Manufacturing Plants - C-SmartSeal Brochure.pdf · Website: Email: [email protected] SmartStic Epoxy Sticks - 4 CorSmart Resin & Activator - 5 SealXtreme Repair Patch - 5 QuikControl

Website: www.alchemglobal.com

Email: [email protected]

Composite Pipe Repair & Reinforcement

Leak Repair & Reinforcement

Corrosion Protection & Reinforcement

Detailed Component Repair & Rebuilding

Maintenance, Assembly & Rebuilding

Alchem Manufacturing Pte Ltd

Based in Singapore, Alchem Manufacturing Pte Ltd manufactures and deals exclusively with chemical related

products that are designed specifically to suit different industrial requirements.

C-SmartSeal®, the product brand under Alchem, features products to repair, rebuild, and resolve pipe repair

problems. The sole manufacturer for South East Asia, Alchem prides itself in the comprehensive Repair, Rebuilding

& Maintenance products that it offers.

Alchem offers products for a wide variety of industries, as listed in the diagram below.

INDUSTRIES

Oil & Gas

Petrochemical

Power Plants

Manufacturing Plants

Marine

Offshore

Water Distribution

Wastewater

Chemical

Pharmaceutical

Pulp & Paper

.

Building Management

REPAIR - REBUILD - RESOLVE


Email: [email protected]

SmartStic Epoxy Sticks - 4

CorSmart Resin & Activator - 5

SealXtreme Repair Patch - 5

QuikControl Sealing Tape - 6

QuikControl Expanded PTFE Tape - 6

Wrap-Pro Stainless Steel Pipe Clip - 7

Wrap-Pro Leak Repair Clamp - 7

Composite Leak Repair System – 14

Composite Corrosion Repair System - 16

Fix’n’Fast Bond Metal Repair Putty - 8

SealXtreme Fiberglass Tape - 10

SealXtreme Uncoated Fiberglass Tape - 10

CorSmart Chopped Strand Mat - 11

CorSmart Surface Tissue - 11

SealXtreme Leak Repair Kit – 12

SealXtreme Plus Active Leak Repair Kit - 12

SealXtreme Steam Leak Repair Kit - 12

SealXtreme Platinum Leak Repair Kit – 13

SealXtreme Flange Leak Repair Kit -13

SealXtreme Pipe Thread Leak Repair Kit -13

MecSealant Anaerobic Threadlockers – 18

MecSealant Anaerobic Thread Sealants – 20

MecSealant Anaerobic Flange Sealants – 21

MecSealant Retaining Compounds – 22

SticBond Cyanoacrylate Adhesives – 23

REPAIR - REBUILD -

REPAIR

PRODUCTS

REBUILDING

PRODUCTS

REINFORCEMENT

PRODUCTS

REPAIR

KITS

ASSEMBLY &

REPAIR

PRODUCTS

COMPOSITE

REPAIR SYSTEM

TABLE OF CONTENTS

c-smartseal.com


4 Email: [email protected]

REPAIR - REBUILD - RESOLVE REPAIR PRODUCTS

SMARTSTIC® EPOXY STICKS

FEATURES:

Steel reinforced epoxy based formulation

Anti-rust

Fast and permanent repair for metals, concrete and plastics

Quick repair for holes, cracks and threads

Cures at room temperature (23 °C - 28 °C)

Can be drilled, tapped, machined, or filled

PRODUCT RANGE:

Product Bonding

substrate Colour Key Technical Data Application

SSE101 - Steel

Epoxy Stick Steel*

Dark

Grey

Compressive strength:

12,000 psi (844 kg/cm2)

Tensile strength:

6,000 psi (422 kg/cm2)

Shear strength:

900 psi (63 kg/cm2)

Hardness:

80 Shore D

Temperature range:

-50 °C to 120 °C (-58 °F to 248 °F)

Pot life (100g mixture):

10mins

Min. curing time:

20min

Repair leaking pipes, ductwork, cracks

and voids in metal.

Repair metal tools, small engine parts.

Rebuild stripped threads, rust-

damaged metal.

SSE201 - Aluminium

Epoxy Stick Aluminium* Silver

Repair and fix leaks in pipes

Patch tanks, pipes, repair siding.

Repair gutters, downspouts, doors.

SSE301 - Bronze

Epoxy Stick Bronze*

Copper

Brown

Seal leaks in pipes, elbows, joints and

sleeves.

Fix freeze breaks and hot water lines.

SSE501 - Underwater

Epoxy Stick Underwater*

Light

Yellow

Repair & fix underwater leaking pipes.

Repair boat decks, hulls, aquariums.

Patch spas, pools, tubs, tanks, gutters.

* - The bonding/ substrate material type is not restricted to only the type of material as indicated. Also bonds to various ferrous

and non-ferrous metals, plastics and many other compoments. Refer Product Data Sheet (PDS) for more details.

PACKAGING INFORMATION:

Product Package size IMPA No. ISSA No.

