MasterLogic PLC SCN

Honeywell Process Solutions

MasterLogic PLC Software Change Notice

R220

July 2012

Release 220 Honeywell

ii MasterLogic PLC Software Change Notice R220 Honeywell July 2012

Notices and Trademarks Copyright 2012 by Honeywell International Sárl.

Release 220 – July, 2012

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

Honeywell, PlantScape, Experion, and TotalPlant are registered trademarks of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell Process Solutions

1860 W. Rose Garden Lane

Phoenix, AZ 85027 USA

1-800 822-7673

R220 MasterLogic PLC Software Change Notice iii July 2012 Honeywell

About This Document This document contains information related to MasterLogic PLC software and firmware releases only for ML-200R. It is recommended that user fully understands the notices covered in this document before start working with the MLPLC.

Release Information

Document Name Document ID

Release Number

Publication Date

MasterLogic PLC Software Change Notice R220 July 2012

Reference

Document Model Number

ML200 CPU and SoftMaster Users Guide

Analog Input Module 2MLF-AV8A, AC8A User's Guide

ML200-AI

Analog Output Module 2MLF – DV4A/8A, 2MLF – DC4A/8A User's Guide

ML200-AO

Digital Input/Output Modules ML 200 DI/DO Module User's Guide

ML200 - DI/DO

Fast Ethernet I/F Module 2MLL-FEnet User's Guide

ML200 – Fenet

2MLF-HO2A, 2MLF-HD2A High Speed Counter Module User's Guide

2MLF-HO2A, 2MLF-HD2A

MasterLogic PLC Instruction List ML200-IL

Isolated Analog Input Module 2MLF-AD4S User's Guide

ML200-IAI

Isolated Analog Output Module 2MLF-DV4S, 2MLF-DC4S User's Guide

ML200-IAO

Support and Other Contacts

iv MasterLogic PLC Software Change Notice R220 Honeywell July 2012

Document Model Number

Isolated Thermocouple Input Module TC4S User's Guide

ML200-ITIM

Profibus-DP Pnet I/F Module 2MLL-PMEA User's Guide

ML200-PMEA

Resistance Temperature Detector 2MLF-RD4A User's Guide

ML200-RTD

Serial Communication I/F Module 2MLL-C22A, 2MLL-CH2A, 2MLL-C42A User's Guide

ML200-Snet


R220 MasterLogic PLC Software Change Notice v July 2012 Honeywell


United States and Canada Contact:

Phone: Fascimile: Mail:

Honeywell Solution Support Center 1-800-822-7673 Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time. Emergency calls outside normal working hours are received by an answering service and returned within one hour. 1-973-455-5000 Honeywell TAC, MS L17 1860 W. Garden Lane Phoenix, AZ, 85027 USA

Europe, Middle East, and Africa (EMEA) Contact:

Phone: Fascimile: Mail:

Honeywell TAC-EMEA +32-2-728-2345 +32-2-728-2696 TAC-BE02 Hermes Plaza Hermeslaan, 1H B-1831 Diegem, Belgium

Pacific Contact:

Phone: Fascimile: Mail: Email:

Honeywell Global TAC – Pacific 1300-364-822 (toll free within Australia) +61-8-9362-9559 (outside Australia) +61-8-9362-9564 Honeywell Limited Australia 5 Kitchener Way Burswood 6100, Western Australia [email protected]

India Contact:


Honeywell Global TAC – India +91-20- 6603-9400 +91-20- 6603-9800 Honeywell Automation India Ltd 56 and 57, Hadapsar Industrial Estate Hadapsar, Pune –411 013, India [email protected]

mailto:[email protected]�



vi MasterLogic PLC Software Change Notice R220 Honeywell July 2012

Korea Contact:


Honeywell Global TAC – Korea +82-80-782-2255 (toll free within Korea) +82-2-792-9015 Honeywell Co., Ltd 4F, Sangam IT Tower 1590, DMC Sangam-dong, Mapo-gu Seoul, 121-835, Korea [email protected]

People’s Republic of China Contact:

Phone: Mail: Email:

Honeywell Global TAC – China +86- 21-2219-6888 800-820-0237 400-820-0386 Honeywell (China) Co., Ltd 33/F, Tower A, City Center, 100 Zunyi Rd. Shanghai 200051, People’s Republic of China [email protected]

