Mechatronics Cylinder - Servo2Go.com Systems – Mechatronics Cylinder Manual MF-005500-EN-7/51 1. Summary This Servo Cylinder consists of screw rod motion mechanism using AC servo

Mechatronics Cylinder SCN4 Series

SCN6 Series

SCLL6 Series

Operation Manual

Document No.MF-005500-EN Ver.1.32 2003/04/18

. . Dyadic Systems – Mechatronics Cylinder Manual MF-005500-EN-2/51

《For the safety》

Please read this manual before the use, and make the Mechatronics Cylinder run safely and correctly.

There are 2 levels of Safety Alarm in this manual, “Dangerous” and “Caution”.

In case of incorrect handling, very dangerous situation will be anticipated, such as casualty.

In case of incorrect handling, some level of dangerous situation will be anticipated, such as product damage.

Please note that any small incorrect operation could cause.

If the application is very seriously effect the human life and health by the disorder and/or accidental movement of this product, such as machines relating to Nuclear Power, Aerospace, Transportation, Medical and safety system, etc., please consult us.


[General]

● Please do not use this product in the explosion environment.

● Please do not move, work on wiring, maintenance nor inspection during the condition Power ON. Please work for those on the product few minutes after the Power OFF.

Please have expert to do the job of transportation, installation, wiring, operation and maintenance, etc.

[Wiring]

● Please make sure that the wiring is correct and strong enough connections.

● Please do not bent, pull nor pinch cables.

[Mounting and Start Up]

Please make sure that the all earth wires and terminals are ground.

[Running]

● Please do not come close to the moving parts.

● Please do not run the product with powered parts out.

● Please do not touch control board in the product housing.

● Please turn the power OFF during power failure.

● Electrical motor could stop suddenly for any reasons. Please design the system with this consideration.

● The controller of this product is not designed to brake to hold the load firmly. Please design with other equipment to realize the function.


[General]

● Please use this product within the range of the specification.

● Please do not use the damaged product.

● After the modification and reconstruction of the product by the customers, we declined all the responsibility for any happening, they are beyond our warranty.

[Transportation]

● Please pay extra caution for any damage during the transportation.

[Opening Box]

● Please check if the delivered product is the right one.

[Mounting, Start Up]

● Please make sure that there is no Flammable material and/or product.

● Please make sure that there is no nuisance against ventilation for cooling.

● In case of loading on our product, please make sure that all assemblies as good of centering, belt tension, chain tension, parallel of pulley, etc. In case of direct coupling to the mechanism, please make pay attention on the accuracy. With regards to the belting (or chain), please make it good tension. Please make sure the tightness of all mounting screws of those mechanical parts, such as pulley, coupling, etc.

● Please make sure if the direction of the movement is correct before mounting of our product.

Please do not touch the key way at the tip of rod with bare hand. It’s sharp.

[Wiring]

● Our product doesn’t have mechanical protection of over load. Please build own mechanical over load protection. It’s recommended to have other protection such as electricity leakage protection.

[Running]

● During the operation of our product, it will be high temperature. Please do not touch with bare skin.

● The product has own control built in. Please do not use other control.

● Please do not use our product in the environment where water splashes, corrosive gas or material and flammable material.

[Maintenance/Inspection]

● When the maintenance is implemented, please do not touch our product and its mounting frames before those became room temperature.

● Please do not measure open circuit resistance.

[Storage]

● Please do not store our product where is humid and/or hot, and there is corrosive gas and liquid.


Table of Contents 1. Summary 7

1.1. Features ------------------------------------------------------------------------------------------------ 7 1.1.1 Overcoming the weakness of Pneumatic Cylinder---------------------------------------7 1.1.2. This section is to introduce some product features in detail: ---------------------10

1.2 Names of each parts -------------------------------------------------------------------------------13 1.2.1 Names -------------------------------------------------------------------------------------------------13 1.2.2 Name Plate -------------------------------------------------------------------------------------------15 1.2.3 Coding -------------------------------------------------------------------------------------------------15

2. Safety Notes 18 3. Start Up 18

3.1. Preparations -----------------------------------------------------------------------------------------18 3.1.1. Check if there is any damage -----------------------------------------------------------------18 3.1.2 Check if the product is ordered product---------------------------------------------------18 3.1.3 Power Supply ---------------------------------------------------------------------------------------18 3.1.4. Tools --------------------------------------------------------------------------------------------------18 3.1.5. Programming Tool--------------------------------------------------------------------------------18

3.2. Wiring --------------------------------------------------------------------------------------------------19 3.2.1. Check the connector-----------------------------------------------------------------------------19 3.2.2. Check Parallel Connector Cable -------------------------------------------------------------20 3.2.3. Parallel Cable Preparation ---------------------------------------------------------------------21 3.2.4. Connect Parallel cable and ADP Cable with Mechatronics Cylinder ------------22 3.2.5. Demo operation of Teaching Pendant -----------------------------------------------------23 3.2.5. Demo operation of PC Tool (TBVST-EN-SET) -------------------------------------------24

4. Installation and Test Running 27 4.1. Check the products when it is received ----------------------------------------------------27 4.2. Installation--------------------------------------------------------------------------------------------27

4.2.1. Mechatronics Cylinder Installation----------------------------------------------------------27 4.3. Wiring --------------------------------------------------------------------------------------------------28

4.3.1. Wiring -------------------------------------------------------------------------------------------------28 4.4. Wiring examples of outside connections --------------------------------------------------30 4.5. Trial run------------------------------------------------------------------------------------------------32

5. Specification of Servo Cylinder 33 5.1. Specification of Servo Cylinder ---------------------------------------------------------------33

5.1.1. Specification----------------------------------------------------------------------------------------33 5.1.2. Rod speed-thrust curve-------------------------------------------------------------------------34 5.1.3. Dimensions -----------------------------------------------------------------------------------------37

6. Interface specifications 38 6.1. Input/Output circuit of Interface signal------------------------------------------------------38 6.2. PIO specifications----------------------------------------------------------------------------------39

6.2.1. Input signal------------------------------------------------------------------------------------------39 6.2.2 Output signal ----------------------------------------------------------------------------------------41 6.2.3. Timing Chart ----------------------------------------------------------------------------------------43

6.3. Specification of SIO -------------------------------------------------------------------------------44 6.3.1. Summary---------------------------------------------------------------------------------------------44


7. Support equipment 44 7.1. PC Tool (Model: TBVST-EN-SET) -------------------------------------------------------------44 7.2. Teaching Pendant Tool (Model: CTA-23-SET) --------------------------------------------45 7.3. RS232C/RS485 Junction Converter Circuit -----------------------------------------------46 (Model: ADP-1) --------------------------------------------------------------------------------------------46 7.4. Connector Converter : ADP-2 ------------------------------------------------------------------46 7.5. Cables--------------------------------------------------------------------------------------------------47

8. Maintenance & Check Up 48 8.1. Maintenance & Check Up ------------------------------------------------------------------------48 8.2. Warranty-----------------------------------------------------------------------------------------------48

9. Abnormal Diagnosis 49 9.1. Abnormal Diagnosis by Alarm Codes -------------------------------------------------------49 9.2. Abnormal Diagnosis by abnormal operation of Mechatronics Cylinder ---------50


1. Summary This Servo Cylinder consists of screw rod motion mechanism using AC servo motor of Dyadic Systems.,

which can be a replaceable product of pneumatic cylinder. The motion control of this Servo Cylinder is the compatible interface with other equipment of Dyadic Systems Servo Motor and terminals, which can be connected with PLC and CPU and can be operated by turning ON and OFF of input.

