1

MECHANICAL ENGINEERING

CURRICULUM STRUCTURE OF

B.Tech.

Effective from 2010-11

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MECHANICAL ENGINEERING CURRICULUM STRUCTURE OF B.TECH

Effective from 2010-11 I-Semester Sr. No

Course code

Subject Title Contact hours

Credits

L T P

01 ME401 Advance Machine Design 3 - - 3

02 ME402 CAD/CAM 4 - - 4

03 ME403 Energy Conservation & Mgmt. 3 - - 3

04 ME404 Automatic Control 3 - - 3

05 ME405 Departmental Elective – II ( TH )

3 - 3

06 ME 406 Departmental Elective – II ( LAB )

- - 2 1

07 ME407 Advance Machine Design Laboratory

- - 2 1

08 ME408 CAD/CAM Laboratory - - 2 1

09 ME409 Energy Conservation & Mgmt. Laboratory

- - 2 1

Total 16 8 20

Total 24 20

II-Semester Sr. No

Course code

Subject Title Contact hours

Credits

L T P

01 ME 410 Quality Engineering and Industrial Management

3 1 - 4

02 ME 411 Seminar - - - 2

03 ME 412 Project - - - 14

Total 3 1 - 20

3

Departmental Elective - II

Sr. No Course code for Theory

Course code for Lab Subject Title

1 ME 405 - 1 ME 406 - 1 Robotics

2 ME 405 – 2 ME 406 - 2 Precision Engineering & Special Purpose Machine Tool Design

3 ME 405 – 3 ME 406 - 3 Automobile Engineering 4 ME 405 - 4 ME 406 - 4 Energy Systems 5 ME 405- 5 ME 406- 5 Production and Operation Management

6 ME 405 - 6 ME 406 - 6 Advanced Numerical Modelling and Simulation

7 ME 405 - 7 ME 406- 7 Low Cost Automation 8 ME 405 - 8 ME 406 - 8 Mechatronics

9 ME 405 - 9 ME 406 - 9 Design of Engineered Products using Advanced Materials

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ME 401 – ADVANCE MACHINE DESIGN

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

Unit 1 [12 Hrs] Product Design Product life cycle considerations. Design phases. User-centered design survey; target domain, clients and users, direct interaction with clients, nonlinear approaches, kinds of knowledge, style and peer group. Formulation of need statement to guide a designer; independent of physical embodiment, not too broad, not too narrow. Identification of major requirements. Quantitative and qualitative specifications and constraints. Design space; stepping up, stepping down, and side stepping. Hierarchy in design management. Engineering, architectural and hybrid approaches. Ideation to generate multiple concepts. To think. Flexibility and Interdisciplinary. Original, adaptive and variant designs. Various tools to generate ideas. Optimization through configuration exploration; some thumb rules like the use of standard parts, design for manufacturing, yield to Nature’s forces, less number of parts. Unit 2 [9 Hrs] Introduction to Fracture Mechanics Modes of fracture failure. Energy release rate. Crack resistance. Stable and unstable crack growth. Thin plates vs. thick plates. Stress intensity factors of infinite and finite plates. Plastic zone size at the vicinity of a crack tip and Irwin correction. Critical stress intensity factors, Embedded cracks. J-Integral and path independence. Experimental tests to determine critical stress intensity factors and critical J-Integral. Unit 3 [6 Hrs] Introduction to Modern Fatigue Terminology. Crack initiation. Crack propagation and Paris law. Effect of an overload. Crack closure. Variable amplitude fatigue load. Unit 4 [6 hrs] Design for production Design for casting and forging. Introduction to conventional and optimum design, aesthetic and ergonomic consideration in design, Product Design and Development, product life cycle. Unit 5 [06 hrs] Statistical considerations in design and reliability: Frequency distributions, Histogram and frequency polygon, Normal distribution, Units of measurements of central tendency of dispersion, Standard Variable , Population combination, Design and natural tolerances, Design for assembly, Statistical analysis of tolerance, Mechanical reliability.

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Text Books 1. Bhandari V.B. – “ Design of Machine Elements” – Tata McGraw Hill Publ. Co. Ltd. 2. Shigley J.E. and Mischke C.R. – “Mechanical Engineering Design” McGraw Hill

Publ. Co. Ltd. 3. Kumar Prashant – “ Elements of Fracture Mechanics ” - Tata McGraw - Hill

Publication Co. Ltd, New Delhi, 2009 4. Kumar Prashant – “ Product Design – creativity, concepts and usability” – Narosa

Publishing House Pvt. Ltd., New Delhi ( Under print ) 5. Gdoutos, E.E., – “ Fracture Mechanics- An Introduction ” – Springer, 2005

Reference Books

1. Design Data – P.S.G. College of Technology, Coimbatore 2. Janssen M. , Zuidema J. and Wanhill, R.J.H., - “ Fracture Mechanics ” - Spon press,

London, 2004 3. Bramston , David “ Basic product design – Idea searching ” AVA Publication, 2008 4. de Bono, Lateral Thinking: Creativity , step by step, Harper and Row, New york,

1973 5. Morris, Richard “ The fundamentals of product Design ” – AVA Publication, 2009

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ME 402 - CAD/CAM

Teaching Scheme Examination Scheme

Lectures: 4 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

OBJECTIVES To understand hardware and software requirement for CAD/CAM To develop basic knowledge and experience of engineering modeling concepts To teach the fundamentals of NC/CNC machines and programming . To study and use various CAD/CAM software

