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Mechatronical engineering of production di h ll systems and its new challenges (also) for mathematical research for mathematical research apl. Prof. Dr.- Ing. habil. A. Lüder Otto-von-Guericke Universität Magdeburg Otto-von-Guericke Universität Magdeburg apl. Prof. Dr.- Ing. habil. A. Lüder

Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

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Page 1: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Mec

hatr

onic

al e

ngin

eeri

ng o

f pr

oduc

tion

d

ih

llsy

stem

s an

d it

s ne

w c

halle

nges

(a

lso)

fo

rm

athe

mat

ical

rese

arch

for

mat

hem

atic

al r

esea

rch

apl.

Prof

. D

r.-In

g. h

abil.

A. L

üder

Ott

o-v

on-G

uer

icke

Univ

ersi

tät

Mag

deb

urg

Ott

o-v

on-G

uer

icke

Univ

ersi

tät

Mag

deb

urg

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Page 2: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

0.So

me

wor

ds a

bout

the

spe

aker

1Ba

sic

prob

lem

ofpl

ant

engi

neer

ing

1.Ba

sic

prob

lem

of

plan

t en

gine

erin

g2.

Mec

hatr

onic

s–

Term

s an

d de

fini

tion

sM

ht

il

ito

Mec

hatr

onic

al u

nits

oM

echa

tron

ical

con

trol

arc

hite

ctur

e

3M

echa

tron

ical

engi

neer

ing

proc

ess

for

prod

ucti

on3.

Mec

hatr

onic

al e

ngin

eeri

ng p

roce

ss f

or p

rodu

ctio

n sy

stem

s4

Bene

fits

ofm

echa

tron

ical

engi

neer

ing

4.Be

nefi

ts o

f m

echa

tron

ical

eng

inee

ring

5.Ch

alle

nges

of

mec

hatr

onic

al e

ngin

eeri

ngE

ii

dt

it

td

lll

oEn

gine

erin

g da

ta c

onsi

sten

cy a

t m

odel

leve

lo

Dis

trib

uted

pla

nnin

g in

dis

trib

uted

aut

omat

ion

arch

itec

ture

s

6N

ewre

sear

chdi

rect

ions

?

ll

6.N

ew r

esea

rch

dire

ctio

ns?

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Out

line

Out

line

Page 3: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Com

pani

es f

ace

new

cha

lleng

esI

id

ti

to

Incr

easi

ng p

rodu

ct v

arie

tyo

Redu

ced

prod

uct

life

cycl

eTh

isre

sult

sin

This

res

ults

ino

Incr

ease

pro

duct

ion

syst

em f

lexi

bilit

y an

d, t

hus,

com

plex

ity

oRe

duce

d pr

oduc

tion

sys

tem

life

tim

e o

Incr

ease

pro

duct

ion

syst

em r

eeng

inee

ring

fre

quen

cyBu

t pr

oduc

tion

sys

tem

en

gine

erin

gin

volv

esP

rodu

ctD

esig

nPl

ant P

lann

ing

Func

tiona

lE

ngin

eerin

gC

omm

issi

onin

gen

gine

erin

g in

volv

es

va

riou

s en

gine

erin

g

disc

iplin

es

Des

ign

Eng

inee

ring

Basi

cBa

sic

prob

lem

prob

lem

ofofpl

ant

plan

tap

l. Pr

of. D

r.-In

g. h

abil.

