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TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 1
Li ni u
Trong cc phn mm gia cng thng dng c th xem phn mm mastercam l a nng nht v c nhiu ngi s dng, trong mastercam cn c rt nhiu modul khc, tuy nhin VN chng ta s dng phn mm vi chi ph thp nn thng s dng cng lc nhiu phn mm m khng khai thc c ht tnh nng ca mt phn mm nht nh, trong mastercam cn c modul Router chuyn dng cho thit k g, modul Mastercam Art dnh cho thit k ngh thut. Phn ct dy s lng ngi cn n n cng khng nhiu, tuy nhin khi nm c cng ngh s gip ngi dng ch ng hn, bn khng phi lo lng khi cn i mi my mc v c phn mm h tr. Trong cnh tranh vic nm cng nhiu cng ngh s gip bn chim u th v vic ch ng s lun gip to li nhun v tha mi hn. y l ti liu c vit li da theo cc ti liu ca hng Mastercam nn ni dung s khng c g sai st, nu c ch l ngn ng ca ngi vit, do ti cng rt mun nhn c phn hi t ngi c.
Tp.HCM Thng 11 nm 2014
Ngi vit
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 2
BI 1: CC NG CT BIN N
ng ct dy bin dng gia cng cc phn c cng hnh dng nh v y. Bi
hc ny tp trung vo tin trnh c bn to ra ng ct dy bin dng.
Bi tp 1: Bt u vi vic to ng ct
Bi tp ny hng dn bn cch m 1 phn gia cng v chn 1 nh ngha my
m phng my EDM dy.
1. M Mastercam bng phng php sau:
- Nhp p chut vo biu tng Mastercam trn mn hnh.
- Khi ng Mastercam t Window Start menu.
2. Chn file cu hnh mt mc nh
a. Chn Settings > configuration t trnh n ca Mastercam.
b. Chn .../mcamxm.config t danh sch th xung
Current.
c. Click OK.
3. Chn File, Open v chn file single-contour.MCX-8.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 3
Hnh bnh rng l mt bin dng n vi ng ct ny.
MastercamWire cng cn mt im thread cho ng ct ny, l im m
my x dy qua, thng l l c khoan trc trn phi. Bng cch to mt
im thread trong Mastercam v chn n nh mt phn ca ng ct, n
tr thnh mt lin kt, ngha l ng ct s cp nht nu im ny di
chuyn.
4. Chn Create > Point > Thread Point t menu.
5. Nhn phm cch truy cp vo ch Fastpoint v nhp ta im.
6. Nhp X-40, Y0.2, Z0 v nhn Enter. Mt im vi biu tng mi ren hin
th bn tri chi tit.
7. Click OK trn thanh ribbon.
8. Chn Machine Type >Wire > Default t trnh n chn loi my ct dy
mc nh.
Vic chn my l mt phn ca qu trnh, cng c gia cng. N s to mt
tm khun cho cng vic gia cng.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 4
Chn loi my bng cch thm mt nhm my (click vo Manage List).
Thm mt nhm ng ct vo Toolpaths Manager. Cc ng ct m bn to
nm du mi tn mu trong danh sch ny.
9. Chn File > Save As v lu chi tit di tn khc.
Bi tp 2: Thit lp Phi
Vic xc nh phi gip bn hnh dung ra ng ct thc t hn. Bn c th
thy ng bin phi vi khi hnh hc chi tit khi xem file hoc ng ct, trong
khi m phng hoc trong khi xc nh ng ct.
1. Trong Toolpaths Manager, m rng Properties di Machine Group v
click Stock Setup.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 5
2. Nhp gi tr sau thit lp ng bin phi v hin th chng trong ca s
ha:
- Nhp Y75, X75 v Z10 vo kch thc phi.
- Nhp gi tr Z10 vo gc phi
- Chn Display v Fit Screen hin th ng bin phi v cha ng
bin khi bn s dng chc nng Fit to Screen.