SmartStic Epoxy Stick

SSE101 114 gram / tube 812342 75.533.40

SSE201 114 gram / tube - -

SSE301 114 gram / tube - -

SSE501 114 gram / tube 812293 -




CORSMART® RESIN & ACTIVATOR

SEALXTREME® REPAIR PATCH

FEATURES:

Easy to mix and apply with 1:1 mixing ratio

High adhesion & compressive strength

Cures at room temperature (23 °C- 25 °C)

Excellent bonding to all rigid substrates

Applicable on dry and wet surfaces

Bonds to: Galvanized Steel, Copper, Stainless steel, Carbon steel, Concrete,

Polyethylene, FRP/GRE

APPLICATION:

Corrosion protection coating for pipes, storage tanks, vessels, secondary containment areas, pumps, valves etc

Wet lay up of SealXtreme Uncoated fiberglass tape or SealXtreme Carbon fiber repair tape for Composite Pipe repair

and Reinforcement applications

Applied with CorSmart Chopped Strand Mat, CorSmart Surface Tissue for reinforcement, bonding and lamination on any

surfaces

KEY TECHNICAL DATA:



CorSmart Resin & Activator CRA0500 500 g 812301 75.501.01

FEATURES:

Easy to use, fast installation

Harden to tough, durable waterproof finish in minutes

Excellent adhesion to iron, steel, stainless steel, titanium, fiberglass, aluminium, wood,

ceramics, composites, acrylics, PVC, and most other plastics

APPLICATION:

A permanent, waterproof field repair to pipes, tanks, vessels, and containers

KEY TECHNICAL DATA:



SealXtreme Repair Patch SRP0508 5 cm x 8 cm - -

SRP0812 8 cm x 12 cm - -

Color: - Resin:

- Activator:

- Resin:

- Activator:

Transparent

Compressive strength: 35,000 psi (2,461 kg/cm2)

Transparent

Transparent

Bond strength: 2,900 psi (204 kg/cm2)

Viscosity: 20,000 – 40,000 cps at 21 °C Flexural strength:

42,000 psi (2,953 kg/cm2)

Specific gravity: 1.85 Barcol hardness: 40 – 50 Shore D

Tensile strength: 24,500 psi (1,723 kg/cm2) Coverage area (per set): 0.15 m2 at 3 mm thickness

Tensile strength: 10,000 psi (703 kg/cm2) Flexural strength: 19,000 psi (1336 kg/cm2)

Tensile elongation: 15-25 % Hardness: 70 Shore D

Dielectric strength:

250 volts/mils




QUIKCONTROL® EXPANDED PTFE TAPE

QUIKCONTROL® SEALING TAPE

FEATURES:

Create airtight and waterproof seal in seconds

Seal active pipe leaks under pressure up to 150 psi

Self-fusing, no adhesive required

Seal irregular shapes, weathering resisting.

APPLICATION:

Fix active leak repairs in pipes and leaking joints and hoses

Seal electrical connections, insulate wiring and hoses

Repair damaged wires and wrap hand tools and grips

Employed in varied field of applications in electrical, automotive, hardware, Marine, Sports, Plumbing, around the house and

more

KEY TECHNICAL DATA:



QuikControl

Sealing Tape

QST2505 25 mm x 5m 812491 -

QST2510 25 mm x 10m

QST2505 32 mm x 5m 812492 -

QST3210 32 mm x 10m

QST5005 50 mm x 5m 812493 -

QST5010 50 mm x 10m

FEATURES:

Gasket tape made from pure, expanded, virgin PTFE

Supplied with adhesive backing

Quick and simple to install

APPLICATION:

Versatile static application in nearly all array of industries.

Sealing of flanges, pump housings, compressors, hand-holes and

manholes, air ducts, compensators, heat exchangers, etc.

KEY TECHNICAL DATA:



QuikControl Expanded PTFE Tape QEP0210 2” x 10‘ - -

Thickness: 0.5 mm Elongation, Min: 300%

Operating temperature: -50 °C to 180 °C (-58 °F to 356 °F) Hardness: 50 Shore A

Tensile strength: 700 psi (49 kg/cm2)

Color: White

Thickness: 0.2“ (5 mm)

Density: 0.65 g/cm3




WRAP-PRO® LEAK REPAIR CLAMP

WRAP-PRO® STAINLESS STEEL PIPE CLIP

FEATURES:

Easy to use, versatile and fast to install

No special tool required for installation

Flexibility to Cut to desire length required

APPLICATION:

Securing, mounting, strapping, clamping and positioning

Suitable for all conventional clamping jobs

Any application from 2” (50 mm) diameter to 382” (9,700 mm) diameter

KEY TECHNICAL DATA:

FEATURES:

Easy to handle, quick and simple to install

No special tools or expertise required

Stainless steel 304 material

APPLICATION:

Suitable for all pipe materials.

Act as compensator for thermal expansion and dampen vibration

Operating temperature: NBR: -20 °C to 100 °C

Product Type

O.D. Clamping

Range

Working

Pressure Gap. Distance Dimensions Thread

Torque

Rate

inch mm mm psi

(kg/cm2)

Without strip

inserts

(mm)

With strip

inserts

(mm)

B

(mm)

D

(mm)

E

(mm) (M) (Nm)

