MANUFACTURER OF FABRICATED PARTS AS PER DRAWING

Since 1966

MANUFACTURER OF FABRICATED PARTS AS PER DRAWING

Since 1966

SOLUTIONS

Since 1966

Since the incorporation of the company in 1966, our philosophy of offering the best quality has remained intact, allowing us to maintain our position of market leader.We adapt to the most demanding requirements of the market, we act in an absolute professional way, without omitting our origins as a family company, preserving a balance between experience and modernisation of the production systems by adding cutting-edge technology processes and equipment.

+ 5 0years of experience

IN FAMILY

COMPANY

1966 1975 1988 2001 2016

Since 1966

OUR FACILITIES

We are in BELAUNTZA, Gipuzkoa

OUR FACILITIESWe are in BELAUNTZA, Gipuzkoa

Since 1966

50 y e a r s o f e x p e r i e n c eI N F A M I L Y

COMPANY

1966 1975 1988 2001 2016

Employees65

Since 1966

Calculating and detail engineering

Procurement of Materials

Cutting

Forming WeldingNDT and Dimensional Check

SurfaceFinishing

Finishingmachining

Logistics and International Freight Services

Inspection and control of all the processes

PROCESS / Integral Solutions

Since 1966

% Export

year

1980 1990 2000 2016

10

20

30

40

50

EXPORTS

Since 1966

Energy Industrial Processes Science and investigation

UNIVERSAL PRESENCE

Since 1966

Stainless SteelCarbon SteelAluminium

Material Quality Thickness range

From 1mm to 300mm

MATERIALS

Since 1966

Since 1966

Calculating and detail engineering

Procurementof Materials

2D and 3D DesignStructural and finite-element calculation

Global purchasing process management meeting the strictest control and certification requirements

PRODUCTION capabilities

Since 1966

PLASMA CUTTING & OXYCUTTING

Up to 120 mm thickness cutting capacity, above 24.000x3.000mm table and High-definition plasma cutting (90º).

Cutting


Since 1966

BRAKE PRESSES AND ROLLERS

Brake presses of up to 7000mm working length and 500-ton capacity, and 3500x35mm plate bending rollers.

Forming


Since 1966

TIG, MIG, MAG, COATED ELECTRODE and SUBMERGED-ARC WELDING.

* Both processes and welders are EN and ASME IX certified.

Processes


Since 1966

Testing methods:Surface (Dye Penetrant testing and magnetic particle inspection). Volume (Ultrasonic and X-ray ) by qualified operators.

NDT

3D metrology based on Laser Tracker technologyReverse engineering processes and process development from native CAD.Traceability function of all instruments used.

Dimensional Check


Since 1966

PaintingSand blastingShot peeningPickling and passivating

SurfaceFinishing


Since 1966

1/4 CNC BORING-MILLING MACHINES:

With travels of up to 15000x4500x2150mm and 50-ton rotary table.

Finishing machining


Since 1966


2/4 CNC BORING-MILLING MACHINES:

With travels of up to 15000x4500x2150mm and 50-ton rotary table.

Finishing machining

Since 1966

Verit

3/4 VERTICAL LATHE

Diameter 4.000 mmHigh vertical 3.500 mmCapacity 50 TN


Finishing machining

Since 1966

4/4 VERTICAL LATHE

Diameter 8.000 mmHigh vertical 5.000 mmCapacity 80 TN


Finishing machining

Since 1966

Large experience in the management of logistics and land and sea freight services at international level.

Logistics and International Freight Services

Definition, follow-up and validation of internal control and quality plans, starting from customer’s requirements.Our welding and pressure vessel manufacturing activities are adequately certified.

Inspetion and Control of all theprocess


Since 1966

Since 1966

IN16B VACUUM CHAMBER (ILL) PROJECT

SUCCESS THROUGH KNOWLEDGE

Dimensions: 5,5 L x 3,7 W x 4 HVacuum: 1 x 10-3 mbarMaterial: Aluminium AW-5083

Since 1966

LET VACUUM CHAMBER (ISIS) PROJECT

Dimensions: 4 L x 6 W x 3 H Vacuum: 1 x 10-6 mbarMaterial: AISI 304L


Since 1966

Dimensions: 4 L x 2 Ø Vacuum: 1 x 10-3 mbarMaterial: AISI 304L


POLARIS SPECTROMETER (ISIS) PROJECT

Since 1966

DTL TANKS FOR LINAC 4 (CERN) PROJECT

Vacuum: 1 x 10-5 mbarMaterial: AISI 316L


Since 1966

CRYOMODULES HIE-ISOLDE (CERN) PROJECT

Material: AISI 316LVacuum: 1 x 10-5 mbar


Since 1966

NA62 VACUUM VESSEL for RICH DETECTOR (CERN)

Dimensions: 18 L x 4 Ø,40 tones Vacuum:1 x 10-5 mbarMaterial: S275JRSUCCESS THROUGH KNOWLEDGE