Singapore Contact:


Honeywell Global TAC – South East Asia +65-6580-3500 +65-6580-3501 +65-6445-3033 Honeywell Private Limited Honeywell Building 17, Changi Business Park Central 1 Singapore 486073 [email protected]

Taiwan Contact:


Honeywell Global TAC – Taiwan +886-7-536-2567 +886-7-536-2039 Honeywell Taiwan Ltd. 17F-1, No. 260, Jhongshan 2nd Road. Cianjhen District Kaohsiung, Taiwan, ROC [email protected]



R220 MasterLogic PLC Software Change Notice vii July 2012 Honeywell

Japan Contact:


Honeywell Global TAC – Japan +81-3-6730-7160 +81-3-6730-7228 Honeywell Japan Inc. New Pier Takeshiba, South Tower Building, 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan [email protected]

Elsewhere Call your nearest Honeywell office.

World Wide Web Honeywell Solution Support Online:

http://www.honeywellprocess.com

Training Classes Honeywell Automation College:

http://www.automationcollege.com

http://www.honeywellprocess.com/�

http://www.automationcollege.com/�

Symbol Definitions

viii MasterLogic PLC Software Change Notice R220 Honeywell July 2012

Symbol Definitions The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

ATTENTION: Identifies information that requires special consideration.

TIP: Identifies advice or hints for the user, often in terms of performing a task.

CAUTION

Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death.

WARNING symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

R220 MasterLogic PLC Software Change Notice ix July 2012 Honeywell

Contents

1. BEFORE YOU BEGIN ................................................................... 11

1.1 Review the latest information ..................................................................... 11 Checking for updates ............................................................................................... 11

1.2 Overview ....................................................................................................... 11

2. ABOUT THIS RELEASE ............................................................... 13

2.1 Components of this release ........................................................................ 13

2.2 Hardware and software compatibility matrix ............................................. 13

2.3 Hardware list ................................................................................................. 14

2.4 New features in this release ........................................................................ 18 Firmware 2.10 .......................................................................................................... 18 SoftMaster 3.63 ........................................................................................................ 18 SoftMaster 3.64 ........................................................................................................ 19

2.5 Problems resolved ....................................................................................... 20

2.6 Known issues with MLPLC.......................................................................... 21

3. SOFTMASTER INSTALLATION ................................................... 23

3.1 Installing SoftMaster .................................................................................... 23

4. PLC FIRMWARE UPGRADE ........................................................ 25

4.1 Overview ....................................................................................................... 25

4.2 Upgrading PLC firmware for ML200R Expansion driver module (redundant and non-redundant) ..................................................................................... 25

4.3 Upgrading PLC firmware for ML200R Expansion Manager (Built inside CPU module) ................................................................................................. 27

4.4 Upgrading PLC firmware for ML200R CPU offline .................................... 29

4.5 Upgrading PLC firmware for ML200R CPU online .................................... 31

Contents

x MasterLogic PLC Software Change Notice R220 Honeywell July 2012

4.6 Upgrading OS for Communication Module using SoftMaster-NM ........... 33

R220 MasterLogic PLC Software Change Notice 11 July 2012 Honeywell

1. Before you begin

1.1 Review the latest information Checking for updates Before installing any software, check the extranet site using the following link http://acsnet.honeywell.com/sites/ML_Globalization/Shared%20Documents/Forms/AllItems.aspx?RootFolder=%2fsites%2fML%5fGlobalization%2fShared%20Documents%2fUser%20Documents&FolderCTID=&View=%7b5432F171%2dB69C%2d4A59%2dA336%2dF5651317A9DA%7d, for documentations including the updates to this SCN.

1.2 Overview ML200R is Honeywell’s next generation Programmable Logic Controllers which supports CPU level redundancy.

It provides the following:

• Real power

• Performance and versatility with compact size

• High speed scanning of I/O Channels and execution of program instructions

• Open network through Ethernet

• Profibus, remote I/O, engineer-friendly programming and diagnostic software tools.

