Materials-Lateral Expansion-At Cryogenic Temperature

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More options Apr 1, 11:49am

From: GANESH GANESH Date: Thu, 1 Apr 2010 21:19:19 +0530 (IST)Local: Thurs, Apr 1 2010 11:49am Subject: lateral expansionForward | Print | Individual message | Show original | Report this message | Find messages by this author Friends,

One of our Pqr is failed twice, material stainless stell 316l grade , welded gtaw and smaw. Testing failed in lateral expansion . pls suggest a procedure for achieving the lateral expansion.(coupon thickness 25 mm) Ganesh Your Mail works best with the New Yahoo Optimized IE8. Get it NOW! http://downloads.yahoo.com/in/internetexplorer/

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Discussion subject changed to "4664] lateral expansion" by pgoswami

pgoswami View profile Translate to Translated (View Original) Hi Mr. Ganesh, Sec-VIII, DIV-1, UHA 51, elaborates impact test requirements for austenitic S.S base metal, weld metal and HAZ. Typically as per UHA-51(a) (4) For 316L weld metals:- : * each heat of filler metal used in production shall have a Ferrite Number 5 FN max, as measured by a ferritescope or magna gauge, which shall be calibrated in accordance with AWS A4.2, or as determined by applying the chemical composition from the test weld. * notch toughness testing of the base metal, weld metal, and heat affected zone (HAZ) shall be conducted using a test temperature of 320F (196C); and each of the three specimens from each test set shall have a lateral expansion opposite the notch not less than 0.021 in. (0.53 mm). What was the impact test temperature adopted in PQR qualification? From my past experience in fabrication of cryogenic tank and other equipments, I could provide the following guidelines:- * Get the base metal impact tested at the mill at the design temperature or less. Mills could guarantee impact in 304/304L and 316L S.S down up to 320F (196C); * Similar guidelines should apply for welding consumables also. * Insist on Ferrite 5 FN max for 316L S.S. and consistent impact test results at 320F (196C); * Should you have problem with 316L S.S. consumables, may think about a switch to 308L S.S, with a MAX 2.FN. 308L electrodes usually have better impact properties than 316L S.S electrodes. * Adopt the conventional precautions required for welding austenitic S.S. * If you still face problems, check back with the manufacturers on oxygen content in the weld metal. However hope this issue should not be major, as S.S weld metals contain enough de-oxidizers (Cr) to produce a very clean weld metal. Let me know if it helps. Thanks. Pradip Goswami,P.Eng. Welding & Metallurgical Engineer/Specialist Component Integrity Section. Engineering and Training Services Ontario Power Generation Inc. Res:-88,Garth Trails Crescent Hamilton,Ontario, L9B2X1,Canada [email protected] [email protected] Tel-905-679-9677 -----Original Message----- From: [email protected] [mailto:[email protected]] On Behalf Of GANESH GANESH Sent: Thursday, April 01, 2010 11:49 AM To: [email protected] Subject: [MW:4664] lateral expansion Friends, One of our Pqr is failed twice, material stainless stell 316l grade , welded gtaw and smaw. Testing failed in lateral expansion . pls suggest a procedure for achieving the lateral expansion.(coupon thickness 25 mm) Ganesh Your Mail works best with the New Yahoo Optimized IE8. Get it NOW! http://downloads.yahoo.com/in/internetexplorer/ -- To post to this group, send email to [email protected] To unsubscribe from this group, send email to [email protected] For more options, visit this group's bolg at http://materials-welding.blogspot.com/ The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents. To unsubscribe, reply using "remove me" as the subject. Kobelco-NC38LT.pdf115K Download - Hide quoted text -- Show quoted text -

More options Apr 2, 12:38am

From: "pgoswami" Date: Fri, 2 Apr 2010 00:38:09 -0400Local: Fri, Apr 2 2010 12:38am Subject: RE: 4664] lateral expansionForward | Print | Individual message | Show original | Report this message | Find messages by this author Hi Mr. Ganesh, Sec-VIII, DIV-1, UHA 51, elaborates impact test requirements for austenitic S.S base metal, weld metal and HAZ. Typically as per UHA-51(a) (4) For 316L weld metals:- each heat of filler metal used in production shall have a Ferrite Number 5 FN max, as measured by a ferritescope or magna gauge, which shall be calibrated in accordance with AWS A4.2, or as determined by applying the chemical composition from the test weld. notch toughness testing of the base metal, weld metal, and heat affected zone (HAZ) shall be conducted using a test temperature of 320F (196C); and each of the three specimens from each test set shall have a lateral expansion opposite the notch not less than 0.021 in. (0.53 mm). What was the impact test temperature adopted in PQR qualification? From my past experience in fabrication of cryogenic tank and other equipments, I could provide the following guidelines:- Get the base metal impact tested at the mill at the design temperature or less. Mills could guarantee impact in 304/304L and 316L S.S down up to 320F (196C); Similar guidelines should apply for welding consumables also. Insist on Ferrite 5 FN max for 316L S.S. and consistent impact test results at 320F (196C); Should you have problem with 316L S.S. consumables, may think about a switch to 308L S.S, with a MAX 2.FN. 308L electrodes usually have better impact properties than 316L S.S electrodes. Adopt the conventional precautions required for welding austenitic S.S. If you still face problems, check back with the manufacturers on oxygen content in the weld metal. However hope this issue should not be major, as S.S weld metals contain enough de-oxidizers (Cr) to produce a very clean weld metal. Let me know if it helps. Thanks. Pradip Goswami, P.Eng. Welding & Metallurgical Engineer/Specialist Ontario Power Generation Inc. [email protected],[email protected]

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-----Original Message----- From: [email protected] [mailto:[email protected]] On Behalf Of GANESH GANESH Sent: Thursday, April 01, 2010 11:49 AM To: [email protected] Subject: [MW:4664] lateral expansion

Friends, One of our Pqr is failed twice, material stainless stell 316l grade , welded gtaw and smaw. Testing failed in lateral expansion . pls suggest a procedure for achieving the lateral expansion.(coupon thickness 25 mm) Ganesh Your Mail works best with the New Yahoo Optimized IE8. Get it NOW! http://downloads.yahoo.com/in/internetexplorer/ -- To post to this group, send email to [email protected] To unsubscribe from this group, send email to [email protected] For more options, visit this group's bolg at http://materials-welding.blogspot.com/ The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents. To unsubscribe, reply using "remove me" as the subject.

Kobelco-NC38LT.pdf115K Download

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