Upload
partibankumar
View
20
Download
0
Tags:
Embed Size (px)
DESCRIPTION
matrix one material central
Citation preview
Materials Compliance for Green Product
Development-Implementation Framework
MatrixOne Confidential
Business Challenges Compliance Framework Implementation Framework
MatrixOne Confidential
Business Challenges Compliance Framework Implementation Framework
MatrixOne Confidential
Heightened consumer discrimination and environmental Heightened consumer discrimination and environmental consciousness consciousness
Increasingly demanding regulatory frameworks for product Increasingly demanding regulatory frameworks for product approvalsapprovals
Increasing concern over certain materials and total Increasing concern over certain materials and total substance banssubstance bans
Lifetime responsibility and liability placed on producersLifetime responsibility and liability placed on producers Tighter controls on disassembly and recyclingTighter controls on disassembly and recycling
MatrixOne Confidential
Satisfy legal and regulatory requirement and avoid liabilities Drive improvements in product design Respond to inquiries from customers, product recyclers
and other stakeholders For suppliers, enhance relationships with OEMs
or
throughout the product development processis a for Companies to be able
to do Business
! European End of Life Vehicle Directive" Waste Electrical and Electronic Equipment Directive#$ Restrictions on the use of certain Hazardous Substances Directive
Critical for Companies Producing Products that Must Adhere to These Regulations
Material Composition Information Allows Manufacturers to:
The European End-of-Life Vehicle (ELV) directive, which from July 2003 requires vehicle manufactures to remove heavy metals such as lead and mercury from vehicle components.The directive also dictates ELV material recovery or re-use rates of over 85% of thewhole vehicle from 2006 and over 95% from 2015.IMDS reports and data exchange formats are used to communicate the material content and recycalibity between suppliers and OEMs.
" !%
MatrixOne Confidential
The RoHS Directive & placement into theEU market of new electrical and electronic equipment containing more than designatedmaximum allowable levels of lead, cadmium,mercury, hexavalent chromium, polybrominatedbiphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants,
'()*+,,-.RoHS works in conjunction withthe EU WEEE Directive. Manufacturers will need to ensurethat their products, parts and components comply with RoHS in order to be distributed and sold in the EU. Reference RoHS Directive 2002/95/EC.
" #$
%
MatrixOne Confidential
The WEEE Directive applies to a wide rangeof electronic and electrical products. WEEE encourages the collection,treatment, recycling and recovery ofwaste electrical and electronic equipment.WEEE makes producers responsible forfinancing most of these activities.Effective (()/*+,,0 and /)*
+,,-. Reference: WEEE Directive 2002/96/EC, as amended by 2003/108/EC.
" "
%
MatrixOne Confidential
MatrixOne Confidential
#(
Effects the Automobile Industry1 !: End of Life Vehicle Directive
- July 1, 2003. Mandates that manufacturers provide detailed reports of restricted substances for vehicles sold in Europe
- January 1, 2006. Recyclability mandates increase from 75% to 85%
Effects the Electrical and Electronics Industries
!Hazardous Substances
July 1, 2003
!95% Recyclable Jan. 1, 2015
!85% Recyclable Jan. 1, 2006
" Aug. 13, 2005
" Recycling TargetsDec. 31, 2006
1 " : Waste Electrical and Electronic Equipment Directive
- August 13, 2005. Establishes producer responsibility for recycling and disposal of electrical goods- December 31, 2006. EU country-specific recycling targets must be achieved
1 #$: Restriction of Hazardous Substances Directive- July 1, 2006. No lead (e.g. lead-based solder), cadmium, mercury, hexavalent
chromium and PBB/PBDE flame retardants
#$July 1, 2006
MatrixOne Confidential
#234
Loss of Market Share- EU is the United States biggest importer for high-tech. $51B in 2001 or
24% of exports- Western Europe accounts for nearly 30% of passenger cars
Penalties and Fines- ELV: Production Part Approval Process (PPAP) can delay components
not clearly in compliance- WEEE, RoHS: each EU country to adopt penalties applicable to violations