Experion interface is qualified with ModBus and MLDP.

http://acsnet.honeywell.com/sites/ML_Globalization/Shared%20Documents/Forms/AllItems.aspx?RootFolder=%2fsites%2fML%5fGlobalization%2fShared%20Documents%2fUser%20Documents&FolderCTID=&View=%7b5432F171%2dB69C%2d4A59%2dA336%2dF5651317A9DA%7d�




1. Before you begin 1.2. Overview

12 MasterLogic PLC Software Change Notice R220 Honeywell July 2012


2. About this release

2.1 Components of this release The following table lists the components and their version numbers.

Component Version Number

SoftMaster 3.64

CPU firmware 2.10

Expansion Manager 2.10

Expansion Driver 2.10

FENet OS 3.20

SNet OS 3.0

2.2 Hardware and software compatibility matrix

ATTENTION

For more information on compatibility versions, contact Honeywell TAC.

The following table provides the hardware and software compatibility matrix.

Model Number Hardware Version OS Version

SoftMaster - V3.64

SoftMaster-NM - V3.64

2MLR-CPUH/T 2MLR-CPUH/F

V5.0 V2.10

V5.1 V2.10

2MLR-DBSH 2MLR-DBSF 2MLR-DBST

V5.0 V2.10

2MLR-DBDH 2MLR-DBDF 2MLR-DBDT

- V2.10

2. About this release 2.3. Hardware list


Model Number Hardware Version OS Version

2MLF-AC8A V6.3 V1.12

2MLF-AD4S V5.0 V1.02

2MLF-AD8A V5.1 V1.02

2MLF-AD16A V5.0 V1.02

2MLF-AV8A V6.3 V1.12

2MLF-DC4A V6.0 V1.10

2MLF-DC4S V5.1 V1.00

2MLF-DC8A V5.1 V1.00

2MLF-DV4A V6.2 V1.10

2MLF-DV8A V5.1 V1.00

2MLF-HO2A 2MLF-HD2A V6.0 V1.14

2MLF-RD4A V6.0 V1.00

2MLF-TC4S V6.1 V1.01

2MLL-C22A 2MLL-C42A 2MLL-CH2A

V5.1 V3.0

2MLL-EFMF 2MLL-EFMT V5.0 V3.20

2.3 Hardware list The following table provides the list of hardware.

Model Number Specifications

2MLR-CPUH/F CPU

Max. I/O:23,808Pts., Redundant CPU, FO

2MLR-CPUH/T Max. I/O:23,808Pts., Redundant CPU, TP




2MLR-AC12

Power

Redundant Power 110V, 5.5A

2MLR-AC22 Redundant Power 220V, 5.5A



2MLR-DC42 Redundant Power DC24V

2MLR-M02P

Base

Main Base 2 slot

2MLR-M06P Main Base 6 slot

2MLR-E12P Expansion Base 12 slot

2MLR-E12H Expansion Redundancy Base 12 slot

2MLR-DBST Expansion Driver

Expansion Driver, TP

2MLR-DBSF Expansion Driver, FO

2MLR-DBSH Expansion Driver, TP/FO

2MLR-DBDT Expansion Redundancy Driver

Expansion Redundancy Driver, TP

2MLR-DBDF Expansion Redundancy Driver, FO

2MLR-DBDH Expansion Redundancy Driver, TP/FO

2MLC-F201 Sync Cable Multimode Fiber Optic Cable, LC connector, 2.0m

2MLI-D21A

Digital Input

8Pts. DC24V Input (Sink/Source Type)

2MLI-D22A 16Pts. DC24V Input (Sink/Source Type)

2MLI-D22B 16Pts. DC24V Input (Source Type)








2MLI-A12A 16Pts. AC110V Input

2MLI-A21A 8Pts. AC220V Input

2MLI-A21C 8Pts. AC220V Input

2MLQ-RY1A

Digital Output

8Pts. Relay Output, 2A , 1Pts./COM

2MLQ-RY2A 16Pts. Relay Output, 2A (5A/COM)

2MLQ-RY2B 16Pts. Relay Output, 2A , BuiVaristor

2MLQ-SS2A 16Pts. Triac Output, 1A

2MLQ-TR2A 16Pts. TR Output, 0.5A (Sink Type)



2MLQ-TR2B 16Pts. TR Output, 0.5A (Source Type)



2MLQ-TR1C 8Pts. TR Output, 2A (Sink Type)