Since 1966

BEAM DUMP IFMIF/EVEDA (Rokkasho JAPAN) PROJECT

Dimensions: 5 L x 1,5 ØMaterial: HDPE (Polyethylene), Copper, Carbon Steel and Aluminium AW 5083SUCCESS THROUGH KNOWLEDGE

Since 1966

Paper Energy Food OthersEquipmentfabrication

Structural componentsIndustrial processes

Since 1966

Storage, transport and transformation of solids, liquids and gases

Industrial processes

Paper Energy OthersEquipmentfabrication Food

Since 1966

Food

Since 1966

Paper

Since 1966

Nuclear Hydro Marine Off shore

Energy

Intensive participation in international projects, manufacturing equipment and components for fossil fuel and renewable energy technology applications.

Combinedcycle Nuclear

Since 1966

Combined Cycle

Since 1966

Ciclo combinadoCombined Cycle

Since 1966

Nuclear

Since 1966

Nuclear

Since 1966

Nuclear

Since 1966

Hydro

Since 1966

Marine

Since 1966

Marine

Since 1966

Marine

Since 1966

Since 1966

CertificationsAdaptation to the international standards Quality management system

according to ISO 9001 Welding process specialized

according to UNE EN ISO 3834-2

Since 1966

Organization chart

Inspection staffs independent of manufacturing:

Quality Projects Leader Technical office

Since 1966

Since 1966

Tender’s management(PO-01) Define and review requirements Identify and manage risks properly

Scheme of operations Definition of risk and its planification Planification of the manufacturing

process

Important documents

Incoming Tenders Analyze of the incoming tender

Operation definition

Tecnical risks evaluation and task definition

(IT-PO-01.01)Quotation of the

supply

Quoted tender to the customer Incoming Order

Fill in Production Minute

Meeting (production, technical, commercial)Definition of the project

leader

Since 1966

Process design(PO-03) Transfer the specifications of the order to

internal specifications Develop the documentation required to

the work shop

Process guide line Material list Welding book

- Welding maps- PQRs- WPSs- WPQs

Workshop documentation

Incoming Order Analyze of the incoming Order

Review customerrequirements

Define welding requirements,

welders qualification needs

Meeting to launch (Quality,Manufacturing, Organization and if

necessaryOT, Shopping and Management)

Planification of the manufacturing

Define work shop documentation

Since 1966

Base metal verification Inspection before welding Use of the welding consumables Verification of welds Definition of repairs Non destructive tests EN 12062 – general rules EN 970 - visual inspection EN 1712,1713,1714 – Ultrasonic Others…

Control of the process

Manufacturing(PO-04) Develop production flow correctly Fulfill quality specifications

Since 1966

Identification and trazeability (SGC-03)

Identify all the elements (raw material, END reports, outsourcings…) of manufacturing process to ensure proper monitoring of the products.

Standard traceability for: Raw material Outsourcing materials Welding information NDTs Dimensional control

Special requirements for the traceability: Item Welders Filler material Measuring tools Others

Since 1966

Quality Staff qualification

Qualification and continuous trainingof all staff involved on inspections

International welding engineer 3 staffs for PT on LEVEL 2 2 staffs for UT on LEVEL 2 2 staffs for VT on LEVEL 2 Other inspection are subcontracted

Since 1966

Measuring equipmentcalibration (PO-10)

Ensure the proper performance and results of inspections carried.

Measuring equipment

Measuring equipment

Check the documentation

Add the measuring

equipment to the Calibration list

Define internal o external

calibration

Calibration/verification of the

equipment

Analyze the results of the

report

¿is the equipment ok? Record de result

Tool out of workanalyze how it

affects the latest measurements

YES

NO

COD EQUIPMENTFARO 16/01 Laser TrackerLUX 20/01 Digital Light MeterMAN 01/14 Digital pressure gauge (0-250 BAR)TER 02/2 Thermometer type K (HI93530N)UNI 15/01 UNIMASTERUT 03/2 UltrasoundAN Ring pattern (10-225 mm)BR Rod pattern (25-675 mm)CAL Analog and digital gauges (150-1000 mm)MEX Outside micrometer (0-600 mm)MIN Inside micrometer(6-1000 mm)

Since 1966

Maintenance (PO-12)

Guidelines for performing maintenance actions

Guidelines for the verification of welding equipment in order to ensure the settings parameter.

Welding equipmentsMETHOD Nº OF EQUIPMENT OBSERVATIONS

Semiautomatic SubmergedArc 2 650 A

1000 A

Welding with core rod 303

DCAC

Tig and inert gas 162

DCAC

Mig and inert gas 30 DC

Since 1966

We are in BELAUNTZA, Gipuzkoa

Thank you !

Documents

MANUFACTURER OF FABRICATED PARTS AS PER DRAWING