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MAYUR UNIQUOTERS LIMITED Manufacturer of Artificial Leather

Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

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Page 1: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

MAYUR UNIQUOTERS LIMITEDManufacturer of Artificial Leather

Page 2: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the'Release Paper Transfer Coating Technology' in India. Mayur has come a long way inthe past two decades from a meager production of 0.25 million linear mtrs/month, to an astonishing 3.75 million linear mtrs/month, through its 6 coating lines. The latest addition is the PU plant at Morena with an initial capacity of 5 million mtrs/annum and a total expandable capacity 20 million mtrs/annum.

The guiding principle of the organization has always been fulfillment of customerrequirement and progressive thinking. This is now the culture of the organizationand ensures that both domestic and international customers are satisfied.

We have been certified with ISO 9001 :2002 (Quality Management System) since 2005 which isdemonstrative of our commitment towards designing and manufacturing ofartificial leather through effective implementation of quality systems and continualimprovement in all our processes.

ABOUT US

Page 3: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

PVC Division-• 1.85 Million LM/Month • 2 Coating Machine• 4 Printing Machines• 2 Embossing Machines• 1 Perforation M/c• 12 Inspection M/cs• 4 Laboratory • Employees: 400+

Textile Division-• 1.72 Million LM / Month• 37 Knitting M/cs• 1Each–Slitting,Dying and

Stenter M/c• 2 Gumming M/cs• Employees : 100+

• 1.90 Million LM / Month• 4 Coating Machine• 3 Printing Machine• 1 Vacuum Embossing Mach• 1 Each Foam Lamination, Sueding and Dry Tumbling • 12 Inspection M/cs• Laboratory • Employees: 700+

PLANT-1 Jaitpura PLANT-2 Dhodsar

MAYUR MANUFACTURING UNITS

Non- Automotive Centric Plant Automotive Centric Plant

Page 4: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

PU PLANT-MORENA

• Latest established PU plant at Morena(Madhya Pradesh) • Initial capacity of 5 million linear mtrs/annum• Expandable capacity of 20 million linear mtrs/annum• Produces 100 % PU products• Product applications are Automotive, Footwear, Leather Goods & Furnishing.• Comply with REACH / Calprop 65 specifications

PU Plant- at Morena (Madhya Pradesh) near Gwalior

Page 5: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

MILESTONES

Page 6: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

VisionTo be a value creator for Customers,Suppliers,

Employees, Shareholders,Statutory & Regulatory Bodies and Society through

continuous improvisation and innovation in all our processes.

InnovationThink fast, ThinkNew, Think ahead

Values

EmployeeCultureRecruit, Train,Develop & Grow

Close Knit

Values of Mayur have been woven around seven major aspects, which are evidently visible in all the activities

performed by the company.

EnvironmentResponsible actionsfor a sustainable future.

CSR CommitmentHolistic Approach

VISION & VALUES

MissionDrive profitable growth by providing

an excellent customer experience through consistency, high quality products and

services,with great stakeholder relationships, in a sustainable manner.

CustomerService &Satisfaction is key

QualityHigh Performance,High Assurance

Page 7: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

SUSTAINABILITY

Mayur has a clear policy of "AVOID, REDUCE & REUSE" that governs business practices with a strong emphasis on natural resource conservation. Incorporating new systems & technologies, we have always endeavored to be sensitive towards nature and its resources.Rain Water Harvesting :

To arrest ground water decline and to augment water table, we have implemented a rain water harvesting system in all manufacturing units.

ü Effluent Water Treatment in ETP- To treat process effluent. ü Water Recycling- by using ETP and RO plantü No water Discharge (Dhodsar plant is ZLD - Zero Liquid Discharge Plant )Fossil Fuel & Energy Conservation :

Mayur has taken the following measures to curb energy consumption.

ü Hot air is recycled at the oven in the coating line to reduce energy consumption.ü Transparent sheets have been fixed in the roof-lines to increase incoming natural

light.ü 100 % Compliance of legal requirements related to environment.

Page 8: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

IATF/TS 16949:2016Quality Management System

ISO 14001: 2015Environmental Management

System

ISO 9001:2015Quality Management System

OHSAS 18001: 2007Occupational Health & Safety

Management System

Company follows the GermanAutomotive Guideline forProcess as per VDA 6.3.

TPM practices to achieve excellence inall activities with improved workingculture initiated by 5S & Kaizen.

POLICY & CERTIFICATE

Page 9: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

AUTOMOTIVE PLANT

Page 10: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

TEXTILE DIVISION OF AUTOMOTIVE PLANT

Page 11: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

RESEARCH & DEVELOPMENT CAPABILITIES

• R&D and Design lab capable of producing proto type product with right colour, Grain, Gloss, Touch & Feel.

• R&D testing lab fully equipped to test 99% of the requirement, (except for Anti Squeak Test) to confirm performance, strength and durability. • Testing equipment include Xenon, QUV, Environmental

FOG, Seam fatigue, Seam Strength, Tensile, Abrasion etc.

• New analytical capability with FTIR & GCMS

R&D Testing Lab R&D Testing Lab

Page 12: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

Our design team works round the clock tocreate new textures, patterns & colourtrends interpreting customerrequirement & offering an innovative andcost sensitive product suitable for varioussegment application.

Mayur has developed a range of leathertextures & colours that are inspired fromour day-to-day products, nature, fauna &flora.

DESIGN ABILITY & SCOPE

Page 13: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

PRODUCTS- LEATHER GOODS

Page 14: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

PRODUCTS- FOOTWEAR

Page 15: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

PRODUCTS- AUTOMOTIVES

Instrument Panel Car Seat

Door Panel Steering WheelGear Knob

Page 16: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

Nappa Suede Yong-Buck

Tumble Powder BurnishOil-Pullup

PU PRODUCT LINE

Page 17: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

Foil Lamination Mirror Finish Pull Up

PU FINISHES

Page 18: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

Hot Stamping Polishing Burnishing

PU FINISHES

Page 19: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

AUTOMOTIVE OEM CUSTOMERS

Page 20: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology
Page 21: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology
Page 22: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

CAPACITY GROWTH

0.60

1.15 1.15 1.151.15 1.151.15

2.3

0.00

0.50

1.00

1.50

2.00

2.50

2015 2016 2017 2018 2019 2020 2021Automotive Current Capacity Future Plan Automotive

Page 23: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

3698

3283

3995

4328

3562

0

500

1000

1500

2000

2500

3000

3500

4000

4500

2015-16 2016-17 2017-18 2018-19 2019-20

Indi

an R

upee

s (M

illio

ns)

Financial Year (1st April to 31st March)

Domestic Sales

-11%

22%

8%

-18%

DOMESTIC-FINANCIAL PERFORMANCE

Page 24: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

1322

1413

1454

1338

1537

1200

1250

1300

1350

1400

1450

1500

1550

2015-16 2016-17 2017-18 2018-19 2019-20

Indi

an R

upee

s (M

illio

ns)

Financial Year 1st April to 31st March)

Export Sales

7%

3%

-8%

8%

EXPORT-FINANCIAL PERFORMANCE

Ø Demonetization & Introduction of GSTØ In sports shoe segment, Artificial leather is replaced by fabricØ Penetration of Chinese PU in footwear industries also resulted in sales dropØ Less Automotive Demand in Q1ØCovid-19 Impact in Q4

Page 25: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology

GLOBAL PRESENCE

Page 26: Manufacturer of Artificial Leather · 2020. 10. 20. · Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the 'Release Paper Transfer Coating Technology