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MY MBA PROJECT
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A Project Report
SUBJECT Marketing Strategy for
Hindustan Dorr-Oliver Ltd. (HE/PV) Division
Prepared By:
HITESH MODI (Reg. No. : 510824056)
in partial fulfillment of the requirement for the award of the degree
Of
MBA – Marketing Management (2008-2009)
Center Code No. 1951, 3rd Floor, Shyam Shikhar, Bapunagar, Ahmedabad – 380024.
DECLARATION
I hereby declare that the project report entitled
Marketing Strategy for
Hindustan Dorr-Oliver Ltd. (HE/PV) Division
Submitted in partial fulfillment of the requirements for the degree of
Master of business Administration
to Sikkim –Manipal University, India, is my original work and not
submitted for the award of any other degree, diploma, fellowship, or
any other similar title or prizes.
Modi Hitesh Navnitlal
Place: Ahmedabad
Date: 20/12/2009 Reg. No: 510824056
CERTIFICATE
The project report of
(Modi Hitesh Navnitlal)
Marketing Strategy for
Hindustan Dorr-Oliver Ltd. (HE/PV) Division
Is approved and is acceptable in quality and form
---------------------- ----------------------
Internal Examiner External Examiner
Vikas Rajput Sandhya Harkawat
MBA MBA
CERTIFICATE
This is to certify that the project report entitled
Marketing Strategy for
Hindustan Dorr-Oliver Ltd. (HE/PV) Division
Submitted in partial fulfillment of the requirements for the degree of
Master of Business Administration of
Sikkim Manipal University of Health, Medical and technological sciences
(Modi Hitesh Navnitlal)
has worked under my supervision and guidance and that no part of
this report has been submitted for the award of any other degree,
Diploma, Fellowship or other similar title or prizes and that the work
has not been published in my journal of Magazine.
(Reg. No. 510824056) Certified by
Milap Shah
( MBA )
Acknowledgement
I would like to acknowledge and extend my gratitude to the following
persons who have made the completion of this project possible:
First of all, I would like to thank my Project Guide Mr. Milap Shah for
his great help. As he is being my Project Coordinator he provided me very
necessary and important guidance and support until the submission of my
project.
I would also like to thank Mr. Saket Bhatt (General Manager) of
Hindustan Dorr-Oliver Ltd. (HDOL), to provide me such a very exiting
opportunity and for their good help to provide a better coordination and
control among all the activities related to completion of the project.
Lastly, I would like to be very thankful to the whole HDOL Family for
their continuous effort in making the whole Project Activity very much
learning and Interesting.
I delivered my special thanks to my family members and friends for their
constant support during the project.
(Hitesh Modi)
Sikkim Manipal University
Executive Summary
Primary objective of this study is to understand business prospectus of
Process Plant Equipment (includes heat exchangers & pressure vessels)
division of Capital Goods Industry. HDOL is chosen based on its excellent
capability to grow in such a competitive world and this business unit adds a
steady stream of revenues to the business model through sustained demand
from various industries like Water, Pulp and Paper, Fertilizers etc where
HDOL is already present. This study shows that how to encash business
opportunities by market research, appropriate product mix and new product
developments.
Developing niche products using the latest technology and supplying to new
industry verticals is an integral part of growth strategy. HDOL is working
towards gaining a strong foothold in catering to the Nuclear Energy, Oil &
Gas and Power sectors.
The Indian Capital Goods Industry has been witnessing a turnaround after a
prolonged period of recession. Capital goods manufacturers have been
experiencing excellent growth both in the top and bottom line. Their order
books are in a very healthy state which indicates the beginnings of an
investment cycle in India. This observation is also borne out by the upward
trend seen in the BSE Capital Goods Index. The capital goods industry
needs to now strategize its future in order to maintain this momentum.
The objectives of the study were to focus on the national as well as
international competitiveness of these sectors in terms of benchmarking of
costs, measuring cost effectiveness, productivity, marketing strategies,
manpower development and R&D apart from looking at technology gaps and
tariff protection required.
In today‟s scenario, just looking inward is no longer enough for survival. A
presence in the export markets as a diversification strategy has become a
must. The study has therefore looked at overseas business opportunities and
tried to identify potential countries and projects.
Competitive strategy involves positioning a business to maximize the value of
the capabilities that distinguish it from its competitors. It follows that a
central aspect of strategy formulation is perceptive competitor analysis.
HDOL has adopted three prolonged approach in its quest to remain a top
player in the global process plant equipment market. The initiatives centre on
capacity augmentation, capability build up and enhancing the product
portfolio through advanced technologies.
This study reveals that the whole industry‟s growth will be increased due to
investments in sectors like Oil & Gas, Petrochemicals, Power etc. and the
companies are performing well due the fact of increased technological
innovation and quality of the units. The stock price also got affected by the
same making the Capital Goods sector favourable for the investors.
Table of Contents
1 Introduction 1
1.1 Definition 2
1.2 Purpose of Strategy 3
1.3 Factors Influencing Marketing Strategy 4
1.4 Marketing Strategies And Target Customers 4
1.5 Types of Marketing Strategies 5
2 Organization Profile 8
2.1 About Hindustan Dorr-Oliver Ltd. 9
2.2 Business Divisions 11
2.3 Business Performance Translating Into Numbers 12
3 Portfolio of Products 13
3.1 Product Range 14
3.2 Pressure Vessels 15
3.3 Heat Exchangers 17
3.4 General Details 20
3.5 Manufacturing Process 22
4 Organizations as Buyer 25
4.1 Organization‟s Buying Center or Decision making unit 26
4.2 Organization‟s Buying Situations & Process 27
4.3 Organizational Factors 28
5 Literature Review 29
6 Research Methodology 35
7 Analysis and Interpretation for Hypothesis-1 (H1) 40
7.1 Analysis 41
7.1.1 Oil & Gas Sector 41
7.1.2 Petrochemicals Sector 47
7.1.3 Fertilizers Sector 50
7.1.4 Power Sector 52
Table of Contents
7.1.5 Sector wise Area of Interest 53
7.1.6 Business Sector wise contribution for order
booking during 2008-2009 54
7.2 Interpretation 55
8 Analysis and Interpretation for Hypothesis-2 (H2) 56
8.1 Analysis 57
8.1.1 Design & Engineering Capability 57
8.1.2 Key Facilities Installed in Workshop 58
8.1.3 SWOT Analysis 61
8.1.4 Assessment of Competition 62
8.1.5 Workshop facility comparision 64
8.1.6 Few Equipment manufactured by LEVEL-1 65
8.2 Interpretation 67
9 Analysis and Interpretation for Hypothesis-3 (H3) 68
9.1 Analysis 69
9.2 Interpretation 72
10 Recommendations & Conclusions 73
10.1 Major Findings & Conclusion 74
10.2 Road Map to Rs. 500 Crores 75
10.2.1 Marketing Strategy for year 2010-11 80
10.2.2 Marketing Strategy for year 2011-12 82
10.2.3 Marketing Strategy for year 2012-13 84
10.3 Limitations of the study 85
Bibliography 87
1
Chapter - 1
INTRODUCTION
2
1.1 Definition
The term „strategy‟ is drawn from the armed forces. It is a strategic plan that
interlocks all aspects of the corporate mission designed to overpower the
enemy or the competitor. An appropriate strategy is considered to be
essential to face adverse situations such as cut-throat competition.
Strategy may imply general or specific programmes of action outlining how
the resources are deployed to attain goals in a given set of conditions. If
these conditions change, the strategy also changes. Strategies give direction
for the achievement of objectives necessary through the deployment of
resources.
The American Marketing Association defines marketing as "the process of
planning and executing the conception, pricing, promotion, and distribution
of ideas, goods, and services to create exchanges that satisfy individual and
organizational objectives." Marketers use an assortment of strategies to
guide how, when, and where product information is presented to consumers.
Their goal is to persuade consumers to buy a particular brand or product.
A marketing strategy is a plan or an approach for marketing your products
and services. Successful marketing strategies create a desire for a product. A
marketer, therefore, needs to understand consumer likes and dislikes. In
addition, marketers must know what information will convince consumers to
buy their product, and whom consumers perceive as a credible source of
information. Some marketing strategies use fictional characters, celebrities,
or experts (such as doctors) to sell products, while other strategies use
specific statements or "health claims" that state the benefits of using a
particular product or eating a particular food.
3
1.2 Purpose of Strategy
A strategy is an operational tool to achieve the goals, and thus, the corporate
mission. Strategies do not attempt to outline exactly how the enterprise is to
accomplish its objectives. A company may view downsizing as a strategy in a
competitive market to render cost-effective services. Thus, strategy provides
a framework to guide thinking and action. Strategies are very much useful in
organizations for guiding, planning and control.
Strategy is a way of life both at the macro as well as micro levels for
everyone, whether it is a nation or a company. To win over in a given
complex situation, the organizations, even trans-nationals adopt strategies.
They make changes, if necessary, even to their global strategies. An
individual company may formulate its own strategy to bring out the desired
results. The eventual success of the organization depends upon strategy
formulation and implementation.
The recently initiated moves such as globalization, privatization and
liberalization are strategies to attain a globally competitive economy.
Some marketing strategies are created for the purpose of capturing a certain
segment of the market, but the majority of small business strategies are
more generic in nature. Even so, it's important to understand what your
strategy is trying to achieve.
4
1.3 FACTORS INFLUENCING MARKETING STRATEGY:
1.4 MARKETING STRATEGIES AND TARGET
CUSTOMERS:
The results of analyzing market segments lead the marketer to consider one
of the following target marketing strategies.
Undifferentiated or Mass Marketing – Under this strategy the marketer
attempts to appeal to one large market with a single marketing strategy.
While this approach offers advantages in terms of lowering development
and production costs, since only one product is marketed, there are few
markets in which all customers seek the same benefits. While this
approach was very popular in the early days of marketing (e.g., Ford
Model-T), few companies now view this as a feasible strategy.