1.1. Features 1.1.1 Overcoming the weakness of Pneumatic Cylinder

(1) Simplifying wiring and related equipment.

(1) Multiple positioning: Easy program for Max. 16 positioning per program file (except incremental

motion) (Standard)

(2) Programmable Push Force (Standard)

A

B

A

B

SW-A

SW-B

AutoSwitch

A

B

SpeedController

SolenoidValve

Mufler

Filter

Lubricater

R1

P

R2 Mech.Cylinder willmake systemso simple !

Air Supply

Air Cylinder

Acceleration Deceleration

Programmed Speed

Stop condition

Speed Time


Work

Programmed Speed


Stop Position

Push Movement

Speed

Stop condition

Time


(3) Programmable Positioning Speed: Very Slow Speed is possible, which is very difficult with Air

Cylinder. (Standard) (4) Incremental Movement: Starting from the current position. (Advanced Type)

(5) Programmable Acceleration and Deceleration: Same Acceleration and Deceleration can be

programmed. (Standard) Optimum Acceleration and desired Deceleration can be set respectively. (Advanced type)

(6) Programmable Flexible Speed Profiles: Speed can be changed without stopping. (Advanced Type)


Programmed Speed

Stop condition

Speed Time

Ultimate Acceleration According to the load

Programmed Deceleration


Programmed Speed

Stop condition

Speed

Time

200 mm/sec 150 mm/sec 100 mm/sec

Posi SignalWidth

Speed 200

(1)Stop condition

Posi SignalWidth

Speed 150

Posi Signal Width

Speed 100

(2) (3)

Speed

Time


(7) Emergency Stop: During the movement of Mechatronics Cylinder, the movement will stop in case of the Emergency Stop input. Signal. (Standard)

(8) Programmable Zone Signal Output: Mechatronics Cylinder can be programmed to output the Zone Signal. (Advanced)

(9) Synchronized multiple axis movement: Easy to operate through PC

(10) Air compressor, Filter/Regulator/Lubricator are not needed.

Emergency Stop Signal

ON OFF

ON OFF Zone Signal Output

Zone Signal Output Area

Stop condition

Speed

Time

Acceleration Deceleration Acceleration

Stop condition

Speed

Time


PERSONALCOMPUTER Possible to connect 16 axes max.


1.1.2. This section is to introduce some product features in detail: (1) SCN-4 All Built-In Module: Mechatronics Cylinder SCN4 is all in one package product including linear

actuation Mechanism of screw and nut, AC Servo Motor, Servo Drive and controller. Therefore after the connection of power supply and some signal wiring, it will be operational.

(2) SCN6 and SCLL6 models: external Amplifier type (2) Complete accessories and support equipment

Complete performance can be programmed through 2 tools (sold separately), PC Tool and Teaching Pendant as follows:

(i) PC Set Tool Kit (TBVST-EN-SET)

(ii) Teaching Pendant Tool Kit (CTA-23EN-SET)

Connect with DC24V power supplyConnect ILK terminal with +24V

ADP Cable, 1m(RP9050-01)

Programming software(TBVST-EN)

Connect with DC24V Power SupplyConnect ILLK terminal with +24V

Connector Converter（ADP-2）

SIO Cable, 1m(RP9041-010)


RS232/485 Converter(ADP-1)

Tool kit Circled in Red

Tool kit Circled inRed


(3) Wiring is so easy that only 6 connections for SCN4 and 8 connections for SCN6 and SCLL6 are

enough in case of 2 positioning operation (same operation as pneumatic cylinder)

SCN4 Model

SCN6 Model

PC1 PC2 PC4 PC8

0V

CSTR ILKPFIN/INPALM ZONE ZFIN

TRx+TRx-+5V0V

PC1 is OFF: Position No.0PC1 is ON: Position No.1CSTR is ON: Run one Positioning

Position No.0

Position No.1

+24V +24V

FG


SCLL6 Model

(5) The standard rod tip is: (SCN4) Plastic thread of M10 x P1.5 with plastic nut (Nylon) as standard, and 303 SS is an option. (SCN6) 303 thread of M14 x P1.5 with plastic nut as standard, and 303 SS is an option.

(SCLL6) There is a slider table with 4 places of M6 taps and 2 places of reamed Ø5 holes.

(6) Mounting (SCN4 AND SCN6) Body mounding is flange mounting with 4 holes at flange for SCN4 and SCN6 models. Same

mounting style as pneumatic cylinders. There is also mounting angled brackets are available. (SCLL6) There are 2 T-grooves bottom face of the body with M6 nuts. Therefore it is easy to mount the main body.

(7) (SCN4 AND SCN6) Unique design of rod guide mechanism prevents rod from turning.

(SCLL6) Please design the mountings on the slider table within the range of specification, such as load, load moment, overhand, etc.


1.2 Names of each parts

1.2.1 Names

SCN4 Model (10Kgf Force Type) SCN6 Model (20Kgf & 50Kgf Force Type)

Rod ShaftMechanism

Servo Amplifier & Controller

Name Plate

Motor

Thread

Rod

Shaft thread Main body

Motor

Motor/Encoder Connector

Servo amplifier /Controller


Power Parallel Connector

Serial Connector

Face of name plate


SCLL6 Model (Slider 20Kgf Force Type)

Servo amplifier /Controller


Power Parallel

Connector

Serial Connector

Face of name plate

Motor

Motor/Encoder Cable

Face of name plate

Cover

Slider Mechanical portion


1.2.2 Name Plate

Name plate is located at the back of the Mech. Cylinder. (Please refer 1.2.1 Names)

1.2.3 Coding


Intelligent Cylinder Model Name & Code

Dyadic Systems Co.,Ltd

S/N

MODEL

Serial NumberMADE IN JAPAN

SCN4-010-xxx-AS-xxx-NA

Design ID

North American Specs

Stroke

Max. Thrust 010:

Flange Square 4: 45mm sq

SCN6-xxx-xxx-AB-xxx-NA

Design ID


Stroke

Max. Thrust 020: 200N, 050: 500N



Amplifier of SCN6 Model

(1) Mech. Cylinder Coding SCN6-xxx-xxx-AB-Mxxx-NA (2) Amplifier Coding SCN6-xxx-xxx-AB-Axxx-NA

Design ID


Stroke

Max. Thrust 020: 200N, 050: 500N


Design ID


Stroke

Max. Thrust 020: 200N, 050: 500N



SCLL6 Model (Slider 20Kgf Force Type) Amplifier of SCLL6 Model

SCLL6-xxx-xxx-AB-xxx-NA

Design ID


Stroke

Max. Thrust 020: 200N


(1) Mech. Cylinder Coding SCN6-xxx-xxx-AB-Mxxx-NA (2) Amplifier Coding SCN6-xxx-xxx-AB-Axxx-NA

Design ID


Stroke

Max. Thrust 020: 200N


Design ID


Stroke

Max. Thrust 020: 200N, 050: 500N



2. Safety Notes (1) Please use following Voltage:

Main Power: DC +24V+/-10% (Max. 2A Amps) Power limit set can lower the power current.

