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Marcegaglia PolandKluczbork plant
MARCEGAGLIA GROUP
GLOBAL PLAYERIN STEEL
MARCEGAGLIA IS THE ITALIAN INDUSTRIAL GROUP LEADING THE EUROPEAN AND WORLDWIDE STEEL MARKET. A UNIQUE COMBINATION OF THE DYNAMIC ITALIAN FAMILY BUSINESS MODEL WITH THE GREAT OPERATING CAPACITY AND PRESENCE IN THE INTERNATIONAL MARKETS, TYPICAL OF THE LARGE CORPORATIONS.
1st INDEPENDENT PLAYER IN STEEL PROCESSING SECTOR IN THE WORLD
1st PRODUCER OF STAINLESS STEEL WELDED TUBES IN THE WORLD
1st PRODUCER OF CARBON STEEL WELDED TUBES IN EUROPE
1st SERVICE CENTER IN ITALY
6.2 MILLION TONS PROCESSED YEARLY
5.5 BILLION EUROS SALESMARCEGAGLIA HOLDING
(5.3 BILLION EUROS SALES MARCEGAGLIA STEEL)6,600 EMPLOYEES
28 STEEL PLANTS60 SALES OFFICES
CORPORATE CULTURE
INDEPENDENCE, DYNAMISM, RESILIENCE, COMPETENCE, VERSATILITY, REACTIVITY: IN SIXTY YEARS OF HISTORY,THESE DISTINCTIVE VALUES MADE MARCEGAGLIA THE PRIVILEGED PARTNER IN THE STEEL PROCESSING INDUSTRY.
THE COMPANY CULTURE IS BASED ON PEOPLE CENTRICITY AND SHARING OF THE SAME KEY VALUES WHICH ARE SHAPING MARCEGAGLIA UNIQUE BUSINESS MODEL.
STEEL CORE
CORE BUSINESS ACTIVITIES, CONTROLLED BY MARCEGAGLIA STEEL (HOLDING COMPANY, WHICH REPRESENTS 95% OF TOTAL ACTIVITIES), ARE ORGANIZED THROUGH FIVE DIFFERENT OPERATING COMPANIES: MARCEGAGLIA CARBON STEEL AND MARCEGAGLIA RAVENNA WITH THE FLAT PRODUCTS AND WELDED TUBES DIVISIONS, MARCEGAGLIA SPECIALTIES AND MARCEGAGLIA GAZOLDO INOX WITH THE STAINLESS PRODUCTS AND COLD DRAWN BARS DIVISIONS, MARCEGAGLIA PLATES FOR THE HEAVY PLATES PRODUCTION.
MARCEGAGLIA INVESTMENTS IS THE HOLDING FOR THE DIVERSIFIED ACTIVITIES (5% OF TOTAL ACTIVITIES).
HEADQUARTERSGAZOLDO DEGLI
IPPOLITI
HEAVY PLATES
1 PLANT ITALY
Mariven
MARCEGAGLIA RU 1 PLANT
PLANTS & SALES OFFICES
3 WAREHOUSES ITALY
5 PLANTS ITALY
CARBON STEELWELDED TUBES
HEADQUARTERS AND PLANTGAZOLDO DEGLI IPPOLITI
MARCEGAGLIA DO BRASIL1 PLANT
PLANTS & SALES OFFICES
MARCEGAGLIA POLAND2 PLANTS
MARCEGAGLIA NOVERO1 PLANT
MARCEGAGLIA UK3 PLANTS
MARCEGAGLIA TURKEY 1 PLANT
MARCEGAGLIA USA 1 SALES OFFICE
FIN. MAR. MARFIN Staff Corporate
SALES OFFICES
MARCEGAGLIADEUTSCHLAND
MARCEGAGLIA FRANCE
MARCEGAGLIA IBERICA
MARCEGAGLIANORTH EUROPE
MARCEGAGLIA ROMANIA
1 PLANT ITALY 1 PLANT ITALY
CARBON STEELFLAT PRODUCTS
CARBON STEELFLAT PRODUCTS
Fontana
SIM
ConsorzioABSolute
STAINLESS STEELFLAT PRODUCTS
1 PLANT ITALY1 PLANT ITALY
COLD-DRAWNBARS
HEADQUARTERSGAZOLDO DEGLI IPPOLITI
STAINLESS STEELPRODUCTS
1 PLANT ITALY
GasIntensive
MetalInterconnector
MARCEGAGLIAPALINI E BERTOLI
1 PLANT
Other particip.
