mart oftware solutions - Datakon€¦ · of Saudi Iron & Steel Co. (Hadeed) Manufacturing of Electrical Panels and development of PLC Software for new Tin-Free Chemical Treatment

smart software solutions

Company presentation

metallurgy power industry mechanical engineering chemical industry paper industry

Establishment of the Company

Number of employees exceeded 10

Establishment of the branch in Senica´s Industrial Park

Turnover exceeded 1 mil EUR

Certified as an ABB Authorized Value Provider

3

metalurgia | energetika | strojárstvo | chémia | papierenský priemysel

O spoločnosti

Firma Datakon s.r.o. vznikla v roku 1998 ako softvérová spoločnosť zameraná na priemyselnú automatizáciu.

Zamestnanci spoločnosti majú hlboké vedomosti a skúsenosti súvisiace s riadením zložitých technologických procesov, ktoré firma zúročila vo forme úspešnej realizácie rozsiahlych projektov nielen na Slovensku, ale aj

v zahraničí (Nemecko, Čína, Poľsko, Saudská Arábia, India, USA a iné krajiny).

V súčasnosti pôsobí Datakon ako komplexná inžinierska spoločnosť, ktorá je schopná dodávať veľké funkčné celky v oblasti riadenia priemyselných technológií.

Spoločnosť Datakon s.r.o. patrí medzi popredné a stabilné spoločnosti na slovenskom trhu. Poskytuje komplexné inžinierske služby v oblasti metalurgie, papierenského priemyslu, strojárenstva, energetiky a iných odvetviach priemyslu.

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Ing. Dalibor TóthDiplomovaný inžinier elektrotechniky

Konateľ spoločnostiVýkonný technický riaditeľOblasť: Technický a projektový manažment

Predchádzajúce roky pôsobil vo firmách ABB a v U.S. Steel Košice, s.r.o. V roku 1998 bol zakladajúcim členom spoločnosti Datakon s.r.o. Má dlhoročné skúsenosti v oblasti riadenia inžinierskych tímov, finančného a projektového manažmentu, systémového návrhu a inštalácie procesných a automatizačných systémov v mnohých odvetviach priemyslu. Jeho cenné skúsenosti sú spojené s úspešným vyhľadávaním, realizáciou a riadením rozsiahlych projektov v Číne, Švédsku, Nemecku, Saudskej Arábii.

Vedenie spoločnosti

Ing. Marian JirásekDiplomovaný inžinier elektrotechniky

Konateľ spoločnostiVýkonný obchodný riaditeľOblasť: Projektový manažment a obchod

Predchádzajúce roky pôsobil v U.S. Steel Košice, s.r.o. Od roku 2002 sa stal riadiacim členom spoločnosti Datakon s.r.o. Dlhoročné skúsenosti nadobudol v oblasti riadenia údržbárskych a inžinierskych tímov, softvérového dizajnu, elektrických inštalácií, ako aj inštalácií technologických celkov, v oblasti projektového manažmentu procesov a automatizačných systémov vo viacerých odvetviach priemyslu, pri uzatváraní zmlúv s obchodnými partnermi, pri obchodných jednaniach s americkými a európskymi oceliarenskými spoločnosťami.

m p i m e c i p ietallurgy ower ndustry echanical ngineering hemical ndustry aper ndustry

About the CompanyDatakon s.r.o. Company ranks among the leading and stable companies at the Slovak market. It provides comprehensive automation services in the field of metallurgy, paper industry, mechanical engineering, power industry and other industrial branches.

Datakon Company was established in 1998 as a software Company focusing on the industrial automation.

The Company employees have deep knowledge and experience related to the control of complex technological processes that the Company utilized at successful execution of the projects not only in Slovakia

but also abroad (Germany, China, Poland, Saudi Arabia, India, USA, etc.)Nowadays, Datakon operates in the market as an engineering Company capable of delivering large technological units in the field of industrial process control.