Using more than 2 axis less than N axis, 2 x N (amps) power supply capacity is not necessary if the timing of axis movement are slightly different.

(2) If the wiring is wrong, it may damage the equipment. (3) Please do not change wiring when the power is on. Please remove and/or plug in parallel connectors (PIO)

when the power is turned off. (4) Please install the unit in the good place for sensitive electrical equipment. (Good thermal radiation, low

vibration, low shock) (5) Please make sure to provide the protection from electrical noise. If the unit receives noise, the cylinder may

vibrate and/or make wrong movement. (6) Please do not test the unit for voltage durability, Mega test and noise test. (7) Please hold the connector to remove the cables.

Notes for SCLL6 Model (8) Please design the system within the specifications of load on the slider table, load moment and overhand

length.

(9) SCLL6 Slider unit has a mechanism of screw nut opening to outside. Therefore please grease every 6 month

or so. The recommended grease is Lithium type No.2. Please remove top cover by removing 4 cover screws,

and put grease on the slider screw. Then move slider back and forth several times. Please do not put grease

on the round tubing of slide bushing at both sides.

3. Start Up 3.1. Preparations

3.1.1. Check if there is any damage Please check the appearance of the product if there is any damage during the transportation.

3.1.2 Check if the product is ordered product Please check the product if it’s same product that you have placed an order.

3.1.3 Power Supply Please provide power source. (DC24V)

3.1.4. Tools Please provide some tools to work on wiring and connecting. (Wire Stripper, Wire connectors, etc.)

3.1.5. Programming Tool Mechatronics Cylinder Module doesn’t include programming tools such as Teaching Pendant, PC Tool. Teaching Pendant and PC Tool (TBVST-EN) are sold separately.


3.2. Wiring

3.2.1. Check the connector


To connect Parallel connector cable

To connect ADP Cable in case of Programming Tool

SCN6 Main Body External Amplifier



3.2.2. Check Parallel Connector Cable This Parallel Connector Cable includes power connection cable and signal cable to connect with PLC and/or switches.

SCN4 Model (10Kgf Force Type)

signal cable to connect with PLC and/or switches (Thicker cable)

Power connection cable

(Thinner cable) Connect to Mechatronics Cylinder

SCLL6 Main Body External Amplifier


SCN6 Model (20Kgf & 50Kgf Force Type) SCLL6 Model (Slider 20Kgf Force Type)

3.2.3. Parallel Cable Preparation Please put connecters at wires of cable at the other side of no connector. Please cut the cable to the necessary length (Length to be enough between Mechatronics Cylinder and Power Supply). Next, please strip the wire rubber tube to the necessary length for connector, then put the connector for each wire. SCN4 Model (10Kgf Force Type) In case of use of Programming Tools (sold separately) only, please connect power wire (Red: +24V, Black: 0V) and ILK (Brown: +24V) at this moment (Please refer following pictures)

Red: +24V To connect Power +24V

Black: 24G To connect Power 0V

Green: FG

(To connect ground of power) White: FG

(To connect ground of power) Orange: ZONE (ZONE signal output) Light Green: (ALM signal output) Red: PC4 Green: PC8 Yellow: CSTR White: PC2 Black: PC1 Brown: ILK (Emergency Stop) signal

Connect with Power +24V Blue: PFIN Gray: ZFIN

Signal cable to connect with PLC and/or switches (Thicker cable)

Power connection cable (Thinner cable)

Connect with SCN6 or SCLL6



3.2.4. Connect Parallel cable and ADP Cable with Mechatronics Cylinder

SCN4 Model (10Kgf Force Type) ADP Cable is an accessory of Programming Tool (PC Tool, Teaching Pendant Tool). Please connect ADP cable with the connector of Mechatronics Cylinder with care of direction of connector. Please make sure the power is not connected yet.

Connect parallel cable

Connect ADP Cable (Accessory of Programming Tool)

Red: +24V、To connect +24V Black: 0V、To connect 0V Yellow: +24V、To connect +24V White: 0V、To connect 0V Brown: NC, please do not connect Green: FG (Please ground) Black: PC1 White: PC2 Red: PC4 Green: PC8 Yellow: CSTR Brown: NC (No connection) Blue: NC (No connection) Purple: ILK, E-Stop Grey: PM1 Pink: PM2 Light green: PM4 Orange: PM8 Light blue: PFIN Dark brown: ZFIN White&Black: Zone Red&Black: ALM



3.2.5. Demo operation of Teaching Pendant (1) Please connect the ADP connector with Teaching Pendant as per figure below. This ADP

connector is the connector other side of the connection with Mechatronics Cylinder refering above 3.2.4.

(2) Please turn the power ON. (3) Approx. 4 to 5 seconds after the power is turned ON, Servo ON LED will be turned ON and LCD

Display of Teaching Pendant will show “Make Homing” with Teach Position [0] flashing, Please keep pressing LED HOMING button until “HOMED” LED to be lightd ON.

(4) After above procedures, if the manual turning handle is turned to clockwise, the rod of Mechatronics Cylinder will move to forward. if the manual turning handle is turned to anticlockwise, the rod of Mechatronics Cylinder will move to backward.

(5) Please Keep pressing Normal Positioning button, then press Position Select button so that the demo program in the Teaching Pendant will be copied to Mechatronics Cylinder.

(6) Please press Position Select button once, so that No.1 position is selected. Press Position Select one more time, then No.2 position is selected. If Position Selec is pressed N times, No.N position is selected.

(7) Please keep pressing Normal Positioning button, pressHOMING button, so that the Mechatronics Cylinder will repeat the movement from demo program position No.0 to Position No. N.

(8) By pressing Normal Positioning , then the demo movement will stop. (9) Please use the operation manual of Teaching Pendant for more details.

Connect ADP cable

○ Servo ON ● Servo ON

○ Homed ● Homed

Connect parallel cable

Connect ADP Cable (Accessory of Programming Tool)


3.2.5. Demo operation of PC Tool (TBVST-EN-SET) (1) Please connect the ADP connector with CN2 jack of connector junction (ADP-2) as per figure

below. This ADP connector is the connector other side of the connection with Mechatronics Cylinder refering above 3.2.4.

Please also connect the SIO cable with CNA jack of connector junction (ADP-2) as per figure below.

ADP Cable

SIO Cable Connector Junction (ADP-2)

CNA CN2


Connect PC serial port (COM port)

(2) Please connect the SIO connector other side of connector junction with accessory RS232/485

adaptor (ADP-1) and connect it to serial port of PC (COM port) as per figure below.

(3) Please turn the power of Mechatronics Cylinder ON and start up PC Tool software (TBVST-EN).

(4) The first menu is communication set, please select PC serial port Number that is being used now, then

click Set, After few seconds, the new operation menu will be coming up as follows.

(5) Please click HOMING button, so that the Mechatronics Cylinder will make Homing.

RS232/485 Adaptor (ADP-1)

SIO Cable

[HOMING] button

If this block is dragged and moved right or left, the Cylinder will move same way.

Click [FILE]


① Select【Download (PC⇒Amp.)】

② File Selection

(6) Please click【FILE】at left top on the screen, so that following Menu will be displayed.

