040AB300 200–230V AC

M-ESB-YSB3040CB300 100–120V AC

M-YSB4080KN001M-ESB-YSB4080AB300 200–230V AC

M-ESB-YSB4080CB300 100–120V AC

M-YSB5120KN001M-ESB-YSB5120AB300 200–230V AC

M-ESB-YSB5120CB300 100–120V AC

M-YSB2020KN001M-ESB-YSB2020AB500 200–230V AC

M-ESB-YSB2020CB500 100–120V AC

M-YSB3040KN001M-ESB-YSB3040AB500 200–230V AC

M-ESB-YSB3040CB500 100–120V AC

M-YSB4080KN001M-ESB-YSB4080AB500 200–230V AC

M-ESB-YSB4080CB500 100–120V AC

M-YSB5120KN001M-ESB-YSB5120AB500 200–230V AC

M-ESB-YSB5120CB500 100–120V AC

M-YSB2020KN001M-ESB-YSB2020ABA00 200–230V AC

M-ESB-YSB2020CBA00 100–120V AC

M-YSB3040KN001M-ESB-YSB3040ABA00 200–230V AC

M-ESB-YSB3040CBA00 100–120V AC

M-YSB4080KN001M-ESB-YSB4080ABA00 200–230V AC

M-ESB-YSB4080CBA00 100–120V AC

M-YSB5120KN001M-ESB-YSB5120ABA00 200–230V AC

M-ESB-YSB5120CBA00 100–120V AC

M-YSB2020KN001M-ESB-YSB2020ABB00 200–230V AC

M-ESB-YSB2020CBB00 100–120V AC

M-YSB3040KN001M-ESB-YSB3040ABB00 200–230V AC

M-ESB-YSB3040CBB00 100–120V AC

M-YSB4080KN001M-ESB-YSB4080ABB00 200–230V AC

M-ESB-YSB4080CBB00 100–130V AC

M-YSB5120KN001M-ESB-YSB5120ABB00 200–230V AC

M-ESB-YSB5120CBB00 100–120V AC

M-YSB2020KN001M-ESB-YSB2020ABC00 200–230V AC

M-ESB-YSB2020CBC00 100–120V AC

M-YSB3040KN001M-ESB-YSB3040ABC00 200–230V AC

M-ESB-YSB3040CBC00 100–120V AC

M-YSB4080KN001M-ESB-YSB4080ABC00 200–230V AC

M-ESB-YSB4080CBC00 100–120V AC

M-YSB5120KN001M-ESB-YSB5120ABC00 200–230V AC

M-ESB-YSB5120CBC00 100–120V AC

29 30

8.2 Motors with BrakeMotor ReferenceNumber Driver Unit Reference Number (1) Power Voltage Cable Reference Number Main Specifications