Other particip.
BUILDING
HOME PRODUCTS
ENERGY
Oskar Imat
CO.GE.AM
EuroEnergy
Marcegaglia Buildtech
M. Gulf Qatar
Other particip.
Pugnochiuso
Other particip.
ENGINEERING
Elet.Ca Made HSE
Gaia Turismo
HOSPITALITY ACTIVITIES & REAL ESTATEAlbarella
Palazzo Agricoltura
Gabetti Property Solutions
OTHER PARTICIPATIONS
ETA
OTHER PARTICIPATIONS
MARCEGAGLIA COLOMBIA1 PLANT
MARCEGAGLIA CENTRAL AMERICA
MARCEGAGLIA MEXICO1 PLANT
E R (M/€) P (KT/y)
1,100 250 50
E T (M/€) P (KT/y)
200 400 800
E T (M/€) P (KT/y)
1,000
1,350 TOTAL 700 TOTAL
1,200
STAINLESSSTEEL
PRODUCTS
150
COLD-DRAWN
BARS
500
STAINLESSSTEEL
PRODUCTS
200
COLD-DRAWN
BARS
EMPLOYEES TURNOVER (M/€) PRODUCTION (KT/y)
4,300
3,450 TOTAL 4,650 TOTAL
2,300
FLAT PRODUCTS
1,150
WELDED TUBES
3,100
FLATPRODUCTS
1,550
WELDED TUBES
STEEL IN THE WORLD
brco
mxit
fr
us
uk lu
ro
tr
rues
plde
Gazoldo degli Ippoliti HQBoltiere, ITACasalmaggiore, ITACorsico, ITADusino San Michele, ITALainate, ITALomagna, ITAOsteria Grande, ITARivoli, ITATezze sul Brenta, ITADudley, UKOldbury, UKRotherham, UKFunza, ColombiaGaruva, BrazilKluczbork, PolandPraszka, PolandQuerétaro, Mexico
SALES OFFICESBarcelona, Spain Cluj, RomaniaDüsseldorf, GermanyLuxembourg, LuxembourgLyon, France
DUSINOSAN MICHELE
CORSICOCASALMAGGIORE
FORLÌ
CONTINOSAN GIORGIODI NOGARO
TEZZE SUL BRENTA OSTERIA GRANDERAVENNA
GAZOLDODEGLI IPPOLITI
BOLTIERELOMAGNA
LAINATERIVOLI
7
Ravenna, ITA
Gazoldo degli Ippoliti HQ Contino, ITAForlì, ITAIstanbul, Turkey Vladimir, Russia
SALES OFFICESMunhall, USA
Gazoldo degli Ippoliti HQSan Giorgio di Nogaro, ITA (2)
HARBOURS AND RAIL TERMINALSRavenna, ITASan Giorgio di Nogaro, ITA
OUR MAIN LOGISTIC HUBSKolding, Gdansk, Newport, Antwerpen, Hagen, Siegen, Karlsruhe, Lyon, Constanta, Gemlik, Tarragona
Gazoldo degli Ippoliti, ITA
IRON MAKING
STEEL MAKING
CASTING
HOT ROLLING
GALVANISED,PICKLED,COLD ROLLEDAND PRE-PAINTED COILS
HR/CR COILS
TUBES, STRIPS,SHEETS, DRAWN BARS
TUBES, STRIPS,SHEETS, DRAWN BARS
ALL PRODUCTS
ALL PRODUCTS
PICKLING COLD ROLLINGGALVANIZINGPRE-PAINTING
PICKLINGCOLD ROLLING
TUBE FORMING, SLITTINGAND CUTTING TO LENGTH
TUBE FORMING, SLITTINGAND CUTTING TO LENGTH,DRAWING
FINISHINGDISTRIBUTION
FINISHINGDISTRIBUTION
STEEL PRODUCTION
ARE CHEMICALLY AND/ORMECHANICALLY PROCESSEDTO MAKE THEM SUITABLEFOR SPECIFIC INDUSTRIALPURPOSES
1st TRANSFORMATION
ADVANCED PROCESSINGTO CUSTOMISE STEELPRODUCTS ON CLIENTSSPECIFIC REQUESTS
2nd TRANSFORMATION
DIRECT SELLINGAND/OR RETAILINGTO INDUSTRIAL CLIENTSOR FURTHER PROCESSINGUNDER REQUEST