3. Click OK hon tt thit lp phi.
4. Nhp chut phi vo ca s ha v chn Isometric thay i gc nhn
v nhn r rng ng bin phi hn.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 6
Bi tp 3: Chn hnh hc
Chn hnh hc cho ng ct trong MastercamWire c gi l to
chui. To chui l qu trnh chn v lin kt cc mnh hnh hc to ra
hnh dng ng ct, b mt v khi. Khi to chui hnh hc, bn s chn 1
hoc nhiu ng c (ng thng, ng cung v spline) c im dng ni
lin nhau. Bn cng c th xp chui cc im, iu ny rt quan trng trong
vic thit lp cc v tr ct v lp trong ng ct.
Trong MastercamWire, bn c th xp chui khung hoc hnh khi cho
ng ct. V d ny bao gm vic xp chui hnh khung.
1. Chn Toolpaths > Contour t trnh n.
2. Click OK nu bn c nhc nhp tn file NC mi.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 7
3. lin kt im vi ng ct, chn im thread (im khoan mi x
dy ct sang) l chui u tin.
4. Chn hnh bnh rng l chui th 2. Click vo vng gn vi im thread
nht. Du mi tn mu xanh l th hin hng chui dy ct s i l
hng ngc chiu kim ng h.
5. Click Options trong hp thoi Chaining truy cp vo thng s chui
b sung.
6. Chn Break Closest Entity top thread point.
Ty chn ny s ph hy i tng gn im thread nht thnh 2
mnh bn bt u ng ct vi chuyn dch vung gc. iu ny
gip to dch chuyn ngn nht c th gia im thread v bin dng
c xp chui.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 8
7. Click OK trong hp thoi Chaining Options.
8. Click OK trong hp thoi Chaining tip tc cc thng s ng ct.
Bi tp 4: Nhp thng s ng ct
Bc tip theo l thit lp gi tr cho mi hng ca ng ct. Hp thoi
Wirepath-Contour cha cc ty chn bn cn lp trnh chi tit.
1. Chn Wire / Power t bng iu khin Tree View bn tri hp thoi.
Trong Wire / Power cha cc thit lp my EDM c th cho vt liu bn
ct.
2. Nhp 0.2 vo ng knh dy. ng ct ny ch c mt lt cho nn bn
khng cn thay i g.
3. Chn Compensation t bng Tree View.
4. Thit lp loi b tr cho Computer. Ty chn ny tnh ton ng ct
dy b tr v khng xut m iu khin cho b tr.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 9
5. Chn Taper t bng Tree View. Trang ny thit lp cc chiu cao khc
nhau ca ng ct, bao gm chiu cao UV v XY th hin nh v y
ca phi. Hnh di y l mt v d v chiu cao.
Hnh mt bn ca chi tit
6. Chn Rapid High, UV trim plane v UV height l 10. Rapid Height l
chiu cao Z ca ng ging dy bn trn cho cc dch chuyn nhanh.
UV trim Plane thit lp v tr ca ng ging dy trn.
7. Click OK hon tt ng ct.
8. Click OK ng Chain Manager.
Chain Manager hin th truy cp vo cc ty chn Change at point or
sorting,
Hnh di y th hin ng ct hon chnh.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 10
9. Chn File > Save.
Bi tp 5: M phng ng ct
M phng cho thy ng i ca dy ct chi tit do cho bn pht hin li
trong chng trnh trc khi tin hnh gia cng chi tit.
1. Click Backplot selected operations trn Toolpath Managers.
2. Click Display Tool v Display Holder trn hp thoi Backplot hin th
dy v ng ging trong m phng.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 11
3. Click Play trn thanh Backplot VCR trn ca s th chy m phng.
Dy s di chuyn quanh chi tit vi 1 lt ct th n.
4. Click OK trn hp thoi Backplot hon tt chc nng.
Bi tp 6: Thay i thng s ng ct
Mc d ng ct bin n gin bn va to s gia cng chi tit, nhng vic
s dng cc ty chn thm trong Mastercam Wire s gip gia cng hiu qu
hn. Bn c th thay i cc thng s v cp nht cc hot ng bao gm cc
thit lp mi ny.