Unit 1 [7 hrs] Fundamentals of CAD/CAM- Product cycle and CAD/CAM/CIM, .Computer Hardware, Input /output devices. Features of CAD/CAM software, selection of software. Unit 2 [7 hrs] Introduction to Computer Graphics- Vector representation of graphics primitives (lines, curves), Homogeneous co-ordinate systems, 2D and 3D transformation – (scaling, translation, rotation, etc.), Projective transformations (parallel and perspective). Unit 3 [7 hrs] Geometric and Solid Modeling-- Introduction to Wireframe, surface and solid modeling techniques,. BRep and CSG representations, Assembly modeling, Introduction to CAD data formats ( DXF,IGES,STEP). Unit 4 [7 hrs] Computer Numerical Control Machines- a. Fundamentals- Introduction to NC/CNC/DNC machines. Classification of NC systems, Axis nomenclature, Interpolation, features of CNC controllers, Advantages of CNC technology. b) Machine tools - Types of CNC machines- (Turning & Machining centers and their configurations), Construction features of CNC machines- stepper & servo drive motors, Slide ways, Ball screws, Automatic tool changer (ATC), Pallets, Swarf removal systems Unit 5 [7 hrs] Part Programming for CNC Machines- a) Manual Part Programming - Process planning, NC words, Details of G and M codes. , Programming formats, Part programming for CNC lathe and milling machines. Canned cycles, subroutines and Do loops. Tool radius and length compensations. b) Computer Aided Part Programming - Introduction, Steps in computer aided part programming, CNC programming using CAM softwares, CNC program verification and simulation. Unit 6 [7 hrs] Computer Integrated Manufacturing-Building blocks- Robots, CNC machines, AGV, ASRS etc. Flexible manufacturing cells and systems (FMC/ FMS), networking systems, types and topologies, Manufacturing automation protocols, Advantages of networking, Introduction to hierarchical and distributed CIM system.

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Text Books: Bedworth, Wolfe & Henderson -Computer Aided Design & Manufacturing - McGraw Hill Groover M. P. & Zimmer E. W.-CAD/CAM – Pearson Education, 2003 P.N. Rao -CAD/CAM, Principles & Applications-Tata McGraw Hill T.K. Kundra- Numerical Control& Computer aided Manufacturing –TMH P. Radhakrishnan - CAD/CAM/CIM –New Age International Ltd.Publishers New Delhi M.E. Mortenson - Introduction to Computer Graphics - Industrial Press Inc, New york Reference Books: Ibrahim Zeid – CAD/CAM –Theory & Practice –TMH Paul G. Ranky – Design and operation of FMS- IFS publication G.S.Sawhney- Fundamentals of computer Manufacturing-I.K. International S.TrymbakaMurthy-Computer-Aided Engineering Drawing-I.K.International

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ME 403 - ENERGY CONSERVATION AND MANAGEMENT Teaching Scheme Examination Scheme

Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

Unit 1 [06 hrs] Introduction: Global and Indian energy scenario in various sector and Indian economy. Role of Non-Conventional Energy Sources in Energy Conservation. Need and importance of Energy Conservation and Management. Qyoto Protocol, Carbon Credits and Clean Development Mechanism (CDMC).

Unit 2 [08 hrs] Costing of Utilities: like steam, compressed air, electricity and water. Steam and Condensate Systems. Boilers (including package boiler), efficiency, testing, excess air and flue gas monitoring. Steam distribution, Steam Traps, Condensate and Flash-steam utilization, Thermal Insulation.

Unit 3 [06 hrs] Mechanical Systems: Energy Conservation Opportunities in compressed air systems, refrigeration and air- conditioning system and water systems. Elementary coverage of energy conservation in pumps and fans. Cogeneration -concept, options (steam/gas turbine/DCT-based), Selection criteria.

Unit 4 [08 hrs] Electric System: Demand control, Demand Side Management (DSM), Power Factor Improvement, benefits and ways of improvement, Load scheduling, Electric motors, losses, efficiency, energy-efficient motors, motor speed control, variable speed drive. Lighting: Illumination levels, fixtures, timers, energy- efficient illumination.

Unit 5 [06 hrs] Energy Auditing: Elements and concepts, Types of energy audits, methodology, Instruments used in energy auditing. Portable and On-line instruments

Unit 6 [08 hrs] Economic Analysis: Cash flows, Time value of money, Formulae relating present and future cash flows - single amount, uniform series. Payback period. Return on Investment (ROI). Life Cycle cost. Sankey Diagrams. Specific Energy consumption. Load Management. Text Books 1. Energy conservation-related booklets Published by National productivity Council (NPC) &

Petroleum Conservation Research Assn.(PCRA) 2. S Rao and B B Parulekar ,” Energy Technology’ Khanna Publishers, 1999 3. B.G. Desai, M.D.Parmar, R.Paraman and B.S. Vaidya, “Efficient Use of Electricity in Industries”

ECQ serries Devki R & D. Engineers, Vadodara

Reference Books 1. P.H. Henderson: India -The energy Sector, Oxford University Press. 2. Callaghan: Energy Conservation IGC Dryden, editor ; The efficient use of energy (Butterworths.) 3. D.A. Ray: Industrial Energy conservation. Pergamon Press 4. W.C. Turner, editor: Energy Management handbook (Willey) 5. Patrick Steven R., Patric Dale R. , and Fordo Stephen : Energy conservation Guide book, The

Fairmont Press Inc.7. 6. F. William Payne and Richard E. Thompson: Efficient Boiler Operation Source Book. 7. Albert Thumann: Plant Engineers and managers Guide to Energy conservatio

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ME404-AUTOMATIC CONTROL SYSTEMS

Teaching Scheme: Examination Scheme: Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks

End Sem. Exam– 50 marks OBJECTIVES:

Understand basic control concepts. Understand simple mathematical modeling. Study & analysis of system in time & frequency domain.

Unit 1 [6 hrs] Introduction, system concept, open & closed loop systems, Mathematical model of physical system, Transfer Function, Review Of Various Types Of Transducers. Block Diagrams And Its Algebra, Block Diagrams For Speed, Temperature And Liquid Level Control Systems. Signal flow graphs. Unit 2 [6 hrs] Representation Of Control Components, Mechanical Components, Electrical Components, Analogies, Thermal System, Fluid System. Unit3 [6 hrs] Hydraulic Systems:

Hydraulic Pump : Gear Type, Vane Type, Reciprocating Piston, Type, Hydraulic Cylinders, Hydraulic Direction Control Valve : 2 Way, 3 Way, 4 Way, Valves, Flow Control Valve, Relief Valve, Hydraulic Servomotor, Hydraulic Coping Attachment. Pneumatic Systems:

Pneumatic Cylinders, Flapper-Nozzle, System, Different Types Of Pneumatic Relays. Electrical Systems:

D.C. Servomotor : Field Controlled, Armature Controlled, A.C. Servomotor, Positional Servomechanism, Stepper Motor. Unit 4 [6 hrs] Basic control actions & Pneumatic & Hydraulic controllers. [On/Off, P.I.D., P-I, P-D And Pid Type] Control actions, proptional controllers, obtaining derivative & integral counter actions, effects of integral and derivative control action on system performance.