A. L

üder

Basi

c Ba

sic

prob

lem

prob

lem

ofofpl

ant

plan

t en

gine

erin

gen

gine

erin

g

Page 4: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Pro

duct

desi

gn

Pro

duct

desi

gn

desi

gnS

peci

ficat

ion

BO

M, B

OO

Pla

ntla

yout

Bas

ic

plan

ning

Pla

nt la

yout

plan

ning

Pla

ning

qual

ityas

sura

nce

Pro

cess

plan

ning

Tt

Func

tiona

lE

ngin

eerin

g

Sim

ulat

ion

…Tr

ansp

ort

plan

ning

Mec

hani

cal

Eng

inee

ring

Rob

ot

prog

ram

min

gC

ontro

lpr

ogra

mm

ing

El

il

Mec

hani

cal

engi

neer

ing

Inst

alla

tion

Com

mis

-si

onin

gIn

stal

latio

nVi

rtual

i

ii

Ele

ctric

alen

gine

erin

gS

imul

atio

n

Basi

cBa

sic

prob

lem

prob

lem

ofofpl

ant

plan

t

Inst

alla

tion

com

mis

sion

ing

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Basi

c Ba

sic

prob

lem

prob

lem

ofofpl

ant

plan

t en

gine

erin

gen

gine

erin

g

Page 5: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Engi

neer

ing

proc

ess

oCo

nsis

t of

a h

iera

rchy

of

engi

neer

ing

acti

viti

es t

o m

ake

desi

gn

oCo

sst

oa

ea

cy

oe

gee

gac

tt

esto

ae

des

gde

cisi

ons

of d

iffe

rent

nat

ure

oRe

quir

es t

ools

, eng

inee

ring

art

ifac

ts a

nd h

uman

res

ourc

es a

nd

crea

tes

engi

neer

ing

arti

fact

scr

eate

s en

gine

erin

g ar

tifa

cts

Hum

answ

ithth

erig

htsk

illsa

ndkn

owle

dge

PhA

PhB

PhC

PhD

Desig

nde

cisio

n

skill

sand

know

ledg

ePr

edec

esso

rde

sign

deci

sions

Phas

e A

Phas

e B

Phas

e C

Phas

e D

Activ

ity3

Desig

n de

cisio

n(e

ngin

eerin

gact

ivity

tobe

exec

uted

)In

form

atio

n re

quire

dIn

form

atio

n cr

eate

d

Activ

ity1

Activ

ity2

Activ

ity4

Activ

ity2.

1Ac

tivity

2.2

Engi

neer

ing

tool

sSu

cces

sord

esig

n de

cisio

ns

Elem

enta

ryac

tion

Elem

enta

ryac

tion

Elem

enta

ryac

tion

Elem

enta

ryac

tion

Elem

enta

ryac

tion

Elem

enta

ryac

tion

Basi

cBa

sic

prob

lem

prob

lem

ofofpl

ant

plan

tap

l. Pr

of. D

r.-In

g. h

abil.

A. L

üder

Basi

c Ba

sic

prob

lem

prob

lem

ofofpl

ant

plan

t en

gine

erin

gen

gine

erin

g

Page 6: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Wit

hin

the

engi

neer

ing

proc

ess

seve

ral p

itfa

lls n

eed

tobe

bypa

ssed

to b

e by

pass

ed

oIn

cons

iste

ncie

s be

twee

n en

gine

erin

g in

form

atio

n of

Dif

fere

nt e

ngin

eeri

ng d

isci

plin

es•

Dif

fere

nt e

ngin

eeri

ng p

hase

so

Mis

inte

rpre

tati

ons

of e

ngin

eeri

ng in

form

atio

n in

cas

e of

in

form

atio

nex

chan

gebe

twee

nin

form

atio

n ex

chan

ge b

etw

een

•D

iffe

rent

eng

inee

ring

too

ls•

Dif

fere

nt e

ngin

eeri

ng d

isci

plin

esD

iffe

rent

engi

neer

ing

phas

es•

Dif

fere

nt e

ngin

eeri

ng p

hase

s

Com

mon

con

cept

s an

d m

odel

s en

ablin

g an

exp

licit

C

pg

pre

pres

enta

tion

of

depe

nden

cies

and

mod

el

tran

sfor

mat

ions

are

req

uire

d Basi

cBa

sic

prob

lem

prob

lem

ofofpl

ant

plan

tap

l. Pr

of. D

r.-In

g. h

abil.

A. L

üder

Basi

c Ba

sic

prob

lem

prob

lem

ofofpl

ant

plan

t en

gine

erin

gen

gine

erin

g

Page 7: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Term

Mec

hatr

onic

em

erge

s in

1970

inJa

pan

in 1

970

in J

apan

o

in G

erm

any

Fein

wer

ktec

hnik

is u

sed

in a

sim

ilar

way

Mec

han

ic

Toda

y m

echa

tron

ics

is

char

acte

rise

dby

Com

bina

tion

ofm

echa

nica

lEl

ectr

ic…

oCo

mbi

nati

on o

f m

echa

nica

l, el

ectr

ical

, inf

orm

atio

n an

d ot

her

scie

nces

pro

vidi

ng a

n ad

ded

valu

ebe

yond

norm

alIn

form

a-ti

Flid

iad

ded

valu

e be

yond

nor

mal

ad

diti

ono

Prov

isio

n of

a d

edic

ated

fu

ncti

onal

ity

tion

pro

-ce

ssin

g

Opti

c

Fluid

ic

func

tion

alit

yM

echa

tron

ic is

con

side

red

in a

pplic

atio

n as

wel

l as

in

Opti

c

Mec

hatr

onic

sM

echa

tron

ics

––Te

rms

Term

san

dan

d

ppen

gine

erin

g

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

sM

echa

tron

ics

Term

s Te

rms

and

and

defi

niti

ons

defi

niti

ons

Page 8: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

A m

echa

tron

ical

eng

inee

ring

pro

cess

o

is a

n en

gine

erin

g pr

oces

s w

here

the

invo

lved

eng

inee

ring

obj

ects

o

sa

eg

eeg

poc

ess

ee

te

oed

eg

eeg

obje

cts

are

mec

hatr

onic

al u

nits

and

mec

hatr

onic

al s

yste

ms.