Cylinder Stroke File Name SCN4-010-050 S05dem* SCN4-010-100 S10dem* SCN4-010-150 S15dem* SCN6-020-050 T05dem* SCN6-020-100 T10dem* SCN6-020-150 T15dem* SCN6-050-050 R05dem* SCN6-050-100 R10dem* SCN6-050-150 R15dem* SCLL6-020-300 L30dem* SCLL6-020-400 L40dem* SCLL6-020-400 L40dem*

(7) ① Please select【Download (PC→AMP)】 and select (Click) suitable demo file for the Mechatronics

Cylinder stroke being used. After the selected file name came on the File name column, please click ③【Download start】button, so that the demo program of the file will be copied to Mechatronics

Cylinder. (8) Please click【FILE】at left top of the screen, so that the display will go back to the previous menu

(Initial Menu). Please click【Start】button, so that the Mechatronics Cylinder will repeat the

movement of downloaded demo program. Please click【STOP】button to stop the demo movement.

(9) Please refer 【HELP】

for the details.

Click【START】so that the Mechatronics Cylinder will run the selected demo program. During the demo running this button will be 【STOP】button.

Click【FILE】so that the new Menu will appear on the screen

③ Click【Download Start】


4. Installation and Test Running 4.1. Check the products when it is received

Please check received products with following care: (1) Is it the one that you placed an order with us? (2) Is there any damage on the products? (3) Are all fasteners tighten well and is there any loosen parts?

4.2. Installation

4.2.1. Mechatronics Cylinder Installation

If the installation and its place is not good, the life of Mechatronics Cylinder will be short and/or it will be serious cause of accident. Please install the Mechatronics Cylinder with following care:

(1) The purpose of Mechatronics Cylinder use is inside of the general building. Please find the suitable

place for the cylinder installation as follows: ① The place where is free of corrosive and/or explosive gas. ② The place where is less moisture and/or dust ③ The place where the ambient temperature is between 0 ﾟ C ~ 40 ﾟ C. ④ The place where the ambient moisture is 90%RH or less and there is not water drop condense. ⑤ The place where is accessible for maintenance. ⑥ The place where is safe from water splashing and/or oils.

(2) Mounting

SCN4 Model (10Kgf Force Type) SCN6 Model (20Kgf & 50Kgf Force Type) Mechatronics Cylinder is to be mounted with Flat Washer, Spring Washer and M5 Socket Cap Screw at 4 holes of mounting Flange. This order, placing Flat washer then Spring Washer, is very important. If they are placed with wrong order, Spring Washer may scratch the Mounting Flange.

SCLL6 Model (Slider 20Kgf Force Type) Please mount the slider on the flat surface with the M6 nuts located on the bottom face slots.

(3) Mechatronics Cylinder has Linear Actuation Mechanism, which is anti-turning guide rail mechanism as

standard. However, if the application has heavy rotary moment and/or critical of turning clearance, please make own mechanism.


SCN6 Model (20Kgf & 50Kgf Force Type)

SCLL6 Model (Slider 20Kgf Force Type) 4.2.2. Servo Amplifier Installation

(1) Please mount the amplifier with ambient under 40°C. (2) Please keep the amplifier without shock and vibration. (should be lower than 0.5G) (3) Please keep the amplifier without ambient corrosive gas. (4) Please keep the amplifier with ambient humidity under 90%RH , nor condensing. (5) Please keep the amplifier without dust ambient. (6) Please use 3 ea of M3 screws to mount amplifiers as sketch below. Please leave 10mm

distances or greater between amplifiers, and leave 50mm or greater spaces for cables:

4.3. Wiring Please wire with the reference of 3.4 section.

4.3.1. Wiring (1) Following procedures may help to prevent from the noise problems: ① The wires from the unit to I/O unit and noise filter should be short as possible. ② Coils of relay, Solenoid must have serge circuit. ③ Separate the wiring from other equipment.

(2) In case of the use of parallel interface (PIO) for this electrical cylinder unit: ① The emergency power off system must be programmed in PLC in case of servo alarm using the wiring diagram. ② The program timing of start up should be as follows:

Vertical mounting Horizontal mountingMotor, Encoder cables

Power parallel cable & Serial cable

Top

Lower

Lower

Top Motor, Encoder cables

Power parallel cable & Serial cable

Installation distance



Names Time Application Trd 50msec Max. Power ON=> ALM signal start up trdy 250msec (normal) Power ON=> Completion of operation prep.



Names Time Application tpp 0msec Min. Control power ON=> Drive Power ON

Drive Power OFF> Control Power OFF Trd 50msec Max. Control power ON=> ALM signal start up trdy 250msec (Typ) Control power ON=> Completion of operation prep.

trd trdy

Normal operation

24V Power ON

Completion of operation preparation

Actuator MovementPower

Alarm output Positioning complete output

No thrust Beginning of Thrust

trdy

trd

Normal operation

tpp

Completion of operation preparation

Actuator Movement24V control power

24V drive power

Alarm output


Completion of operation preparation Position

compl. output

In case of Power turned ON

In case of Power turned OFF

Actuator Movement

24V control power

24V drive power


tpp


(3) Input/Output signal wiring ① In case of interface with RS232C, RS232C/RS485 converter (Model: ADP-1) is needed. Please refer 6.3 ② In case of wiring cable at outside board, please use other cable.

4.4. Wiring examples of outside connections

Connection of Parallel Interface (PIO Connection)

+24V

FG PC1 PC2 PC4PC8

0V

CSTRILK

PFIN/INPALM ZONE ZFIN

TRx+TRx-+5V0V

Position No.0

Position No.F

PositionNo. １２３０４５６７８９ＡＢＣＤＥＦPC1PC2PC4PC8

０１００００

０００

００

００００００

００００００

００００００００００

１１１１１１１１１１１１１１１

１１１１１１１１１１１１

１１１１CSTR

Position No.1

(Stop position to bedesired data)

Position No. Set List

+24V

Power Shut Down Order

Please ground atground registance100ohm or smaller


SCN6 Model . SCLL6 Model .


Connection of Serial Interface (SIO Connection)

+24V

FG PC1 PC2 PC4PC8

0V

CSTR ILKPFIN/INP ALMZONE ZFIN

TRx+TRx-+5V 0V

(Program desiredstop position)

+24V

Power Shut Down Order

Please ground atground resistance100ohm or smaller

To RS-232CSerial(COM) Port

RS-232C/RS-485Converter

SIO Cable

ADP Cable

Connector Converter




(Note1) In case of RS232C Upper interface for serial interface, the system needs RS232C/RS485 converter (model ADP-1), connector converter (model ADP-2), SIO cable and ADP cable. In case of the upper interface RS485, converters are not needed. (Note 2) In case of ALM OFF (Alarm occurs), please program to shut down the system power

by upper interface system. (Note 3) It is recommended to use the TV rated relay qualified for TV-8 to Turn ON/Off main

power. (Note 4) Please provide the power (DC +24V+/-10%, Max 2A) (Note 5) Connectors, cables and converters are not accessories. Please purchase

separately. (Note 6) The cylinder unit and cable are not water proof type. (Note 7) SIO cable is not for out side of panel. 4.5. Trial run Please follow as follows:

Run the Cylinder unit without connection with the mechanical part. (1) Run the cylinder unit without any load (2) After the assembly with mechanical portion, please check the wiring. In case of serial

interface (SIO connections) for multiple cylinder operation, please number each axis. Please use those numbers for the control units.