Unit 5 [6 hrs] Transient And Steady State Response: Introduction to standard test signals, Transient And Steady State Response For First Order System subjected to the Standard Signals. Transient and Steady state response of Second Order System. Unit 6 [6 hrs] Frequency Response Analysis And Stability Of Control System: -Frequency Response And Its Characteristics, Construction Of Bode Plot and Nyquist Plot, Gain Margin and Phase Margin, Concept Of Stability, Rouths Stability Criterion, Relative Stability.

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Text Books:

1. Francis H. Raven: Automatic Control Engineering[Mc Graw Hill] 2. Kastuhiko Ogatta: Modern Control Engineering [Phi] 3. Dr. S.D. Bhide, S. Satyanarayan, N.A. Jalgaonkar: Feedback Control System. Technova Pub.

[ Pune] 4. John Pippenger :Industrial Hydraulics [Mc Graw Hill]

Reference Books:

Kuo: Automatic Control System [John Wiely &Sons,Canada Ltd. ] Harry L. Stewart: Pneumatics & Hydraulics [ Audel Series ]

Nagnath and Gopal:Control system Engineering.Tata-McgrawHill Publication.

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ME 405– 1 ROBOTICS

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test I and II - 10 each

Mid- Sem.– 30 marks End Sem. Exam – 50 marks

OBJECTIVES

To understand basic terminologies and concepts associated with Robotics To study various Robotic sub-systems To study kinematics and dynamics to understand exact working pattern of robots To study the associated knowledge and to observe the recent updates

Unit 1 [05 hrs] Introduction:- Basic Concepts such as Definition , three laws, DOF…..etc. , Robotics and automation, Robot anatomy, Classification, structure of robots, point to point and continuous path robotic systems. Associated parameters i.e. resolution, accuracy, repeatability, dexterity, compliance, RCC device, ..etc, Unit 2 [05 hrs] Robot Grippers:- Types of Grippers , Design aspect for gripper, Force analysis for various basic gripper system. Sensors for Robots:- Characteristics of sensing devices, Selections of sensors, Classification and applications of sensors. Types of Sensors, Need for sensors and vision system in the working and control of a robot. Unit 3 [06 hrs] Drives:- Types of Drives, Actuators and its selection while designing a robot system. Types of transmission systems, Control Systems :- Types of Controllers, Introduction to closed loop control, second order linear systems and their control, control law partitioning, trajectory-following control, modelling and control of a single joint, Present industrial robot control systems and introduction to force control. Unit 4 [07 hrs] Kinematics :- Transformation matrices and their arithmetic, link and joint description, Denavit - Hartenberg parameters, frame assignment to links, direct kinematics, kinematics redundancy, kinematics calibration, inverse kinematics, solvability, algebraic and geometrical methods. Velocities and Static forces in manipulators: Motion of the manipulator links, Jacobians, singularities, static forces, Jacobian in force domain. Dynamics :- Introduction to Dynamics , Trajectory generations , Manipulator Mechanism Design Unit 5 [07 hrs] Machine Vision System :- Vision System Devices, Image acquisition, Masking, Sampling and quantisation, Image Processing Techniques , Noise reduction methods, Edge detection, Segmentation. Robot Programming : Methods of robot programming, lead through programming, motion interpolation, branching capabilities, WAIT, SIGNAL and DELAY commands, subroutines, Programming Languages : Introduction to various types such as RAIL and VAL II …etc, Features of each type and development of languages for recent robot systems.

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Unit 6 [06 hrs] Artificial Intelligence:- Introduction to Artificial Intelligence, AI techniques, Need and application of AI. Associated Topics in Robotics:- Socio-Economic aspect of robotisation. Economical aspects for robot design, Safety for robot and associated mass, New Trends & recent updates in robotics, International Scenario for implementing robots in Industrial and other sectors. Future scope for robotisation. Text Books:

John J. Craig, Introduction to Robotics (Mechanics and Control), Addison-Wesley, 2nd Edition, 2004

K.S. Fu, R.C. Gonzales, C.S.G. Lee, Robotics: Control, Sensing, Vision and Intelligence, McGraw Hill, 1987.

Mikell P. Groover et. Al., Industrial Robotics : Technology, Programming and Applications, McGraw – Hill International, 1986.

Shimon Y. Nof , Handbook of Industrial Robotics , , John Wiley Co, 2001. Reference Books: Richard D. Klafter , Thomas A. Chemielewski, Michael Negin, Robotic Engineering : An

Integrated Approach , Prentice Hall India, 2002.

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ME 405-2-PRECISION ENGINEERING AND SPECIAL PURPOSE MACHINE TOOL DESIGN

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks

End Sem. Exam– 50 marks Unit- I PRINCIPLES OF PRECISION ENGINEERING: Introduction to Precision Engineering and Evaluation of High Precision; Design Theory: The Axiom of Minimum Information, The Principle of Functional Independence, The Principle of Total Design, The Principle of Zero Play, Abbe's Principle, The Principle of Compliance, The Principle of Minimization of Heat Deformation, The Principle of Smooth Motion, The Principle of Kinematics Design, The Principle of Error Correction, The Filter Effect Principle, The Reduction Principle

Unit- 2 MACHINING THEORY: The Principle of the Upper Limit for Machining Precision, The Principle of Element Technology, The Principle of Machining Units, The Copying Principle, The Principle of Evolution, The Anisotropic Principle, The Work Material Principle, The Principle of Distortionless Support, The Principle of Multistage Machining, The Principle of In-place Machining

Unit- 3 MICROMANUFACTURING: Definitions, Sources Of Error, Basic Concepts Of Machining, Machine Tool Variables- accuracy, stiffness, spindle vibration, flatness, straightness, and smoothness of motion, 1-2 DOF systems, Feedback Variables, Cutting Tool Variables, Workpiece Variables, Environment Effects and Thermal Errors;

Unit- 4 INTRODUCTION TO MACHINING ANALYSIS: geometry of Cutting Edge, Energy Models, Comparison with Microscale Machining., size scales, scaling analysis, technology change, Lithographic Processes- Optical and X-ray; DIAMOND MICROMACHINING: Introduction, Diamond as a Tool Material, Compatible Materials, Diamond Performance, Diamond Machining, Micromechanical Applications, Diamond Machining as a Micromechanical Process Research Method.