DISTRIBUTION
OUTPUTACTIVITIES
STEEL UNIQUE
Marcegaglia is covering the whole downstream and distribution steel value chain, both horizontally and vertically, thanks to its unique strategic position. Marcegaglia is the first steel processor with a range of products that varies from carbon to stainless, from long to flat products, from commodity to specialty.
Carbon steel productsStainless steel products
COILS
BARS
HEAVYPLATES
Via either blast furnace,using iron mineraland carbon, or electric furnace, using re-melted scrap steel.
BLACKCOILS
PICKLEDCOILS
BLACKSHEETS
PICKLEDSHEETS
SKINPASSEDSTRIPS
PICKLEDSTRIPS
BLACKSTRIPS
COLD ROLLEDCOILS
HOT DIPGALVANIZED
COILS
PRE-PAINTEDCOILS
SHEETS FROMCOLD ROLLED
COILS
HOT DIPGALVANIZED
SHEETS
PRE-PAINTEDSHEETS
COLD ROLLEDSTRIPS
HOT DIPGALVANIZED
STRIPS
PRE-PAINTEDSTRIPS
COLD-DRAWNTUBES
WELDED TUBESFROM COLD ROLLED
STRIPS
REFRIGERATION TUBES
WELDED TUBES FROM GALVANIZED
STRIPS
Pickling
Tube formingand welding
Tube formingand welding
Heat treatments
Heat treatments
Polishing
Straighteningand cutting
Straighteningand cutting
Straighteningand cutting
Tube forming and welding Pointing Skiving/roller
burnishing
Tube formingand welding
Sizing and drawing
Drawing
Heat treatments Galvanizing Passivation
Tube formingand welding
WELDED TUBESFROM HOT ROLLED
PICKLED STRIPS
Pickling
BLACKCOILS
FULL HARDCOILS
PICKLEDCOILS
Cold rolling Annealing Skinpass
Pre-painting
Hot dipgalvanizing
Heat treatments
Straighteningand cutting
MANUFACTURING PROCESS
MARCEGAGLIA POLAND
The Marcegaglia manufacturing facility in Kluczbork, Poland was inaugurated in 2010 and is dedicated to the production of carbon steel welded precision tubes for a wide range of applications. Thanks to its dedicated lines can also supplythe market with both standard and customized sheets and strips.It currently hosts 6 tubing mills working from hot rolled, cold rolled, pickled and galvanized carbon steel, 3 coil slitting lines, as well as a packaging line for strips and 2 cut to length machines for sheets.
Marcegaglia Poland also includes a manufacturing unit in the nearby city of Praszka, hosting the production of insulating panels for the building sector, condensers, heat exchangers for the appliance industry.
PRODUCTION AREAS
The manufacturing system in Kluczbork is efficiently equipped to deliver just in time tube products to the market, assisted by a well-established pre-sales and after-sales service.