A

mec

hatr

onic

al u

nit

(MU

)l

dli

ib

dl

oIs

a c

lose

d sy

stem

rea

lizin

g by

act

uato

rs, s

enso

rs a

nd c

ontr

ols

a (p

hysi

cal)

beha

vior

wit

hin

a m

anuf

actu

ring

sys

tem

oIs

com

pose

d of

sof

twar

e an

d ha

rdw

are

obje

cts

pj

oCa

n be

des

crib

ed b

y it

s fu

ncti

onal

ity.

A m

echa

tron

ical

sys

tem

oIs

com

pose

d of

one

or

mor

e m

echa

tron

ical

uni

tsA

mec

hatr

onic

al in

form

atio

n ob

ject

(MIO

)I

if

ii

di

iif

hbi

ho

Is a

n in

form

atio

n or

ient

ed e

ngin

eeri

ng a

rtif

act

that

com

bine

s th

e m

odel

ing

of m

echa

tron

ical

uni

ts o

f a

man

ufac

turi

ng s

yste

m w

ith

its

diff

eren

t ch

arac

teri

stic

s lik

e si

gnal

s, e

lect

rica

l dra

win

g,

func

tion

bloc

ksor

devi

ces

inon

eob

ject

Mec

hatr

onic

sM

echa

tron

ics

––Te

rms

Term

san

dan

d

func

tion

blo

cks

or d

evic

es in

one

obj

ect

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

sM

echa

tron

ics

Term

s Te

rms

and

and

defi

niti

ons

defi

niti

ons

Page 9: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Engin

eeri

ng

Mec

hat

ronic

alin

form

atio

n1

1..n

Engin

eeri

ng

1 1..n

Engin

eeri

ng

1

1..n

crea

tes

info

rmat

ion

obje

ctPr

oce

ssA

rtef

act

uses

Mec

hat

ronic

al

Unit

1..n

Mec

hat

ronic

al

Engin

eeri

ng

Proce

ss

crea

tes

uses

uses

11.

.nM

echat

ronic

al

Syst

em

1cr

eate

s

Mec

hatr

onic

sM

echa

tron

ics

––Te

rms

Term

san

dan

dap

l. Pr

of. D

r.-In

g. h

abil.

A. L

üder

Mec

hatr

onic

sM

echa

tron

ics

Term

s Te

rms

and

and

defi

niti

ons

defi

niti

ons

Page 10: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Repr

esen

ts t

he d

igit

al

scha

dow

ofth

esc

hado

wof

the

m

echa

tron

ical

uni

t /

syst

emC

ontro

l rel

ated

Con

trol r

elat

edin

form

atio

nin

form

atio

n

Sig

nals

PLC

pro

gram

Furth

er te

chni

cal

Furth

er te

chni

cal

IInfo

rmat

ion

nfor

mat

ion

wei

ght

ener

gy c

onsu

mpt

ion

Cont

ains

o

The

diff

eren

t di

scip

line

rela

ted

pg

orga

nsia

tion

units

Ele

ctr.,

Pne

um.,

Ele

ctr.,

Pne

um.,

Hyd

rau.

Info

rmat

ion

Hyd

rau.

Info

rmat

ion

Topo

logi

cal

Topo

logi

cal

info

rmat

ion

info

rmat

ion

gyp

Tech

nica

l dcu

men

tatio

n

rela

ted

info

rmat

ion/

mod

els/

…o

The

rela

tion

s be

twee

n in

form

atio

nob

ject

s

yy

Wiri

ngC

onne

ctio

nsP

ipin

g...

Pla

nt-

and

devi

ce s

truct

ure

Layo

utIn

terfa

ces

info

rmat

ion

obje

cts

Can

be t

reat

ed li

ke a

n on

tolo

gy

Mec

hani

cal

Mec

hani

cal

Info

rmat

ion

Info

rmat

ion

3D C

AD

Kin

emat

ics

Eco

nom

ical

E

cono

mic

al

Info

rmat

ione

nIn

form

atio

nen

Vend

or in

form

atio

nP

artn

umbe

r

Func

tions

des

crib

ing

Func

tions

des

crib

ing

Info

rmat

ion

Info

rmat

ion

gy…

Par

t num

ber

Pric

e…

Func

tion

desc

riptio

nFu

nctio

nal p

aram

eter

ste

chno

logi

cal p

aram

eter

s…

.

hl

fb

hl

fb

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al in

form

atio

n ob

ject

Mec

hatr

onic

al in

form

atio

n ob

ject

Page 11: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Mec

hatr

onic

al a

rchi

tect

ure

follo

win

g VD

IU G

uide

line

2206

2206

Mec

hatr

onic

sM

echa

tron

ics

––Te

rms

Term

san

dan

dap

l. Pr

of. D

r.-In

g. h

abil.