Unit-5 MICROMILLING: Micromilling Tools, Process Results and Micromilling Applications- micromechanically milled X-ray masks, micromilled mask materials, Mask Absorption Quantification, Exposure Quantification .INTRODUCTION TO MICRODRILLING (Microdrilling and Macrodrilling Techniques) and LASER MICROMACHINING (laser Optics, Laser Ablation, Heat Affected Zone and Laser Polymerization).

Unit- 6 MACHINE TOOL DESIGN:Machine Tool Structure, Drives and Control (CNC, Microprocessor and PLC), Sensor based Manufacturing (Agile manufacturing), Special Purpose Machine Tool Systems, Flexible Systems TEXT BOOKS:

1. Hiromu Nakazawa, Principles of Precision Engineering, Oxford Univeristy Press, 2. .Handbook of Machine Tools,M Weck(Vol.1-3)

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ME 405-3 - AUTOMOBILE ENGINEERING

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

Unit 1. [06 hrs] Introduction: Vehicle specifications, classifications, chassis layout, frame, main components of automobile and articulated vehicles. Engine cylinder arrangements, Design considerations, materials and their properties. Power requirements , motion resistance and power loss; tractive efforts and vehicle performance curves. Unit 2. [08 hrs] Steering and Suspension Systems: Steering system, principle of steering, centre point steering, steering linkages, steering geometry and wheel alignment, power steering. Suspension system, need, types, independent suspension, coil and leaf springs, suspension systems for multi, axle vehicles, trouble shooting and remedies. Unit 3. [06 hrs] Transmission System: Clutches: need, types. Need of gearbox, types of gear transmission, shift mechanisms, over running clutch, fluid coupling, and torque converters. Transmission universal joint, constant velocity joint, propeller shaft, Hotchkiss drive , torque tube drive, front and rear axles types , stub axles , need of differential and types , four wheel drive. Unit 4: [08 hrs] Brakes, Wheels and Tyres: Brakes, need, types, Mechanical, hydraulic and pneumatic brakes, disc and drum types, their relative merits, details of components, brake adjustments and defects, power brakes. Wheels and Tyres: Types, tyre construction, specification, tyre wear and cause, wheel balancing. Unit: 5 [08 hrs] Electrical Systems: Electrical systems – construction, operation and maintenance of lead acid batteries – battery charging system – principle and operation of cutout and regulators – starter motor– Bendix drive – solenoid drive – magneto coil and solid stage ignition systems – ignition-timing – lighting and electrical accessories – automobile air conditioning – panel board instruments. Unit: 6 [08 hrs] Vehicle Testing and Maintenance: Need of vehicle testing, vehicle tests standards, different vehicle tests. Maintenance – trouble shooting and service procedure – over hauling –engine tune up, tools and equipment for repair and overhaul – organization and management of service station – testing equipments. Pollution due to vehicle emissions and exhaust emissions control systems and regulations. Selection of power unit and engine performance characteristics troubleshooting and rectification, engine tuning and servicing.

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Text Boks: 1. Automobile Engineering by Dr. Kirpal Singh (Vol. I & II ) Standard Publishers 2. Automobile Engineering by G.B.S. Narang. 3. Automotive Technology by H.M. Sethi. 4. Automobile Engineering by Banga & Singh 5. Joseph Heitner‘Automotive Mechanics’, 2nd Ed., Affiliated Eastern Law house, 1967. 6. Dolan. J.A., ‘Motor Vehicle Technology and Practical Work’, ELBS, 1978

Refrence Books: 1. Motor Vehicles, Newton & Steed 2. Motor Manuals (Vol I to VII ), A.W. Judge. 3. Automobile Mechanics, W.H. Crouse. McGraw Hill Publishing Co.

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ME 405-4 - ENERGY SYSTEMS

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

Unit 1 [06 hrs] Conventional Energy Systems: Layout and working principles of Thermal, Nuclear, Hydraulic, Diesel, Gas Turbine Power Systems. Comparison of the above systems. Unit 2 [08 hrs] Solar Systems: Solar photovoltaic and solar thermal energy systems. Solar refrigeration and air conditioning and passive systems, Storage systems for solar energy. Economics of solar water and air heating system and its comparison with conventional systems. Unit 3 [06 hrs] Wind Energy Systems: Details of Wind Energy Systems, and its economics as compared with Conventional energy system, Wind based water pumps. Unit 4 [08 hrs] Biomass Energy Systems: Common process for converting bio mass into fuels, Biogas based cogeneration systems, Properties and characteristics of biogas, Various biogas plants, Methods of alcohol production, alcohol power system.

Unit 5 [08 hrs] Gaseous Fuel Systems: Composition and properties of CNG, LPG, and systems used in power plants. Characteristics and applications of hydrogen energy systems. Producer Gas system. Unit 6 [08 hrs] Other Energy Systems: Principles of Geothermal, Tidal and Wave energy generation systems, Introduction to Fuel Cells, Introduction to MHD systems. Thermoelectric engines, Thermo-ionic converters. TEXT BOOKS

1) Duffie, J.A., Beckman, W.A., 1991. Solar Engineering of Thermal Processes, Second ed. Wiley Interscience, New York.

2) Rai, G.D., 1987. “Non-conventional Energy storage” Khanna Publication, New Delhi. 3) Sukhatme, S.P., 1990. Solar Energy Principles of Thermal Collection and Storage,

Sixth ed. Tata McGraw Hill, New Delhi. 4) El. Wakil M.M. 2001.“Power Plant Technology”, McGraw Hill Publications, New York. 5) Nag P.K., 2001. “Power Plant Engineering”, Tata McGraw Hill Co. Ltd. New Delhi 6) Yadav, R., 1995. “Steam and Gas Turbine & Power Plant Engineering”, Central Pub.