(3) Please make sure the movement individually. Please run each axis by the order from upper control unit, and/or Jog movement of Teaching box (model CTA-23ENS), and/or Jog movement of PC Control Tool (model TBVST-EN). Please refer chapter 6.1 for PC control.

(4) After the individual movement check, operate the system. (5) Please do not plug in/out during power on.


5. Specifications of Mechatrronics Cylinder 5.1. Specification of Servo Cylinder

5.1.1. Specifications

Model SCN4-010-050-A SCN4-010-100-A SCN4-010-150-A Stroke (mm) 50 100 150 Max thrust (N)/(kgf) 100/10.2 Max. thrust at push mode (N)/(kgf) 70/7.1 Max. speed (mm/s): typ. data 400 Repeatability (mm) +/-0.1 Lost motion (mm) 0.3 Radial load (N) 15 10 5 Rod diameter (mm) 15 Rod tip thread Standard: M10 Pitch 1.5 (Nylon), Option: M10 Pitch 1.25 (303 SS), Housing Fiber impregnate Delrin Plastic (Blue color) Positioning capacity 16 positioning Power DC24V+/-10% (max. 2.0 A) Life 3 years after delivery or 10,000 km operation when applied within published specs

Parallel input signal DC24V type DI/DO Interface (Connector PIO), Position number (4bit binary: PC1,PC2,PC4,PC8) Start (CSTR), Axis Movement Interlock (ILK)

Input Current Max. 4mA / port Parallel output signal DI/DO interface of DC24V type (connector PIO)

Positioning completion (PFIN/INP), Alarm (ALM), Zone signal (ZONE), Homing completion (ZFIN) Output Current Max. 10mA / port

Input /Output signal

Serial signal Serial Interface (Connector SIO) +5V, 5G, S+, S-

Protection Over speed, Main power over voltage, abnormal voltage, Overload, Sensor abnormal, Servo abnormal, Encoder wire disconnected IP-40 equivalent

Operation Temperature

0 ﾟ C ~ 40 ﾟ C.

Storage temperature -20 ﾟ C ~ 60 ﾟ C.

Ambient conditions

Operation/Storage moisture

≦90%RH, non condensing

Weight (kg) 1 1.1 1.2



MODEL SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- SCN6- 020-050 020-100 020-150 020-200 020-250 020-300 050-050 050-100 050-150 050-200 050-250 050-300

Price Standard -AB Dustproof -ABW

Stroke (mm) 50 100 150 200 250 300 50 100 150 200 250 300Max. Thrust (N) / (kgf) 200 / 20.4 500 /51.0Push mode max. Thrust (N)/(kgf) 140 / 14.2 350 / 35.5Max. Speed (mm/s) * Typ. 200 100Radial Load Capacity (N) 30 20 10 10 10 10 75 50 25 18 15 12Rod Diameter (mm) Ø 22Rod Tip Thread M14 Pitch 1.5 (303SS)

Program Capacity 16 PositioningsPower Supply DC24V ± 10%

Current Drive Power max. 3.0 Amps, Control power max. 0.2ALife Other than seal 3 years after delivery or 10,000 km operation when applied within published specs

Seals 6 months, or 2,500 km run (Dust Proof Model Only)Parallel Names DC24V type DI/DO Interface (Connector PIO), Position number (4bit binary: PC1,PC2,PC4,PC8)Input Start (CSTR), Axis Movement Interlock (ILK)

Input current Max. 4mA / portI/O Parallel DC24V type DI/DO Interface (Connector PIO), Position complete(PFIN/INP),

Output Names Completed Position Number (4bit binary: PM1,PM2,PM4,PM8),Homed signal(ZFIN), Zone signal(ZONE), Alarm (ALM)

Output current Max. 10mA / portSerial Signal Serial Interface (Connector SIO) +5V, 5G, S+, S-

Protection function Over speed, Main power over voltage, abnormal voltage,Overload, Sensor abnormal, Servo abnormal, Encoder wire disconnected

Ambience Temp., Humidity Operating Temp.: 0 ~ 40°C, Storage Temp.:-20 ~ 60°C, Ope/Storage Humidity: Smaller than 90% RH, Non-condensingVibration 2.5G / 10G ( 2 times)Protection IP-40 equivalent (Standard), IP-54 equivalent (Dust proof models)

Weight (kgs) 1.6 1.9 2.2 2.5 2.8 3.1 1.9 2.2 2.5 2.8 3.1 3.4Functions - Positioning with speed, Accele. - Stroke Limit end set - Push Force Mode

- Home Direction Set - Zone Signal output - Servo Gain Adjust- Incremental movement - Complete signal width set - Suitable Auto Max. Accel.




MODEL SCLL6- SCLL6- SCLL6- SCLL6- SCLL6- SCLL6- SCLL6- SCLL6-020-300AB 020-400AB 020-500AB 020-600AB 020-700AB 020-800AB 020-900AB 020-A00AB

Stroke (mm) 300 400 500 600 700 800 900 1,000Max. Thrust (N) / (kgf) 200 / 20Push mode max. Thrust (N)/(kgf) 140 / 14.3Max. Speed (mm/s) * Typ. Data 300Max. Load weight (kgs) 5 2 1Max. vertical load (kgs) 2.5 2 1Load moment (kgf-m) Mp=0.5, My=0.5, Mr=0.5 Mp=0.3, My=0.3, Mr=0.3 Mp=0.2, My=0.2, Mr=0.2Overhang length (mm) 150 or shorterActuator weight (kgs) 3.7 4.7 5.7 6.7 7.7 8.7 9.7 10.7Servo amplifier weight (kgs) 0.5Program Capacity 16 PositioningsPower Supply DC24V ± 10%

Current Drive Power max. 3.0 Amps, Control power max. 0.2ALife Other than seal 3 years after delivery or 10,000 km operation when applied within published specs

Seals 6 months, or 2,500 km run (Dust Proof Model Only)Parallel Names DC24V type DI/DO Interface (Connector PIO), Position number (4bit binary: PC1,PC2,PC4,PC8)Input Start (CSTR), Axis Movement Interlock (ILK)

Input current Max. 4mA / portI/O Parallel DC24V type DI/DO Interface (Connector PIO), Position complete(PFIN/INP),

Output Names Completed Position Number (4bit binary: PM1,PM2,PM4,PM8),Homed signal(ZFIN), Zone signal(ZONE), Alarm (ALM)

Output current Max. 10mA / portSerial Signal Serial Interface (Connector SIO) +5V, 5G, S+, S-

Protection function Over speed, Main power over voltage, abnormal voltage,Overload, Sensor abnormal, Servo abnormal, Encoder wire disconnected

Ambience Temp., Humidity Operating TemStorage Temp.:-20 ~ 60°C,Ope/Storage Humidity: Smaller than 90% RH, Non-condensing

Vibration 2.5G / 10G ( 2 times)Actuator weight (kgs) 3.7 4.7 5.7 6.7 7.7 8.7 9.7 10.7Servo amplifier weight (kgs) 0.5Functions - Positioning with speed, Accele. - Stroke Limit end set - Push Force Mode

- Home Direction Set - Zone Signal output - Servo Gain Adjust- Incremental movement - Complete signal width set - Suitable Auto Max. Accel.