5
Differentiated or Segmentation Marketing – Marketers choosing this
strategy try to appeal to multiple smaller markets with a unique
marketing strategy for each market. The underlying concept is that
bigger markets can be divided into many sub-markets and an
organization chooses different marketing strategies to reach each sub-
market it targets. Most large consumer products firms follow this strategy
as they offer multiple products (e.g., running shoes, basketball shoes)
within a larger product category (e.g., footwear).
Concentrated or Niche Marketing –This strategy combines mass and
segmentation marketing by using a single marketing strategy to appeal to
one or more very small markets. It is primarily used by smaller
marketers who have identified small sub-segments of a larger segment
that are not served well by larger firms that follow a segmentation
marketing approach. In these situations a smaller company can do quite
well marketing a single product to a narrowly defined target market.
Customized or Micro-Marketing - This newest target marketing strategy
attempts to appeal to targeted customers with individualized marketing
programs. For micro-marketing segmentation to be effective the
marketer must, to some degree, allow customers to “build-their-own”
products. This approach requires extensive technical capability for
marketers to reach individual customers and allow customers to interact
with the marketer. The Internet has been the catalyst for this target
marketing strategy. As more companies learn to utilize the Internet
micro-marketing is expected to flourish.
6
1.5 TYPES OF MARKETING STRATEGIES:
Marketing strategies may differ depending on the unique situation of the
individual business. However there are a number of ways of categorizing
some generic strategies. A brief description of the most common categorizing
schemes is presented below:
Strategies based on market dominance - In this scheme, firms are
classified based on their market share or dominance of an industry.
Typically there are three types of market dominance strategies:
o Leader
o Challenger
o Follower
Porter generic strategies - strategy on the dimensions of strategic
scope and strategic strength. Strategic scope refers to the market
penetration while strategic strength refers to the firm‟s sustainable
competitive advantage.
o Product differentiation
o Market segmentation
Innovation strategies - This deals with the firm's rate of the new
product development and business model innovation. It asks whether
the company is on the cutting edge of technology and business
innovation. There are three types: Pioneers
o Close followers
o Late followers
7
Growth strategies - In this scheme we ask the question, “How should
the firm grow?” There are a number of different ways of answering
that question, but the most common gives four answers:
o Horizontal integration
o Vertical integration
o Diversification
o Intensification
8
Chapter - 2
ORGANISATIONALPROFILE
9
2.1 About Hindustan Dorr-Oliver Ltd. (HDOL)
Hindustan Dorr Oliver Limited (HDO) is an Indian EPC (Engineering
Procurement Construction) company having its core business activities in
providing Engineered Solutions, technologies and EPC installations in Liquid-
Solid Separation applications.
Hindustan Dorr-Oliver Limited has a new face. HDO is now a wholly owned
subsidiary of M/s. IVRCL Infrastructures and Projects Ltd., who are one of the
leaders in Indian infrastructure industry, having core business focus on total
Water Management including pumping, conveyance, treatment and
distribution, national highways, roads, buildings, hydro-electric projects,
power distribution, desalination, etc. IVRCL is also executing many projects
on BOOT basis for various Government Departments of India.
HDO has over decades established a unique track record and position as an
extremely dynamic, totally reliable and component-engineering company,
having a cutting edge of superior technologies to emerge among leading
process equipment and plant engineering companies in India.
Today, with every conceivable engineering skill at its disposal, HDO is
engaged in an endless endeavour to upgrade, modify, adapt and invent
products, processes and technologies to design, construct, install, erect and
commission systems on complete EPC basis.
Corporate Vision & Mission :
Vision :
Our aspiration is to become a leading creator of Shareholder Value in the
Engineering Industry.
10
To achieve this, we will use the ENERGY of our people, develop and
implement LEADING EDGE technologies and draw on both to
deliver EFFECTIVE world-class solutions to our customers.
Mission :
To consistently out perform expectations and deliver superior value to both
our Customers and Stakeholders.
To achieve this, we will ENERGISE our people with a positive culture that
rewards INNOVATION, breeds INITIATIVE and encourages INTELLIGENT risk
taking.
Network across the country :
Head Office : Mumbai
Manufacturing Facility : Ahmedabad
Branch Offices :
o Delhi
o Chennai
o Kolkata
o Local site offices wherever projects are under execution
HDO Technologies Ltd. (subsidiary of HDOL), Bangaluru & Hyderabad
Key Facts :
Founded : 1974
Numbers of Employee : 1200
Revenue : Rs. 520.28 Crores
Headquarter : Mumbai, India
11
2.2 Business Divisions :
EPC Manufacturing KPO
Diversification Hydrocarbon Sector Addition of Industry
Verticals
End to End skill sets
Opportunity Bulk Material
Handling,
Pelletisation Plants,
Coal Washeries, Oil &
Gas, Power
Develop Niche
Products
Tap the Global &
Domestic demand
Expansion New Industries &
Processes
Capacity Expansion &
Product Portfolio
Delivery Centres and
client additions
Sustainable Growth Established Brand
Equipment & Client
Relationship
Proprietary
Equipment &
Replacement Demand
In house
requirements & Low
cost – High Quality
Proposition
Business Divisions
Engineering,
Procurement &
Construction (EPC)
Manufacturing Knowledge Process
Outsourcing (KPO)
Mineral Processing &
Beneficiation
Environment
Fertilizers & Chemicals
Pulp & Paper
Heat Exchangers &
Pressure Vessels
Proprietary Equipments
Design & Engineering
Outsourcing
12
2.4 Business Performance Translating Into Numbers
Five Years at Glance – Operating Results 2005-2009#
86.78
143.87
213.59
308.63
520.28
0
100
200
300
400
500
600
Rs.
in C
ro
res
2005 2006 2007 2008 2009
Years
NET INCOME
28
5247
85
0
10
20
30
40
50
60
70
80
90
Rs.
in C
ro
res
2005 2006 2007 2008
Years
HDOL Manufacturing Business Turnover in Crores
13
Chapter - 3
PORTFOLIO OF PRDUCT
14
3.1 Product Range :
Heat Exchangers & Pressure Vessels Division :
• Pressure Vessels
Tanks, Spheres, Reactors, Columns, Storage Tanks
• Heat Exchangers
Proprietary Equipment :
• Horizontal Pan Filters
• Screw Classifiers / Rake Classifiers / Clarifiers/ Clarifloculators
• Kelly Filters
• Red Mud Component Filters
• Precoat Drum Filters
• Rotary vacuum Drum Filters
• Brown Stock Washers
• Bleach Washers
• Digester System for Pulp and Paper Plants
• Drier, Cooler, Granulator and Pulverizer for NPK and DAP Fertilizer
plants
Our area of interest will be Pressure Vessels and Heat Exchangers
(Process Plant Equipment) of Capital Goods Sector. This project is
limited to Pressure Vessels & Heat Exchangers only.
15
3.2 Pressure Vessels :
Vessels, tanks, and pipelines that carry, store, or receive fluids are called
pressure vessels. A pressure vessel is defined as a container with a pressure
differential between inside and outside. The inside pressure is usually higher
than the outside, except for some isolated situations. The fluid inside the
vessel may undergo a change in state as in the case of steam boilers, or may
combine with other reagents as in the case of a chemical reactor.
Pressure vessels often have a combination of high pressures together with
high temperatures, and in some cases flammable fluids or highly radioactive
materials. Because of such hazards it is imperative that the design be such
that no leakage can occur. In addition these vessels have to be designed
carefully to cope with the operating temperature and pressure. It should be
borne in mind that the rupture of a pressure vessel has a potential to cause
extensive physical injury and property damage. Plant safety and integrity are
of fundamental concern in pressure vessel design.
Pressure vessels are used in a number of industries; for example, the power
generation industry for fossil and nuclear power, the petrochemical industry
for storing and processing crude petroleum oil in tank farms as well as
storing gasoline in service stations, and the chemical industry (in chemical
reactors) to name but a few. Their use has expanded throughout the world.
Pressure vessels and tanks are, in fact, essential to the chemical, petroleum,
petrochemical and nuclear industries. It is in this class of equipment that the
reactions, separations, and storage of raw materials occur. Generally
speaking, pressurized equipment is required for a wide range of industrial
plant for storage and manufacturing purposes.
16
Major Pressure Vessels supplied by HDOL to various customers :
Client : Bharat Oman Refineries Ltd., Bina, MP Equipment : HP Air Receiver Size : 4.5 m Dia. x 17.8 m Lg. Weight : 140 MT
Client : ONGC, Hazira, Gujarat Equipment : LPG Drier Size : 3 m Dia. x 12.5 m Lg. Weight : 111 MT
Client : Hindustan Petroleum Ltd., Mumbai Equipment : Air Surge Drum Size : 5.25 m Dia. x 15 m Lg. Weight : 90 MT
Client : Bharat Oman Refineries Ltd., Bina, MP Equipment : Flare KO Drum Size : 5 m Dia. x 17.4 m Lg. Weight : 51.5 MT
17
3.3 Heat Exchangers :
Heat exchangers transfer heat from a hot fluid to a colder fluid through the
combined mechanisms of conduction and forced convection. In most heat
exchangers, a metal wall separates the two fluids. All heat exchangers are
similar in their principle of operation; however, heat exchangers may differ in
the specific fluids that are used in the heat transfer process, the layout of the
metal tubes, and the configuration of the enclosure.
Main types of heat exchangers :
• Shell-and-tube heat exchangers
• Air-cooled heat exchangers
• Double-pipe heat exchangers
• Plate-and-frame heat exchangers
Client : Hindalco Industries Ltd., Renukoot, UP Equipment : Pressure Decanter Size : 6.5 m Dia. x 20 m Lg. Weight : 160 MT Fabricated at site
18
At present HDOL manufactures, Shell and Tube heat exchangers only.