House, Allahabad.

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Reference Books

1. Garg, H.P., Prakash, J., 2006. Solar Energy Fundamentals and Applications, First revised ed. Tata McGraw Hill, New Delhi.

2. Arora, S.C., Domkundwar, S. and Domkundwar, A.V., 2002. A Course in Power Plant Engineering, Dhanpatrai & Co., Dehli.

3. Khan, B.H., 2006. Non-Conventional Energy Resources, Tata McGraw Hill, N. Delhi. 4. Magal B.S., 1990. Solar Power Engineering, Tata McGraw Hill, N. Delhi. 5. K M Mittal, 1987.“Non conventional Energy systems” Wheeler Publishing, New Delhi.

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ME 405-5 - PRODUCTION AND OPERATION MANAGEMENT Teaching Scheme Examination Scheme

Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

OBJECTIVES To understand principle of operation and production management To study the various plant layouts and material handling systems To study the various methods of work measurement To understand the concept of materials and maintenance management Unit 1 [08 hrs] Introduction to production and operation management Introduction, historical evaluation of production and operation management, concept of production, production system, classification of production system, production management, objective of production management, operating system, concept of operation, distinction between manufacturing operations and service operations, a frame work of managing operation or operation management. Unit 2 [08 hrs] Plant location and layout Introduction and meaning, need for selecting a suitable location, factor influencing the plant location, location theories, location economics, objectives and principles of plant layout, classification, organization of physical facilities. Material handling- introduction and meaning, objectives and principles of material handling, selection of material handling equipments, evaluation of material handling systems, material handling equipments and guidelines for its utilization, relationship between plant layout and material handling. Unit 3 [08 hrs] Materials management Introduction , meaning and scope, material planning and begetting, purchasing, objectives, parameters and procedures of purchasing, selection of supplier, stores management, codification and classification, inventory management, inventory control techniques, standardization and simplification and value analysis and engineering, EOQ, replenishment systems. Unit 4 [08 hrs] Production planning and control Introduction, objectives and meaning of PPC, Phases of PPC, functions of PPC, operation planning and scheduling system, aggregate planning, master production schedule, MRP, capacity planning, measurement of capacity, process of capacity planning, routing, techniques of routing, scheduling- inputs, strategies, types and methodology.

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Unit 5 [08 hrs] Maintenance management Introduction, meaning, objective and types of maintenance, Maintenance planning and scheduling and maintenance scheduling techniques, Waste management- introduction and meaning, reasons for generation and accumulations of obsolete surplus and scrap items, identification and control of waste and disposal of waste. Unit 6 [08 hrs] Work-study and productivity Work and method study- objectives, scope of method study, steps involved in method study, recording techniques used in method study, motion study- principles, recording techniques, work measurement- objectives and methods, time study, steps in time study, computation of standard time and allowances. Factor influencing productivity, total and partial productivity measures, productivity improvement techniques. Text Books: K. C. Arora, Production and operations management, Laxmi Publications, New Delhi S. Anil Kumar and N. Suesh, Production and operations management, New Age International

Publishers P. Rama Murthy, Production and operations management, New Age International Publishers Adam, Production and operations management Reference Books: Buffa, Production and operations management Datta, Materials management

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ME 405-6 – ADVANCED NUMERICAL MODELLING & SIMULATION

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks End Sem. Exam– 50 marks

OBJECTIVES To understand the concept of Modelling & Simulation in order to save time, money. To develop mathematical models and their validation with experimentation. To study and utilize various softwares related with modelling & simulation. Unit 1 [08 hrs] Introduction to mathematical modelling, Need, Advantages, Limitations, Disadvantages & Applicable to mechanical, manufacturing, process, Automotive, Electrical & Control System, Software tools available for modelling [Matlab- Simulink, AutoLISP, ADAMS/Pro-Mechanica/ Visual Nastran/Working Model 4D, MathCAD/Mathematica, Lab View and computer languages [C/C++/Fortran/AutoLISP/ Simula /SIMSCRIPT/GASP/GPSS] for mathematical modeling Unit 2 [08 hrs] Introduction to automatic controls. Modeling of mechanical systems [spring, mass, damper], flow, heat transfer and electrical, pneumatic and vibration systems. Block diagram and transfer function, Modeling of continuous system, Extraction of reduced order models. Transient and frequency response evaluation using Laplace transform, Control loop and its elements, Dynamic behaviour of first, second and higher order physical systems. Linearization of non-linear systems. Controller hardware, sensors, transmitters and control valves. Unit 3 [08 hrs] Characteristics of hydraulic controller, pneumatic, electronic controller, electro hydraulic and electro-pneumatic controllers, PID control, Stability, Gain and phase margins, Control system design using root and compensation Unit 4 [08 hrs] Simulation Introduction, Advantages, Limitations, Disadvantages, Concept of System, Process, Activity, Attributes, Closed & Open System, Activities: Deterministic & Stochastic, Models: Static, Dynamic, Transient, Simulation Approaches: Event Scheduling, Process Interaction, Activity Scanning, Steps in Simulation Study. Unit 5 [08 hrs] Instrumentation and Process Control-Introduction, Study of various measuring parameters of a process/system and Measuring instruments for: Temperature, pressure, level, flow, Control schemes with applications to Machine tool, Boiler, Engine Governing, Aerospace, Active vibration control, Manufacturing, Process control, etc. Unit 6 [08 hrs] Application to Control panel modelling, Virtual Instrumentations using Lab View, Auto-tuning, Sequence control, Logic diagram, Introduction to digital control, Implementation using computer language /software, Introduction to control of MIMO systems, State Space modeling.