5.1.2. Rod speed-thrust curve



推

力

(mm/sec)速度

10

20

15

5

0 100 200

(kgf)

S CN6-020-***

推

力

(mm/sec)速度

20

40

30

10

0 50 100

(kgf)

50

S CN6-050-***

Thrust

Speed

Speed

Thrus


5.1.3. Dimensions




6. Interface specifications 6.1. Input/Output circuit of Interface signal (1) Input circuit of PIO

Definition of Input signal ON is electrical short of +24V with Input signal. Definition of Input signal OFF is electrical open of Input signal.

(2) PIO Output Circuit Definition of Output signal ON is electrical short of +24V with Output signal. Definition of Output signal OFF is electrical open of Output signal

(3) SIO Circuit



6.2. PIO specifications

6.2.1. Input signal

Definition of Input signal ON is electrical short of +24V with Input signal. Definition of Input signal OFF is electrical open of Input signal.

Number Symbol Functions 1 +24V Power DC24V, Supply of positive 2 24G Power DC24V, Supply of negative 3 PC1 Input of Position registration number: Total of PC1 to PC8

ON means 1, OFF means 0 4 PC2 Input of Position registration number: Total of PC1 to PC8



ON means 8, OFF means 0 7 CSTR Strobe input for Input of Position registration number

1. At the edge of ON=>OFF, it reads the sum of PC1~8, then it will move the cylinder to the target position. (same as positioning order)

2. At the edge of IN=>OFF of when Home is unknown, it will move the cylinder to home, then move it to the target position.

8 ILK Axis movement Interlock input 1. In case of OFF during the rotation, it will stop the cylinder with full

power, then register the position where the cylinder stopped as temporary target position, but it still keeps the original target position.

2. If ILK signal is turned ON, the registered temporary position will be deleted, then the original target position will become the target position.

Reference : Position number combination Table Position Number Resister

0 1 2 3 4 5 6 7 8 9 A B C D E F

PC1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 PC2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 PC4 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 PC8 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1

CSTR (At Starting up, Data of PC1 to PC8 will be read)



Number Symbol Functions 1 +24V Main Power DC24V, Supply of positive 2 0V Main Power DC24V, Supply of negative 3 +24V Control Power DC24V, Supply of positive 4 0V Control Power DC24V, Supply of negative 5 PC1 Input of Position registration number: Total of PC1 to PC8




ON means 8, OFF means 0 9 CSTR Strobe input for Input of Position registration number

1. At the edge of ON=>OFF, it reads the sum of PC1~8, then it will move the cylinder to the target position. (same as positioning order) 2. At the edge of IN=>OFF of when Home is unknown, it will move the cylinder to home, then move it to the target position.

10 NC No connection 11 NC No connection 12 ILK Axis movement Interlock input

E-Stop Input Mode 1. In case of OFF during the rotation, it will stop the cylinder with full power, then register the position where the cylinder stopped as temporary target position, but it still keeps the original target position. 2. If ILK signal is turned ON, the registered temporary position will be deleted, then the original target position will become the target position. Movement Order Cancellation Stop Input Mode 1 In case of OFF during the rotation, it will stop the cylinder with full power, then register the position where the cylinder stopped as temporary target position, but it won’t renew the current position number output.

13 NC No connection 14 NC No connection Reference : Position number combination Table Position Number Resister

0 1 2 3 4 5 6 7 8 9 A B C D E F

PC1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 PC2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 PC4 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 PC8 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1

CSTR (At Starting up, Data of PC1 to PC8 will be read)



6.2.2 Output signal

Definition of Output signal ON is electrical shortage of +24V with Output signal. Definition of Output signal OFF is electrical open of +24V from Output signal

Number Symbol Functions 9 PFIN/INP Positioning completion output/In position output

1. PFIN_INP Flag 0 => output PFIN, 1=>output INP (initial data is 0) (In case of PFIN) Positioning completion signal ① ON: It will be turned the output ON when the positioning to the target position is completed. However if the target position was input when CSTR signal was the edge OFF=>ON, PFIN/INP signal won’t be ON until CSTR signal goes back OFF. ②OFF: In case of the new set of target position, this signal will be OFF. Also in case of the main power OFF, PFIN will be OFF. However ILK signal and main power become ON, this signal will function as ① procedure. At the end of positioning, the motor becomes stopping motion then motor stops, the target position will be registered as a current position. If each signal becomes ON, PFIN will be ON at stop position. (In case of INP) In position signal ① ON: If the current position is within the range of In-position toward the target position, it will be turned ON. Even though the target position is changed by CSTR signal, or deviation clear order, it will always check the In-position, and output ON or OFF. However if the target position was input when CSTR signal was the edge OFF=>ON, PFIN/INP signal won’t be ON until CSTR signal goes back OFF. ②OFF: In case of out of range of the In-position, this signal will be OFF. Also in case of the main power OFF or ILK, INP will be turned OFF. However signal and main power become ON, this signal will function as ① procedure. At the end of positioning, the motor becomes stopping motion then motor stops, the target position will be registered as a current position. If each signal becomes ON, INP will be ON at stop position.

10 ZFIN Homing completion output ① ON: It will be turned the output ON when homing movement is completed. ②OFF: It will be turned the output OFF After power is turned ON and /or when encoder related alarm occurred , this signal won’t be ON until the unit will complete homing.

11 ZONE Zone signal output ① ON: It will be turned the output ON when the position is within the range of programmed zone. ②OFF: It will be turned the output OFF if homing is unknown or the position is out of the range of programmed zone.

12 ALM Amplifier alarm output ① ON: It will be turned the output ON during normal operation. ②OFF: It will be turned the output OFF in case of Alarm occurs.



No. Symbol Functions 15 PM1 Completion signal output of Positioning: Total of PM1 to PM8

ON means 1, OFF means 0 16 PM2 Completion signal output of Positioning: Total of PM1 to PM8



ON means 8, OFF means 0 19 PFIN/INP Positioning completion output/In position output

2. PFIN_INP Flag 0 => output PFIN, 1=>output INP (initial data is 0) (In case of PFIN) Positioning completion signal ① ON: It will be turned the output ON when the positioning to the target position is completed. However if the target position was input when CSTR signal was the edge OFF=>ON, PFIN/INP signal won’t be ON until CSTR signal goes back OFF. In case of “ILK” input use under the movement order stop input mode, the PFIN/INP signal will be turned ON when the condition became from moving to stop. ②OFF: In case of the new set of target position, this signal will be OFF. Also in case of the main power OFF, PFIN will be OFF. However ILK signal and main power become ON, this signal will function as ① procedure. At the end of positioning, the motor becomes stopping motion then motor stops, the target position will be registered as a current position. If each signal becomes ON, PFIN will be ON at stop position. (In case of INP) In position signal ① ON: If the current position is within the range of In-position toward the target position, it will be turned ON. Even though the target position is changed by CSTR signal, or deviation clear order, it will always check the In-position, and output ON or OFF. However if the target position was input when CSTR signal was the edge OFF=>ON, PFIN/INP signal won’t be ON until CSTR signal goes back OFF. In case of “ILK” input use under the movement order stop input mode, the PFIN/INP signal will be turned ON when the condition became from moving to stop. ②OFF: In case of out of range of the In-position, this signal will be OFF. Also in case of the main power OFF or ILK, INP will be turned OFF. However signal and main power become ON, this signal will function as ① procedure. At the end of positioning, the motor becomes stopping motion then motor stops, the target position will be registered as a current position. If each signal becomes ON, INP will be ON at stop position.