A. L

üder

Mec

hatr

onic

sM

echa

tron

ics

Term

s Te

rms

and

and

defi

niti

ons

defi

niti

ons

Page 12: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Hie

rarc

hica

l mec

ha-

tron

ical

stru

ctur

eM

ech

atr

on

icals

yste

mof

tron

ical

stru

ctur

e en

able

s a

hier

arch

ical

co

ntro

l str

uctu

re

Mech

atr

on

ical s

yste

m o

f h

igh

er h

iera

rchy

leve

l

oPr

ovis

ion

of f

unct

ions

to

hig

her

laye

r m

echa

-tr

onic

alsy

stem

s

Execu

tion

inte

rface

oU

se o

f fu

ncti

on o

f lo

wer

la

yer

mec

hatr

onic

al

syst

ems

to c

reat

e ow

n

Info

rmation p

roce

ssin

g a

s part

of co

ntr

ol a

pplica

tions

Info

rmation p

roce

ssin

g a

s part

of co

ntr

ol a

pplica

tions

func

tion

sEn

able

s cl

ear

stru

ctur

ing

ofM

ech

atr

on

ical s

yste

m

Devi

ce in

terf

ace

stru

ctur

ing

of

man

ufac

turi

ng

proc

ess

cont

rol

Mech

atr

on

ical s

yste

m o

f lo

wer h

iera

rch

y le

vel

Mech

atr

on

ical s

yste

m o

f lo

wer h

iera

rch

y le

vel

Mec

hatr

onic

alM

echa

tron

ical

cont

rol

cont

rol

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al c

ontr

olco

ntro

lar

chit

ectu

rear

chit

ectu

re

Page 13: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Pro

duct

rela

ted

man

ufac

turin

g pr

oces

s re

cipe

Res

ourc

ere

late

d co

ntro

l se

quen

ce

Bas

ic p

roce

sses

Cell

Site

Mai

n gr

oup

Cell

Mec

hatr

onic

al sy

stem

Bas

ic d

river

func

tiona

lity

Sub-

func

tion

grou

p

Func

tion

grou

p

Mec

hatr

onic

al u

nit

Mec

hatr

onic

alM

echa

tron

ical

cont

rol

cont

rol

Mec

hani

calp

art

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al c

ontr

olco

ntro

lar

chit

ectu

rear

chit

ectu

re

Page 14: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Laye

r 5 –

Ove

rall

prod

uctio

nM

ain

Prog

ram

prod

uctio

n pr

oces

s

Laye

r 4 –

Mai

n

Mai

n Pr

ogra

m

Reso

urce

func

tion

Reso

urce

func

tion

prod

uctio

n fa

ctio

ns

Laye

r3–

Basic

beha

vior

func

tion

bloc

k

Basic

func

tion

beha

vior

re

pres

enta

tion

Basic

func

tion

Laye

r 3

Basic

pr

oduc

tion

func

tions

Basic

func

tion

beha

vior

func

tion

bloc

k

Basic

func

tion

beha

vior

re

pres

enta

tion

Laye

r 2 -

Devi

ces

Devi

ce b

ehav

ior

func

tion

bloc

kDe

vice

beh

avio

r re

pres

enta

tion

Laye

r 1 -

Sign

als

Phys

ical

syst

em

stat

e rep

rese

ntat

ion

Mec

hatr

onic

alM

echa

tron

ical

cont

rol

cont

rol

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al c

ontr

olco

ntro

lar

chit

ectu

rear

chit

ectu

re

Page 15: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

VDI 2

206

prov

ides

a

proc

ess

mod

elfo

rpr

oces

s m

odel

for

m

echa

tron

ical

eng

inee

ring

oD

iffe

rent

pha

ses

enab

ling

the

dii

lii

ll

Req

uire

men

tsR

equi

rem

ents

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duct

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duct

disc

iplin

e cr

ossi

ng o

vera

ll sy

stem

des

ign

oD

isci

plin

e sp

ecif

ic s

yste

m

Proper

ty v

alid

atio

n

part

eng

inee

ring

oFi

nal s

yste

m in

tegr

atio

no

Valid

atio

nof

requ

irem

ents

oVa

lidat

ion

of r

equi

rem

ents

Two

mai

n be

nefi

ts f

or

man

ufac

turi

ng s

yste

m

Con

trole

ngin

eerin

gEl

ectr

ical

engi

neer

ing

Mec

hani

cale

ngin

eerin

g

gy

engi

neer

ing

oFu

ncti

on o

rien

tati

onSy

stem

desc

ompo

siti

on

Mod

ellin

g an

dm

odel

bas

edan

alys

isC

ontro

leng

inee

ring

(Eng

inee

ring

proc

ess

follo

win

gV

DI 2

206)