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Text Books: 1. S.R Bhonsale, K.J., “Mathematical modeling for design of machine components”,

Weinmann, 1999, Prentice Hall. 2. A.F. D’souza V K Gar, “Englewood Cliffs Advanced Dynamics: Modelling and

Analysis,” N. J., Prentice Hall, 1984 3. Averal M. Law, W. David Kelton, “Simulation, Modelling and analysis”, McGraw

Hill, 1992. Reference Books:

1. Reference manuals: Matlab- Simulink/AutoLISP/ADAMS/Pro-Mechanica/VisualNastran/WorkingModel 4D/ MathCAD/Mathematica, Lab View.

2. Mathematical modeling for design of machine components, S.R Bhonsale, K.J. Weinmann, 1999, Prentice Hall.

3. Advanced Dynamics: Modelling and Analysis, A.F. D’souza V K Gar, Englewood Cliffs, N. J., Prentice Hall, 1984

4. Simulation, Modelling and analysis, Averal M. Law, W. David Kelton, McGraw Hill, 1992.

5. Jean Ulrich, Thoma, “Modelling and Simulation in Thermal and Chemical Engineering: a bond graph approach”, Springer, 2000, ISBN 3540663886

6. Jerry Banks, “Handbook of Simulation: Principles, Methodology, Advances, Applications, and Practice”, Wiley-Interscience, 1998, ISBN: 0471134031

7. Christopher A. Chung, “Simulation Modeling Handbook: a practical approach”, CRC,2003, ISBN: 0849312418

8. Averill Law, W. David Kelton, “Simulation Modeling and Analysis (Industrial Engineering and Management Science Series) ”, McGraw-Hill Inc, 1999, ISBN: 0070592926

9. Philip J. Thomas, “Simulation of Industrial Processes for Control Engineers”, Butter worth-Heinemann 1999,ISBN: 0750641614

10. Sheldon M. Ross, “Simulation”, Academic Press, 2001, ISBN: 0125980531 11. John Montgomery, Vjekoslav Damic, “Mechatronics by Bondgraphs ”, Springer,

ISBN: 3540423753 12. Bernard P. Zeigler, Tag Gon Kim, Herbert Praehofer, “Theory of Modeling and

Simulation”Academic Press, 2000, ISBN: 0127784551 13. Nicholas M. Karayanakis , “Advanced System Modelling and Simulation with Block

Diagram Languages”, CRC 1995, ISBN: 0849394791 14. Giancarlo Genta, “Motor Vehicle Dynamics: Modeling and Simulation (Series on

Advances in Mathematics for Applied Sciences)”,Publisher: World Scientific Publishing Company 1997, ISBN: 9810229119

15. Damian Flynn, “Thermal Power Plant Simulation and Control”,Institution Electrical Engineers 2003, ISBN: 0852964196

16. Ian Cameron, K. M. Hangos, Katalin Hangos, “Process Modelling and Model Analysis (Process Systems Engineering) Elsevier Limited, 2006, ISBN: 0121569314

17. Reinhold von Schwerin , “MultiBody System SIMulation: Numerical Methods, Algorithms, and Software”,Springer2005,ISBN: 1402033923

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ME 405-7 - LOW COST AUTOMATION Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test (I & II)-20 marks Mid-Sem.– 30 marks

End Sem. Exam– 50 marks OBJECTIVES To understand the principles of Automation for minimum resources utilization.. To develop an understanding of human-machine interaction. To have a hands on experience on actual implementation of low cost/ budget automation using

available resources.

Unit 1 [08 hrs] Introduction to LCA, Technologies for LCA, Advantages, Limitations, Disadvantages & Applications of LCA, LCA WITH standard components available in the market, Cost Oriented Automation: modularity, flexibility, end-user friendliness, Human-machine interface, Life cycle cost, Balance between control cost and performance with practical case-studies.

Unit 2 [08 hrs] Mechanical & Electro-mechanical Systems, Introduction to Mechatronics, Introduction, Types of systems - mechanical, electrical, electronics, fluidics; Hydraulics Systems and components; Pneumatic Systems Control; Sequence operation of more than two cylinders and motors; Applications of relays/switches; Measuring systems, Transducers.

Unit 3 [08 hrs] Intelligent Control for LCA with Illustrative Examples, Feed back control systems; Programmable controllers; Small components feeders; Automatic orientation and assembly; Design of components for assembly, Cost considerations and case studies.

Unit 4 [08 hrs] Human operator involvement in semi-automated assembly and disassembly [Human-Machine collaboration], Low cost Automation using human energy [of Hand & pedal driven machines & controls], Study of various low energy consumption and low cost automation mechanisms with practical case-studies. Low cost automation in Agriculture/Textile/food processing/chemical processing/Handicraft sector for small-scale industries and economically backward communities.

Unit 5 [08 hrs] Dependable Automation Systems in Manufacturing, Retrofitting of Machines and Robots, Semi-Automated Assembly and Disassembly.

Unit 6 [08 hrs] Role of Six sigma & Low cost Automation in Manufacturing organization and in day-to-day appliances to improve quality while decreasing costs and increasing production volumes with fewer resources, Information processing for shop floor control, Management perspectives of Low cost automation. Text Books/Reference Books: 1. J. R. Fawcett , “Pneumatic Circuits and Low Cost Automation ”,Jun 1969, Brookfield

Pub Co, ISBN: 0854610294 2. F. P., Jr. Bernardo, “Design & implementation of low cost automation”, Quality

Resources 1972, ISBN: 9283310209. 3. Francisco P Bernardo, “Design and Implementation of Low Cost Automation”, Asian

Productivity Organization 1972, ASIN: B0006C4SJ6 4. J. O. Gray (Editor), D. G. Campbell (Editor), D. G. Caldwell (Editor), “Advanced

Robotics & Intelligent Machines (I E E Control Engineering Series)”, Institution of Electrical Engineers (March 1996), ISBN: 0852968531

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ME 405 - 8 MECHATRONICS

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test I and II - 10 each

Mid- Sem.– 30 marks End Sem. Exam – 50 marks

OBJECTIVES

To understand basic terminologies and concepts associated with Mechatronics To study various Mechatronic sub-systems To understand interfacing concepts, Electro Mechanical Systems and the related terms.