However, HDOL opt for new products viz. Air cooled heat exchangers and
Plate & Frame heat exchangers.
In shell-and-tube heat exchangers, one fluid, known as the "tube side" fluid,
flows inside a set of parallel tubes known as the "tube bundle." These tubes
are enclosed within a metal shell. The other fluid, known as the "shell side"
fluid, flows inside the shell but over the outside of the tubes. Both the metal
shell and the tubes are pressurized, and they must withstand the specified
design pressures during the intended lifetime of the equipment.
Basic arrangement of a shell-
and-tube heat exchanger
19
Major Heat Exchangers supplied by HDOL to various customers :
Client : Alaqua Inc, USA
Item : Evaporator
Weight : 32 MT
Client : Rashtriya Chemicals & Fertilizers Ltd.
Item : TAIL Gas Preheater
Weight : 25 MT
Client : Reliance Industries Ltd., Jamnagar
Item : Tube Bundle
Weight : 36 MT
Client : Numaligarh Refinery Ltd., Assam
Item : Trim Cooler
Weight : 54 MT
Client : Indian Oil Corporation Ltd., Panipat
Item : LVGO Crude Exchanger
Weight : 29.5 MT
20
3.4 General Details :
MAJOR PRESSURE VESSEL PARTS :
Shell, Heads, Saddle/Skirt/Leg/Bracket Support, Process Connections,
Internals etc.
MAJOR HEAT EXCHANGER PARTS :
Shell, Heads, Tubes, Tubesheets, Std. & Non Std. Forgings, Cover,
Baffles, Saddle/Skirt/Bracket Support, Process Connections etc.
MAJOR RAW MATERIAL FORMS :
Plates, Std. & Non Std. Forgings, Pipes, Fittings, Fastners, Gaskets etc.
MAJOR RAW MATERIAL :
Carbon Steel, Stainless Steel, Low Alloy Steel, Non-Ferrous Material
(Ni based alloys, Cu-Ni, Brass, Inconel, Incoloy etc.), Special Metals
like Titanium, Zirconium etc.
CRITICAL PARAMETERS :
Orientation : Horizontal / Vertical Depend on application
Design & Operating Conditions Depend on application, Various Loads
applicable on equipment
Material Selection Depend on service, design conditions,
life expected, Cost
Size Depend on application, Location &
Space, transportability, Cost
Strength Calculations Depend on material, size, design
conditions
21
ACTUAL DIMENSIONS PERFORMED :
PRESSURE VESSELS / COLUMNS:
Diameter : 7100 mm
Height/Length : 36000 mm
Thickness : 92 mm
Weight : 160 MT
HEAT EXCHANGERS:
Tube sheet Thickness : 240 mm
Tube OD x Length : 38.1 mm x 12000 mm
Weight : 50 MT
PARAMETERS CONSIDERED FOR ORDER PLACEMENT BY CLIENTS :
Plate Bending Capacity For shell rolling
Weight Lifting Capacity For size (Dia. & Length) & Weight
Hydrotesting Facility For high pressure equipment
Welding Capability For different material
Drilling & Machining
Facility
For tubesheet drilling and
machining of other components
Workshop Layout To check suitability of
transportation & movement
Current Workload To ensure availability of spare
capacity for execution of order
Also, financial condition of the company is ensured for successful execution
of order.
22
3.5 Manufacturing Process :
1) Pre-Order Activities :
a. Enquiry Generation
i. Marketing Efforts
ii. Registration for various products
iii. Enlistment in Vendor List (Client & Project wise)
b. Enquiry Receipt
i. Tenders
ii. Online tender download from e-tendering web-sites
iii. Non-Tender type enquiries (through e-mails, courier)
c. Reviewing Tender Documents
d. Discussion with various departments for specific requirements, if
any
e. Enquiry for raw materials for competitive pricing
f. Tender/Offer Submission (through Post/Courier/E-mail/e-tendering)
g. Order Receipt – through Negotiation / L1 basis / Reverse Auction
2) Pre-Manufacturing Activities :
a. Receipt of Order
i. Contract Review w.r.t. pre-order commitments
ii. Issue of work order to various department with necessary
documents
iii. Kick off Meeting to discuss criticality of equipment, setting up
mile stone for various activities keeping in view of delivery
conditions as per order
b. Design and detail Engineering
i. Design and Detailed Fabrication Drawing preparation
ii. Preparation of technical delivery condition of raw material
iii. Submission of drawings to client/TP for approval and clearing
of drawing till final approval from client/TP
23
c. Planning
i. Preparation of PERT and Barchart
ii. Production Plan based on 3 months planning keeping in view
of delivery date and availability of raw material
iii. Preparation of Workload chart for each fabrication shop and
machineries
d. Production Engineering.
i. Design of Jigs and Fixture
ii. Method improvement
iii. Tooling
iv. Automation and mechanization of various production related
activities
e. Welding Engineering
i. Qualification of new procedures for the future material
ii. Qualification of welding procedure for the order
iii. Welder qualification
iv. Maintain Qualification record of welders
v. Training of welders for new processes
vi. Maintain record of all welding procedures
vii. Analysis of weld repairs and taking corrective action
f. Material Management (Procurement)
i. Procure material for manufacturing in a sequence as required
by Planning
ii. Control on inventory of raw material and components
iii. Procurement of plant and machinery
iv. Ensure that the material cost is within the estimate
24
v. Provide material prices to proposal engineering during
estimate
3) Manufacturing Activities :
a. Micro Planning
i. Planning activities for 2 weeks
ii. Check availability of raw material
iii. Planning for activities like X-ray, Rolling, Crane, Welding
Equipment
b. Production
i. Material Identification, Marking & Cutting
ii. Rolling
iii. Fit-up, Welding
iv. Radiography
v. Assembly
vi. Heat Treatment
vii. Sand/Shot Blasting and Painting
c. Quality Control
i. Preparation of welding and testing plan
ii. QAP
iii. Certify TDC for material to be procured
iv. Inspection of material as per TDC
v. Coordination with third party inspection
vi. Quality check for various manufacturing activities
d. Despatch
i. Route Survey and Transporter finalization
ii. Ensure pre-despatch requirement of customer
25
Chapter - 4
ORGANIZATIONS AS BUYER
26
4.1 ORGANIZATION’S BUYING CENTER OR DECISION
MAKING UNIT
Consists of all individuals and groups who participate in the purchasing
decision making process, who share some common goals and the risks
arising from the decisions.
Depending on the size and complexity of the organization/buying
situation, decision may be made by just one person or even by a group of
persons from several relevant departments.
THE BUYING CENTRE: ORGANIZATIONAL BUYING ROLES
Buyers (purchase &
contractual documentation)
Deciders (formal decision
making authority)
Approvers (top management –
approves decider’s choice)
Initiators (initiate purchase
idea)
Influencers (information &
evaluation criteria)
Users (use purchased
material / services)
Gatekeepers (control access)
27
ORGANIZATIONAL BUYING ROLES
Gatekeepers: Those who control access to other members in the buying
centre (e.g., receptionists & telephone operators)
Initiators: Those who initiate the idea of purchase; may or may not be a part
of the organization
Influencers: Those who directly or indirectly influence the purchase decision
by providing relevant information and suggesting relevant criteria for
evaluation of alternatives
Deciders: Those who are formally authorized to make the final choice from
among the available alternatives
Buyers: Those who are formally authorized and directly responsible for
making the purchase and contractual documentation with the supplier
Approvers: Those who approve the purchase proposals made by the
deciders/buyers (usually the top management)
Users: Those who actually use the purchased material and services
4.2 ORGANIZATION’S BUYING SITUATIONS &
PROCESS
BUYING SITUATIONS :
New product – requires complex decisions, high involvement and lot of time
Modified Rebuy - Changes in quantity, quality, price, time of supply – based
on needs
Straight Rebuy - Repurchase of items bought regularly – from selected
vendors
28
BUSINESS BUYING PROCESS :
6.3 ORGANIZATIONAL FACTORS
Problem Recognition
General Need Description
Product Specification
Supplier Search
Proposal Solicitation & Evaln
Supplier Selection
Order & Purchase
Performance Review
Need
Recognition
Info
Search/Evaln
Purchase
Post
Purchase
Purchasing-
Department
Upgrading
Cross-
Functional
Roles
Centralized
Purchasing
Decentralized
Purchasing
of Small
Items
Internet
Purchasing
Long-Term
Contracts
Purchasing-
Performance
Evaluation &
Pro. Buyers
Lean
Production
29
Chapter - 5
LITERATURE REVEIW
30
Opportunities in Oil & Gas (India Brand & Equity Foundation)
Growing energy demand of India and necessity to service that to ensure
economic growth is not compromised, presents business opportunities in the
complete value chain of oil and gas sector. Exploration for domestic
production growth, development of discovered fields, transportation of crude
oil, gas and products, refining to service the petroleum product domestic
demand and exports, retailing infrastructure; prospective blocks to
encourage all these sectors provide business and investment opportunities.
“Basic Statistics on Indian Petroleum & Natural Gas, 2008-09”
– Ministry of Petroleum & Natural Gas
The sales/consumption of petroleum products during 2008-09 were 133.400
million metric tonnes (including sales through private imports) which is
3.45% higher than the sales of 128.946 million metric tonnes during 2007-
08.
The total number of exploratory and development wells and metreage drilled
in onshore and offshore areas during 2008-09 was 381 and 888 thousand
metres respectively.
The total refinery crude throughput during 2008-09 at 160.77 million metric
tonnes is 2.99% higher than 156.10 million metric tonnes crude processed in
2007-08 and the prorate capacity utilisation in 2008-09 was 107.9% as
compared to 104.8% in 2007- 08.
The Oil and Gas Sector Overview in India – 2009 (KPMG)
India today boasts of surplus refining capacity, with further large expansions
planned. The major expansions are for the Vadinar refinery of Essar, the
Indian Oil Corp oration (IOC) refinery at Paradeep and the planned refineries
at Bina in Madhya Pradesh by BPCL and Bhatinda in Punjab by HPCL-Mittal
Energy.