Mec

hatr

onic

alM

echa

tron

ical

engi

neer

ing

engi

neer

ing

oSy

stem

des

com

posi

tion

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al e

ngin

eeri

ngen

gine

erin

gpr

oces

spr

oces

sfo

rfo

rpr

oduc

tion

prod

ucti

onsy

stem

ssy

stem

s

Page 16: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Syst

em e

ngin

eeri

ngD

iti

fo

Dec

ompo

siti

on o

f sy

stem

fun

ctio

ns t

o a

func

tion

hie

rarc

hyA

ii

fo

Ass

ocia

tion

of

impl

emen

tati

on

com

pone

nts

(fun

ctio

nal

unit

s)to

func

tion

sun

its)

to

func

tion

so

Com

bina

tion

of

func

tion

al u

nits

to

lt

tco

mpl

ete

syst

em

Maj

or b

enef

it:

j Map

ping

of

mec

hatr

onic

al

un

its

to r

equi

red

man

ufac

turi

ng

syst

emfu

ncti

ons

Mec

hatr

onic

alM

echa

tron

ical

engi

neer

ing

engi

neer

ing

syst

em f

unct

ions

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al e

ngin

eeri

ngen

gine

erin

gpr

oces

spr

oces

sfo

rfo

rpr

oduc

tion

prod

ucti

onsy

stem

ssy

stem

s

Page 17: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Engi

neer

ing

proc

esse

s of

man

ufac

turi

ng s

yste

ms

have

got

an

new

st

ruct

ure

oA

pplic

atio

n of

pre

-des

igne

d an

d te

sted

mec

hatr

onic

al u

nits

oA

pplic

atio

n of

fun

ctio

n de

scri

ptio

ns f

or s

elle

ctio

n

Proj

ect i

ndep

ende

nten

gine

erin

g

Ana

lysi

sPl

anni

ngR

eali-

zatio

nTe

stEn

gine

e-rin

gza

tion

ring

Reu

sabl

e ar

tifac

tsC

usto

mer

, mar

ket,

Libr

ary

of

and

proj

ect

requ

irem

ents

yM

echa

troni

cal

Uni

ts

Pj

tdd

ti

i

Pro

duct

desi

gnPl

anni

ngR

eali-

zatio

nC

omm

is-

ioni

ngEn

gine

e-rin

g

Mec

hatr

onic

alM

echa

tron

ical

Proj

ect d

epen

dent

engi

neer

ing

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al

Engi

neer

ing

Proc

ess

Engi

neer

ing

Proc

ess

Page 18: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Idea

s ha

ve b

een

appl

ied

toap

plie

d to

oW

eldi

ng c

ells

in c

ar

body

man

ufac

turi

ngo

Cutt

er s

yste

ms

in

rolle

r m

ills

oSt

one

mill

so

Punc

hing

sys

tem

s fo

r m

etal

she

et

proc

essi

ngpr

oces

sing

oRo

bot g

ripp

er d

esig

no

…F

R 3

.5

Sp

ezia

lbeh

älte

r

FR

3

rper

nei

gu

ng

en

red

uzi

eren

FR

3.2

FR

3.3

Gre

ifra

um

FR

3.1

Gu

rtb

and

FR

3.4

Sta

nd

ard

beh

älte

rS

pez

ialb

ehäl

ter

anst

elle

n

FR

3.4

.2

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älte

r n

eig

en

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älte

r an

pas

sen

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ifra

um

ve

rgrö

ßer

n

FR

3.4

.1

Sta

nd

ard

beh

älte

r h

eben

/sen

ken

FR

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llg

rad

abh

äng

igh

b/

k

Gu

rtb

and

h

eben

/ sen

ken

FR

3.5

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pez

ialb

ehäl

ter

heb

en/s

enke

n/

Ab

sen

ken

(min

us)

FR

3.5

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Sp

ezia

lbeh

älte

r b

egeh

en

Sta

nd

ard

beh

älte

r an

stel

len

FR

3.5

.1.1

llg

rad

abh

äng

igh

b/

k

FR

3.4

.2.1

Au

fste

llfl

äch

en

bh

äi

i

Mec

hatr

onic

alM

echa

tron

ical

engi

neer

ing

engi

neer

ing

heb

en/s

enke

nh

eben

/sen

ken

un

abh

äng

ig n

eig

en

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Mec

hatr

onic

al

Mec

hatr

onic

al e

ngin

eeri

ngen

gine

erin

gpr

oces

spr

oces

sfo

rfo

rpr

oduc

tion

prod

ucti

onsy

stem

ssy

stem

s

Page 19: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Dev

elop

men

t of

com

mon

en

gine

erin

gco

ncep

tsen

gine

erin

g co

ncep

tso

Mec

hatr

onic

al h

iera

rchy

ena

bles

the

id

enti

fica

tion

and

use

of

com

mon

te

rms

and

enti

ties

wit

hin

ate

rms

and

enti

ties

wit

hin

a pr

oduc

tion

sys

tem

oEx

ampl

es:

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pcom

ing

VDM

A G

uide

line

6641

5•

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cal d

rive

app

licat

ion

rela

ted

mac

hine

com

pone

nts

at L

enze

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gnal

wit

hin

EngS

Bim

plem

enta

tion

fo

r H

ydro

-Pow

er-S

tati

on

engi

neer

ing

oEn

gine

ers

of d

iffe

rent

dis

cipl

ines

ha

ve a

com

mon

dic

tion

ary

Bene

fits

ofm

echa

tron

ical

Bene

fits

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Bene

fits

of

mec

hatr

onic

al

Bene

fits

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 20: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Iden

tifi

cati

on o

f co

unte

r pa

rts

wit

hin

diff

eren

tpa

rts

wit

hin

diff

eren

t en

gine

erin

g m

odel

s o

Iden

tifi

cati

on o

f d

di

fi

Com

mon

Met

a M

odel

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Di

Di

redu

ndan

t in

form

atio

n,

defi

niti

on o

f in

form

atio

n ow

ner

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ain

spec

ific

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odel

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ain

spec

ific

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odel

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a ex

chan

ge

form

at

Dom

ain

trans

form

atio

n ru

les

Dom

ain

trans

form

atio

n ru

les

Dom

ain

trans

form

atio

n ru

les

Iden

tifi

cati

on o

f de

pend

enci

es b

etw

een

info

rmat

ion

sets

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elM

odel

form

at

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tra

nsfo

rma-

til

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tra

nsfo

rma-

til

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tra

nsfo

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til

info

rmat

ion

sets

oEx

plic

it r

epre

sent

atio

n of

de

pend

enci

esid

ifi

if

Tool

spec

ific

data

mod

elsp

ecifi

c da

ta

mod

elsp

ecifi

c da

ta

mod

el

tion

rule

stio

n ru

les

tion

rule

s

oEa

sy id

enti

fica

tion

of

prob

lem

s an

d pr

ogre

ss

Bene

fits

ofm

echa

tron

ical

Bene

fits

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Bene

fits

of

mec

hatr

onic

al

Bene

fits

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 21: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Func

tion

ori

ente

d en

gine

erin

gM

dli

fd

tit

fti

bd

“Bill

fo

Mod

elin

g of

pro

duct

ion

syst

em f

unct

ions

bas

ed o

n “B

ill o

f op

erat

ions

”o

Impl

emen

tati

on t

echn

olog

y in

depe

nden

t pl

ant

desi

gn f

ollo

win

g id

fM

dlD

iE

ii

idea

s of

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el D

rive

n En

gine

erin

go

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fre

eze

of im

plem

enta

tion

tec

hnol

ogy

map

ping

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ssib

ility

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tim

izat

ion

ofre

sour

ceal

loca

tion

oPo

ssib

ility

of

opti

miz

atio

n of

res

ourc

e al

loca

tion

Bene

fits

ofm

echa

tron

ical

Bene

fits

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Bene

fits

of

mec

hatr

onic

al

Bene

fits

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 22: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Engi

neer

ing

data

con

sist

ency

at

mod

el le

vel

ihi

diff

hdi

fff

dl

lid

oW

ithi

n di

ffer

ent

phas

es d

iffe

rent

typ

es o

f m

odel

s ar

e ap

plie

do

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ple:

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trol

eng

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r in

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atio

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anni

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hani

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lect

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d, t

hat

mod

els

re

pres

enti

ng t

he s

ame

mec

hatr

onic

al u

nit

will

m

odel

the

sam

ebe

havi

orm

odel

the

sam

e be

havi

orM

athe

mat

ical

res

earc

h ca

n pr

ovid

e m

appi

ng a

nd

cons

iste

ncy

rule

s fo

r di

ffer

ent

type

s of

mod

els

Chal

leng

esof

mec

hatr

onic

alCh

alle

nges

ofm

echa

tron

ical

yyp

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Chal

leng

es o

f m

echa

tron

ical

Ch

alle

nges

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 23: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Mat