The large warehouse area allows the plant to serve as the main logistics hub for the complete range of Marcegaglia flat and long products for the Central and Eastern European markets.
PRODUCTION AREAS
5
1
3 4
2
Slitting 3
Tube mills 6
Tube warehouse
Cut to length machines and warehouse 3
Raw material warehouse
1
2
3
4
5
COVERED SURFACE 80,000 SQMFOR MANUFACTURINGAND STORAGE
OVERALL AREA 450,000 SQM
QUALITY AND SERVICE
Downstream of the welding process, the latest-generation Marcegaglia technology used on Kluczbork cold forming lines includes a series of in-line operations such as the removal of the internal welding bead, non-destructive tests and inspections, special tube end finishing and sizing.
Extremely precise inspection of tubes’ outside diameter can be performed directly on the production line using a rotating sampling laser technology developed by Marcegaglia, capable of instantly detecting any variation from the tolerance required for the specific order.
QUALITY AND SERVICE
Marcegaglia’s certified production system also ensures that tubes are completely traceable throughout the entire production chain, from the original material to chemical and mechanical properties, to guarantee absolute suitability for the specific applications in accordance with the relevant standards.
After welding and testing, tubes are cut to length, packaged and stored according to any specific requirement.
MARCEGAGLIA POLAND CERTIFICATIONS
• IATF 16949:2016
• UNI EN ISO 9001:2015
• Certificate of conformity for Factory Production Control for construction products in compliance with Regulation No.305/2011/EU
TYPICALAPPLICATIONS
In over 60 years of steel processing activity, Marcegaglia has developed a unique know-how in the manufacturing of precision tubes to meet the strict dimensional and surface specifications required by manufacturers in sectors such as furniture and sports equipment.
The product range covers a wide array of structuraland mechanical applications, from the construction and agricultural industry to the heating and ventilation sector, guaranteeing specific suitability for subsequent processing.
TUBES FOR STEEL STRUCTURAL WORK
TUBES FOR PRESSURE PURPOSES AND LONG-DISTANCE HEATING SYSTEMS
TUBES FOR MECHANICAL AND AUTOMOTIVE APPLICATIONS
TUBES FOR AGRICULTURAL APPLICATIONS
TUBES FOR THE FURNITURE INDUSTRY
TUBES FOR FITNESS EQUIPMENT
TUBES FOR RADIATORS
TUBES FOR OTHER INDUSTRIAL APPLICATIONS
CARBON STEEL WELDED TUBES
Min. thickness (mm) 0.8 0.3
Max. thickness (mm) 8 16
Min. diameter (mm) 12 8
Max. diameter (mm) 168,3 406,4
Round tubes Local Local
Local
Global Global
Global
Min. thickness (mm) 0.8 0.6
Max. thickness (mm) 8 16
Ext. size min. (mm) 10x10 9x9
Ext. size max. (mm) 125x125 325x325
Square tubes
Min. thickness (mm) 0.8 0.6
Max. thickness (mm) 8 14
Ext. size min. (mm) 15x10 12x10
Ext. size max. (mm) 160x100 - 180x80 400x250
Rectangular tubes
MAIN MANUFACTURING STANDARDS
Upon request: supply of grades not included in the above mentioned standards
MANUFACTURING STANDARD
PRODUCT DESIGNATION
TREATMENT GRADE* SURFACE CONDITIONS
EN 10305-3 Round and shaped welded and cold sized steel tubes for precision applications
+CR1 Welded and sized+CR2 Welded and sized+A Annealed+N Normalized
E155, E190E195, E220E235, E260E275, E320E355, E370E420, E460E500, E550E600, E700E780,E980(Marcegaglia Standards)
S1 From hot-rolled strip, black S2 From hot-rolled strip, pickledS3 From cold-rolled stripS4 From coated strip
EN 10305-5Square and rectangular welded and cold sized steel tubes for precision applications
EN 10219 Cold formed welded structural tubes (CE homologation)
S235JRH, S275J0HS275J2H, S355J0HS355J2H, S355MHS420MH, S460MH
MANUFACTURING STANDARD
PRODUCT DESIGNATION
TREATMENT GRADE* TEST CATEGORIES
EN 10210-1
Structural hollow sections of non-alloy and fine grain steels, hot finished or cold formed and heat treated
Heat treatments
S235JRH, S275J0HS275J2H, S355J0HS355J2H, S335K2HS275NH, S355NHS420NH, S460NH
EN 10217-1Tubes for pressure purposes, for use at room temperature
Heat treatments upon request
P195P235P265
TR1 TR2TR1 TR2TR1 TR2
EN 10217-2Tubes for pressure purposes, for use at high temperatures
P195GHP235GHP265GH
TC1TC2
MAIN MANUFACTURING STANDARDS
Upon request: supply of grades not included in the above mentioned standards
STEEL SHEETSFROM BLACK, PICKLED, COLD ROLLED AND GALVANIZED COILS
The new coil flattening lines, dedicated to high yield strength steel materials, represent the state of the art among recent investments by Marcegaglia in its service centers including Italy, Brazil and Poland.