31
India is aiming to emerge as a refining hub even as global refining markets
have tightened with the closure of small refineries in North America and
Europe mainly due to challenges in investing in cleaner fuels and high
compliance costs. In addition, permits for Greenfield refineries are hard to
obtain in these countries due to environmental concerns. Therefore, capacity
addition is primarily coming from emerging economies like India, China and
some Middle Eastern countries. The Government of India has been providing
tax incentives and fiscal incentives to new refineries.
FINAL REPORT ON THE INDIAN CAPITAL GOODS INDUSTRY
(Department of Heavy Industries, Govt. of India)
The process plant equipment industry has evolved primarily on the basis of
the requirement to set up core process industries in India after
Independence. The demand today is also from these process industries being
set up but the size of the plants have increased and are at times comparable,
or larger than global capacities.
The industry caters to a wide variety of process industries like oil & gas,
petroleum refining, petrochemicals, chemicals, fertilizer, pharmaceuticals,
metal industry, cement, paper, sugar, cryogenics, distilleries etc.
Internationally the trend that is witnessed in the heavy engineering sector is
that of a shift in base from Europe to Japan to now Korea, Taiwan, East
European countries and China & India due to logistics and cost.
Today in India there are a few companies who have made a mark in the
export arena due to their manufacturing skills and quality. Today the
manufacturing facilities are equipped with modern machinery and are
producing very sophisticated equipment such as high pressure heat
32
exchangers, spiral heat exchangers, multiwall vessels, airfin coolers, multi-
tubular reactors etc.
The internationally renowned consultants in the process industries like Flour
Daniel, Bechtel, Foster Wheel, LG, Daelim, Jacobs, Kvaerner, Mitsui Babcock,
Linde, ABB Lummus, Technip, Jacobs, Stone & Webster, Udhe and Toyo
Engineering have offices in India. They are increasingly using the Indian
process plant manufacturers‟ expertise in engineering and manufacturing for
outsourcing since they are in the process of creating global vendor databases
for the purpose of expanding their low cost structure purchase options.
When asked what should be the company‟s strategy to enhance market
share, 47 percent said that they followed no strategy at all. Out of the
remaining 53 percent companies who have or followed a strategy to enhance
their market share, the majority felt that the top most priority in enhancing
market share was by achieving high quality and service. The second priority
they felt was aggressive marketing. Third was to reduce costs and lastly they
felt increasing the product range may help them to increase their market
share.
However, surprisingly it was noted that an aggressive marketing strategy
was followed only by 28 percent of the companies, 30 percent do not even
collect competitors‟ information and the balance 42 percent have a basic
understanding of marketing strategies and are aware of their competitors /
own competitive advantage.
Competitive pressures in the global manufacturing environment are forcing
manufacturing organizations to re-engineer in order to become more
competitive in the marketplace. Toward that end, management of these
organizations is paying closer attention to the changing nature of
33
manufacturing performance, and the systems, processes and measures used
in its evaluation.
Competitor Analysis (Adapted from Michael E. Porter, Competitive
Strategy, 1980, p. 49.)
In formulating business strategy, managers must consider the strategies of
the firm's competitors. While in highly fragmented commodity industries the
moves of any single competitor may be less important, in concentrated
industries competitor analysis becomes a vital part of strategic planning.
Competitor analysis has two primary activities, 1) obtaining information
about important competitors, and 2) using that information to predict
competitor behaviour. The goal of competitor analysis is to understand:
with which competitors to compete,
competitors' strategies and planned actions,
how competitors might react to a firm's actions,
how to influence competitor behavior to the firm's own advantage.
Casual knowledge about competitors usually is insufficient in competitor
analysis. Rather, competitors should be analyzed systematically; using
organized competitor intelligence-gathering to compile a wide array of
information so that well informed strategy decisions can be made.
Michael Porter presented a framework for analyzing competitors. This
framework is based on the following four key aspects of a competitor:
Competitor's objectives
Competitor's assumptions
Competitor's strategy
Competitor's capabilities
34
Objectives and assumptions are what drive the competitor, and strategy and
capabilities are what the competitor is doing or is capable of doing. These
components can be depicted as shown in the following diagram:
Competitor Analysis Components
What drives the competitor
What the competitor is doing or is capable of doing
Objectives
Strategy
Competitor Response Profile
Assumptions
Resources & Capabilities
Adapted from Michael E. Porter, Competitive Strategy, 1980, p. 49.
35
Chapter - 6
RESEARCH METHODOLOGY
36
This chapter describes the way in which the study is conducted in terms of
methods of data collection Analyzing, Interpreting and Reporting Results. It
also describes the motivation, scope and limitations of the study along with
the objective of the study.
6.1 Research motivation
India's economy is on the fulcrum of an ever-increasing growth curve. With
robust growth of the Indian economy, the demand for commodities has been
on the rise which has already enforced huge investment into various sectors
and has resulted into heightened activity in the domestic sectors like Oil &
Gas, Petrochemicals and Nuclear Power. In turn, Engineering Industry is also
showing continuous upward trend in growth for last couple of years by
catering the need of expansions and new projects of these sectors. This
clearly indicates that a study is required for an untouched manufacturing
sector of process plant equipments in India from global recession.
6.2 Problem Definition
How different business sector‟s growth affects Process Plant Equipment
manufactures growth. How this opportunity can be encased by correct
product mix, diversification, and new product development. What are the
areas of improvement to cater industry demand.
6.3 Research Objectives
The specific objectives of the research were:
1. To identify business opportunities in various business sectors for
process plant equipments
37
2. To understand organization buying behavior
3. Marketing Strategies to be adopted for heavy engineering company
4. Importance of detailed competitive analysis to develop future business
plan
5. Importance of Correct product mix and New Product Development in
process plant equipment industry
6.4 Scope of study
India is flooding with expansion of existing plants and development of new
projects in Oil & Gas, Petrochemicals, Power, Fertilizers, Metal etc. It is
importance to tap these opportunities by proper market research, identifying
area of interest, strengthening company‟s capabilities and developing
marketing strategy. Scope of Study is limited to Hindustan Dorr-Oliver Ltd.
6.5 Hypotheses
There are a set of hypothesis that has to be substantiated to bring justice to
research topic and they are:
H1: Oil and Gas Sector is having better business prospectus than other
business sectors with current workshop facility.
H2: HDOL cannot become LEVEL-1 Company with current workshop
facility.
H3: Heat Exchangers are better than Pressure Vessels in terms of
profitability.
38
6.6 Research Approach
Both qualitative to better define our research problem and get a deeper
insight into it and quantitative methods to produce data that can be
statistically analyzed and whose results can be expressed numerically were
used.
6.7 Type of research
Exploratory research is a type of research design that has its primary
objective the provision of insight and understanding of problem setting. The
nature of research is exploratory based on sample that provides insight
understanding and problem setting. It involves approaches such as informal
discussion with HDOL officials in the initial stage.
The research was also descriptive research i.e. to identify the cause of
something that is happening or something happened because of that cause.
The research will be a quantitative analytical research which will be
descriptive in nature.
6.8 Sampling Technique :
Broadly there are two methods of sampling were used:
Judgmental sampling is a form of convenience sampling in which the
population elements are selected based on the judgment of the researcher.
Here, we have selected four major business sectors like Oil & Gas,
Petrochemicals, Fertilizers and Power. Other business sectors are also
contributing in growth, but their contribution is very less, hence, not
covered.
39
The sampling technique used here is a non random sampling technique called
quota sampling i.e. the population is divided into subclasses and then picking
up the data non-randomly. In the present case, we have selected
Competitors as well as Business Sectors based on their revenue among the
groups. The company showing the highest revenue in their respective field is
taken.
6.9 Data Collection strategy
Both primary and secondary data was collected. In Primary data collection,
HDOL‟s status of enquiries, order booking, interview of HDOL official are
evaluated. The secondary data was gathered through books, journals,
articles, web-sites of Ministry of Petroleum, BSE, NSE and various companies
website of different business sectors.
6.10 Data Analysis Strategy :
The analysis of the available data will be based on the tools and techniques
used in financial management and statistics. Mainly MS Office Excel Package
would to use to carry out the hypothesis testing and descriptive statistics.
The analysis will include the performance of the sample companies for last
five years.
The analysis will include both technical and fundamental analysis, which
includes comparison of annual results of companies from different business
sectors for selection of companies. We have also done simple competitive
analysis of competitors.
40
Chapter - 7
Analysis & Interpretation for Hypothesis – 1 (H1)
41
Hypothesis – 1 :
H1: Oil and Gas Sector is having better business prospectus than
other business sectors with current workshop facility.
7.1 Analysis :
7.1.1 Oil & Gas Sector :
Growing energy demand of India and necessity to service that to ensure
economic growth is not compromised, presents business opportunities in the
complete value chain of oil and gas sector. Exploration for domestic
production growth, development of discovered fields, transportation of crude
oil, gas and products, refining to service the petroleum product domestic
demand and exports, retailing infrastructure; prospective blocks to
encourage all these sectors provide business and investment opportunities.
Indian companies are expanding refinery capacity and putting up green-field
refinery projects. Global oil majors are seriously evaluating investments in
India. Recently BP announced understanding for forming a joint venture with
HPCL (Hindustan Petroleum Corporation Ltd.) for a grassroots refinery. RIL
has also announced their interest in increasing refining capacity from 33
MMTPA to 50 MMTPA.
India has ambitions to become the hub for petroleum products exports.
Demand for petroleum products in the Asia Pacific region is estimated to be
42
around 25 to 27 million barrels per day (1.2-1.3 billion tonnes per year) in
the year 2010. However, the refining capacity in the Asia Pacific region is
expected to increase from the current 21.9 million barrels per day (1.09
billion tonnes per year) to a maximum of 25 million barrels per day in the
year 2010 (Source : Industry Sources). The export potential coupled with the
additional capacity additions and new refineries provide a unique opportunity
for potential investors. The opportunity exists in the form of investment in
capacity additions to the existing refineries and forming consortium with
private and NOCs to set up new refineries.