hem

atic

al r

esea

rch

can

prov

ide

map

ping

and

co

nsis

tenc

yru

les

for

diff

eren

tty

pes

ofm

odel

sco

nsis

tenc

y ru

les

for

diff

eren

t ty

pes

of m

odel

sM

ost

inte

rest

ing

type

s of

mod

els

are

oSe

quen

ceor

ient

edpr

oces

sm

odel

so

Sequ

ence

ori

ente

d pr

oces

s m

odel

so

Geo

met

ry a

nd k

inem

atic

mod

els

of m

echa

nica

l eng

inee

ring

oD

ynam

ic m

odel

s of

ele

ctri

cal e

ngin

eeri

ngo

Aut

omat

on b

ased

(par

tial

ly h

ybri

d) m

odel

s of

con

trol

en

gine

erin

go

Tim

ing

mod

els

com

mun

icat

ion

syst

ems

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min

g m

odel

s co

mm

unic

atio

n sy

stem

so

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omat

ion

base

d (u

sual

ly h

ybri

d) m

odel

s of

phy

sica

l pla

nt

beha

vior

Sh

dlt

fti

hld

bb

dd

tSu

ch m

odel

tra

nsfo

rmat

ions

sho

uld

be b

ased

on

data

ex

chan

ge t

echn

olog

ies

Chal

leng

esof

mec

hatr

onic

alCh

alle

nges

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Chal

leng

es o

f m

echa

tron

ical

Ch

alle

nges

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 24: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Poss

ible

app

licat

ion

Mul

ti-M

odel

D

ashb

oard

oId

enti

fica

tion

of

info

rma-

tion

ofco

mm

onin

tere

stti

onof

com

mon

inte

rest

oId

enti

fica

tion

of

info

r-m

atio

nin

loca

l mod

els

oM

odel

ing

of d

epen

denc

ies

as f

orm

ulas

oA

utom

atic

eva

luat

ion

of

depe

nden

cies

to

ensu

re

corr

ectn

ess

Impr

ovem

ent

of e

ngi-

neer

ing

proc

ess

Chal

leng

esof

mec

hatr

onic

alCh

alle

nges

ofm

echa

tron

ical

qual

ity

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Chal

leng

es o

f m

echa

tron

ical

Ch

alle

nges

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 25: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Dis

trib

uted

pla

nnin

g in

dis

trib

uted

aut

omat

ion

hit

tar

chit

ectu

res

oM

echa

tron

ic o

rien

ted

cont

rol s

yste

ms

tend

to

ensu

re

dist

ribu

ted

cont

rol

dist

ribu

ted

cont

rol

Enti

ties

con

trol

its

own

beha

vior

inde

pend

entl

y bu

t co

oper

ativ

eo

Exam

ple:

Dis

trib

uted

con

trol

at M

anuf

actu

ring

Exe

cuti

on

Co

ntro

llev

elCo

ntro

l lev

el

Chal

leng

esof

mec

hatr

onic

alCh

alle

nges

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Chal

leng

es o

f m

echa

tron

ical

Ch

alle

nges

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 26: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

ER

P la

yer

ER

P

Cus

tom

er1

-Pro

duct

Ord

er

13-D

eliv

er

ME

S la

yer

Ord

er A

gent

S

iP

rodu

ct D

ata

Rep

osito

ry

2 –

Man

ufac

turin

gO

rder

12 –

Pro

vide

Res

ults

13 -

Del

iver

0 –

Pro

vide

P

rodu

ct D

ata

Sup

ervi

sor

Rep

osito

ry

3 –

Age

nt C

reat

ion

and

Ord

er D

ata

Pro

visi

on4

–C

olle

ct

Pro

duct

Dat

a

5S

hf

11 –

Pro

vide

Res

ults

Ord

er A

gent

Abi

lity

Bro

ker

5 –

Sea

rch

for

Res

ourc

e A

gent

w

ith N

eces

sary

Abi

litie

s

0 –

Reg

iste

r Abi

litie

s10

–P

rovi

deR

esul

ts6

–N

egot

iate

and

allo

cate

7 –

Gen

erat

e co

ntro

l app

licat

ion

Fiel

d C

ontro

l Lay

erR

esou

rce

Age

nt

10

Pro

vide

Res

ults

Res

ourc

e A

gent

pp8

–U

se fo

r Ord

er E

xecu

tion 6

–N

egot

iate

and

allo

cate

7 –

Gen

erat

e co

ntro

l app

licat

ion

8 –

Use

for O

rder

Exe

cutio

n

Con

trol

Dev

ice

Con

trol

Dev

ice

9 -C

ontro

l9

-Con

trol

Chal

leng

esof

mec

hatr

onic

alCh

alle

nges

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Chal

leng

es o

f m

echa

tron

ical

Ch

alle

nges

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 27: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Esse

ntia

l pro

blem

: Dis

trib

uted

sch

edul

ing

of

reso

urce

sre

sour

ces

oCu

rren

t al

gori

thm

s po

stul

ate

the

com

plet

ely

info

rmed

pla

nner

This

is n

ot g

iven

in d

istr

ibut

ed c

ontr

olg

oIn

stea

d:•

Each

con

trol

ent

ity

know

s on

ly it

s ow

n re

quir

emen

ts a

nd

bord

erin

gco

ndit

ions

bord

erin

g co

ndit

ions

•Co

ntro

l ent

itie

s ca

n in

tera

ct v

ia in

tera

ctio

n pr

otoc

ols

oCu

rren

tly:

Fifi

dl

i•

Firs

t com

e fi

rst

serv

ed p

lann

ing

•Pr

iori

ty in

tegr

atio

n ca

n re

sult

in s

now

ball

effe

cts

Mat

hem

atic

alre

sear

chca

npr

ovid

eim

prov

edM

athe

mat

ical

res

earc

h ca

n pr

ovid

e im

prov

ed

sche

dulin

g al

gori

thm

s im

plem

enta

ble

in d

istr

ibut

ed

cont

rol s

yste

ms

Chal

leng

esof

mec

hatr

onic

alCh

alle

nges

ofm

echa

tron

ical

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

Chal

leng

es o

f m

echa

tron

ical

Ch

alle

nges

of

mec

hatr

onic

al

engi

neer

ing

engi

neer

ing

Page 28: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

An

esse

ntia

l cap

abili

ty f

or c

ontr

ol s

yste

m

impr

ovem

ent

isth

ein

crea

sing

calc

ulat

ion

pow

erof

impr

ovem

ent

is t

he in

crea

sing

cal

cula

tion

pow

er o

f m

oder

n em

bedd

ed s

yste

ms

oEn

able

the

dir

ect

appl

icat

ion

of m

odel

dri

ven

appr

oach

es a

nd

hi

fd

lbd

lth

e ex

ecut

ion

of m

odel

bas

ed c

ontr

ol s

yste

ms

oEn

able

impl

emen

tati

on in

depe

nden

t m

odel

ing

of c

ontr

olle

d be

havi

or a

nd it

s ex

ecut

ion

in a

n in

terp

rete

r lik

e w

ayBe

havi

or m

odel

s ca

n be

des

igne

d, im

prov

ed a

nd

exec

uted

alo

ng t

he p

lant

life

cyc

le in

tegr

atin

g pr

oduc

t re

late

dm

odel

san

dre

sour

cere

late

dm

odel

sre

late

d m

odel

s an

d re

sour

ce r

elat

ed m

odel

sSu

cces

s of

Indu

stry

4.0

init

iati

ve is

bas

ed o

n su

ch

mod

els

mod

els

Ope

n qu

esti

on: H

ow t

o en

rich

mod

el c

onte

nt s

tep

by

step

whi

le p

rese

rvin

g m

odel

con

sist

ency

in a

n

hd

hd

auto

mat

ic w

ay?

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

New

res

earc

h di

rect

ions

?N

ew r

esea

rch

dire

ctio

ns?

Page 29: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Ope

n qu

esti

on: H

ow t

o en

rich

mod

el c

onte

nt s

tep

by

step

whi

lepr

eser

ving

mod

elco

nsis

tenc

yin

anst

ep w

hile

pre

serv

ing

mod

el c

onsi

sten

cy in

an

auto

mat

ic w

ay?

oM

odel

tra

nsfo

rmat

ion

oM

odel

con

sist

ency

rul

eso

Mod

el in

tegr

atio

n

Mos

t re

leva

nt m

odel

typ

es:

oSy

stem

s of

inte

ract

ing

(hyb

rid)

aut

omat

ons

wer

e au

tom

aton

st

ates

may

con

tain

dif

fere

ntia

l equ

atio

n sy

stem

s to

re

pres

ent

para

met

er t

rend

so

Syst

ems

ofhi

erar

chic

alau

tom

aton

so

Syst

ems

of h

iera

rchi

cal a

utom

aton

s

hd

hd

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er

New

res

earc

h di

rect

ions

?N

ew r

esea

rch

dire

ctio

ns?

Page 30: Mechatronical engineering of production di h ll enges … ·  · 2014-05-23Mechatronical engineering of production di h ll systems an d i ts new ... Inconsistencies between engineering

Der

einz

ige

Weg

,die

Gre

nzen

des

Mög

liche

nzu

find

en,i

st,e

inkl

ein

wen

igüb

erdi

ese

hina

usin

das

gU

nmög

liche

vorz

usto

ßen.

Art

hur

C. C

lark

e

apl.

Prof

. Dr.-

Ing.

hab

il. A

. Lüd

er