WLC-S40

Single side

locking clamp

1 ½ 48.3 47.8-48.8 363 (26) 5 10 62 70 90 8 15

WLC-S50 2 60.3 59.7-60.9 363 (26) 8 15 75 80 115 8 15

WLC-S65 2 ½ 76.1 75.3-76.9 290 (20) 10 25 105 100 120 8 20

WLC-S80 3 88.9 88.0-89.8 290 (20) 10 25 105 110 130 8 20

WLC-S100 4 114.3 106.9-109.1 290 (20) 10 25 120 130 155 10 25

WLC-S125 5 141.3 139.9-142.7 232 (16) 10 30 120 170 200 10 40

WLC-S150 6 168.3 166.6-170.0 232 (16) 10 30 120 195 220 10 40

WLC-S200 8 219.1 216.9-221.3 174 (12) 10 35 152 250 280 12 60

WLC-S250 10 273.0 270.5-275.5 174 (12) 10 35 152 305 335 12 60

WLC-S300 12 323.9 320.5-327.0 174 (12) 10 38 152 305 385 12 70

WLC-D350 Double side

locking clamp

14 355.6 352.0-359.0 232 (16) 10 35 152 390 420 12 70

WLC-D400 16 406.4 402.0-411.0 232 (16) 10 35 152 440 470 12 70

Material grade: All stainless steel 304

Band length: 100’ (30.5 m)

Band width: 0.5” (12.7 mm)

Head: 0.3” (7.6 mm) slotted hex head screw

Closure

components:

0.6” (15.2 mm) wide fastener & screw housing assembly


Each box contains

100’ (30.5 m) stainless steel band

25 adjustable fasteners

10 band splice

REPAIR - REBUILD - RESOLVE REBUILDING PRODUCTS



FIX’N’FAST BOND® METAL REPAIR PUTTY TAPE

FEATURES:

Metal filled two-component epoxy putty

Strong adhesion to all types of metals, concrete and plastics

High compressive strength for mechanical applications

Non-rusting, easy to mix and apply

Chemicals resistant – acids, bases, solvents & alkalis

Machinable to metallic finish

Cure at room temperature (23 °C- 25 °C)

Great versatility to be machined, drilled, tapped or filled

PRODUCT RANGE:

Product Substrate

Material Pipe location

High

strength

(≥1500 psi)

High

temperature

(230 °C -250°C)

Fast curing /

Emergency

Applications

FFP101

Steel Repair Putty Steel* Above/ Underground

FFP201

Aluminium Repair

Putty

Aluminium* Above/Underground

FFP301

Bronze Repair Putty Bronze* Above/ Underground

FFP401

Stainless Steel Repair

Putty

Stainless Steel* Above/ Underground

FFP501

Underwater Repair

Putty

Ferrous & Non-ferrous

metals, plastics Underwater

FFP601

5 min Repair Putty


metals, plastics Above/ Underground

FFP701

Titanium Repair Putty Titanium* Above/ Underground

FFP801

Hi-temp Repair Putty


metals, plastics, concrete. Above/ Underground

FFP901

Wear Resistant Putty


metals, plastics Above/ Underground

* - The bonding/ substrate material type is not restricted to only the type of material as indicated. Also bonds to various ferrous

and non-ferrous metals, plastics and much more. Refer Product Data Sheet (PDS) for more accurate details

REPAIR - REBUILD - RESOLVE REBUILDING PRODUCTS



KEY TECHNICAL DATA:

Product

Compressive

Strength

psi

(kg/cm2)

Adhesive

Tensile

Shear

psi

(kg/cm2)

Flexural

Strength

psi

(kg/cm2)

Cured

Hardness

Shore

D

Temp

Range

°C

Mixture (A : B)

Pot

Life*

(min)

Min. curing

time before

function (hour)

By

Wt.

By

Vol.

100g

mixture

50%

load

100%

load

FFP101

Steel Repair Putty

9,100

( 640 )

2,800

( 197 )

5,600

( 394 ) 85 -50 to 120 3.6:1 0.9:1 30 8 24

FFP201

Aluminium Repair

Putty

8,420

( 592 )

2,600

( 183 )

6,760

( 475 ) 85 -50 to 160 3.6:1 1.4:1 50 12 24

FFP301

Bronze Repair Putty

8,540

( 600 )

2,680

( 188 )

6,180

( 434 ) 85 -50 to 170 3.6:1 1.0:1 40 12 24

FFP401

Stainless Steel Repair

Putty

8,400

( 590 )

2,385

( 168 )

5,280

( 371 ) 85 -50 to 160 3.6:1 1.0:1 20 12 24

FFP501

Underwater Repair

Putty

5,625

( 395 )

2,685

( 189 )

4,990

( 351 ) 82 -50 to 150 4.5:1 2.0:1 40 6 12

FFP601

5 min Repair Putty

7,600

( 534 )

2,026

( 142 )

5,100

( 358 ) 85 -50 to 120 3.0:1 1.3:1 5 1/6 1

FFP701

Titanium Repair Putty

15,200

( 1,069 )

2,000

( 141 )

7,700

( 541 ) 87 -50 to 160 3.6:1 1.4:1 30 8 16

FFP801

Hi-temp Repair Putty

8,400

( 590 )

2,600

( 183 )

6,760

( 475 ) 85 -50 to 280 3.6:1 1.3:1 40 6 12

FFP901

Wear Resistant Putty

8,260

( 580 )

2,800

( 197 )

5,600

( 394 ) 85 -50 to 120 3.6:1 1.6:1 40 10 24

Note:

* Temperature and mixture weight have great effect on pot life: below 15°C, curing speed is slow, it is recommended to heat:

* Pot life means the time from mixing A, B component to dispensing the mixture to parts.