Institutional Arrangements
Upstream :
Exploration & Production
ONGC
Mangalore Refineries &
Petrochemicals (Refining)
ONGC Videsh Ltd.
(Overseas E&P)
Oil India Ltd.
Private E&P Players :
Cairn, RIL, NIKO, etc.
Downstream : Refining & Marketing
Hindustan Petroleum
(Refining & Marketing)
GGSR (Refining)
Indian Oil
(Refining & Marketing)
IBP (Marketing)
Chennai Petro (Refining)
Bongaigaon Refinery (Refining)
Bharat Petroleum
(Refining & Marketing)
Kochi Refinery (Refining)
Numaligarh Refinery (Refining)
GAIL
Gas Transport & Petrochemicals
Reliance Industries Ltd.
(Refining & Marketing)
Industry Bodies / Others
Petroleum Planning &
Analysis Cell
Centre for High Technology
Petroleum Conservation
Research Association
Petro Fed
Oil Industry Safety Directorate
Petroleum India International
Engineers India Limited
Ministry of Petroleum & Natural Gas
43
Outlook for the Exploration & Production
Exploration activity, prior to NELP (The New Exploration Licensing Policy),
was dominated by public sector firms such as Oil and Natural Gas
Corporation Ltd. (ONGC) and Oil India Ltd. (OIL). The sector received a
major boost in 1974, when the massive Mumbai High fields were discovered
off India's west coast. Even after three decades, these fields continue to be
the mainstay of India's indigenous production. Realizing that these fields
would gradually deplete over time and no major discoveries were being
brought into production, the Government introduced the NELP, with an aim
of encouraging private sector participation in the oil and gas sector.
Recent rounds of NELP have proved attractive in gaining the interest of
Indian private sector and foreign players, with the private sector giant, RIL,
winning the maximum number of blocks after the state-owned ONGC. A
number of foreign players such as Cairn, BHP Billiton etc have also
participated in the bidding rounds, forming consortiums with domestic and
other foreign players. However, some of the super-majors, such as
ExxonMobil, Shell etc. continued to watch from the sidelines, rather than
mark their presence in the bidding rounds.
44
Unexplo red
, 40%
Explo rat io n
Init iated, 27%
P o o rly
Explo red
,
17%
M o derate to Well
Explo red, 16%
Exploration Status 1998-99 (3.14 million sq. km)
Source : DGH
Explo rat io n
Init iated, 44%
P o o rly
Explo red
,
21%
M o derate to Well
Explo red, 20%
Unexplo red
, 15%
Exploration Status 2006-07 (3.14 million sq. km)
Source : DGH
45
Outlook for the Refining Sector
India is aiming to emerge as a refining hub even as global refining markets
have tightened with the closure of small refineries in North America and
Europe mainly due to challenges in investing in cleaner fuels and high
compliance costs. In addition, permits for Greenfield refineries are hard to
obtain in these countries due to environmental concerns. Therefore, capacity
addition is primarily coming from emerging economies like India, China and
some Middle Eastern countries.
Installed Capacity of Refineries (As on January 1, 2009)
Sr. No. Refinery Location Capacity (MMT)
1 IOCL Digboi 0.65
2 Guwahati 1
3 Barauni 6
4 Koyali 13.7
5 Haldia 6
6 Mathura 8
7 Panipat 12
8 CPCL Chennai 9.5
9 Narimanam 1
10 BRPL Bongaigaon 2.35
11 HPCL Mumbai 5.5
12 Visakhapattanam 7.5
13 BPCL Mumbai 12
14 Kochi 7.5
15 NRL Numaligarh 3
16 ONGC Tatipaka 0.078
17 MRPL Mangalore 9.69
SUB TOTAL (PSU) 105.47
18 RIL Jamnagar 33
19 RPL Jamnagar 29
20 EOL Jamnagar 10.5
SUB TOTAL (PVT) 72.5
TOTAL REFINING CAPACITY 177.97
MMT : Million Metric Tonnes
Source : MoPNG - Ministry of Petroleum & Natural Gas
46
62.2
114.6127 127.4 132.5
149
177
235
0
50
100
150
200
250
1998 2001 2004 2005 2006 2007 2009 2012
(Forecast)
Refinery wise Capacity Addition during XI Plan – New Projects
Public Sector
Sr. No. Refinery MMTPA
1 Indian Oil Corporation Ltd., Haldia 1.5
2 Indian Oil Corporation Ltd., Panipat 3
3 Indian Oil Corporation Ltd., Paradip 15
4 Hindustan Petroleum Corporation Ltd., Mumbai 2.4
5 Hindustan Petroleum Corporation Ltd., Vizag 7.5
6 HPCL-Mittal Energy Ltd., Bhatinda 9
7 Bharat Oman Petroleum Ltd., Bina 6
8 Bharat Petroleum Corporation Ltd., Kochi 2
9 Chennai Petroleum Corporation Ltd., Chennai 1.7
10 Mangalore Refinery & Petrochemicals Ltd., Mangalore 5.31
11 Oil & Natural Gas Corporation Ltd., Tatipaka 0.08
SUB TOTAL (PSU) 53.49
Private Sector
12 Essar Oil Ltd., Vadinar 3.5
13 Nagarjuna Oil Corporation Ltd. (NOCL) 6
SUB TOTAL (PVT) 9.5
GRAND TOTAL 62.99
MMTA : Million Metric Tonnes per Annum
Source : MoPNG - Ministry of Petroleum & Natural Gas
India’s Refining Activity has been steadily growing
Refining
Capacity
MMT
Year
47
7.1.2 Petrochemicals Sector :
The petrochemical industry of India is less than 40 years old. Petrochemicals
cover basic chemicals like Ethylene, Propylene, Benzene and Xylene. The
other major components are the intermediates like MEG, PAN and LAB etc,
Synthetic fibres like Nylon, PSF and PFY, Polymers like LDPE/HDPE, PVC,
Polyester and PET etc and Synthetic rubber like SBR, PBR. The sector has a
significant growth potential. Although the current per capita consumption of
petrochemicals products is low, the demand for the same is growing: The
major players in this field include Reliance, Indian Petrochemicals Limited
(IPCL), National Organic Chemical Industry Ltd (NOCIL) and Gas Authority of
India Ltd (GAIL) etc.
48
61%15%
11%
13%
Gujarat
Maharashtra
West Bengal
Other States
The Petrochemical industry is seen to hold good growth potential in the
medium-term as domestic per capita consumption of petrochemical
derivatives is fraction of world levels, indicating significant potential for
future growth in India.
Demand growth in India is fuelled by several factors :
Higher GDP growth than global rates;
Higher presence of traditional materials leading to greater
opportunities for substitution and
Increased application development carried our by large players to fuel
downstream demand.
State wise production of
Petrochemicals
Gujarat – Hub of Petrochemicals
Source : Ministry of Chemicals & Fertilizers
49
Major Customers in Petrochemicals Sector :
Reliance Industries Ltd.- Jamnagar & Hazira
IPCL- Vadodara, Gandhar, Nagothane (now RIL)
GAIL India Ltd.
Haldia Petrochemicals Ltd., Haldia
Mangalore Refinery & Petrochemicals Ltd., Mangalore
Deepak Fertilizers & Petrochemicals Ltd.
BASF
GNFC
NOCIL
New Projects under progress :
ONGC Petro-additives Ltd., Dahej (OPaL) – Petrochemical Complex
GNFC, Dahej – New TDI Plant
ONGC Mangalore Petrochemicals Ltd. – Petrochemical Complex
50
7.1.3 Fertilizer Sector :
The Indian fertilizer industry has emerged as the fourth largest producer of
fertilizers in the world after China, USA and Russia. Nitrogenous and
phosphatic fertilizers are produced indigenously, while requests for potassic
fertilizers are met through imports.
India‟s requirements for 2007-08 were 26 MM Tons urea going up to 29 MM
Tons in 2008-09 against a production of 20 MM Tons
The requirement for 2011-12 is around 35.5 MM Tons for which
availability should be approx. 39 MM Tons and thus under the present
production scenario the import will rise to 19 MM Tons
The demand-supply gap is expected to grow further and may worsen
in view of the fact that 16 out of the 29 urea units are over 20 years
Immediate need to install 13-15 MM Tons urea capacity by 2011-12
equivalent to 11 to 13 Ammonia Plants of 2200 MTPD each
51
Major Customers in Fertilizers Sector :
IFFCO – Kalol, Kandla, Phulpur & Aonla
Rashtriya Chemicals & Fertilizers Ltd. – Chembur & Thal
KRIBHCO – Hazira
Gujarat Narmada Valley Fertilizers & Chemicals Ltd. – Bharuch
Gujarat State Fertilizers Co. Ltd. – Vadodara
National Fertilizers Ltd. – Nangal, Bhatinda & Panipat
Mangalore Fertilizers & Chemicals Ltd. - Palambur
Chambal Fertilizers & Chemicals Ltd. - Chambal
Nagarjuna Fertilizers & Chemicals Ltd.
Paradeep Phosphates Ltd. - Paradeep
New Projects under progress :
KRIBHCO, Surat – Revamp Project (on verge of completion)
IFFCO, Kalol – Expansion Project
52
Per capita TPES consumption
(toe/capita)
4.13
4.48
1.44
7.74
1.8
4.7
0.51
0 5 10
Japan (2006)
Korea (2006)
China (2006)
US (2006)
World Avg (2006)
Europe (2006)
India (2006)
Per capita Electricity consumption
(Kwh)
8220
8063
2060
13515
2659
8381
503
0 5000 10000 15000
Japan (2006)
Korea (2006)
China (2006)
US (2006)
World Avg (2006)
Europe (2006)
India (2006)
7.1.4 Power Sector :
India has been one of the fastest growing economies in emerging markets.