Unit 1 [06 hrs] Introduction: Computer Integration of Electro-Mechanical System, Virtual Instrumentation and Computer Monitoring and control. Basics solid state components and devices, elements of electromechanical energy conversion, starting, inversion and control of electrical drives, coupling of mechanical loads to DC and AC electrical drives and speed control.

Unit 2 [08 hrs] Study of various devices such as Accelerometers, Tachometers for velocity measurement, Potentiometers, strain, stress and force measurement using strain gauges.

Unit 3 [06 hrs] Optoelectronic encoding, sensing, signal shaping and processing devices and techniques. Basics of digital signal processing data acquisition. Special simulation techniques for mechatronic systems, special techniques for solving of shift system model with switching and delay components.

Unit 4 [06 hrs] Elements of Telemetry and remote control of mechatronic systems, theory of linear observers, optimal filters and their digital implementations, design and implementation of digital control strategies for mechanical system.

Unit 5 [08 hrs] System modeling: Mixed Dynamic Systems modeling and simulations, Object oriented modeling, Virtual prototyping. Modeling of the sensors, modeling of the Actuators

Unit 6 [06 hrs] Data acquisition and Virtual Instrumentation: Data Acquisition and analysis Tools, Programming for virtual Instrumentation, signal generation and its processing for the Fourier transform. Real time monitoring and Control, Solutions for real time applications, Various tools for real time data acquisition and control. Real time data acquisition and control.

Text Books: Dan Necsulescu, Mechatronics , Pearson Education Asia, India, 2002. Mark W. Spong, Seth Hutchinson, M. Vidyasagar Robot Modeling and Control, Wiley India

Pvt. Ltd., 2006 Mahalik, N, MECHATRONICS:PRINCIPLES, CONCEPTS AND APPLICATIONS, Tata

McGraw-Hill, 2007

Reference Books: Introduction to Mechatronics and Measurement Systems , David Alciators & Michael B.

Histand, Tata McGraw Hills, India , 2001.

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ME 406-1 - ROBOTICS LABORATORY

Teaching Scheme Examination Scheme Practical: 2 hrs/week Term Work – 50 marks Practical / Oral - 50 marks The term work comprises of experiments and assignments selected from the following topics :-

1) Design and testing of circuits for Trainer Robots by modifying the basic model with the use

of sensors. 2) Programming of Industrial Robot for understanding Manipulator Mechanism Design,

Programming, Controls, etc. 3) Dissection of a commercially available robot system for detail study. 4) Assignment on numerical problems of Direct and Inverse Kinematics and Manipulator

Dynamics. 5) Simulation of robotic system using suitable simulation software. 6) Demonstrations or characterisation of various sensors and actuators and their interfacing for

different applications. 7) Recent Updates in the fields of Robotics. 8) Industrial Visit Report.( if any )

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ME 406-2 – PRECISION ENGINEERING AND SPECIAL PURPOSE MACHINE TOOL DESIGN

Teaching Scheme Examination Scheme Practical: 2-hrs/week Term work – 50 marks

Practical/Oral- 50 marks

List of experiments 1) Design of gear box 2) Design of feed box 3) Acceptance testing of machine tool 4) Design of any machine component (spindle, bed, column, guide ways) 5) Aesthetic and ergonomic design of machine tool.

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ME 406-3 - AUTOMOBILE ENGINEERING LABORATORY

Teaching Scheme Examination Scheme Practical: 2-hrs/week Term work – 50 marks

Practical/Oral- 50 marks 1. Study of electrical wiring of any two/ four-wheeler. 2. Trouble shooting in the ignition system, setting of contact breaker points and spark

plug gap 3. Demonstration of steering system and measurement of steering geometry angles and

their impact on vehicle performance. 4. Trouble shooting in braking system with specific reference to master cylinder, brake

shoes, overhauling of system and the adjusting of the system and its testing. 5. Fault diagnosis in transmission system including clutches, gear box assembly and

differential. 6. Replacement of ring and study the method of replacing piston.

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ME 406-4 - ENERGY SYSTEMS LABORATORY

Teaching Scheme Examination Scheme Practical: 2-hrs/week Term work – 50 marks

Practical/Oral- 50 marks

Term Work:

1. Assignments on Conventional systems 2. Assignments on Solar Energy System 3. Assignments on wind energy systems 4. Assignments on biomass energy systems 5. Assignments on gaseous fuel systems 6. Assignments on direct energy conservation Systems 7. One field visit and its report to any one of the energy systems

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ME 406-5 – PRODUCTION AND OPERATION MANAGEMENT

LABORATORY

Teaching Scheme Examination Scheme Practical: 2-hrs/week Term work – 50 marks

Practical/Oral- 50 marks

List of experiments 1. Drawing of flow process chart for any industrial or domestic operation . 2. Case study of value Engineering 3. Case study of Inventory Management 4. Designing a plant layout

Computation of standard time with case application

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ME 406-6 - ADVANCED NUMERICAL MODELLING & SIMULATION Teaching Scheme Examination Scheme Lectures: 2 hrs/week Mid- Sem. Test (I and II) – 40 marks End Sem. Exam – 60 marks Laboratory work will be at least ten system hands-on design, programing of various physical system modelled mathematically & simulated using C/C++/Fortran/AutoLISP languages, control problems in these areas using MathCAD/Mathematical/Matlab [Simulink], Virtual Instrumentation problems using LabView, and Mechanical system modelling & analysis & simulation using ADAMS/Pro-Mechanica/Visual Nastran/Working Model 4D.

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ME 406-7 - LOW COST AUTOMATION LABORATORY

Teaching Scheme Examination Scheme Lectures: 2 hrs/week Term work – 50 marks

Practical/Oral- 50 marks Laboratory work will consists of two extreme applications with complete hands-on design and operation of low cost automatic systems.