Fix’n’Fast Bond Repair

Putty

FFP101

454 g / set 812281 75.509.01

FFP201

454 g / set 812266 75.509.09

FFP301

454 g / set 812290 75.509.05

FFP401

454 g / set 812241 -

FFP501

454 g / set 812246 75.525.01

FFP601

454 g / set 812262 75.509.13

FFP701

454 g / set - -

FFP801

454 g / set 812199 -

FFP901

454 g / set 812281 75.509.15

REPAIR - REBUILD - RESOLVE REINFORCEMENT PRODUCTS



SEALXTREME® FIBERGLASS REPAIR TAPE

SEALXTREME® UNCOATED FIBERGLASS REPAIR TAPE

FEATURES:

Water activated fiberglass wrap

Restores pipe to original strength

Repair leak in 15-30 minutes

Bond with any metal or plastic pipes

Withstand pressure up to 400 psi and temperature up to 200 °C

Resistant to most chemicals (acids, alkalis, salts etc.)

APPLICATION:

Pipe repair (Offline/ active leaks)

Reinforce pipes with wall thickness deteriorated up to 80%

Apply with Corsmart Standard Resin & Activator for corrosion control and protection.

Bond to: Steel, Copper, Aluminium, Galvanised, Stainless steel, PVC, CPVC, Fiberglass, Polyethylene, Polypropylene, FRP pipes.

KEY TECHNICAL DATA:



SealXtreme Fiberglass

Repair Tape

SFT0205 2” x 5’ - -

SFT0206 2” x 6’ - -

SFT0212 2” x 12’ - -

SFT0309 3” x 9’ - -

SFT0412 4” x 12’ - -

SFT0420 4” x 20’ - -

SFT0430 4” x 30’ - -

SFT0620 6” x 20’ - -

SFT0630 6” x 30” - -

FEATURES:

Made by weaving yarn into cloth on a loom state.

Suitable for the manufacture of length-limitless pole, tube, tanks, pipes and structural

products with high strength and high fiber content.

APPLICATION:

Specially designed for use in filament winding applications with epoxy resin systems

KEY TECHNICAL DATA:

Tensile strength: 36,000 psi (2,531 kg/cm2) Dielectric strength: 16,000 volts

Lap shear strength: 900 psi (63 kg/cm2) Hardness: 85 Shore D

Flexural strength:

26,000 psi (1828 kg/cm2)

Glass type: E-Glass Tensile strength – weft: 430 N/cm

Weight: 156 g/m2 Tensile strength – warp: 520 N/cm

Thickness: 0.15 mm Max. moisture absorption rate: 0.3 %

Weaving pattern: Plain

REPAIR - REBUILD - RESOLVE REINFORCEMENT PRODUCTS



CORSMART® CHOPPED STRAND MAT TAPE

CORSMART® SURFACE TISSUE



SealXtreme Uncoated

Fiberglass Tape

SUF2328 2” x 328’ - -

SUF4328 4” x 328’ - -

FEATURES:

Fast wet out capability with lower resin to glass ratios

Easy to use and good laminate smoothness

Build thickness into parts, moulds or repair with swiftness

Create equal stiffness in all directions

APPLICATION:

Corrosion resistance and protection for storage tanks, vessels, or any large surfaces when applied with CorSmart Resin &

Activator

Hand lay-up for moulding objects of low curvatures or of objects that require good finishing specifically in boat and vehicle

components

KEY TECHNICAL DATA:



CorSmart Chopped Strand

Mat

CCS1064 1m x 64m 812322 -

FEATURES:

Reinforced resin with surface strength

Suitable for intricate contours

Excellent weather proofing

Extend service repair life

Improve aesthetics of final finishes

APPLICATION:

Ideal for improved surface finishes on moulded FRP and Steel products.

Apply with CorSmart Resin & Activator for corrosion resistance and protection (storage tanks, vessels, or any large surfaces, etc.)

KEY TECHNICAL DATA:



CorSmart Surface Tissue CST1200 1m x 200m 812321 -

Appearance & Odour White / off-white colored solid

with odour Density 450 g/m2

Appearance & odour White / off-white colored solid with odour Binder type Styrene-acrylic

Glass type C Thickness 0.01” (0.25 mm)

Fiber diameter 12.5 µm ± 1



REPAIR - REBUILD - RESOLVE REPAIR KITS


Each Kit Contains:

SealXtreme Fiberglass Repair Tape

SmartStic Steel Epoxy Stick

Protective Gloves

Kit Sizes:

2” x 5’, 2” x 6’, 2” x 12’, 3” x 9’, 4” x 12’

SealXtreme Carbon Fiber Wrap

CorSmart Resin & Activator

Fix’n’Fast Bond Metal Repair Putty

tal Repair Putty


Each Kit Contains:

SealXtreme Fiberglass Repair Tape

QuikControl Sealing Tape


Protective Gloves

Kit Sizes:

2” x 6’, 2” x 12’, 3” x 9’, 4” x 12’




tal Repair Putty

SEALXTREME® LEAK REPAIR KIT

SEALXTREME® PLUS ACTIVE LEAK REPAIR KIT

SEALXTREME® STEAM LEAK REPAIR KIT

FEATURES:

Handy wrap repair system designed to fix offline leaks in 30 minutes

Provide permanent repair

Extend pipe life

Applicable to any metal or non-metal pipes up to 18-inch diameter

Withstand pressure up to 400psi and temperature up to 200°C

Chemical resistance (acids, alkalis, solvents and etc)

KEY TECHNICAL DATA

FEATURES:

Handy wrap repair system designed to fix active leaks in 15 minutes

Provide permanent repair

Repair active leak up to 150 psi

Extend pipe life

No shutdown required

Applicable to any metal or non-metal pipes up to 18-inch diameter

Withstand pressure up to 400psi and temperature up to 200°C when cured

Chemical resistance (acids, alkalis, solvents and etc)

KEY TECHNICAL DATA:

FEATURES:

Reinforce pipe with internal or external corrosion

Active repair for high temperature environment

Applicable on any pipe configuration, tee, bends, elbows, etc

Engineered calculation based on ASME PCC2 standards

KEY TECHNICAL DATA:


Each Kit Contains:

SealXtreme Expanded PTFE Tape

QuikControl Hi-Temp Sealing Tape



Note: The quantity of respective products shall be

based on the actual project condition.

Operating temperature: -50 °C to 200 °C (-58 °F to 392 °F)

Tensile strength: 3,200 psi (225 kg/cm2)

Bond strength: 230 psi (16 kg/cm2)

Compression strength: 13,750 ± 530 psi (967± 37 kg/cm2)

Cured hardness: 82 Shore D


Tensile strength: 2,900 psi (204kg/cm2)




Tensile strength: 2,900 psi (204kg/cm2)



REPAIR - REBUILD - RESOLVE REPAIR KITS




Each Kit Contains:



SealXtreme Fiberglass Tape

Wrap-Pro Stainless Steel Pipe Clip

Note: The quantity of respective products shall be based

on the actual project condition.


Each Kit Contains:



SealXtreme Fiberglass Tape

Wrap-Pro Stainless Steel Pipe Clip



SEALXTREME® PLATINUM LEAK REPAIR KIT

SEALXTREME® PIPE THREAD LEAK REPAIR KIT

SEALXTREME® FLANGE LEAK REPAIR KIT

FEATURES:

Custom engineered Carbon Fiber Composite system

High strength, biaxial hybrid carbon fiber in conjuction with

epoxy putty system for repair & restoration

High temperature rating with an ambient cured epoxy

Engineered calculation based on ASME PCC2 standards

KEY TECHNICAL DATA:

FEATURES:

Engineered designed specifically to repair leak on flange

Repair under pressure and online installation

Bolts and screws system protection

KEY TECHNICAL DATA:

FEATURES:

Fix thread leak

No operational shutdown required

Applicable to any metal or non-metal pipes up to 18” pipe diameter

Withstand pressure up to 400psi and temperature up to 200°C

Permanent repair and Extends service life of pipes

KEY TECHNICAL DATA:


Each Kit Contains:












Compression strength: 10,100 ± 530 psi (710 ± 37 kg/cm2)




Compression strength: 15,000 ± 530 psi (1055 ± 37 kg/cm2)




REPAIR - REBUILD - RESOLVE COMPOSITE REPAIR SYSTEM

C-SmartSeal® Composite Repair System offers a range repair solutions for corrosion & leak. C-SmartSeal® was developed to support and

facilitate extension of service life on pipes, vessels, tanks, etc., with flexible, effective, efficient and economical methodologies.

C-SmartSeal® Composite Repair provides structural strengthening to weakened pipes, vessels, tanks, structures, equipment, etc., This

innovative repair system was designed to sustain high pressure, temperature and provide chemical resistance with reliable and effective

methods to repair corrosion damages, arresting leak and avoid keep critical piping system downtime.

ENGINEERED PRODUCTS

Factory pre-impregnated, water-activated polyurethane fiberglass and Carbon fiber reinforcement

Field impregnated epoxy fiberglass and Carbon fiber structural reinforcement systems

Industrial strength Epoxy Repair and Rebuilding products

KEY BENEFITS

Customised composite repair system to specific project conditions

Permanent solution for corrosion & leak repair and strengthening

High pressure, temperature and chemical resistance

Increased service life

No impact on production

Engineering calculation report based on ASME PCC2 standards

SealXtreme® Leak repair system offers the latest composite pipe and structural repair and reinforcement technology which is widely

used in several industries. SealXtreme innovative repair solution for pipes is a fast and economical alternative to pipe reinforcements.

The repair system reinforces and seals pipes designed for high pressure, temperature and chemical resistance.

FEATURES:

Permanent repairs

No pipe replacement

Structural strenghteneing and integrity

Minimal impact on productivity

Eliminate or replace dangerous hot works

Quick turnaround – service can be resumed swiftly

Engieering calculation report based on ASME PCC2 standards

Increase service life of pipes

Tailor-made solution including context-based training and custom repair

SEALXTREME® LEAK REPAIR SYSTEM

C-SMARTSEAL® COMPOSITE REPAIR SYSTEM

Composite Repair System using

Fiberglass Wrap

Fiberglass Wrap

Composite System Fiberglass Wrap

Composite System

Carbon Fiber

Composite System




APPLICATION:

Composite pipe wrap system for the repair of complex geometries of pipes including bends, straights and tees

Repair of through wall and thin wall defects on pipes and tank walls

Pipes under chemical corrosion or mechanical wear

Refineries and petrochemical plants, power plants, water utilities etc,

FIG. COMPOSITE LEAK REPAIR - TYPICAL CROSS SECTION

LEAK REPAIR SYSTEMS:

LEAK REPAIR PRODUCTS:

Category Description

Offline Leaks Combination of Epoxy products with Fiberglass or use Carbon – Fiber Reinforcing products to seal

leaks in both low or high pressure systems.