2MLF-AV8A

Analog Input

Voltage Input, 8channels

2MLF-AC8A Current Input, 8channels

2MLF-AD8A Voltage/Current Input, 8channels

2MLF-AD4S Voltage/Current Input, 4channels, Isolated

2MLF-AD16A Voltage/Current Input, 16channels

2MLF-RD4A RTD Input RTD Input, 4channels

2MLF-TC4S TC Input Thermocouple Input, 4channels, Isolated

2MLF-DV4A Analog Output Voltage Output, 4channels




2MLF-DC4A Current Output, 4channels

2MLF-DC8A Current Output, 8channels

2MLF-DV8A Voltage Output, 8channels

2MLF-DC4S Current Output, 4channels, Isolated

2MLF-HO2A High Speed Counter

Pulse Input, 2channels, Open Collector

2MLF-HD2A Pulse Input, 2channels, Line Drive

2MLL-EFMT FEnet

Fast Ethernet, 100/100Mbps, RJ-45 (Electric)

2MLL-EFMF Fast Ethernet, 100/100Mbps, SC Type (Fiber Optic)

2MLL-C22A

Snet

Serial Communication, RS-232C 2channels

2MLL-C42A Serial Communication, RS-422 2channels

2MLL-CH2A Serial Communication, RS-232C/RS-422 (1ch each)

2MLL-PMEA Pnet Profibus, Master, 12Mbps, DP Standard

2MLL-DMEA Dnet DeviceNet Interface Card

2MLT-DMMA DUMMY

DUMMY Module for empty I/O slots

2MLR-DMMA DUMMY Module for empty Power Supply slots - used for ML200R

USB-301A USB Cable Engineering cable for SoftMaster

SmartLink Board & Connection Cable for Digital I/Os (Only for 32/64 points Sink Type)


R32C-NS5A-40P Relay Board SmartLink Relay Board, 40point

2. About this release 2.4. New features in this release



TG7-1H40S Terminal Board SmartLink Terminal Board, 40point

C40HF-15PB-1

Cable between SmartLink and PLC I/Os

Cable Assembly for Terminal Board, 40p-40p, 1.5m

C40HF-30PB-1 Cable Assembly for Terminal Board, 40p-40p, 3.0m

C40HF-15PB-1 Cable Assembly for Relay Board, 40p-40p, 1.5m

C40HF-30PB-1 Cable Assembly for Relay Board, 40p-40p, 3.0m

2.4 New features in this release The following are the new features/enhancements in this release.

Firmware 2.10 • Support for dual I/O link redundancy (2MLR-DBDT/F/H and 2MLR-E12H)

• Support for Profibus slave interface module (2MLL-PSEA)

• Support for two new digital I/O cards.

− 2MLI-A21C

− 2MLQ-TR1C

SoftMaster 3.63 • Inclusion of above mentioned firmware features.

• Addition of the following instructions.

− AB Expression: CPT

− ARY instruction: ARY_CMP_EQ, ARY_CMP_NE

• Support for downloading binary file to CPU without opening the source file.

2. About this release 2.4. New features in this release


• Addition of the following flags for SOE event information.

− _SOE_LOG_CNT

− _SOE_LOG_ROTATE

− _SOE_READ_LOG_CNT

− _SOE_READ_LOG_ROTATE

• Addition of the following flags to enable/disable HS/P2P link in ladder program.

− _HS_ENABLE_STATE, _HS_REQ_NUM, _HS_REQ

− _P2P_ENABLE_STATE, _P2P_REQ_NUM, _P2P_REQ

• Addition of scan time information flag for fixed cycle task: _CYCLE_TASK_SCAN_TIME

SoftMaster 3.64 • Support for two new digital I/O cards.

− 2MLI-A21C

− 2MLQ-TR1C

• In I/O Parameter window, Digital module list shows the module name instead of module type.

• “Audo Detect” function is added to check connected port number automatically for RS-232C setting.

• “Refresh User Function/FB function” is added to update all if UDF or UDFB is modified.

2. About this release 2.5. Problems resolved


2.5 Problems resolved This section describes the notable problems resolved in this release.

PAR Brief description of the problem

1-MN2NVY Error 104 does not have any information on error message.

1-MN2O2P Warning 43 does not have any information.