M-YSB2020KG001M-ESB-YSB2020AB300 200–230V AC

M-ESB-YSB2020CB300 100–120V AC

M-YSB3040KG001M-ESB-YSB3040AB300 200–230V AC

M-ESB-YSB3040CB300 100–120V AC

M-YSB4080KG001M-ESB-YSB4080AB300 200–230V AC

M-ESB-YSB4080CB300 100–120V AC

M-YSB5120KG001M-ESB-YSB5120AB300 200–230V AC

M-ESB-YSB5120CB300 100–120V AC

M-YSB2020KG001M-ESB-YSB2020AB500 200–230V AC

M-ESB-YSB2020CB500 100–120V AC

M-YSB3040KG001M-ESB-YSB3040AB500 200–230V AC

M-ESB-YSB3040CB500 100–120V AC

M-YSB4080KG001M-ESB-YSB4080AB500 200–230V AC

M-ESB-YSB4080CB500 100–120V AC

M-YSB5120KG001M-ESB-YSB5120AB500 200–230V AC

M-ESB-YSB5120CB500 100–120V AC

M-YSB2020KG001M-ESB-YSB2020ABA00 200–230V AC

M-ESB-YSB2020CBA00 100–120V AC

M-YSB3040KG001M-ESB-YSB3040ABA00 200–230V AC

M-ESB-YSB3040CBA00 100–120V AC

M-YSB4080KG001M-ESB-YSB4080ABA00 200–230V AC

M-ESB-YSB4080CBA00 100–120V AC

M-YSB5120KG001M-ESB-YSB5120ABA00 200–230V AC

M-ESB-YSB5120CBA00 100–120V AC

M-YSB2020KG001M-ESB-YSB2020ABB00 200–230V AC

M-ESB-YSB2020CBB00 100–120V AC

M-YSB3040KG001M-ESB-YSB3040ABB00 200–230V AC

M-ESB-YSB3040CBB00 100–120V AC

M-YSB4080KG001M-ESB-YSB4080ABB00 200–230V AC

M-ESB-YSB4080CBB00 100–130V AC

M-YSB5120KG001M-ESB-YSB5120ABB00 200–230V AC

M-ESB-YSB5120CBB00 100–120V AC

M-YSB2020KG001M-ESB-YSB2020ABC00 200–230V AC

M-ESB-YSB2020CBC00 100–120V AC

M-YSB3040KG001M-ESB-YSB3040ABC00 200–230V AC

M-ESB-YSB3040CBC00 100–120V AC

M-YSB4080KG001M-ESB-YSB4080ABC00 200–230V AC

M-ESB-YSB4080CBC00 100–120V AC

M-YSB5120KG001M-ESB-YSB5120ABC00 200–230V AC

M-ESB-YSB5120CBC00 100–120V AC

YSB Series Megatorque Motors

Notes:(1) For pulse train (line receiver format) position command, the last 2 digits of the driver unit reference number

change to 01 from 00.

Example: Internal program 16 channels (16 acceleration profiling patterns), pulse train (line receiver format) M-ESB-YSB2020AB301

(2) The driver unit compatible to field bass does not provide the pulse train input function. Therefore the last digits ofits reference number are 00 only.

Notes:(1) For pulse train (line receiver format) position command, the last 2 digits of the driver unit reference number

change to 01 from 00.

Example: Internal program 16 channels (16 acceleration profiling patterns), pulse train (line receiver format) M-ESB-YSB2020AB301

(2) The driver unit compatible to field bass does not provide the pulse train input function. Therefore the last digits ofits reference number are 00 only.

DeviceNet compatible(2)

Internal program 64 channels

M-CO SB03

indicates cable length

M-CO SB03

indicates cable length

Internal program 64 channels

(Acceleration profiling pattern

can be only set to 32 channels.)

Pulse train input

(Photo coupler)

Analog velocity command

Internal program 16 channels

(Acceleration profiling pattern

can be set to each channel.)

Pulse train input

(Photo coupler)

M-CO SB03

indicates cable length

M-CO SB03

indicates cable length

M-CO SB03

indicates cable length

PROFIBUS compatible(2)

Internal program 64 channels

CC-Link compatible(2)

Internal program 64 channels

DeviceNet compatible(2)

Internal program 64 channels

M-CO SB03

indicates cable length

M-CO SB03

indicates cable length

Internal program 64 channels

(Acceleration profiling pattern

can be only set to 32 channels.)

Pulse train input

(Photo coupler)

Analog velocity command

Internal program 16 channels

(Acceleration profiling pattern

can be set to each channel.)

Pulse train input

(Photo coupler)

M-CO SB03

indicates cable length

M-CO SB03

indicates cable length

M-CO SB03

indicates cable length

PROFIBUS compatible(2)

Internal program 64 channels

CC-Link compatible(2)

Internal program 64 channels

Page 17: Megatorque Motors

31 32

8.3 Dust-Proof Motors (Please consult with NSK for this product.)

Motor ReferenceNumber Driver Unit Reference Number (1) Power Voltage Cable Reference Number Main Specifications