Indian economy has posted more than 9% growth for three years
consecutively and has seen a decade of more than 7% growth. One of the
key factors behind any growing country is the energy requirement and supply
in that country.
India's per capita consumption of energy is extremely low as compared to
other countries and the world average. For example, the Total Primary
Energy Consumption (TPES) in India is just 0.51 tonnes of oil equivalent,
while the world average is more than three times this figure, as the table
below indicates. Similarly, the per-capita electricity consumption stands at
just 503 Kilowatt-Hour (KwH) per year, less than one-fifth that of the world
average of 3 2659 KwH and a massive 13515 KwH in the United States.
These figures illustrate the fact that there is a massive potential in India for
the growth of energy consumption, should the supply rise to meet the
demand as it increases.
Source: International Energy Agency, Key World Statistics 2008
53
Major Customers in Power Sector :
NTPC
Alstom Power
BHEL
VA TECH Antrz
Voith Siemens
Thermax Ltd.
McNally Bharat Engineering
No new projects are in Thermal/Hydro Power sector. There will be big
projects in Nuclear Power Sector, but current HDOL capability is not
sufficient.
7.1.5 Sector wise Area of Interest :
Business
Sector Area of Interest
Business
Opportunity
Oil & Gas
Vessels, Heat Exchangers, Columns,
Reactors, Driers with metallurgies like CS,
LTCS, SS, NACE/HIC, Low Alloy, Duplex
SS, Super Duplex SS, Claded material, Cu-
Ni, Brass, Al-Br, Monel
Excellent
Petrochemicals
Vessels, Heat Exchangers, Columns,
Reactors with metallurgies like CS, LTCS,
SS, Low Alloy, Duplex SS, Super Duplex
SS, Claded material
Good
Fertilizers
Vessels, Heat Exchangers, Columns with
metallurgies like CS, SS, Low Alloy, Claded
material, Special Urea grade materials like
2Re69
Average
Power Surface Condensers, Feed Water Heaters,
High Pressure Heat Exchangers
Average
54
8% 2%
25%
60%
5%
Oil & Gas Petrochemicals Fertilizers Power Others
20%
2%
20%
50%
8%
Oil & Gas Petrochemicals Fertilizers Power Others
7.1.6 Business Segment wise contribution for
2008-09
HDOL Orders Booked
HDOL Enquiry Pattern
55
7.2 Interpretation :
Looking to growth pattern of various sectors discussed above, Oil & Gas
sector dominates others sectors. There are many big players like ONGC,
IOCL, HPCL, BPCL, RIL etc. Also, it should be noted that Exploration &
Refining supplies feed/raw material for other sectors like Naphtha to
Petrochemicals/Fertilizers/Power sectors and Natural Gas to Fertilizers/Power.
Further, existing refining capacity is 177.97 MMTPA and new projects are
coming with refining capacity of 62.99 MMTPA, means this sector is growing
by 64.6%, hence, it proves heavy investment in this sector. It is proved that
Oil & Gas sector is one the driving force of economy.
Petrochemicals Sector is also emerging sector. Few expansion projects like
OPaL, OMPL are under progress and there will be good requirement of
process plant equipments. There are no major investments in Fertilizers &
Power Sector.
Looking to HDOL product range, it is clear that Oil & Gas Sector is full of
opportunities and we can supply variety of high value equipment. Analysis of
enquiry received and orders booked by HDOL also shows that Oil & Gas
Sector contributes more than other sectors.
Hence, the hypothesis that Oil and Gas Sector is having better business
prospectus than other business sectors with current workshop facility is
proved correct.
56
Chapter - 7
Analysis & Interpretation for Hypothesis – 2 (H2)
57
Hypothesis – 2 :
H2: HDOL cannot become LEVEL-1 companies with current
workshop facility.
8.1 Analysis :
8.1.1 Design & Engineering Capability :
Software
PVElite
Microprotol
HTRI
AutoCAD 2008
Codes & Standards
American Society Mechanical Engineers (ASME)
American Society of Testing Materials (ASTM)
Tubular Exchanger Manufacturers Association (TEMA)
American National Standards Institute (ANSI)
American Welding Society (AWS)
Indian Standard (IS)
Indian Boiler Regulations (IBR)
PD 5500
SMPV RULES (For Explosive Applications)
GAS CYLINDER RULES (For Explosive Application)
58
8.1.2 Key Facilities Installed in Workshop :
* All dimensions are in mm.
No. Machinery Purpose*
1 Heavy Duty Plate Bending
Machine
50/32 Thk. x 3000 Wide CS/SS Plate
110/65 Thk. x 3000 Wide CS/SS Plate (Order Placed, will be
commissioned in January, 2010)
2 CNC Deep Drilling Machine 1000 Thk. x 4000 Diameter
3 Electric Overhead Crane 50 MT + 50 MT = 100 MT
20 MT + 20 MT = 40 MT
Others cranes – 10 MT, 7.5 MT (2 nos.), 5 MT (2 nos.), 3 MT
4 Semi Automatic Submerged
Arc Welding
4 nos.
5 Welding Machineries 80 nos.
6 Machine Shop Lathe Machines, Drilling Machines,
Milling Machines, Gear Hobbing Machine, Horizontal & Vertical Boring
Machine
7 CNC Plasma Cutting Machine 1 nos.
8 Electric & Pneumatic Tube Expanders
Up to 50 mm OD tubes – 6 nos.
9 Testing Facility Radiography – In house
Ultrasonic Testing – sub contracted
Hardness Testing – sub-contracted
Destructive Testing – sub-contracted
10 Heat Treatment Sub-contracted to United Services
59
4th & 5th Fabrication Shop
Entrance View
Machine Shop CNC Drilling Machine
60
ORGANIZATION CHART
61
8.1.3 SWOT Analysis (HDOL)
Strengths
Part of a bigger infrastructure company
(IVRCL)
Key facilities and machineries available
Experienced Manpower
Accreditation & Certifications
SAP implemented
Good tie-up with suppliers for support
Prime Location for Mfg.
Network across the Country
Full support from Management
Capability to carry out site jobs
Weaknesses
Insufficient enlistment with some PMC /
LSTK / Clients / Consultants / Project
Specific Vendor List
Past failures and insecure clientele due
to the same
Weak past track record for higher
metallurgy
Lack of high end technology in the core
product range
Slow execution and high over head
compared to same size / turn over
Companies
Facilities like dished end mfg. & testing
lab is not available
Unexplored Export Market
Opportunities
Recession is over
New Projects in Oil & Gas Sector and
Petrochemicals
Good Market rapport due to successful
and timely execution of orders
Heavy investments in Nuclear Power
Strategic long term collaboration with
(foreign) technology partners
Export Market
Threats
Easy market entry for competition
Stiff competition for low value items
Late action could leave company behind
in new / emerging areas
Loss of Key Staff
Competition from Chinese & Korean
Suppliers
Margin squeeze
62
8.1.4 Assessment of Competition
Level - 1 (Big Players having huge developed facilities)
• L & T
• ISGEC
• Godrej and Boyce
• TEMA
• VTV
Level – 2 (Companies having medium level facilities)
• HDOL
• Anup Engineering
• Patels Air Temp
• Gansons Engineering
• GR Engineering,
• Hindustan Rediators,
• Fab Tech
• Precision Equipments
• GMM Pfaudler
Level – 3 (Small capacity)
• Minakshi Industries
• Reynolts Engineering
• Aero Engineers
• Aerotherm
• Novatech
• ME Heat
• Gemini Industries
• Bhillai Steel
• Unique Chemoplast
63
LEVEL – 1 COMPANIES : Companies are having high end technologies, skills,
facilities, technological tie-ups, strong proven track records. They are
normally interested in very large to large equipment, critical metallurgy, very
high value items.
LEVEL – 2 COMPANIES : We fall under category of LEVEL-2. Companies are
having comparable skills, facilities, good proven track records. They are
normally interested in medium to large equipment, critical metallurgy, high
value items.
LEVEL – 3 COMPANIES : Companies are having small to medium size
workshop facilities. They give very tough competition to Level-2 companies.
They are normally interested in small to medium equipment and medium
value items.
HDOL stands at LEVEL-2 at present. HDOL competes with LEVEL-2 & 3
companies. To enjoy comfortable situation, HDOL has to raise its capabilities
comparable to LEVEL-1 companies, where HDOL can secure orders with good
margins.
Lost Order Analysis :
64
8.1.5 Workshop facility comparison :
At present, L&T is No.1 heavy fabrication company in India. HDOL is keeping
eye on L&T and see as a role model. Below is the comparison of facilities
among LEVEL-1 companies and HDOL.
L & T Godrej ISGEC TEMA HDOL
Over seas offices Over seas offices Over seas offices Over seas offices
No
Dust Free Environment for SS & High Alloy Fabrication
Yes No No No
Heavy Duty shops with 230 MT Cranes
175 MT 230 MT 150 MT 100 MT
Indigenous design for High Pressure Heat Exchangers
Collaboration NO Collaboration No
U, U2, N, R, S, CE marking, SQL Approval
U, U2, U3, R, S, CE marking, NBBPVI, SQL Approval
„U- 2‟, „U‟, „S‟, „R‟ and „NB‟ , SQL, CE Stamp
U, U2, R, S, CE marking, Approval
U
Fusion Welded Pressure Vessels up
to 200 mm (8”) thickness by Lloyds
Fusion Welded Pressure Vessels up
to 200 mm (8”) thickness by Lloyds
Fusion Welded Pressure Vessels
up to 200 mm (8”) thickness by
Lloyds
No No
Sea-going jetty Sea-going jetty Sea-going jetty No No
Very High Level Design Heads
Very High Level Design Heads
Very High Level Design Heads
Very High Level Design Heads
No
Global Supplier Base Global Supplier Base Global Supplier Base
Global Supplier Base
Working on it
Narrow Gap SAW (Submerged Arc Welding)
Not Known No
Electro Slag / Submerged Arc Strip Cladding
Long Seamer
Nozzle to Shell / Head Welding Systems
Inner Bore Overlay (min. 38mm ID)
Orbital Tube to Tube Sheet Welding
Rolling 250 mm Rolling 225 mm Rolling 250 mm Not Known 50 mm
65
8.1.6 Few Equipment’s manufactured by LEVEL-1
companies :
HCGO (ULSD) REACTOR supplied to a Refinery in USA Weight (Kgs) : 665,000 Thickness : 153 + 5 = 158 mm
Godrej & Boyce Mfg. Co. Ltd., Mumbai
D HYDRO COLUMN supplied to a Refinery in USA Length (mm) : 73 meters Weight (Kgs) : 467,000
HDOL‟s Limitation for such jobs : HDOL cannot handle such a heavy job. HDOL do not have plate rolling capacity of 158 mm HDOL do not have U2 Stamp
HDOL do not have jetty to dispatch such large size equipment
TEMA India Ltd.