Our TeamThe priority of Datakon Company is not only to keep but mainly to enhance the quality level of the services provided to customers. For that reason the employees attend regular trainings related to new technologies and software tools, participate in team consultations and last but not least are stimulated to self-education.

Datakon Company is composed of the work teams divided on the basis of: - Work experience – SENIOR and JUNIOR engineer- Specialization – SYSTEMS, DRIVES, VISUALIZATIONS

Our employees are specialists trained for ABB, SIEMENS, InTouch, Wonderware, EPLAN systems.

Work teams are led by project managers and site managers. Company offers its customers the benefit of risk elimination through utilization of sophisticated engineering methods:

- Testing and tuning of new SW in a simulation mode at our testing center- On-line „shadowing“ – comparison of outputs of the original SW blocks with the ones from the new SW blocks in a real time.

Our team of professionals is here for you.

Services and solutionsWe provide a wide range of high-quality services to our customers based on our long experience, proved solutions and innovative approaches such as „software shadowing“ that means nearly zero risk to our customers at the start-up of their production facilities.


Automatization of technology

units

- HW and SW turnkey deliveries- AC and DC drives for all applications- Design of the DCS and PLC system- Design of the HMI / SCADA systems- Modernization and Revamping of the production lines- Simulations and testing through shadowing- Project Management

- Detailed observation and improvement of the control software- Searching for cost saving opportunities and possibilities to optimize production line control- Service contracts in the field of process automation (HW, SW)- Training of maintenance and production department employees- 24h customer service

- Design of the DCS systems- Detailed Engineering Design- As-Built Documentation- Tailor-made solutions- Project Engineering Design made in EPLAN- Project and Site Management- CE certification of the production lines and equipment

Maintenance and production

support

Electrical Engineering

Certified Company

Experience and referencesDatakon has long and extensive process control related experience in the fields of metallurgy, mechanical engineering, power industry, pulp and paper industry, water management and many others. This experience and knowledge has been successively put into practice in the following applications:


• Steel-Making Converters• Continuous Casting Lines• Cold Rolling Mills (Temper Mill, 4-Stand Rolling Mill, 5-Stand Rolling Mill)• Process Lines (Pickling, Annealing, Hot-Dip Galvanizing, Tinning, Color Coating Lines)• Steel Sheet Levelers• Cut-To-Length and Slitting Lines• Strip tension control• Paper mills – drive control• Paper recoiling and cutting• Pulp manufacturing• Drive applications• Conveyor and packaging line control systems• Process sequence control• Food processing machine automation• Water Management and Cooling• Material tracking• Level, pressure and flow control• Mathematical modelling of production processes

Drives

ABB • ACS600, ACS800, DCV700, DCS600Siemens • SIMOVERT, MASTERDRIVE, SINAMICS, MICROMASTER, SINAMICS DCM, SIMOTIONSEW Eurodrive • MOVITRACK, MOVIDRIVEFANUC Robots, EMG iCON

HMI Visualizations

ABB • Operate IT, 800xA, Process portal, Advant Station 500Siemens • WinCC, WinCC flexible, Operator’s panels Wonderware • Wonderware InTouchGE Digital • Cimplicity Proficy

PLC & DCS Systems

ABB • 800xA, AC800M, AC450, AC110, AC31• AC500, AC160, AC70, APC, PEC800, AC800F,Freelance, Operator’s panelsSiemens • SIMATIC S7-300, S7-400, SIMATIC S5, S7-1200, S7-1500, SIEMENS PCS7PILZ • PSS3000, PNOZ Multi

Upgrade of HMI System and PLC in Process Water Station Network of Saudi Iron & Steel Co. (Hadeed)

Manufacturing of Electrical Panels and development of PLC Software for new Tin-Free Chemical Treatment at ETL No 2