1-MN2O6J SoftMaster tool shows a user incomprehensible dialog box on selecting the Module Change Wizard.

1-MN2O9A

When SoftMaster is connected to ML200R through USB and if you continuously perform power OFF/ON, remove/connect DBDT modules, DBDT cables, DBDT reset and so on., then SoftMaster does not responds at times.

1-MN2OAY

In the SoftMaster-NM window, when you right-click the FENet module and selecting Properties in the tree view, the properties of the module are not displayed.

1-MN3EO5 In SoftMaster 3.63, the updated MLPLC user guide is not displayed from the Help menu.

1-MN3EQX

CPU status does not come to online automatically after power OFF both the Master and Standby CPUs and power ON one after another.

1-P2HHZ5 SoftMaster is crashing occasionally while performing online edit operation continuously.

1-P2HHZZ Unable to install SoftMaster on Windows 2K8 server systems.

1-QY2KSI Masterlogic Address Configuration Error for P2P when we use the data size in multiple of 16.

1-R9219U

There is no possiblity to do ON-LINE EDITING. During write an on-line change of Softmaster 3.61 program is terminated with message (It is general information from Windows about problem in application, which needs to close Softmaster and detail information about dll).

2. About this release 2.6. Known issues with MLPLC


2.6 Known issues with MLPLC This section describes the notable known issues with MLPLC.

PAR Brief description of the

problem Work-around/Preventive action

1-IDQPMD Separate flags are needed for ML200R types to differentiate ML200R - CPUH/T & CPU H/F types. This is required to appear in MLDP Communication display.

This is only for display notification and is not on function. At present, common ML200R types are displayed as 2MLR-CPUH/T.

1-IDQPMZ E039 does not show proper LED status.

Remove the power supply of both CPU A and B and connect it again. The PLC shows E039. But the Master - RUN/STOP LED is Green that shows PLC is running, Standby - RUN/STOP LED is RED that shows CPU is stopped. The small sync window in SoftMaster shows both PLC is running.

Functionality is working properly. Only LED status mismatch occurs.

1-IDQPOA After changing and downloading only IO parameters in SoftMaster, if you select Start Monitor, a warning message appears before the monitoring starts.

Functionality is working properly. This warning message can be ignored.

1-IDQPPR Any of the variable name that contains 'load' (For example, overload) in the SoftMaster may result an unexpected behavior of program execution.

Avoid using variable names which contains the word ‘load’.

1-HXO8AD Sometimes, Average Value parameter for an AI module in I/O parameter window shows Red and this does not allow to changing any of the module parameters.

Delete the module from I/O parameter, add manually and then configure it.

2. About this release 2.6. Known issues with MLPLC


PAR Brief description of the problem

Work-around/Preventive action

1-CWHPS4 In SoftMaster, Communication Module Info under System Monitoring for the CPU module, the Port 1 Number and Port 2 Number information is reversed.

No workaround exists.

1-IZFAPN In DISOE module, Force I/O feature is not available.


1-J60Q9B In SoftMaster, when we add some function blocks in a ladder diagram, the shortcut of the function block is also added in the Most Recently Used option in the Function/FB pane. But this shortcut is not appearing in SoftMaster 3.61.



3. SoftMaster Installation

3.1 Installing SoftMaster To install SoftMaster, perform the following steps.

Step Action

1 Double-click setup.exe and execute the installation file. The Installation Wizard appears.

2 Click Next. The Customer Information window appears.

3 Type your name and company name and then click Next.

You are prompted to specify the folder to install SoftMaster.

4 The default installation folder is displayed. If you want to change the folder, click Browse… and select a new folder.

ATTENTION

SoftMaster needs 30 MB of free disk space. In case of inadequate free space, you are prompted to select a disk with enough capacity.

5 After selecting a folder, click Next.

The installation may take a few minutes.

6 Click Finish to complete the installation.

3. SoftMaster Installation 3.1. Installing SoftMaster



4. PLC firmware upgrade

4.1 Overview PLC firmware must be upgraded in the following sequence.

• Upgrading ML200R PLC firmware for Expansion Driver (2MLR-DBST, F, H)

• Upgrading ML200R PLC firmware for Expansion Manager (Built inside CPU)

• Upgrading PLC firmware for ML200R CPU (2MLR-CPUH/T,F)

ATTENTION

• For more details on firmware upgrade and firmware files, contact Honeywell TAC.