HDO do not have technology for High Pressure Screw-Plug Heat Exchangers
66
L&T Ltd., Powai & Hazira Works
FCC Reactor supplied to a Reliance, Jamnagar Size : 10.2 m ID x 45.7 m Length Weight : 1148 MT
Screw Plug type Heat Exchanger
HDOL‟s Limitation for such jobs : HDOL cannot handle such a heavy job. HDOL do not have plate rolling capacity of more than 50 mm HDOL do not have jetty to dispatch such large size equipment HDO do not have technology for Screw Plug type heat exchanger HDOL do not have design capability for such a critical equipment
ISGEC, Yamunanagar, Haryana
Site Fabricated Columns at IOCL, Panipat Refinery Atmospheric Column: Diameter - 6,800mm T/T Length – 59,800mm Weight - 390 MT Vacuum Column:
Diameter – 10,000mm T/T Length – 52,450mm Weight - 580 MT HDOL do not have capability to carry out site work for such large & heavy equipment
67
8.2 Interpretation :
As reviewed and analyzed above, HDOL is having very good design
capabilities, machineries, space, infrastructure etc. among LEVEL-2 & 3
companies. HDOL stands at LEVEL-2 at present. HDOL management aims to
compete LEVEL-1 companies for critical high value equipment. HDOL is
lacking behind from top companies in many respects like technological tie-
ups, machineries, skilled man power, certifications and accreditations, proven
track record, welding capabilities, sea front, global presence, automation in
fabrication & welding techniques etc.
Lost order analysis also reveals that small and medium category suppliers
giving stiff competition and to secure order, HDOL has to squeeze margins.
SWOT analysis also indicates lots of scope of improvement to come out this
situation. To enjoy comfortable situation and exploit niche market, HDOL has
to raise its capabilities comparable to LEVEL-1 companies, where HDOL can
secure orders with good margins. Above analysis proves that HDOL cannot
become LEVEL-1 Company unless it expands his wings across every area
discussed.
Hence, the hypothesis that HDOL cannot become LEVEL-1 companies with
current workshop facility is proved correct.
68
Chapter - 9
Analysis & Interpretation for Hypothesis – 3 (H3)
69
Hypothesis – 3 :
H3: Heat Exchangers are better than Pressure Vessels in terms of
profitability.
9.1 Analysis :
Overview of both Heat Exchangers and Pressure Vessels is already given in
chapter “Product Portfolio”. We are repeating few thing herebelow :
MAJOR PRESSURE VESSEL PARTS :
Shell, Heads, Saddle/Skirt/Leg/Bracket Support, Process Connections,
Hardware, Internals (if required) etc.
MAJOR HEAT EXCHANGER PARTS :
Shell, Heads, Tubes, Tubesheets, Girth Flanges, Forgings, Cover,
Baffles, Saddle/Skirt/Bracket Support, Process Connections, Hardware
etc.
MAJOR RAW MATERIAL FORMS FOR VARIOUS PARTS :
PART / COMPONENT RAW MATERIAL FORM
Shell, Heads, Baffles Plates
Heat Exchanger Tubes Tube
Tubesheets Forging
Process Connections Pipes & Flanges
Girth Flanges, Cover Non-Std. Forgings
Supports Mild Steel Plates & Structural Parts
like Beam, Channel, Angle
70
COST DISTRIBUTION OF VARIOUS PARTS IN PERCENTAGE (%) :
This cost distribution is arrived in consultation with HDOL‟s estimation &
costing department. Present order product mix covers 70% pressure vessels
and 30% heat exchangers. This cost analysis is arrived by studying 50 nos.
pressure vessels and 50 nos. heat exchangers of various types.
Cost of Item in Percentage (%)
Component / Part Pressure
Vessels
Heat
Exchanger
Plates 64% 13.5%
Mild Steel Plates / Structures 2% 2%
Forgings 5% 22%
Tubes/Pipe 1.5% 44%
Hardware 3% 6%
Welding Electrodes / Consumables 9.5% 6%
Painting / Packing 2% 1%
Labour and other cost 13% 5.5%
Total Cost 100% 100%
71
KEY FACTS ABOUT HEAT EXCHANGERS:
Minimum HOLDs compared to pressure vessels (so manufacturing
activities can be started quickly)
Tubes are required before approx. 2 months of job completion so
interest burden of tube cost (44% of total cost) is less. In case of
pressure vessels, major cost contributor is plate which is necessary to
start work which we need at early stage of manufacturing
HDOL is having capability of Thermal as well as Mechanical design of
heat exchanger, so economical design with optimization can be done
by playing various technical parameters
Basically heat exchanger is having two sub-assemblies viz. Main Shell
& Tube Bundle. Both sub-assemblies can be fabricated separately so
overall cycle time of manufacturing is less compared to pressure
vessels
If we compare Price v/s Weight (like Rs. / kg) then heat exchanger is
having high value compared to vessels
Compact in construction, hence requires less space and handling
capacity
Variety of construction options like Screw-Plug type, Helix heat
exchanger, Plate-Frame type, Air Cooled type etc. These options
contributes value addition
72
Interpretation :
HDOL is having all capabilities right from design to dispatch. It should also be
noted that market requirement of both the product is not controlled by us.
We can only choose market mix to be adopted depending capacity utilization.
If spare capacity is available, then opportunity for pressure vessels can be
materialized. Above analysis reveal many advantages of heat exchangers
which prove it superior to pressure vessels.
Heat Exchangers are having different kind of construction models, which can
make product mix rich. If we consider unit time period (say a year), then it is
sure that HDOL can manufacture more nos. of heat exchangers compared to
pressure vessels of similar weight. Price ranges for pressure vessels from
Rs.100/kg to Rs.125/kg and for heat exchanger from Rs.200/kg to Rs.
225/kg. So, above analysis proves that heat exchangers generate more
revenue than pressure vessels.
Hence, the hypothesis that Heat Exchangers are better than Pressure Vessels
in terms of profitability is proved correct.
73
Chapter - 10
Recommendations & Conclusion
74
An attempt is made to identify the factors that influence Process Plant
Equipment manufacturers in terms of business opportunities from various
business sectors, future prospectus, product mix, high technology products
and awareness of technological developments in market. The major findings
of the study are listed below:
10.1 Major Findings & Conclusion :
Process Plant equipment sector is a highly capital as well as labour intensive
sector with a strong engineering orientation where the products are mostly
custom built. The industry at present is equipped with modern machinery in
addition to competent engineers with management skills, skilled technicians
and qualified welders.
Looking to growth pattern of various sectors discussed, Oil & Gas sector
dominates others sectors and this sector is growing by 64.6%, hence, it
proves heavy investment in this sector. Looking to HDOL product range, it is
proved that Oil & Gas Sector is full of opportunities and we can supply variety
of high value equipment, hence, it is having better business prospectus than
other sectors. Petrochemicals Sector is also emerging sector with few new
projects.
HDOL management aims to compete with LEVEL-1 companies for critical high
value equipment. To reach at LEVEL-1, improvement and enhancement are
required in areas like technological tie-ups, machineries, skilled man power,
certifications and accreditations, proven track record, welding capabilities,
new workshop having facility jetty near by and penetration in export market.
Hence, it is proved that with current workshop facility, HDOL cannot become
LEVEL-1 company. There is huge requirement of heat exchangers and
pressure vessels in oil & gas sector globally. There are huge oil refineries in
gulf countries, so efforts are required for market penetration.
75
Better product mix is always necessary for overall growth of the company.
Though market requirements are not governed by us, efforts must be made
to tap business opportunities for heat exchangers. Heat exchangers are
having many plus points; hence, it is having good profitability compared to
Pressure Vessels.
10.2 Recommendations :
ROAD MAP TO RS. 500 CRORES
Road map to Rs. 500 Crores turn over includes general marketing strategy,
market research, future prospectus and 3 years Marketing Strategy.
General Approach to secure orders :-
• Vendor Registration
• Personal approach with decision makers and shop visit by client
• Up gradation of the Product in terms of Metallurgy, Size & Product
• A total support and access to client through out the execution and
make them feel special
• Expand customer base – Generate Brand Name
• Tracking of new projects in pipeline
• Regular information to the existing and potential clients regarding
development at HDO. Arranging visit.
• Exploring new vendors for competitive raw material costing
• Penetrate into the market for Maintenance Requirements
• Optimize costing & become more cost effective to clients
76
Present Market Scenario :-
• Recession is over
• Rise in Global Oil demand
• Oil prices have reached up to 80 $ per Barrel
• OPEC has started increasing their production of Oil
• All related project which went on hold during recession have resumed
and peaking up speed
• Indian refinery has also put projects on fast track
• To utilize byproduct of refineries, various new refineries in India are
coming up with petrochemical complex
• As per 11th plan Investment of Rs. 1,00,000 Cr. per year has been
planned on power plant.