of domestic laws
Delays and Bans- Products are and will be increasingly delayed and refused at entry points
Japan and China are enacting similar laws and the US are considering similar laws
1 AMR Research, 2 OESA, 2002 and Fortune, 2000, 3 Allen and Overy 2003
MatrixOne Confidential
5(34
MatrixOne Confidential
Business Challenges and Consequences Compliance Framework Implementation Framework
MatrixOne Confidential
"
5( 6" 7
WEEE ImperativeWEEE Imperative-- 1998 6m Tonnes increasing 5% annually1998 6m Tonnes increasing 5% annually-- Average life of products < 2 years and decreasing Average life of products < 2 years and decreasing
WEEE Directive WEEE Directive -- Producer responsibilityProducer responsibility-- Common collection systemsCommon collection systems
Key milestones for complianceKey milestones for compliance-- Producer responsibility Producer responsibility 13 Aug. 2005 13 Aug. 2005 -- Substance Ban (RoHS) Substance Ban (RoHS) July 2006July 2006
Key benefits of WEEE:Key benefits of WEEE:-- Reduction in environmental impact, costs and risks of extractionReduction in environmental impact, costs and risks of extraction, ,
production, disposal and recycling production, disposal and recycling heavy metals and heavy metals and halogenated substances, hazardous waste emissions, halogenated substances, hazardous waste emissions,
-- Improvements in product design, performance and safety, Improvements in product design, performance and safety, extended lifecycle reextended lifecycle re--use and reliabilityuse and reliability
MatrixOne Confidential
" #(8#$"
Regulatory Requirements- Support RoHS, China RoHS, Weee and other
US Federal, State or international environmental regulations.
- Generate required reports for government and customers
Product design and development- Analyze BOM for materials and substance
content during design (i.e. Materials recycled content, reuse and recyclability; and substances for regulatory compliance, disassembly of components and parts)
Procurement- Request material data from suppliers- Qualify parts and components to meet
regulations- Identify exemptions (i.e. Lead as an alloying
element in steel - 0,35 %, aluminum - 0,4 % and as a copper alloy - 4 % lead by weight)
- Multi-sourced components Manufacturing
- Identify Lead-free components
MatrixOne Confidential
'9((
Dec 2003:- Draft Joint Industry
Guide(JIG) finalized and approved by EIA, EICTA, JGPSSI membership
MatrixOne Confidential
Material Lists- Level A (banned or restricted)- Level B (sustainability)
Reporting Thresholds for Material Lists Data Format
- Set of Data Fields- Examples of Material Declaration Forms
'9
MatrixOne Confidential
Supply chain tool to obtain material composition data from suppliers.
Why is this data important?-Ensure products do not contain banned/restricted materials.-Purchasers want to know about the presence of other materials for:-Recyclability-Sustainability targets/goals-Green marketing
MatrixOne Confidential
(
MatrixOne Confidential
:
MatrixOne Confidential
: ;
MatrixOne Confidential
Proof of ComplianceA producer shall, at the request of the enforcement authority, submit within
28 days of the date of the request, technical documents or otherinformation showing that electrical and electronic equipment placed on the market complies with the requirements of the regulations
Subject to the following provisions of this regulation, in proceedings against any person for an offence under regulation 15 it shall be a defence for that person to show that he took all reasonable steps and exercised all due diligence to avoid committing the offence
MatrixOne Confidential
Due DiligenceA person shall not be entitled to rely on the defense provided by
paragraph(1) by reason of his reliance on information supplied by another unless they show that is was reasonable in all the circumstances for to have relied on the information, having regard in particular
(a)To the steps which he took and those which might reasonably havebeen taken, for the purpose of verifying the information; and
(b)To whether he had any reason to disbelieve the information
RoHS Product Compliance Record RetentionUp to 10 years after a product is placed on the market sufficient to prove
that the product did not contain materials that had more than the permitted levels.