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ME 406-8 - MECHATRONICS LABORATORY Teaching Scheme Examination Scheme Lectures: 4 hrs/week Term work – 50 marks

Practical/Oral- 50 marks

1. Study experiments on the operation of available mechatronic systems.

2. Testing and analytical study of various transducer and control systems.

3. Dissection of a commercial mechatronic product for detail study.

4. Simulation of suitable application of computer controlled electromechanical systems.

5. Assignments on the basis of numerical problems.

6. Short seminar on the recent updates in the area of Mechatronics.

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ME 407- ADVANCE MACHINE DESIGN LABORATORY

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ME 408 - CAD/CAM LABORATORY Teaching Scheme Examination Scheme Practical: 2-hrs/week Term work – 50 marks

Practical/Oral- 50 marks

List of experiments (Any Five): 1. Study of typical CAD/CAM laboratory –

- List of computers and its peripherals with detailed specifications. - CAD/CAM softwares available. - Detailed layout with networking - Specifications of CNC machines tools available in the laboratory.

2. Use of CAD software to create 3-D modesl 3. Use of CAD software to create assembly of a component. 4. Manual part programming for CNC lathe machine. 5. Manual part programming for CNC milling machine. 6. Computer aided part programming –( Use of CAM software)

\

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ME 409 - ENERGY CONSERVATION AND MANAGEMENT LABORATORY

Teaching Scheme Examination Scheme Practical: 2-hrs/week Term work – 50 marks

Practical/Oral- 50 marks

Term work:

Any two systems for each of the followings:

1. Comparison of economics of use of solar system with various conventional energy systems.

2. Work out the costing of any mechanical systems. 3. Work out the costing of any electric system. 4. Energy audit of any one energy consuming/manufacturing industry.

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ME 410 - QUALITY ENGINEERING AND INDUSTRIAL MANAGEMENT

Teaching Scheme Examination Scheme Lectures: 3 hrs/week Test I and II - 10 each Tutorial: 1 hr/week Mid- Sem.– 30 marks

End Sem. Exam – 50 marks Objectives To understand basic concept of quality and management. To study various quality management tools and techniques. To study functioning, of human resource management To study the scientific management To study the marketing management concept Unit 1 [06 hrs] Introduction to quality concepts, Phases in Quality management, Inspection Statistical quality control, inspection by attributes and variable, Statistical control chart, sampling plans, operating characteristics for single, and double sampling plan, zone of OC curve Process capability, Tools of Quality Control-Check sheets, C&E diagrams, Pareto diagrams, histograms, Scatter diagram, Run chart, Affinity diagram, Arrow Diagram, multi voting, Brainstorming, Five S theory. Unit 2 [06 hrs] Quality in design, Quality Information System, Total Quality management, commitment, leadership, employee involvement, Performance measure, Kizen, Quality circles, Introduction to ISO certification, Quality Audits, Introduction to Quality function deployment Unit 3 [06 hrs] Development of management thoughts, Principles of management, Management functions, forms of organization structure& relationship, Direction, coordination, control, delegation motivation decentralization, communication, and span of control, Forecasting and its method, Decision making Unit 4 [06 hrs] Personnel Management –Human Resource Planning, Recruitment and Selection, Training, Motivation theories. Job evaluation and Merit rating, Wages and Incentive plans. Unit 5 [06 hrs] Marketing management- Marketing strategy, market research, buying motives, Type of market, New product development, Product life cycle, Product presentation and its effect on consumer, Sales organization, Advertising, Method of selling, Sales performance objective. Unit 6 [06 hrs] Financial Statement; Profit and loss statement, balance sheet, Financing of business; Basis of business finance, Kinds of capital, sources of fixed and working capital Depreciation Analysis, Cause and Significance, Method of Calculation of Depreciation.

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Text Books:

O.P.Khanna -Industrial Engineering And Management,Dhanpat Rai, Publication Ltd.,New Delhi,1998

J.M.Juran , Frank M Gryna- Quality planning and Analysis; Tata Mcgraw- Hill Edition New Delhi,1995

K.C.Arora, Industrial Management and Engineering Economics, Hanna Publication, New Delhi,1998

M.Mahajan, Statistical Quality Control, Dhanpat Rai and Sons, New Delhi,1998 Reference Books: Gregory McLaughlin - Quality In Research And Development -Vanity Books

International, New Delhi, 1998. Zairi Wood - TQM For Engineers - Head Publishing Ltd New Delhi,2001 K.C.Jain A.K.Chitale - Quality Assurance and Quality management – Khanna Publisher

New Delhi,1998 Fergenbqem A.V., Total Quality Control, Mcgraw- Hill International Edition, 1995

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ME 411 - SEMINAR

Examination Scheme Term work – 50 marks

Oral- 50 marks Before the end of Part I, each student will have to deliver a seminar on a subject

mutually decided by candidate and his/her guide. The student should select the topic for his/her seminar other than project work. The seminar topic should be latest and ahead of the scope of curriculum. The student, as a part of the term work, should submit the write-up of the seminar topic in duplicate, typed on A4 size sheet in a prescribed format and bound at the end of semester. The performance of the student will be evaluated on the basis of the contents, the presentation and discussion during the delivery of seminar before the evaluation committee appointed by the Department.

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ME 412 - PROJECT Examination Scheme Term work – 100 marks

Oral-100 marks The students in a group of not more than FOUR will work under the guidance of the faculty member on the project work undertaken by them. The completion of work, the submission of the report and assessment should be done at the end of Part I (1st Semester). The project work may consist of,

1. A comprehensive and up-to-date survey of literature related to study of a phenomenon or product.

2. Design of any equipment and / or its fabrication and testing. 3. Critical Analysis of any design or process for optimizing the same. 4. Experimental verification of principles used in applications related to Production

Engineering. 5. Software development for particular applications. 6. A combination of the above.

The objective is to prepare the students to examine any design or process or phenomenon from all angles, to encourage the process of independent thinking and working and to expose them to industry. The students may preferably select the project works from their opted elective subjects. A synopsis of the selected project work (two to three pages typed on A4 size sheets) certified by the project guide, should be submitted before the month of June of year. The synopsis shall be a part of the final project report. The students should submit the report in a prescribed format, at the end of 1st semester. The report shall be comprehensive and presented in duplicate, typed on A4 size sheets and bound.

1. Term work will be assessed by the project guide along with one colleague appointed by the Head of Department.

2. The students will be examined orally by the external examiner and the project guide, as the internal examiner. Marks will be awarded on the basis of the work done and performance in the oral examination.