Active Leaks A high-strength composite system using epoxy products with QuikControl sealing tape initially arrest

the leak afterwhich reinforcement is done using Glass Fiber or Carbon fiber.

Steam Leaks

Superior industrial strength Composite repair system used to seal active steam pipe leaks using

proprietary sealing tape compatible with high temperature environments. The repair is further

strengthened using Carbon Fiber reinforcement.




CorSmart® Corrosion Repair System is a uniquely designed product suited specifically for corrosion repair and reinforcement

applications. It offers complete non-intrusive pipe remediation, repair, reinforcement and complete hoop strength replacement to any

pipe size, constructed of any material in any shape or configruation including elbows, manifolds, tees, reducers or bends.

FEATURES:

Corrosion protection and reinforcement for pipes, tanks, vessels etc

Pipe restoration to its original strength

Repair hard to reach areas

Appplicable on wet and dry surfaces

No shutdown required

Cost effective

APPLICATION:

Corrosion protection and reinforcement for pipes when used with SealXtreme Fiberglass Repair Tape

Corrosion protection and reinforcement for Tanks, Vessels and Hard to reach areas when applied with CorSmart Surface

Tissue or Chopped Strand Mat

FIG. COMPOSITE CORROSION REPAIR - TYPICAL CROSS SECTION

CORSMART® CORROSION REPAIR SYSTEM

Tee-Joint Repair Splash Zone Repair Tank Repair




CORROSION REPAIR TYPE:

CORROSION REPAIR SYSTEM:

Composite

Products* Substrate

Pressure Corrosion Level

Low

(≤400 psi)

Medium

(500 – 800 psi)

High

(≥1000 psi) Low Medium High

CRA + SFT

Pipes

CRA + SUF

CRA + CST Tanks,

Structurals

CRA + CCS

CRA + SCF Pipes

CORROSION REPAIR PRODUCTS:

Category Description

Pipe Repair System that consists of Fiberglass fabric and high-performance epoxy is a powerful piping

reinforcement product.

Tanks / Vessel Repair

A high-strength composite system used to halt and encapsulate external corrosion and restore

structural integrity using Corsmart Resin Activator, CorSmart Surface Tissue, CorSmart uncoated

Fiberglass repair tape.

Splashzone Repair

In the splashzone area, our products encapsulate external corrosion utilising SealXtreme Fiberglass

wrap and metal repair putty, as well as providing a flexible, corrosion resisitant, CorSmart Resin &

Activator coating.

Subsea Repair

Similar to the splashzone area, C-SmartSeal delivers effective subsea structural and leak repairs to

restore structural integrity utilising SealXtreme products, which are used in conjunction with a range

of other additional Composite Repair products.

*LEGEND:

CRA - CorSmart Resin & Activator CST - CorSmart Surface Tissue CCS - CorSmart Chopped Strand Mat

SFT - SealXtreme Fiberglass Repair Tape SUF - SealXtreme Uncoated Fiberglass Repair Tape SCF - SealXtreme Carbon Fiber Tape



REPAIR - REBUILD - RESOLVE ASSEMBLY & REPAIR PRODUCTS

MECSEALANT® THREAD LOCKER

PRODUCT RANGE:

Product Applies to Features Application

MTL222

Thread locker M2 – M8, removable

Low strength, thixotropic

Easy removal, parts can be separated

with hand tools

Prevent threaded fasteners from vibration and

leakage.

Used for locking and sealing M2-M8 (ideal for

under M6) threaded fasteners, prevent thread from

rust.

Especially suitable for situation where easy

disassembly is available, adjust locating screw,

small diameter or long threaded fasteners.

MTL242

Thread locker M8 – M16, removable

Medium strength, thixotropic

Controlled lubricity for accurate clamp

loads


with hand tools

Prevent loosening and leakage from shock and

vibration.

Used for locking and sealing M8-M16 (ideal for

below M8) threaded fasteners.

MTL243

Thread locker

M8-M20, slight oil

contamination


Controlled lubricity for accurate clamp

loads


with hand tools

Prevent threaded fasteners from loosening and

leakage.

Used for locking and sealing M8 – M20 (ideal for

under M18) threaded fasteners.

Typically, suitable for inert surface, such as stainless

steel and electroplated surface.

MTL262

Thread locker

M10-M26, permanent

locking and sealing

Medium to high strength, thixotropic

Excellent chemical resistance

Good lubricity


with hand tools


vibration.

Used for permanent locking and sealing M10 –

M26 (ideal for under M20) threaded fasteners.

Prevent rusty threads.

Thread locking, sealing and engine plug sealing.

MTL270

Thread locker

M25, permanent

locking and sealing

High strength, low viscosity


Good lubricity

Heat and hand tools are required for

disassembly


vibration.

Used for locking and sealing threaded fasteners of

M25 and larger.


MTL271

Thread locker

M16-M26, permanent

locking and sealing

High strength, medium to low

viscosity


Good lubricity


disassembly


vibration.