1. Click vo biu tng Parameters trn Toolpaths Manager cho hot ng
Wire Contour.
2. Chn Wire/ Power t bng Tree View.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 12
3. Vi Pass 1, nhp 0.035 vo Wire Overburn.
4. Click vo du mi tn hng ln bn cnh Pass 1 nhp gi tr cho Pass 2.
5. Nhp cc gi tr khc cho Pass 2, 3 v 4:
- Pass 2: Wire Diameter l 0.2; Wire Overburn l 0.02
- Pass 3: Wire Diameter l 0.2; Wire Overburn l 0.01
- Pass 4: Wire Diameter l 0.2; Wire Overburn l 0
6. Chn Cut Parameters t bng Tree View.
7. Thit lp cc thng s sau trn trang ny:
- Nhp 3 vo Additional skim cuts (before tab). Cc lt ct thm vo s
to gia cng tinh tt hn trn chi tit.
- Chn Tab v nhp 1.0 cho rng tab. Vic to 1 tab trn chi tit s gip
gn n vi phi.
- Chn phng php ct l Reverse. Thay v ct theo 1 hng v lp ren
dy li, ty chn ny gip dy i theo hng ngc li cui mi lt ct.
Hy lu thay i trong danh sch ct. Dch chuyn ng ct bao gm 4
lt ct quanh chui v 1 dch chuyn ngn ct tab.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 13
8. Chn Stop t bng Tree View.
9. Chn As Glue Stop cho Output Stop code
Glue stop l 1 stop ty chn (s dng m M01) dng gia cng trc khi
ct v cho php ngi vn hnh m bo an ton cho chi tit trnh ngng
gia chng sau khi ct.
10. Chn Leads t bng Tree View
11. Chn Line and Arc cho ng vo dao v Arc n Line cho ng ra dao.
Vic bt u v kt thc ng ct ra khi chi tit gip gim kh nng st li
mt st trn chi tit.
12. Nhp 0.125 vo arc radius v 60 cho arc sweep.
13. Chn Max Lead out v thit lp khong cch l 0.3. Ty chn ny lm ngn
dch chuyn ra dao, thay v bt dy di chuyn t im cui ca bin dng
n im ct.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 14
14. Click OK hon tt thay i thng s.
15. Click Regenerate all selected operations trong Toolpath Manager cp nht
ng ct bin dng vi cc thay i.
16. Chn File > Save lu chi tit.
Bi tp 7: M phng ng ct c cp nht
S dng M phng xc nh cc thay i m bn to vi ng ct bin
dng.
1. Click Backplot Selected Operations.
2. Click Play chy m phng.
Dy di chuyn ti cui bin dng, li chi tit, di chuyn tin li quanh chi
tit trong khi ct lt v sau ct chi tit.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 15
3. Click OK hon tt m phng.
Bi tp 8: X l ng ct
Quy trnh x l l quy trnh ng ct trong cc tp tin Mastercam c chuyn
i sang mt nh dng c c bi b iu khin ca cng c gia cng (v d nh
G-code). 1 chng trnh c bit c gi l Post Processor s c m Mastercam
v vit m NC ph hp. Thng thng, mi cng c gia cng hoc b iu khin
u cn 1 b x l sau ring, c ty bin to ra m c nh dng cho ph
hp vi nhu cu.
1. Click Post Selected Operations trn Toolpaths Manager.
2. Thit lp cc thng s x l sau nh hnh. Cc thit lp ny s hi xem bn
c mun lu file NC khng v s hin th file kt qu trong b son tho ch
mc nh.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 16
3. Click OK.
4. Chn 1 v tr cho file NC v click Save.
5. Mastercam Code Expert m ra trong Editor mode v hin th m NC c
x l. Hy xem li m Code bit n c ph hp nh mc ch ca bn
khng.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 17
6. Chnh sa tp tin v lu.
7. ng ca s Code Expert.