• During PLC firmware upgradation, ensure to connect the USB cable to Master CPU.

4.2 Upgrading PLC firmware for ML200R Expansion driver module (redundant and non-redundant)

ATTENTION

• The Expansion Manager/Driver module OS cannot be upgraded online.

• The following procedure is given by considering the CPU A as Master and CPU B as Standby.

To upgrade PLC firmware for Expansion Driver module (redundant and non-redundant), perform the following steps.

Step Action

1 Change both the CPUs to STOP mode, and ensure that the key switch is in REMOTE mode.

2 Connect the USB cable to the master CPU.

3 Execute MasterLogic OS Downloader 1.1.exe.

The MasterLogic OS Downloader dialog box appears.

4. PLC firmware upgrade 4.2. Upgrading PLC firmware for ML200R Expansion driver module (redundant and non-redundant)


Step Action

4 Choose Connect > Serial Port/CPU Setup.

The Connection Setup dialog box appears.

5 Click USB in the Media drop-down list.

6 Click

7

Click .

The OS Download dialog box appears.

8 In the OS Download window, perform the following:

a) Under Download Mode, click USB.

b) In the OS Type drop-down list, click ML200R-ExtDriver.

c) Click Open and select OS as 2MLR_SLAVE_Vxxx.bin.

After the download is complete, the downloader tool changes to initial mode and LED in the Expansion driver module blinks.

9 Power off and on (Reset CPU and IO base) to make upgrade firmware online.

ATTENTION

If there are more than two expansion bases in the system, all the expansion bases (particular ring) are upgraded at once.

10 If dual I/O link redundant topology is used, then follow the below steps to upgrade the expansion driver module for both ring network.

a) Change CPU A to CPU B.

b) Connect USB to CPU B and repeat the steps 2 through 9.

4. PLC firmware upgrade 4.3. Upgrading PLC firmware for ML200R Expansion Manager (Built inside CPU module)


4.3 Upgrading PLC firmware for ML200R Expansion Manager (Built inside CPU module)

ATTENTION

The following procedure is given by considering the CPU A as Master and CPU B as Standby.

To upgrade PLC firmware for Expansion Manager (redundant and non-redundant), perform the following steps.

Step Action


2 Connect the USB cable to the Master CPU.






6 Click

7

Click .


4. PLC firmware upgrade 4.3. Upgrading PLC firmware for ML200R Expansion Manager (Built inside CPU module)


Step Action

8 In the OS Download dialog box, perform the following:


b) Click ML200R-ExtManager in the OS Type drop-down list.

c) Click Open and select OS as 2MLR_CPUH_Master_Vxxx.bin.

After the download is complete, downloader tool changes to initial mode and waits for CPU ACT LED to blink.

9 Power off and on (Reset CPU) to make upgrade firmware online.

ATTENTION

In case of expansion manager, OS of Master and Standby are migrated at once. Ensure to check if OS is updated in the Standby CPU and reset.

10 If dual I/O link redundant topology is used, then follow the below steps to upgrade the expansion manager module for CPU B.

a) Change CPU A to CPU B.

b) Connect USB to CPU B and repeat the steps 2 through 9.

4. PLC firmware upgrade 4.4. Upgrading PLC firmware for ML200R CPU offline


4.4 Upgrading PLC firmware for ML200R CPU offline To upgrade PLC firmware for CPU during offline mode, perform the following steps.

Step Action


2 Connect the USB cable to the Master CPU.






6 Click

7

Click .




b) Click ML CPU Series in the OS Type drop-down list.

c) Click ML200R Boot. The following actions occur by default.

− CPU Dot Matrix: OSwr

− CPU LED: Blink in RUN/STOP → WAR. → ERR order

− Standby CPU shows the same indication

d) Click Open and select OS as 2MLR_CPUH_Main_Vxx.bin.

4. PLC firmware upgrade 4.4. Upgrading PLC firmware for ML200R CPU offline


Step Action

After the download is complete in Master CPU,

• The downloader tool change to initial mode

• CPU LED blinks for few times

• Master CPU changes to STOP mode.


CPU OS upgradation for Master CPU is completed.

ATTENTION

Ensure the following status in Standby CPU.