20 ZFIN Homing completion output ① ON: It will be turned the output ON when homing movement is completed. ②OFF: It will be turned the output OFF After power is turned ON and /or when encoder related alarm occurred , this signal won’t be ON until the unit will complete homing.

21 ZONE Zone signal output ① ON: It will be turned the output ON when the position is within the range of programmed zone. ②OFF: It will be turned the output OFF if homing is unknown or the position is out of the range of programmed zone.

22 ALM Amplifier alarm output ① ON: It will be turned the output ON during normal operation. ②OFF: It will be turned the output OFF in case of Alarm occurs.

23 NC No connection 24 FG Frame Ground



6.2.3. Timing Chart

Following is timing chart of the operation with parallel interface connection (PIO connection):

Name Min. Max. Descriptions twcs1 4 msec CSTR ON shortest timing duration twcs0 4 msec CSTR OFF shortest timing duration thcs 0 msec PFIN OFF=>PC1 holding time tspc 0 msec CSTR ON=>PC1~PC8 set up time thcspc 4 msec CSTR ON=>PC1~PC8 holding time thpfpc 0 msec PFIN OFF=>PC1~PC8 holding time tdpf 4 msec CSTR ON=>PFIN OFF delay time tdip 4 msec CSTR ON=>INP OFF delay time

(Note 1) Above is timing in case of 10K Ω load or smaller of output circuit.

Name Min. Max. Descriptions twcs1 4 msec CSTR ON shortest timing duration twcs0 4 msec CSTR OFF shortest timing duration thcs 0 msec PFIN OFF=>PC1 holding time tspc 0 msec CSTR ON=>PC1~PC8 set up time thcspc 4 msec CSTR ON=>PC1~PC8 holding time thpfpc 0 msec PFIN OFF=>PC1~PC8 holding time tdpf 4 msec CSTR ON=>PFIN OFF delay time tspm 0 msec PFIN ON=>PM1~PM8 set up time thpm 4 msec PFIN OFF=>PM1~PM8 0 Output delay time tdip 4 msec CSTR ON=>INP OFF delay time tdpm 4 msec INP ON=> PM1 ~ PM8 confirmation delay time

(Note 1) Above is timing in case of 10K Ω load or smaller of output circuit.



tdpf

n1

n1

INP

PM1,PM2PM4,PM8

PM1,PM2PM4,PM8

tdip

PC1,PC2PC4,PC8 n1

PFIN

CSTR

n2

tspc

thpfpc

thcspc

thcs

twcs1

tdpm

n2

n2

tspm

twcs0

n3

0

thpm

tdpf

tdip

PC4,PC8 n1

PFIN

tspc

INP

PC1,PC2

CSTR

n2 n3

thcspc

thpfpc

twcs1

thcs

twcs0


6.3. Specification of SIO In case of use of SIO, please refer the enclosed manual of “Termi-BUS Interface”.

6.3.1. Summary

Electrical specification: Compatible of RS485 Speed: Selectable in the range of 9.6 kbps ~ 115.2 kbps (9.6 kbps only after the BREAK order) Synchronizing method: Micro timing adjusting method Data (1 character) length: 8 bit Parity: None Start/Stop bit: 1 bit Xon/Xoff: Non Pallet length: 16 characters (Structure: STX + data 12 characters + check sum 2 characters x etx) Connection type: BUS connection (multi point connections: Max 16 axes) Connectors: Connectors made by AMP company Mechatronics Cylinder Connector Pin Layout

No. Name Functions 1 +5V 2 TRx+ Transmitter/Receiver+ 3 5G Signal Ground 4 TRx- Transmitter/Receiver-

7. Support equipment 7.1. PC Tool (Model: TBVST-EN-SET) PC Tool is a single axis support tool to program Mechatronics Cylinder through PC display with jogging and other set ups. The media of this tool is Floppy Disk. (2 disks) (1) Contents of PC Tool, Model: TBVST-EN-SET (see red circle in the following figure) ① PC Setting Tool : TBVST-EN (to install it in PC)

② RS232/RS485 Adaptor : ADP-1 (to connect with PC serial port)

③ Connector Junction : ADP-2 (Junction for cables)

④ ADP Cable (1m) : RP9050-010 (to connect Mechatronics Cylinder and ADP-2)

⑤ SIO Cable (1m) : RP9041-010 (to connect ADP-1 and ADP-2)

Programming software(TBVST-EN)

Connect with DC24V Power SupplyConnect ILLK terminal with +24V

Connector Converter（ADP-2）

SIO Cable, 1m(RP9041-010)


RS232/485 Converter(ADP-1)

Tool kit Circled inRed


(2) How to install There 2 floppy discs (DISK1 & DISK2), and applicable PC is as follows: WINDOWS 95, 98, 2000, NT 4.0 To install the software, please click “START” and specify the file name. Please follow as below: ① Set DIK1. ② After specifying the file name, please click “REFERENCE” and specify “Setup.exe” in Disk1.

After the display of “A\DISK1\Setup.exe”, please click “OK”. ③ Please follow the direction of the display message. When the message of “Insert DISK2”,

please insert DISK2, then click “OK”. Please just follow the message afterward.

(3) Please refer 【HELP】for more information.

7.2. Teaching Pendant Tool (Model: CTA-23EN-SET) Just by following the panel flow, this Teaching Pendant will help programming of positioning (max. 16

positioning program steps per program). Teaching Pendant CTA-23 may help programming with actual Cylinder Rod movement.

(1) Contents of Teaching Pendant tool kit, Model: CTA-23ENS-SET (see red circle in the following figure) ① Teaching Pendant : CTA-23EN (to connect with Mechatronics Cylinder)

② ADP Cable (1m) : RP9050-010 (to connect Mechatronics Cylinder and CTA-23)

(2) View of Teaching Pendant (3) Please refer the operation manual of Teaching Pendant for the details.

Connect with DC24V power supplyConnect ILK terminal with +24V


Tool kit Circled in Red


7.3. RS232C/RS485 Junction Converter Circuit (Model: ADP-1)

(1) Model No.: ADP-1 (2) Dimensions

Please refer 4.4. wiring examples of outside connections for connector connection. Please use SIO cable

(6 wires) for connector cable. 7.4. Connector Converter : ADP-2 (1) model: ADP-2 (2) Dimensions

and circuit diagram

(Note) In case of ADP-2 use, please use at least one axis on CN2.

. .