BI 2: NHIU NG CT BIN DNG
Ngoi cc ng ct bin dng n, Mastercam Wire cho php bn ct nhiu
bin dng t 1 mnh phi trong 1 hot ng n. Bn c th chn cc chi tit
nh 1 nhm v sau sp xp chui to dch chuyn ct bn mun.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 18
Bi tp 1: Chun b chi tit
1. Chn File > Open v chn tp tin chi tit multiple_contours. MCX-8.
Chi tit ny bao gm 3 bin dng, 3 im thread (l x dy ct) v 4 l mouting.
nh ngha gia cng dy mc nh c chn.
2. Trong Toolpaths Manager, m rng Properties di Machine Group v
click Stock Setup.
3. Nhp cc gi tr sau thit lp ng bin phi v hin th chng trong ca
s ha:
- Click Select Corners v chn cc gc i din ca hnh ch nht bao
quanh bin dng.
- Nhp 10 vo kch thc phi Z
- Nhp gi tr Z10 vo gc phi
- Chn Display v Fit Screen hin th cc ng bin phi v bao gm
cc ng bin khi bn s dng chc nng Fit to Screen.(phng to va
mn hnh)
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 19
4. Click OK hon tt thit lp phi.
5. Chn File > Save As v lu chi tit bng 1 ci tn khc.
Bi tp 2: Chn hnh hc
Thay v xp chui mi bin dng, bn c th chn nhiu chi tit mt cch nhanh
chng bng cch s dng chui ca s.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 20
1. Chn Toolpaths, Contour t menu.
2. Click OK nu c nhc nh chn tn file NC mi.
3. Nhp chut phi vo ca s ha v chn Top xem chi tit t bn trn.
4. Click Window trn hp thoi Chaining
5. Click v ko gia cc v tr trong hnh sau ko ca s quanh chi tit.
6. Click vo im thread trn chi tit tri nh im bt u.
7. Click OK trn hp thoi Chaining tip tc cc thng s ng ct.
Bi tp 3: Nhp cc thng s ng ct
Cc thng s cho ng ct cng tng t nh cc thng s m bn nhp trong
bi tp 1.
1. Chn Cut Parameters trong bng Tree View
2. Thit lp cc thng s sau trn trang ny.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 21
- Chn Tab v nhp 2.0 vo width. To 1 th trn chi tit v gi n khng
ra khi phi.
- Chn Make tab cutoff move with skim cut to dch chuyn ng ct
hiu qu hn.
- Chn Skim cuts after tab thm cc lt ct tinh sau khi ct th.
- hcn phng php ct l Reverse.
By gi dch chuyn ng ct bao gm 2 ng ct cho mi chui vi ng ct
th cha im dng v ng ct th.
3. Chn Compensation t bng Tree View.
4. Chn Computer cho loi b tr v thit lp hng b tr l Left. Ty chn
Left b tr dy sang bn tri hnh.
5. Chn Stop t bng Tree view.
6. Chn For each tab thm m dng trc khi ct th trn mi chui v As
glue stop thm chng vo cc stop ty chn.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 22
7. Chn Leads t bng Tree View.
8. Thit lp cc thng s sau trn trang ny:
- Chn Line and Arc cho ng vo dao v Arce and Line cho ng ra
dao.
- Nhp 0.5 vo Arc Radius v 90 vo Arc Sweep.
- Nhp 0.02 vo overlap
Ty chn ny gip gim thiu mt gia bng cch im u v im cui ca
bin dng bng s c nhp. ( khong chy qu ca dy)
9. Chn Taper t bng Tree View v thit lp Rapid Height, UV trim Plane v
UV Height l 20.0.
10. Click OK.
Bi tp 4: iu chnh chui
Bi v bn chn cc bin dng vi ca s Chainingl, th t chui c th
khng ng ca bn vi ng ct. Chain Manager s hin th sau khi bn nhp
cc thng s ng ct bn iu chnh cc chui v c c dch chuyn ng
ct m bn mun.
1. Click vo mi im chui v chui trong Chain Manager xem cch
Mastercam xp chui cc bin dng theo mc nh.
2. Nhp chut phi vo Chain Manager v chn Sort Options.
3. Chn Y + X - hng th 3. im mu th hin im bt u v du mi
tn mu xanh l th hin hng sp xp.