M26 (ideal for under M22) threaded fasteners,

prevent thread from rust.

Typically used for stud end locking (such as

cylinder head stud).

MTL272

Thread locker

M25-M80, permanent

locking and sealing

High strength, high temperature.

Withstands temperature up to 232 °C


disassembly

Permanent locking and sealing of threaded

fasteners.


vibration.

Used for locking and sealing of large bolts and

studs (M25 and larger).




KEY TECHNICAL DATA:

Product

Max.

Gap fill

(mm)

Uncured Cured Curing Speed

Color

Viscosity

(mPa.s)

Spec. Gravity

(g/cm3)

Breakaway

Torque

(Nm)

Prevail

Torque

(Nm)

Temp

Range

(°C)

Fixture

(Min)

Full

Cure

(hour)

MTL222 0.13 Purple

1,200

Thixotropic 1.05 6 4 -50 to 150 10 - 20 24

MTL242 0.13 Blue 1,700

Thixotropic 1.05 12 5 -50 to 150 10 - 20 24

MTL243 0.13 Blue 2,250

Thixotropic 1.05 20 7 -50 to 150 10 – 20 24

MTL262 0.13 Red 1,800

Thixotropic 1.10 22 30 -50 to 150 10 – 20 24

MTL270 0.13 Green 500 1.10 27 36 -50 to 150 10 – 20 24

MTL271 0.13 Red 500 1.12 27 30 -50 to 150 10 – 20 24

MTL272 0.25 Red-orange 4000 - 15000

Thixotropic 1.11 23 25 -55 to 200 40 24

MTL277 0.25 Red 7,000 1.12 30 30 -50 to 150 23-30 24

MTL290 0.10 Green 12 1.08 10 26 -50 to 150 5 - 15 24

PACKAGING INFOMATION:


MecSealant

Thread Locker

MTL222 50 ml / bottle 812751 75.600.02

MTL242 50 ml / bottle 812752 75.601.02

MTL243 50 ml / bottle 812782 -

MTL262 50 ml / bottle 812753 -

MTL270 50 ml / bottle 812754 -

MTL271 50 ml / bottle 812754 -

MTL272 50 ml / bottle 812754 -

MTL277 50 ml / bottle 812755 -

MTL290 50 ml / bottle 812786 -

MTL277

Thread locker

M24-M36, permanent

locking and sealing

High strength, high viscosity


Good lubricity


disassembly


vibration.


M36 threaded fasteners, prevent thread from rust.

Typically used for large diameter thread locking

and sealing.

MTL290

Thread locker

Under M12, wicking

grade

Low viscosity, medium strength, high

penetrability

Wicked grade


Good lubricity

Seals 0.1 mm gap welding seam, crack,

dispersed shrinkage and casting

microspores


vibration.

Used for locking and sealing pre-assembled

threaded fasteners under M12.

Penetrate threads by capillary action.





MECSEALANT® THREAD SEALANT

PRODUCT RANGE:


MTS542

Thread sealant Fine threads

Thixotropic, low viscosity, medium

strength

Contains no filler and will not foul or

contaminate pipeline system

Used for sealing fine threads in pneumatic and

hydraulic systems.

Typically used for sealing fine tape thread under

M36.

MTS545

Thread sealant

For hydraulic and

pneumatic pipeline

thread sealing

Thixotropic, low viscosity, low strength.

Good oil tolerance, can be used on

surfaces with slight oil contamination

Contains no fillers and will not foul or


Typically used for sealing and locking high

hydraulic pressure power system, ideal for under

M36 tapered thread.

Will not foul or jam hydraulic and pneumatic

fittings on surface, can be used with slight oil

contamination.

MTS567

Thread sealant Coarse thread sealing

Low strength, coarse threads.

Prevents leaks due to vibrational

loosening and other stresses

Temperature resistance up to 250 °C


Mainly used for install sealing of large diameter

tapered/ tapered, tapered/straight pipe thread

and stainless connector.

Prevent thread from corrosion.

MTS577

Thread sealant

General purpose pipe

threads

High viscosity, thixotropic, high strength.

Contains no fillers and will not foul or


Suitable for large gap sealing and fast

curing

Used for pipe thread sealing at rigorous operating

condition or of a large gap.

Typically, used for sealing stainless steel pipe

thread or pressure sealing of tape /straight pipe

thread below M80.

KEY TECHNICAL DATA:

Product

Max.

Diameter of

Thread

(mm)

Uncured Cured

Colour

Viscosity

(mPa.s)

Specific

Gravity

(g/cm3)

Max. Sealing

Pressure

(kg/cm2)

Temp.

Range

(°C)

MTS542 M36 Brown

1,850

thixotropic 1.06 714 -50 to 150

MTS545 M36, tapered Purple 14,000


MTS567 M80 White 550,000


MTS577 M80, tapered/ straight Yellow 100,000




MecSealant

Thread Sealant

MTS542 50 ml / bottle 812751 75.600.02

MTS545 50 ml / bottle 812752 75.601.02

MTS567 50 ml / bottle 812782 -

MTS577 50 ml / bottle 812753 -




MECSEALANT® ANAEROBIC FLANGE SEALANT

PRODUCT RANGE:


MFS510

Flange sealant

High temperature

and solvent resistant

Medium strength, high viscosity

Excellent solvent and chemical

resistance

High temperature resistant

Increase the torque capacity of

assembled flanges

Ideal for sealing rigid flange faces on transmissions and

engine casings.