Dyadic Systems – Mechatronics Cylinder Manual MF-005500-EN-47/51

7.5. Cables

(1) Parallel connector cable (Model: RP9100-030) Connector Made by Hirose Socket DF1B-14DES-2. 5RC Pin DF1B-2022SC (AWG22-20)

DF1B-2428SC (AWG26-24) (Model: RP9120-030) Connector Made by Hirose Socket DF1B-24DES-2. 5RC Pin DF1B-2022SC (AWG22-20)

DF1B-2428SC (AWG28-24)

3000



3 PC1 Black 4 PC2 White 5 PC4 Red 6 PC8 Green 7 CSTR Yellow 8 ILK Brown 9 PFIN Blue

10 ZFIN Gray 11 ZONE Orange 12 ALM Light green

1 +24V Red 2 0V Black

13 FG Green 14 FG White

1 +24V Red 4 0V White 2 0V Black 23 NC (No

connection) Brown

3 +24V Yellow 24 Ground Green

5 PC1 Black 15 PM1 Grey 6 PC2 White 16 PM2 Pink 7 PC4 Red 17 PM4 Light Green 8 PC8 Green 18 PM8 Orange 9 CSTR Yellow 19 PFIN Light blue

10 NC Brown 20 ZFIN Dark Brown 11 NC Blue 21 ZONE White/Black 12 ILK Purple 22 ALM Red/Black

ƒVƒŠƒ“ƒ_‚ÌƒRƒlƒNƒ^‚Ö Ú‘± •OŠpˆó

ƒpƒ‰ƒŒƒ‹ Ú‘±ƒP [ƒuƒ‹iRP9120-*** j

2324

12

To the connector of Actuator Triangle

Mark

Parallel cable pin number locations of RP9120)

. . Dyadic Systems – Mechatronics Cylinder Manual MF-005500-EN-48/51�

(2) Serial connector cable (model: RP9050-030) (applicable for any Mechatronics Cylinders) 1 +5V Red 2 TRx+ White 3 5V Black 4 TRx- Green Connector Made by AMP Co. Socket 172167-1 Plug 170365-1 8. Maintenance & Check Up 8.1. Maintenance & Check Up Please check up products following the chart below. The check up timing is reference only, therefore please try to check up more frequently. Check Up Items Check Up Timing Points Notes

Vibration and sound

Time by time Sound level should not be bigger than usual

Appearance According to the condition

Clean with cloths and/or air blow

Parts clean up Time by time No major dust, dirt, oil, etc.

Clean with cloths and/or air blow

Mechatronics Cylinder

Tightness of screws

Time by time No loosen screws Tighten screws with proper torque

Notes: Ambient temperature should be within the specification. If the actual ambient temperature is over the specification, the parts lives will be shorter. 8.2. Warranty In case of defective parts and/or products, Mirai Inter-Technologies will replace the defective products with good ones. This doesn’t cover the damage of the products caused by the customer and wrong order by the customer.


9. Abnormal Diagnosis 9.1. Abnormal Diagnosis by Alarm Codes In case of Alarm detection, please check the Alarm cause consulting following chart, then remove the cause. The System control will send Alarm content as Alarm code (see following chart) to the upper control through SIO line. Name of Alarm Alarm

Code Conditions Cause Action

Bank 30 data error B0 Bank 31 data error B1

Occurs when wrong data was entered

Enter the data beyond the range

Change the data within the range

Defective controller Replace product Occur when power was turned ON Defective motor Replace product

Encoder stall judge error

B8

Occur other case than above case

Defective controller Replace product

Defective controller Replace product Occur when power was turned ON Defective motor Replace product

Encoder counter abnormal

B9

Occur other case than above case


Too short time out signal time set

Change data Datum position detect impossible

BE Occur when homing

Defective motor Replace product Occur when power was turned ON

Defective controller Replace product Over speed C0

Occur during the Cylinder operation

Defective motor encoder

Replace product

Servo abnormal C1 Occur when power was turned ON


Occur when power was ON


Occur when power was ON

Over voltage of supply power

Correct supply power within the specification

Main power over voltage

D0


Over load Correct the load within the specification

Defective controller Replace product Occur when power was ON Over voltage of supply

power Correct supply power within the specification

Over load - Review mechanical design of customer to reduce load within the specification - Reduce the acceleration

Circulation Voltage abnormal

D1


Incorrect parameter Check parameter Occur when power was turned ON


Over load Check load

Deviation counter abnormal

D8

Occur during the Cylinder operation Cylinder is being

locked Unlock

Occur when power was turned ON

Defective controller Replace product Over heat E0

Occur during the Over load Check load


Cylinder operation High ambient temperature

Cool down ambient temperature under 40°C

Cylinder runs for a while but not enough thrust, after a while, cylinder stall


Occur even though low thrust


EEPROM Check Sum Error

F8 Occur when power was turned ON, or during Cylinder operation

Defective control Reset power (Turn power OFF, then turn power ON) If this error occurs again, replace product

9.2. Abnormal Diagnosis by abnormal operation of Mechatronics Cylinder In case of abnormal operation of Mechatronics Cylinder with no Alarm detection, please check the problem cause consulting following chart, then remove the cause. Abnormal Operation

Cause How to check Action

Power is not turned ON or connected

- Check the voltage of power - Check the wiring of power

Power wiring to be corrected

Loosen connectors Check connectors Tighten loosen connectors

Wirings are wrong Check wiring Wirings to be corrected

Over load Try to run Cylinder only without any load

Load to be lighter within specs

Cylinder doesn’t start

No movement signal Check program Positioning program to be corrected

Cylinder moved just a moment but stalled

Wiring is wrong Wirings to be corrected

Unstable Cylinder motion

Wiring connections is not stable

Check connections (Terminals, connectors, etc.) and wiring

Wirings to be corrected

Servo Gain is too high Reduce Gain Reduce Gain Cylinder vibrates

Cable gets noise from other equipment

Move other equipment away Cable to be away from noise source and/or Cable to be shielded

Ambient temperature is tool high

Check the ambient temperature Lower down the ambient temperature of under 40°C

Cylinder surface is not cleaned

Check the appearance of Cylinder

Remove dust, oil etc. on the surface of Cylinder

Cylinder heats up

Overload Try to run Cylinder without any load

Reduce the load and/or review the design to reduce the load


Mounting is loosen Check the mounting of Cylinder and other machine, Loosen mounting screws, incorrect concentricity, etc.

Correct the joint, mounting

Other machine /equipment is vibrating

Check the moving parts of other machine

Check with the manufacturer of other machine

Defective Cylinder Replace with good Cylinder Replace with good Cylinder

Abnormal noise

Cylinder hits the over stroke limit end due to over run

Reduce the Deceleration of Cylinder

Correct positioning accel /Deceleration

Communication method is not suitable

Check if output of upper control system is RS485

In case of upper control system RS232C, put communication through level conversion circuit

Output port is setting wrong

Correct output port number and setting

Wrong axis number Correct axis number

SIO communication is not valid

Reply time of Cylinder is longer than receiving time of upper control System (PC)

Check if longer receiving time of upper control system (PC) helps to communicate

Set shorter reply time of Cylinder

Ni-66-3 Kanaiwa Honmachi, Kanazawa Ishikawa-Ken, 920-0336 Japan Tel: 81-76-267-9103, Fax: 81-76-267-9104

Manufactured by:

Mirai Inter-Technologies Systems Ltd. 35 Pollard St. Richmond Hill, ON L4B 1A8 Canada Tel: 905-763-9442 Fax: 905-731-3165

Imported by:

Documents

Mechatronics Cylinder - Servo2Go.com Systems – Mechatronics Cylinder Manual MF-005500-EN-7/51 1. Summary This Servo Cylinder consists of screw rod motion mechanism using AC servo