4. Click OK ng hp thoi Sorting.
5. Click li vo cc im v cc chui xem th t chui mi t phi sang
tri.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 23
6. Click OK ng Chain Manager v ng ct hin th trn 3 bin dng.
7. Lu tp tin chi tit.
Bi tp 5: Xc nh ng ct
Xc nh khc vi m phng bi v n m phng s loi b vt liu c thm
vo dch chuyn dao. Verification hin th trong 1 ca s ring bit c gi l
Mastercam Simulator.
1. Click Verify selected operations trn Toolpath Manager. Phi, dy v ng
ging hin th trong ca s Mastercam Simulator.
2. Nhp chut phi vo ca s Simulator v chn Isometric, sau chn Fit.
3. Click Play pha di ca s Simulator.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 24
4. Sau khi hon tt xc nh, nhp chut phi v chn ZoomWindow. V 1 ca
s xung quanh chi tit trung tm thy kt qu gn hn.
5. Click Remove Chips trn Verify tab v click vo chi tit trung tm thy
li (chi tit sau khi ct) ra khi phi.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 25
6. Click vo du X gc phi bn trn ca s Simulator quay v giao din
gc Mastercam.
BI 3: CC NG CT KHNG LI
ng ct khng li trong Mastercam Wire loi b tt c cc vt liu trong
ng bin m khng to ra mnh vn hoc li. ng ct dy bt u ti l c
khoan trc trong vt liu v chy ziczac hoc xon c ra ngoi n khi tt c vt
liu trong hnh xp chui c loi b.
Bi tp 1: Chun b chi tit
1. Chn File > Open v chn file no_core.
Chi tit ny l 1 m hnh khi vi 1 l tm. ng ct khng li s gia cng 4
rnh. nh ngha gia cng dy mc nh c chn. Nhng bn cn xc nh
im thread cho mi rnh.
2. Nhn Alt + S tt bng v xem khung hnh.
3. Nhp chut phi vo ca s ha v chn Top quay hnh.
4. Chn Create, Point, Thread Point t menu.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 26
5. Di chuyn con tr chut ti cui rnh v lu bn cnh con tr chut thay
i thnh biu tng cung trn th hin rng bn ang chn tm ca 1
cung.
6. Chn 4 im nh hnh nh di l im thread.
7. Click OK trn thanh ribbon.
8. Chn File > Save As v lu chi tit vi tn khc.
Bi tp 2: Thit lp phi
Mastercam Wire c th to phi da vo nhiu hnh dng khc nhau, bao gm
m hnh khi, khun v hnh tr.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 27
1. Trong Toolpath Manager, m rng Properties di Machine Group v click
Stock Setup.
2. Chn Cylindrical trong phn Shape v chn Z l trc hnh tr.
3. Nhp 30 vo chiu cao hnh tr v 40 vo ng knh.
4. Click OK hon tt thit lp phi.
Bi tp 3: Chn hnh hc
Tt c cc chui (ngoi tr im threads) phi l 1 hnh khp kn cho cc ng ct
khng li.
1. Chn Toolpaths, No Core t menu.
2. Click OK nu c nhc nh nhp tn file NC mi.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 28
3. Chn mi im thread v n tng ng vi mi rnh. Chn chui cho mi
rnh gn vi im thread.
4. Click OK trong hp thoi Chaining hon tt vic xp chui.
Bi tp 4: Nhp cc thng s ng ct
Cc ng ct khng li c th cha cc lt ct th v cc lt ct tinh. Lt
ct th loi b hu ht vt liu, lt ct tinh lm mn cnh th v cng c th loi
b cc vt liu cn tha
1. Chn No Core trong bng Tree View.
2. Thit lp Rapid height, UV trinm plane v UV height l 30.0.
3. Chn Rough trong bng Tree View.
Mastercam Wire a ra 6 phng php ct lm sch vt liu. Thc tin
nht l chn phng php ct theo hnh dng chi tit. Vi chi tit ny, ty
chn Parallel Spiral hot ng rt tt.