Ideal for use on rigid flanges where high temperature

and chemical resistance are necessary.

General gasketing product suitable for hand dispensing

or screen printing.

MFS515

Flange sealant General purpose

Thixotropic viscosity

Excellent solvent and chemical

resistance

Flexible gasket after cured, withstands slight flange

movement caused by vibration.

Used for rigid machined parts and flange sealing.

Applicable to motive power machines such as

automobile, engineering machine, internal combustion

engine, mining equipment, etc. for heavy loading.

MFS518

Flange sealant Aluminium


viscosity

Provides resistance to low pressures

immediately after assembly of

flanges

Used for sealing flange of aluminium alloy pats, or the

rigid structure machining parts with minor flange

migration, enduring temperature, pressure and stress.

Typically used as form-in-place gasket for motive

power machines such as automobile, engineering

machine, internal combustion engine, mining machine,

pump, etc.

KEY TECHNICAL DATA:

Product

Max

Gap

Fill

(mm)


Colour

Viscosity

(mPa.s)

Specific

Gravity

(g/cm3)

Max. Seal

Pressure

(kg/cm2)

Temp.

Range

(°C)

Full

Cure

(Hour)

MFS510 0.25 Pink 40,000 – 140,000 1.10 326 -50 to 150 24

MFS515 0.25 Purple 1,200,000

Thixotropic 1.10 306 -50 to 150 24

MFS518 0.25 Red 900,000 1.10 306 -50 to 150 24



MecSealant

Flange Sealant

MFS510 50 gram / bottle - -






MECSEALANT® ANAEROBIC RETAINING COMPOUND

PRODUCT RANGE:


MRC603

Retaining

Compounds

Slightly oil

contaminated

surface.

High strength, low viscosity

Good oil tolerance, can be used on

surfaces with slight oil

contamination

Seals and secures cylindrical assemblies under 0.13

mm diametrical clearance.

Used for slightly oily surface and inert surface.

MRC638

Retaining

Compounds

Maximum

strength.

Maximum high strength, high

viscosity

Fixture in 5 minutes

Used for retaining cylindrical assembly where fit

clearance can approach 0.26 mm and where max.

strength at room temperature is required.

Lock bushings and sleeves into housings and on

shafts.

MRC648

Retaining

Compounds

Withstand high

temperature up

to 175 °C.

High strength, medium to low

viscosity

Fixture in 5 minutes

Used for dynamic loading or periodic loading

working conditions.

High temperature resistant, cures fast, retaining

cylindrical assembly where fit clearance is less than

0.15 mm.

MRC680

Retaining

Compounds

For clearance and

transition fit.

High strength, medium viscosity

Enhances bonding strength

Used for diametric clearance of less than 0.25 mm

clearance between 0.05 mm to 0.10 mm).

Design for transition and interference fit.

KEY TECHNICAL DATA:

Product

Max

Gap

Fill

(mm)


Colour

Viscosity

(mPa.s)

Specific

Gravity

(g/cm3)

Shear

Strength

(kg/cm2)

Temp.

Range

(°C)

Fixture

(Min)

Full

Cure

(hour)

MRC603 0.13 Green 200 1.10 >204 -50 to 150 5 - 10 24

MRC638 0.26 Green 2,500 1.09 >316 -50 to 150 5 - 10 24

MRC648 0.15 Green 500 1.25 >184 -50 to 150 5 – 15 24

MRC680 0.25 Green 1,250 1.12 >194 -50 to 150 10 – 15 24



MecSealant Retaining

Compounds

MRC603 50 gram / bottle - -







STICBOND® CYANOACRYLATE ADHESIVE

PRODUCT RANGE:


SBA401

Cyanoacrylate

Adhesive

General purpose,

porous and acidic

surface

Medium viscosity

Used for bonding inert materials which are difficult to

bond.

Ideal for coarse, porous and acidic surfaces such as

wood, rubber, leather and paperboard bonding.

SBA495

Cyanoacrylate

Adhesive

General purpose,

plastic, rubber

Medium to low viscosity

Ideal for filling gaps 0.1 mm.

Used for bonding various materials such as rubber

and plastic.

SBA496

Cyanoacrylate

Adhesive

General purpose,

metal parts

Medium viscosity

Fast cure

Suitable for metal bonding

Used for metal bonding.

Applicable to electronics, automobile, watercraft,

precision machine and wood etc.

KEY TECHNICAL DATA:

Product

Max

Gap

Fill

(mm)

Uncured

Category

Cured Curing Speed

Colour

Viscosity

(mPa.s)

Specific

Gravity

(g/cm3)

Shear

Strength

(kg/cm2)

Temp.

Range

(°C)

Fixture

(sec)

Full

Cure

(hour)

SB401 0.10 Transparent 110 1.10 Ethyl 224 -55 to 83 < 20 24





SticBond

Cyanoacrylate

Adhesive

SB401 20 gram / bottle - -



Documents

Manufacturing Plants - C-SmartSeal Brochure.pdf · Website: Email: [email protected] SmartStic Epoxy Sticks - 4 CorSmart Resin & Activator - 5 SealXtreme Repair Patch - 5 QuikControl