M-YSB2020KN601M-ESB-YSB2020AB300 200–230V AC

M-ESB-YSB2020CB300 100–120V AC

M-YSB3040KN601M-ESB-YSB3040AB300 200–230V AC

M-ESB-YSB3040CB300 100–120V AC

M-YSB4080KN601M-ESB-YSB4080AB300 200–230V AC

M-ESB-YSB4080CB300 100–120V AC

M-YSB5120KN601M-ESB-YSB5120AB300 200–230V AC

M-ESB-YSB5120CB300 100–120V AC

M-YSB2020KN601M-ESB-YSB2020AB500 200–230V AC

M-ESB-YSB2020CB500 100–120V AC

M-YSB3040KN601M-ESB-YSB3040AB500 200–230V AC

M-ESB-YSB3040CB500 100–120V AC

M-YSB4080KN601M-ESB-YSB4080AB500 200–230V AC

M-ESB-YSB4080CB500 100–120V AC

M-YSB5120KN601M-ESB-YSB5120AB500 200–230V AC

M-ESB-YSB5120CB500 100–120V AC

M-YSB2020KN601M-ESB-YSB2020ABA00 200–230V AC

M-ESB-YSB2020CBA00 100–120V AC

M-YSB3040KN601M-ESB-YSB3040ABA00 200–230V AC

M-ESB-YSB3040CBA00 100–120V AC

M-YSB4080KN601M-ESB-YSB4080ABA00 200–230V AC

M-ESB-YSB4080CBA00 100–120V AC

M-YSB5120KN601M-ESB-YSB5120ABA00 200–230V AC

M-ESB-YSB5120CBA00 100–120V AC

M-YSB2020KN601M-ESB-YSB2020ABB00 200–230V AC

M-ESB-YSB2020CBB00 100–120V AC

M-YSB3040KN601M-ESB-YSB3040ABB00 200–230V AC

M-ESB-YSB3040CBB00 100–120V AC

M-YSB4080KN601M-ESB-YSB4080ABB00 200–230V AC

M-ESB-YSB4080CBB00 100–130V AC

M-YSB5120KN601M-ESB-YSB5120ABB00 200–230V AC

M-ESB-YSB5120CBB00 100–120V AC

M-YSB2020KN601M-ESB-YSB2020ABC00 200–230V AC

M-ESB-YSB2020CBC00 100–120V AC

M-YSB3040KN601M-ESB-YSB3040ABC00 200–230V AC

M-ESB-YSB3040CBC00 100–120V AC

M-YSB4080KN601M-ESB-YSB4080ABC00 200–230V AC

M-ESB-YSB4080CBC00 100–120V AC

M-YSB5120KN601M-ESB-YSB5120ABC00 200–230V AC

M-ESB-YSB5120CBC00 100–120V AC

8.5 Flexible Cables

8.4 Fixed Cables

8.6 Dust-Proof Cables

YSB Series Megatorque Motors

Notes:(1) For pulse train (line receiver format) position command, the last 2 digits of the driver unit reference number

change to 01 from 00.

Example: Internal program 16 channels (16 acceleration profiling patterns), pulse train (line receiver format) M-ESB-YSB2020AB301

(2) The driver unit compatible to field bass does not provide the pulse train input function. Therefore the last digits ofits reference number are 00 only.

Cable Set Reference Number Cable Length

M-C002SB03 2m

M-C004SB03 4m

M-C008SB03 8m

M-C015SB03 15m

M-C030SB03 30m

Cable Set Reference Number Cable Length

M-C002SB13 2m

M-C004SB13 4m

M-C008SB13 8m

M-C015SB13 15m

M-C030SB13 30m

Cable Set Reference Number Cable Length

M-C002SB23 2m

M-C004SB23 4m

M-C008SB23 8m

M-C015SB23 15m

M-C030SB23 30m

DeviceNet compatible(2)

Internal program 64 channels

M-CO SB23

indicates cable length

M-CO SB23

indicates cable length

Internal program 64 channels

(Acceleration profiling pattern

can be only set to 32 channels.)

Pulse train input

(Photo coupler)

Analog velocity command

Internal program 16 channels

(Acceleration profiling pattern

can be set to each channel.)

Pulse train input

(Photo coupler)

M-CO SB23

indicates cable length

M-CO SB23

indicates cable length

M-CO SB23

indicates cable length

PROFIBUS compatible(2)

Internal program 64 channels

CC-Link compatible(2)

Internal program 64 channels

Page 18: Megatorque Motors

3433

YSB Series Megatorque Motors9. International Safety Regulations

9.1 CE Marking Low Voltage Directive

NSK has worked with an EU Notified Body and an EU

Competent Body to ensure that the YSB Series

Megatorque Motor Systems conform to the pertinent

regulations of the EC Low Voltage Directive, thus any

system of the users, into which the Megatorque Motor

is incorporated as a “component,” can easily conform

to the EC Directives.

Electromagnetic Compatibility DirectiveWe set conditions on the installation distance and

wirings between a YSB Motor and an ESB Driver Unit

and checked them for compliance with the pertinent

regulations of the MC Directive. Naturally, the way to

incorporate a YSB Motor and an ESB Driver Unit into

your system may differ from our checking conditions.

The users therefore require a final inspection of their

systems which incorporate a Megatorque Motor

System for conformity to EMC Directive (radiated

noise and conducted noise).

9.2 Underwriters’ Laboratory (UL) Motor

Conforms to UL1004 regulation.

(File number: E216970)

Driver UnitConforms to UL508C regulation.

(File number: E216221)

Cable SetWe use the material conforming to the UL regulations.

If you require more detailed information such as installing

conditions, please contact your local NSK

representative.