4. Chn Finish trong bng Tree View.
5. Chn Enable Finish kch hot cc thng s lt ct tinh mc nh.
6. Thit lp loi b tr cho computer cho lt ct tinh.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 29
7. Chn Start pass at closest entity chc chn rng lt ct tinh bt u vi
im cui gn nht ca i tng gn nht cui cc lt ct th. Ty chn
ny gip ng dch chuyn chy dao ca bn hot ng hiu qu hn.
8. Click OK to ng ct.
9. Lu tp tin chi tit.
Bi tp 5: M phng ng ct
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 30
M phng bao gm nhiu dao th rhin dch chuyn dy.
1. Click Backplot selected operations trn Toolpath Manager.
2. Chn Quick Verify t hp thoi Backplot.
3. Click Play chy m phng. Dy ct mi khe t bn trong. Vng mu xm
di dch chuyn dao xc nhn rng tt c khe c gia cng hon chnh.
4. Click OK hon tt m phng.
Bi tp 6: Xc nh ng ct
1. Click Verify Selected Operations trong toolpaths Manager
2. Nhp chut phi vo ca s Simulator v chn Isometric v chn Fit c
hnh nh r rng hn v phi, ng ct v dy.
3. Chn Stock trn thanh Home ribbon hin th phi m. iu ny nhm
gip bn nhn thy dy r rng hn trong qu trnh dch chuyn ng ct.
4. Click Play cui ca s Simulator xc nh.
5. Khi xc nh hon chnh, chn Tool 2 ln trn thnh Home ribbon tt hin
th dao v xem chi tit r rng hn.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 31
6. Click vo u X gc bn phi pha trn ca s Simulator quay v giao
din chnh Mastercam.
BI 4: CC NG CT 4 TRC
S dng cc ng ct 4 trc cho cc chi tit cn dy theo hng khng
thng. Cc chi tit ny c hnh hc khc trong cc mt phng UV v XY, hoc
so cng hnh hc theo hng khc, v d nh hnh bnh rng c s dng
trong bi ny.
Bi tp 1: Chun b chi tit
Chn File > Open v chn tp tin chi tit 4-axis.MCX-8.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 32
Chi tit ny l 1 m hnh khi vi im thread v cc im bt u chui c
xc nh.
2. chn Machine Type,Wire, Manage List t menu.
Ty chn ny cho php bn chn 1 nh ngha gia cng khc gia cng dy mc
nh.
4. Chn Generic Makino 4X Wire MM (tech), wmd-8 t danh sch nh ngha
gia cng v click Add.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 33
nh ngha gia cng dy ny (cc tp tin .WMD) c truy cp vi Mastercam
Wire. Nu giy php Mastercam Wire cha nh ngha gia cng khc, n s hin
th trong danh sch ny. My Makino s dng 1 th vin .TECH cho thit lp
wire power m bn s c lm trong bi tp 4.
5. Click OK ng hp thoi.
6. Chn Machine Type, Wire v chn my m bn va thm vo danh sch.
nh ngha my Makino c thm vo Toolpaths Manager.
7. Chn File, Save As.
Bi tp 2: Thit lp phi
Tng t nh bi 3, 1 hnh tr n l 1 m hnh phi tt nht cho chi tit ny.
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 34
1. Trong Toolpaths Manager, m rng Properties di Machine Group v click
Stock Setup.
2. Nhp cc gi tr sau vo hp thoi.
- Thit lp Cylindrical trong phn Shape v chn Z nh trc hnh tr.
- Nhp 40 vo cylinder height v 70 vo diameter
- Chn Display v Fit Screen hin th ng bin phi.
3. Click OK
Bi tp 3: Chn hnh hc
TRUNG TM CNG NGH ADVANCE - CAD
Nguyn Phc Hi 35
Vi ng ct 4 trc, bn xp chui hnh hc trong 2 mt phng: mt phng
XY (bin dng thp hn), v mt phng UV (bin dng cao hn). Mastercam
Wire s dng s ng b ha xc nh dch chuyn dy gia 2 chui. Ch
ng b c xc nh bi hnh chi tit. Nhng Mastercam Wire a ra nhiu
ty chn:
- By entity: ghp im cui ca mi i tng, yu cu c 2 chui c
cng s lng i tng.