Year 2015 – 2016 l Saudi Iron & Steel Co. Hadeed, Saudi Arabia

Year 2015 – 2016 l Continuous Electrolytic Tinning Line, Slovakia

• Replacement of 5 x PLC ABB AC450 and 2x PLC AC110 for 5x PLC AC800M• Number of I/O signals: 10.000• Number of operator stations: 7• Number of HMI screens: 300• Regulation of cooling water for Steel-plant, Conti-casters, Hot and Cold Rolling Mills • Supply of drinking and firefighting water• Production of demineralized water, Gas distribution system • Sea water pumping station and electrolysis• WWTP, emulsion decomposition and neutralization plant• Hardware engineering (Basic, Detail)• Manufacturing and delivery of Switch Gears• Project Management

• Integration of the new tin-free technology into the ETL line• Regulation of the new chemical treatment section• PLC: SIMATIC S7-400F• New Drives: 7x SINAMICS G120-DP, 25x SINAMICS S120-DP• Number of I/O signals: 310• Number of HMI screens: 30• Safety PLC 50 I/O, Profisafe• Control of the 4 external PLCs• Manufacturing and delivery of electrical panels• Project Management

Upgrade of the levelers and drum shears control system

Modernization of visualization. PM17 Paper Machine

Year 2014 – 2016 l Arcelor Mittal Gonvarri, Senica, Slovakia

Year 2015 l Mondi SCP, Ružomberok, Slovakia

• Regulation of the STAM line levelers through PLC Simatic S7-300• Replacement of the drum shear control for SIMOTION / Simatic S7-300• Drum shear stroke rate: 120 cuts / min• Max. Cutting speed: 100 m/ min• Max strip thickness: 3 mm• Development of new control blocks for control of levelers and drum shears. • Replacement of HMI screens for levelers and shears control• Commissioning and guarantee service 24/7• Hardware Engineering (Basic, Detail) for SW and electric part• Manufacturing of the electric switchgears and their installation• Project Management

• Replacement of the obsolete HMI AS500 operator stations for ABB 800xA• Number of the operator stations: 5• Number of graphic screens: 350• Number of visualized I/O signals: 15.700• Design of new graphic elements • Automatic conversion of the graphic screens• Addition of 5,100 text fields in the SK / EN bilingual format


Construction and commissioning of the OSB plank production line including 16-daylight press

Modernization of the ABB APC control system for AC800M

Year 2014 – 2015 l Kronospan Egorievsk, Russia

Year 2012 – 2013 I Continuous Annealing Line, Slovakia

• Control System: Siemens Simatic S7 – 400, • Number of I/O signals: 2.000• Number of HMI screens: 100 (InTouch SW)• Design of the Sensor Location on the line structure• Commissioning of the ProfiBus and Ethernet communication• Development of the application SW• Setting-up and fine-tuning of the Sinamics S, Sinamics G frequency converters • Testing of movements in the manual mode and commissioning of the automatic mode• Commissioning & start-up of the line in the automatic mode and manufacturing of the 1st plank• Production start-up, SW modification and optimization during production based on the Customer´s requests.

• Replacement of PLCs in the course of one- day shutdowns with no possibility of tuning during commissioning• Gradual replacement of the obsolete ABB PLC for AC800M• Number of drives: 91• Replacement of the obsolete ACV701 switch gear for ACS800, • Shadowing - parallel testing of the old and new PLCs prior to replacement • Hardware Engineering (Basic, Detail)

Modernization of the STAMCO slitting line

Overall reconstruction of the Laser Welding Line

Year 2011/2014/2016 I Arcelor Mittal Gonvarri, Senica, Slovakia

Year 2012 – 2013 I Arcelor Mittal Tailored Blanks, Senica, Slovakia

• Replacement of 6 pcs of original DC converters for ABB DCS800• Replacement of PLC Simatic S5 for Simatic S7-400• Number of I/O signals: 1.200, replacement of remote I/O• New HMI screens• Replacement of the original strip guiding system for the new EMG system (down-coiler and cutting knives)• New control of strip tensions and speeds• Moderation carried out in the course of 4 planed shutdowns• Hardware engineering (Basic, Detail)• Manufacturing of the electrical switch gears and their installation• Project Management