• Industry is also concentrating on renewable energy resources (i. e.
Solar Power Plant, Wind Energy etc.)
• Investment of Rs. 1,50,000 Cr. has been planned in solar power plant
avenue.
• Indian process plants are 15 year old and hence replacement market is
also significant.
77
Upcoming Projects for next 5 years in India
Refineries
• IOCL, Paradip
• MRPL, Manglore
• HPCL, Mumbai
• HPCL, Visag.
• Kakinada Refinery,
Kakinada
• Essar Oil Refinery,
Jamnagar
Petrochemical Complexes
• OPAL, Dahej
• OMPL, Manglore
• RIL Petrochemical
Complex,
Jamnagar
• BORL, Bina
(Petrochemical
Complex)
• BCPL, Assam
Fertilizer Plants
• KRIBHCO, Surat
• IFFCO, Kalol
Oil & Gas Sector
• ONGC, Uran
• ONGC, Hazira
Power Plant
• NTPC
• Sasan Power Limited (M.P.)
• Akaltara Power Limited (C.G.)
• Coastal Gujarat Power Limited
• Coastal Karnataka Power Limited
• Maharashtra Ultra Mega Power Project Co.
78
Solar Power Plant
• RIL
• Electrotherm, Ahmedabad
• Clinton Foundation
Few Upcoming Projects (Global)
Refinery
• Jubail Refinery, Saudi Arabia
• KNPC, Kuwait
• Yanbu Refinery, Saudi Arabia
• Petrobrass, Brazil
Petrochemical Complex
• Petrochemical Complex, Abu Dhabi
Fertilizer Plant
• Ruwais Fertilizer, Abu Dhabi
Oil & Gas Project
• Gasco, Abu Dhabi
79
Product wise Potential :
Actions required to add Valuable Products :
Development of Welding Capabilities to cater high grade of metallurgy
Develop Production Facility to deal with Higher Thickness Product
Increase Resources in terms of Man & Machineries
Commitment of all cadre of employee toward quality & system
Aggressive & Continuous Marketing in Targeted Area
Rigorous Market Research
80
10.2.1 Marketing Strategy for year 2010-11 :
Products, which can be developed:
Equipment with Duplex & Super Duplex Materials
Equipment with Low Alloy Steels (LAS GR 11 & LAS Gr 22)
Equipment with Higher Thickness (Up to 100mm)
Air Cooled Heat Exchanger for refinery application
LP Heater for Power Plant through BHEL
Equipment for Solar Power Plant (Low & Medium Pressure
Equipment)
Note: Potential in the range for FY 2010-2011 is Rs. 2500 Cr.
Facility to be augmented with required investment :
Description Investment
in Rs. Lac
Duplex Qualification as per EIL specification 10
LAS welding Qualification. 10
Welding preheating facility to be developed , required for
LAS Material
5
Finning facility for Air Cooled Heat Exchangers 300
ASME U2 Stamp, CE Marking 50
Machine for Nozzle Opening (Baggo make) 20
Technical Tie up / Collaboration for Air Cooled Heat
Exchanger
200
Automatic SAW Machine to weld Nozzle with Shell. 30
Faros Blator to avoid Manual Weld edge preparation. 150
81
Shop Floor Area (Bay with 200MT Capacity). In Process
Dedicated Shop for SS fabrication. 2
Welding Expert and Metallurgist. 5
Training of employees. 5
Higher Thickness Plate Rolling Machine Received
TOTAL 787
Competitor in the range
1. ISGEC
2. Godrej
3. Precision
4. Essar Heavy Engineering
5. Techno Process
6. GR Engineering
7. Gansons Engg.
8. Anup
Result Expected:
Price advantage as competition with few big names of industry.
Present shop floor capacity is 850 MT/Month will enhanced to 1500
MT/Month.
Higher return in Rs./MT due to higher metallurgy.
Offer to order conversion ratio of 15 % (present rate) will improve.
Expected order booking will be Rs. 250 Cr.
82
10.2.2 Marketing Strategy for year 2011-12
Products, which can be developed:
Equipment with High thickness up to (100mm to 200mm)
Screw Plug Heat Exchangers
High Pressure Feed Water Heater
Air Cooled Heat Exchanger for Power plant
Ammonia Convertor
Secondary Prereformar
Carbamate Separator
Power plant equipment (High Pressure Heat Exchangers).
Equipment with Exotic Metallurgy (i. e. Incoloy, Inconel, Hast
Alloy)
Equipment Weighing higher than 300 MT for Site Fabrication
Total Potential of for this range of product: Rs. 4000 Cr.
Facility to be augmented with required investment:
Description Investment in
Rs. Lac
Plate Rolling Machine up to 250mm shell thk 500
Furnace to facilitate hot rolling. 50
Welding qualification for Low Alloy Steels for higher Thk.
(up to 200mm)
05
ASME U3 Stamp. 50
Technical Tie up / Collaboration for Screw Plug Heat 200
83
Exchanger & Power Plant Equipment
Strip Cladding Facility. 15
Qualification for WOL with strip cladding. 05
Shop Floor Area (Bay with 250MT Capacity) In Process
Clean room facility for Exotic Metal. 25
150-200 MT capacity crane for site fabrication 1000
Plate rolling machine up to 80mm for site fabrication 300
TOTAL 2150
Competition for above said product range:
1. ISGEC
2. Godrej & Boyce
3. L & T Limited
4. BHEL
5. GR Engineering
6. TEMA
7. And many international
Supplier.
Result Expected:
Can be a sixth largest fabrication company of India
More Price advantage as competition with the biggest names of
industry
Present shop floor capacity is 850 MT/Month will enhanced to 2200
MT/Month
Higher return in Rs./MT due to higher metallurgy
Offer to order conversion ratio of 15 % (present rate) will further
improve
Expected order booking will be Rs. 400 Cr.
84
10.2.3 Marketing Strategy for year 2010-11 :
Products, which can be developed:
Large Surface Condenser for Power Plant
Complete Steam Line including Piping & Instrumentation for
Solar Power Plant
Boiler Drum
Urea Reactor
Urea Stripper
Carbamate Condenser
EO Reactor
Polypropylene Reactor
DHDS Column for Refinery Applications
Methanol Convertor
Equipment weighing 500 MT for site fabrication
Equipment with very high metallurgy (i. e. Ti, Zr, SS 31050
Urea Grade)
Total Potential of for this range of product: Rs. 7000 Cr.
Description Investment in
Rs. Lac
Qualification for welding of forged shell 10
Qualification of exotic metallurgy (i. e. Ti, Zr, SS 31050
Urea Grade)
20
Welding qualification for Low Alloy Steels LAS Gr 22 V 20
Shop floor area near jetty. 4000
Automatic Tube to Tubes-sheet welding Machine 150
Experts to handle Super critical equipments. 100
Heat Treatment Furnace 8m X 8m X 18m 500
TOTAL 4800
85
Competition for above said product range:
1. L & T Limited
2. BHEL
3. ISGEC
4. Godrej & Boyce
5. Mangiarotti, Italy
6. HITACHI, Japan
7. Borsig, Germany
8. Vijay Tank & Vessels (VTV)
9. Luigi Rasta, Italy
10.Korean Heat Transfer
Result Expected:
Can be a fourth largest fabrication company of India
Can handle super critical equipment
Further Price advantage as competition with the international industry
Present shop floor capacity is 850 MT/Month will enhance to 2200
MT/Month
Higher return in Rs./MT due to higher metallurgy
Offer to order conversion ratio of 15 % (present rate) will further
improve
Expected order booking will be Rs. 500 Cr
10.3 Limitations of the study
As with any exploratory research, the findings of this study are to be
accepted with several limitations. Since limitations of a study can be viewed
as directions for future research in the field, it is pertinent to list limitations
and future research opportunities simultaneously.
Scant and adequate secondary data on technology products market in
India was available
This study does not take companies who are the part of the industry
but are small & medium players.
86
This study does not cover many equipment of Capital Goods Sector.
Various analyses carried out from the basic data available from HDOL
which may not cover picture of whole industry.
Survey could not be done due to scatted locations of companies and
respondents.
87
BIBLIOGRAPHY
Books & Journals
Text Books of SMU
Research Methodology – C. R. Kothari
Principles of Marketing – Philip Kotler
Final Report on The Indian Capital Goods Industry (by CII)
Fundamentals of Heat Exchanger Design – Ramesh Shah & Dusan
P. Seculic
Pressure Vessel Design Manual – Dennis Moss
A report on Indian Engineering Industry – Corporate Catalyst India
A Report on Oil and Gas - IBEF
Websites and Database :
www.google.com
www.wikipedia.org
www.hdo.in
www.temaindia.com
www.isgec.com
www.larsentoubro.com
www.anupengg.com
www.patelairtemp.com
www.dghindia.org (Directorate General of Hydrocarbons)
www.petroleum.nic.in (Ministry Petroleum & Natural Gas)
www.commerce.nic.in (Ministry Commerce & Industry)
www.dhi.nic.in (Ministry of Heavy Industries and Public Enterprises)
www.ibef.org (India Brand Equity Foundation)
www.fert.nic.in (Ministry of Chemicals & Fertilizers)
www.iocl.com
www.ongcindia.com
88
www.bharatpetroleum.com
www.ril.com
www.mrpl.co.in
www.hindustanpetroleum.com
www.nationalfertilizers.com
www.rcfltd.com
www.iffco.nic.in
www.kribhco.net
www.bseindia.com
www.moneycontrol.com
www.ntpc.co.in
www.gnfc.in
http://in.kpmg.com
www.asiatradehub.com
www.kpc.com
www.energy.gov (U.S. Department of Energy)
www.gail.nic.in
www.nrl.co.in
www.zuari-chambal.com
www.gsfclimited.com
www.deepakgroup.com
www.crisil.com
www.saudiaramco.com
www.bhel.com