- By point: ghp cc i tng im c to trc trn mi chui.
- By node: ghp 2 hoc nhiu spline thng s bng im bt u. Yu cu
mi spline c cng s im bt u.
- By branch: Ghp cc bin dng bng cc im nhnh. Yu cu hnh hc
3D kt hp vi bin dng trn v di.
- Manual: ghp cc chui ca cc vng c xc nh bi ngi dng.
- Manual/ density: ghp cc chui v sp xp mt cho mi chui. Nu
1 vng c bn knh nh, hy s dng mt cao hn gia cng tinh tt
hn.
1. Chn Toolpaths, 4 Axis t menu.
2. Click OK nu c nhc nh chn tn file NC.
3. Nhn [Alt + S] t bng v to chui chi tit d dng hn.
4. Chn im thread bn tri chi tit nh chui ng ct u tin.
5. Chn bin dng mu tm thp n bn phi im mu xanh l. Du mi tn
bt u chui nn t ti im ny.
y l mt phng XY cho ng ct.
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6. Xp chui ng bin trn bt u ti im mu xanh l. C 2 chui phi i
theo cng hng v nn chy theo chiu kim ng h quanh chi tit.
7. Click Option trong hp thoi Chaining truy cp vo cc phng php
ng b ha.
8. Chn by Entity t danh sch th xung Sync mode.
Ch sync mode hot ng cho chi tit ny bi v cc bin dng nh v y
c cng s i tng.
9. Click OK ng hp thoi Chaining Options.
10. Click tip OK.
Bi tp 4: Nhp thng s ng ct
nh ngha my m bn chn c kt ni vi 1 th vin .TECH cha tt c
thng tin power cho lt ct dy bao gm cc thit lp ng k, b tr v tin
dao. Cc thit lp ny c thit k cho my dy v b iu khin.
1. Chn Wire/ Power t bng Tree View
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2. Click nt Tech thay i thit lp power vi ng ct ny.
Hpt hoi Technology Database hin th.
3. Chn Rough & 2 skim(s) t danh sch th xung Sequence y hp thoi.
Ty chn ny ghp s lt ct bn s lp trnh cho chi tit ny.
4. Click OK quay v cc thng s ng ct.
5. Chn Cut Parameters t bng Tree View.
6. Trong phn Tab, chn Equal chn tab UV v XY vi cng kch thc v
nhp 1.5 vo chiu rng tab XY.
7. Chn compensation t bng Tree View
8. Thit lp loi b tr l Computer v thit lp hng b tr l left.
9. chn Stops t bng Tree View.
10. Chn For each tab thm 1 m dng trc khi ct tab u tin trn mi
chui v chn Add glue stop thm chng vo stop ty chnh.
11. Chn Leads t bng Tree View
12. Chn Line and Arc cho ng vo dao v Arc and Line cho ng ra dao.
13. Click OK to ng ct.
14. Nhn [Alt + S] xem chi tit c t m vi ng ct.
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15. Lu tp tin chi tit.
Bi tp 5: M phng ng ct
Ngoi cc cng c m phng bn s dng, bn c th m phng dch chuyn
dao trong ca s Mastercam Simulator nh xc nh.
1. Click Verify selected operations trong Toolpath Manager.
2. Click backplot trn thanh Home ribbon thay i ch Backplot tromng
Mastercam Simulator. Phi s khng cn hin th trong ca s v
v Backplot tab s hin th pha trn mn hnh.
3. Click Backplot tab v chn Enable Vectors xem v tr dy 4 trc khi n
di chuyn quanh chi tit.
4. Click Play chy m phng. Dy di chuyn quanh chi tit 3 ln vi 1 lt
ct th v 2 lt ct lt.
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5. Click vo Home tab v chn Workpiece xem hnh dng chi tit cui cng
v th bn c th di chuyn n vi dch chuyn dao.
6. Click nt X gc pha trn bn phi ca s Simulator quay v
Mastercam.