• New control system: PLC Simatic S7-300• Delivery of Servo-Drives (SEW) and safety circuits (SICK)• Design, installation, connection and commissioning of the switch-gears• Development of the application SW• Integration of the Laserline diode laser and Temate® automatic weld quality inspection system into the line control system. • Design and development of the line visualization including operator controls• Line commissioning and start-up• Hardware Engineering (Basic, Detail)• Project Management


Regulation of the Iron Ore Direct Reduction Process

Modernization of the Biomass Boiler Room Control System

Year: 2011 – 2015 I 4 DRI furnace control projects (Direct-Reduced Iron)

Year 2010 – 2011 I K3 and K4 Boilers, Bučina Zvolen, Slovakia

• Delivery and commissioning of the complete ABB 800x1 control system • Number of I/O signals: 5.000 I/O, • Control System with redundant PLC AC800M• Number of operator stations: 5• Number of HMI screens: 250• Regulation of DRI process – chemical reduction of the iron ore by means of natural gas • Control of the iron ore charging into DRI and furnace output product • Water management system, de-dusting, Briquetting line• HW engineering (Basic, Detail)• Manufacturing of the switch gear• Project Management

• Installation of ABB 800xA, 2x AC800M new control system • Number of operator stations: 5• Number of graphic screens: 150• Number of I/O signals: 2.500• Control of new fuel transportation system and ash management• Integration of the new B&R turbine control system• Integration of the existing PLC ABB 2x AC110, 4x AC31, 2x Simatic S5

Modernization of the 4-Hi Skin-Pass Mill control system and drives

Upgrade of the Skin Pass Mill Control System

Year: 2008 – 2009 I 4-Hi Skin-Pass Mill, Arcelor Mittal Steel, Krakow, Poland

Year 2015 – 2017

• Replacement of analog control for ABB 800xA, AC800PEC control • Number of graphic screens: 50• Number of I/O signals: 4,500• Development of the control SW• Regulation of all rolling mill drives• Control of auxiliary systems• Regulated power of the drives 3.6 MW controlled through ABB DCS800 converters• Max. Rolling speed 1,300 m/min.• HW engineering (Basic, Detail)• Project Management

• Replacement of the Skin-Pass Mill Control System at the Hot-Dip Galvanizing Line• New Control system: S7-400H• Number of I/O signals: 750• Number of HMI screens: 30• Replacement of , 5 pieces of the obsolete PLC CEGELEC, PLC TSX for PLC S7 300 • Manufacturing and delivery of switch gears • Manufacturing and delivery of the operator´s pulpits• HW Engineering (Basic, Detail)• Project Management


Top Management

Ing. Dalibor TóthDipl-Ing. Electrical Engineering

CEOExecutive Technical DirectorField: Technical and project management

CEOExecutive Commercial DirectorField: Project Management and Trade

Dipl-Ing. Electrical Engineering

Ing. Marián Jirásek

In the early years of his career he worked at ABB and U.S.Steel Košice, s.r.o. In 1998 he became a founding member of the Datakon s.r.o Company. He has extensive experience in the fields of engineering team management, financial and project management, system design and installation of the process and automation systems in many industrial areas. His precious experience are related to successful finding of new business opportunities, execution and management of large projects in China, Sweden, Germany, Saudi Arabia.

In the early years of his career he worked at U.S.Steel Košice, s.r.o. Since 2002, he has been an executive member of Datakon Company. Over the years he gained extensive experience in the fields of maintenance and engineering team management, software design, electrical installations as well as installation of technological units, furthermore, in the fields of processes and automation systems project management in many industrial areas as well as in concluding contracts with business partners and business negotiations with American and European steel companies.


PLACE PROJECT DESCRIPTION CUSTOMERCONTROLSYSTEM

smart software solutions

Company presentation

metallurgy power industry mechanical engineering chemical industry paper industry

Rozvojová 2 / 1st oor

040 11 KošiceSlovakia

Slovakia

Documents

mart oftware solutions - Datakon€¦ · of Saudi Iron & Steel Co. (Hadeed) Manufacturing of Electrical Panels and development of PLC Software for new Tin-Free Chemical Treatment