• CPU Dot Matrix: OSwr

• CPU LED: Blink in RUN/STOP → WAR. → ERR order

10 Connect USB to Standby CPU and repeat the steps 4 through 7.

11 In the OS Download dialog box, click Open and select OS as 2MLR_CPUH_Main_Vxx.bin.

After the download is complete,



• Standby CPU changes to STOP mode.


CPU OS upgradation for Standby CPU is completed.

4. PLC firmware upgrade 4.5. Upgrading PLC firmware for ML200R CPU online


4.5 Upgrading PLC firmware for ML200R CPU online

ATTENTION

• Only CPU firmware version can be upgraded online and not Expansion Manager/Driver.

• Ensure that the CPU OS version to be installed is compatible with the existing Expansion driver/Expansion manager OS version.

To upgrade PLC firmware for CPU during operation (online), perform the following steps.

ATTENTION

The following procedure is given by considering the CPU A as Master and CPU B as Standby.

Execute the procedure carefully based on your current status of CPU or ensure CPU A as Master and follow the procedure.

Step Action

1 Remove the synchronization cable (OFC) between Master CPU (A) and Standby CPU (B) and all I/O cables connected to Standby CPU (B) to isolate the Standby CPU (B) from operation.

2 Change the mode from ‘REMOTE’ to ‘RUN’ using a key switch. Hence, the isolated Standby CPU (B) becomes a Master CPU (B).

3 Change the isolated CPU to STOP mode, and ensure that the key switch is set back to REMOTE mode






7 Click

4. PLC firmware upgrade 4.6. Upgrading OS for Communication Module using SoftMaster-NM


Step Action

8

Click .




b) Click ML CPU Series in the OS Type drop-down list.

c) Click ML200R Boot. The following actions occur by default.

− CPU Dot Matrix: OSwr

− CPU LED: Blink in RUN/STOP → WAR. → ERR order

d) Click Open and select OS as 2MLR_CPUH_Main_Vxx.bin.

After the download is complete in the isolated CPU (B),



• CPU (B) changes to STOP mode.

• Power off the CPU (B) and connect the synchronization cable and I/O cable to CPU (B).


CPU OS upgradation for this CPU (B) is completed.

11 Power on CPU (B) and change its mode to RUN (by Key switch or SoftMaster). Both CPUs are in RUN mode even if the OS versions are different.

12 Change Master CPU (A) to STOP mode. Then, this Master CPU (A) becomes Standby CPU (A) and the Standby CPU (B) becomes Master CPU (B)



Step Action

13 Repeat steps 1 through 10 for CPU (A) which is Standby CPU.

CPU OS upgradation for this CPU (A) is completed.

14 Power on CPU (A) and change its mode to RUN (by Key switch or SoftMaster). Both CPUs are in RUN mode being CPU (B) as Master and CPU (A) as Standby.

4.6 Upgrading OS for Communication Module using SoftMaster-NM To upgrade Communication module using SoftMaster-NM, perform the following steps.

Step Action

1 Connect USB cable to Master CPU (for example, CPU A) and launch SoftMaster-NM.

2 From SoftMaster-NM, choose Online > Upload/Download (File).

The Download/Upload(File) dialog box appears.



Step Action

3 Select the communication module and then click BBMBoot. The LED of FENet module is changed to Download mode and PLC CPU will reset after BBMBoot is selected.

4 From SoftMaster-NM, choose Online > Connect and then Online > Upload/Download (File).

The Download/Upload(File) dialog box appears.

The mode is changed to OS Update Mode.

ATTENTION

FDEnet is displayed as communication module only after BBMBoot execution. Ensure to select the proper Base and Slot number.

5 Select the OS and then click Download.

The Open dialog box appears.



Step Action

6 Select the FEnet OS Firmware file and then click Open.

The OS download begins. It takes few minutes to complete.

After the download is complete the following message appears.



Step Action

7 Power off the Master CPU A and then re-connect the synchronization cable and I/O cables to CPU A and it changes back to Standby mode.

8 From SoftMaster, choose Online > Control Redundancy and then click Change Master.

Repeat Step 1 to 8 with CPU B (Master).

9 Choose Online > System Diagnosis from SoftMaster-NM to verify if the OS version is downloaded to the System.



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