BLACK STEEL SHEETS
Thickness min. - max. (mm) 3 - 12.7
Width min. - max. (mm) 500 - 2,000
Length min. - max. (mm) 1,000 - 18,000
BLACK STEEL SHEETS
EN 10025-2 Non-alloy structural steels
S235JR, S355J2+N
EN 10149-2 Hot-rolled high yield strength steels for cold forming
S355MC, S420MC
PICKLED STEEL SHEETS
Thickness min. - max. (mm) 3 - 6
Width min. - max. (mm) 500 - 1,500
Length min. - max. (mm) 1,000 - 18,000
PICKLED STEEL SHEETS
EN 10025-2
EN 10111
Non-alloy structural steels
Hot rolled low carbon steels for cold forming
S235JR+N
DD11
EN 10149 Hot-rolled high yield strength steels for cold forming
S355MC
STEEL SHEETS FROM COLD ROLLED COILS
Thickness min. - max. (mm) 0.4 - 3
Width min. - max. (mm) 500 - 1,500
Length min. - max. (mm) 350 - 9,000
STEEL SHEETS FROM COLD ROLLED COILS
EN 10130 Cold rolled low carbon steelflat products for cold forming
DC01
HOT DIP GALVANIZED STEEL SHEETS
Thickness min. - max. (mm) 1 - 4
Width min. - max. (mm) 500 - 1,500
Length min. - max. (mm) 350 - 9,000
HOT DIP GALVANIZED STEEL SHEETS
EN 10346 Steel flat productsfor cold formingDX51D
EN 10346 Structural steels
S250GD
TYPICALAPPLICATIONS
HEAVY VEHICLES AND TRAILERS
BUILDING AND CONSTRUCTION INDUSTRY
MECHANICAL ENGINEERING
ELECTRICAL INDUSTRY
AGRICULTURE INDUSTRY
METALWORK INDUSTRY
CARBON STEEL STRIPS
THE WIDE RANGE OF ADDITIONAL PROCESSING AND SPECIAL GRADES SATISFIES THE REQUIREMENTSOF SEVERAL INDUSTRY SECTORS WITH VALUE ADDED, HIGHLY CUSTOMIZED SOLUTIONS.
Min. thickness (mm) 0.3 0.3Max. thickness (mm) 6.0 6.0
Min. width (mm) 30.0(0,30 ≤ thickness ≤ 3,00 mm)
45.0(3,00 ≤ thickness ≤ 6,00 mm)
30.0
Max. width (mm) 1,500 1,500
Max. outside diameter (mm) 2,150
Inside diameter (mm) 508-610
Max. weight (kg) 5,000
Product range
Specific tolerances upon request
Local Global
* thickness upon request
*
*
**
OUR STEEL BRINGS YOUR WORLD TO LIFE
www.marcegaglia.pl
November 2020