#$6+,,+=>0=7
MatrixOne Confidential
OEM or Customer Requirements Every PPAP Submission Design, Specification or Material Changes Using Alternative Materials Manufacturing methods or Production Processes Change Production Transfer or Introduction of new Production
Equipment Suppliers of Products or Services changed Quality Problems resulting in Delivery Holds Production Equipment lie idle for 12 months or longer Upon Request
" 9##5(
MatrixOne Confidential
Plan and Define Program- Design Goals- Reliability and Quality Goals- Preliminary BOM- Preliminary Process Flow- Listing of Special Product and Process Characteristics- Listing of Compliance Standards- Listing of Customer Substances and special materials- Management Plan
Product Design and Development- Design FMEA- Design for Manufacturability, Assembly and
Compliance/Environment- Design Verification- Compliance Verification- Design Reviews- Prototype Build-Control Plan- Engineering Specifications- Engineering Drawings- Material Specifications- Drawings and Specifications Changes- New Equipment, Tooling and Facilities Requirements- Special Product and Process Characteristics for Compliance- Gages, Testing Equipment Requirements- Team setup, commitment and management support- Sub-contractor Build- Supplier Build
MatrixOne Confidential
Business Challenges and Consequences Compliance Framework Implementation Framework
MatrixOne Confidential
MatrixOne Confidential
(
Integrated Device ManufacturersIntelIBMAMDNational SemiconductorTexas InstrumentMicronCypress
System ManufacturersCompaqDellCiscoHP
Fully Vertically Integrated OEMsIBM
Compaq/HP
GE
Philips
Texas Instruments
Motorola
FujitsuNCR
Samsung
Siemens/Infineon
Toshiba
AdaptecAlteraBroadcom
Design Software CadenceSynopsys
IP Designers MIPSArtisan
Foundry TSMC SilterraUMC Chartered Semiconductor
70s 80s 90s 00s
Contract ManufacturingSolectronSCIJabil
Branded RetailersCompUSAOthers to enter
Linking the Extended Enterprise
B2B
Fabless Design
B2B
B2B
B2B
B2B
eCollaboration can facilitate communication between IP houses, designers, foundries, customers.
eCollaboration can facilitate communication between IP houses, designers, foundries, customers.
MentorIntercomm
Test and PackagingSTATS, UTAC, Carsem, Unisem, NS, Anam, Fairchild
Test and PackagingSTATS, UTAC, Carsem, Unisem, NS, Anam, Fairchild
ConexantAgereXicor
MatrixOne Confidential
&(
!
"##$"
#%&''( )#!$*+# ,
-
"#&."$# *
!'- */#
%#,
-, #(
"#!+
01(
"
" #,
"$"&.,+1
.,#'#+'&
'#'#+'&
22(#+'(2(/#2" 2%*!
1" * (#''!. -"/ -"
'# "+!"
,"
(#&'*/# -#
#/,222&'(&.2
2!33
%".,
,
!
!)#!
"$"#.("
"
#$
! /4#'..3
"
*#&.+2+'#
% . #*
"
(.(
'(#')
COMPEG WUS
UNICAP UNITECH
Yang An
MatrixOne Confidential
(
(
MatrixOne Confidential
(
(((
MatrixOne Confidential
6 7
Manufacturer
Retailer
Importer
- Proof of Guarantee- Quantity- Contract with Recycler
Electrical Appliance Register (EAR)
Coordination Body
Recycling Agent
MatrixOne Confidential
MatrixOne Confidential
/(
Compliance Consultancy 3rd Party Compliance Test
Product Compliance
Declaration Service Data Processing Service
Compliance Declaration
Registration, Reporting, Contract EAR Registration IMDS Reporting Recycler Contract Service
MatrixOne Confidential
(
MatrixOne Confidential
MatrixOne Confidential
(
Reduce Unnecessary Design Iterations, Improve Part Reduce Unnecessary Design Iterations, Improve Part Selection/Reuse and Procurement, Improve System and Selection/Reuse and Procurement, Improve System and Product Configuration, Improve Supplier CollaborationProduct Configuration, Improve Supplier Collaboration
OEM Tier 1
Customer
OEM Tier 1
Customer
ExportReports
Analyze, Report, Iterate
ThresholdsRecyclability
Analyze, Report, Iterate
ThresholdsRecyclability
CustomersRequirements
Supplier Supplier
Internal Parts, BOMS, Products
ProductCentral
EngineeringCentral
SourcingCentral
SupplierCentral
ImportImport
Materials ComplianceCentral
MatrixOne Confidential
MatrixOne Confidential
ExportFile
XML, TXT
?
!
MatrixOne Confidential
Supplier submits reported material
information
((
Thank YouThank You