MANUAL REVISION TRANSMITTAL Manual 180 (30 …hartzellprop.com/wp-content/uploads/180-0000-R18-O.pdfMANUAL REVISION TRANSMITTAL Manual 180 (30-61-80) Propeller Ice Protection System

MANUAL REVISION TRANSMITTALManual 180 (30-61-80)

Propeller Ice Protection System ManualREVISION 18 dated March 2014

Attached is a copy of Revision 18 to Hartzell Manual 180Page Control Chart for Revision 18Remove Insert Chapter/Page No. Chapter/Page No.COVER and Inside Cover COVER and Inside CoverREVISION HIGHLIGHTS REVISION HIGHLIGHTS pages 1 thru 4 pages 1 thru 4SERVICE DOCUMENT LIST SERVICE DOCUMENT LIST pages 1 and 2 pages 1 and 2LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES pages 1 thru 6 pages 1 thru 6ILLUSTRATED PARTS LIST ILLUSTRATED PARTS LIST pages 10.3-75 and 10.3-76 pages 10.3-75 and 10.3-76

pages 10.6-11 and 6-12 pages 10.6-11 and 6-12 pages 10.6-17 and 10.6-18 pages 10.6-17 and 10.6-18 pages 10.6-81 and 10.6-82 pages 10.6-81 and 10.6-82 pages 10.6-85 and 10.6-86 pages 10.6-85 and 10.6-86 pages 10.7-15 and 10.7-16 pages 10.7-15 and 10.7-16pages 10.11-3 and 10.11-4 pages 10.11-3 and 10.11-4 pages 10.11-21 and 10.11-22 pages 10.11-21 and 10.11-22 pages 10.11-22.3 and 10.11-22.4 pages 10.11-22.3 and 10.11-22.4 pages 10.11-42.1 thru 10.11-42.4 pages 10.11-42.1 thru 10.11-42.4 pages 10.11-47 and 10.11-48 pages 10.11-47 and 10.11-48 pages 10.11-49 and 10.11-50 insert after page 10.11-48pages 10.12-59 and 10.12-60 pages 10.12-59 and 10.12-60

NOTE 1: When the manual revision has been inserted in the manual, record the information required on the Record of Revisions pages in this manual.

NOTE 2: Pages distributed in this revision may include pages from previous revisions if they are on the opposite side of revised pages. This is done as a convenience to those users who wish to print a two-sided copy of the new revision.

HARTZELL PROPELLER INC.One Propeller PlacePiqua, Ohio 45356-2634 U.S.A.Telephone: 937.778.4200Fax: 937.778.4391

This page may be discarded after proper filing of the revision.

(This page is intentionally blank.)

Manual No. 18030-61-80Revision 18March 2014

Hartzell Propeller Inc.One Propeller PlacePiqua, Ohio 45356-2634 U.S.A.Phone: 937.778.4200Fax: 937.778.4391

Propeller Ice Protection System Manual

COVER 30-61-80 Cover Back Rev. 18 Mar/14

© 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 - Hartzell Propeller Inc. - All rights reserved

Page 1 Rev. 18 Mar/14

PROPELLER ICE PROTECTION SYSTEM MANUAL180

REVISION HIGHLIGHTS 30-61-80

REVISION 18 HIGHLIGHTS

• COVER • Revisedtomatchthemanualrevision• REVISION HIGHLIGHTS: • Revisedtomatchthemanualrevision• SERVICEDOCUMENTSLIST: • Revisedtomatchthemanualrevision• LISTOFEFFECTIVEPAGES: • Revisedtomatchthemanualrevision

• ILLUSTRATEDPARTSLIST

• Section10.3

Updatedde-icekit105537

• Section10.6

UpdatedInstallationInstruction10.6-D

UpdatedInstallationInstruction10.6-G



• Section10.7

Updatedde-icekit7931-65-165-1

• Section10.11

UpdatedInstallationInstruction10.11-J

UpdatedInstallationInstruction10.11-K

RevisedFigure10.11-12

RevisedFigure10.11-13

Updatedanti-icekit103726

Updatedanti-icekit105014

Addedanti-icekit105395

• Section10.12

Updatedairframekit105468

Page2 Rev. 18 Mar/14



(Thispageisintentionallyblank.)

Page3 Rev. 18 Mar/14



REVISION HIGHLIGHTS

1. Introduction

A. General

Thisisalistofcurrentrevisionsthathavebeenissuedagainstthismanual.PleasecomparetoRECORDOFREVISIONSpagetoensurethatallrevisionshavebeenaddedtothemanual.

B. Components

(1) RevisionNo.indicatestherevisionsincorporatedinthismanual.

(2) IssueDateisthedateofrevision.

(3) Commentsindicatestheleveloftherevision.

1 NewIssueisanewmanualdistribution.Themanualisdistributedinitsentirety.Alltherevisiondatesarethesameandnochangebarsareused.

2 Reissueisarevisiontoanexistingmanualthatincludesmajorcontentand/ormajorformatchanges.Themanualisdistributedinitsentirety.Allrevisiondatesarethesameandnochangebarsareused.

3 MajorRevisionisarevisiontoanexistingmanualthatincludesmajorcontentorminorformatchangesoveralargeportionofthemanual.Themanualisdistributedinitsentirety.Alltherevisiondatesarethesame,butchangebarsareusedtoindicatethechangesincorporatedinthelatestrevisionofthemanual.




4 MinorRevisionisarevisiontoanexistingmanualthatincludesminorcontentchangestothemanual.Onlytherevisedpagesofthemanualaredistributed.Eachpageretainsthedateandthechangebarsassociatedwiththelastrevisiontothatpage.

RevisionNo. IssueDate Comments Original Jul/06 NewIssue 1 Nov/06 MajorRevision 2 Jun/07 MajorRevision 3 Feb/08 MinorRevision 4 Jan/09 MinorRevision 5 Apr/09 MinorRevision 6 Aug/09 MajorRevision 7 Dec/09 MinorRevision 8 Apr/10 MinorRevision 9 Jul/10 MinorRevision 10 Feb/11 MinorRevision 11 Jun/11 MinorRevision 12 Oct/11 MinorRevision 13 Jun/12 MinorRevision 14 Jan/13 MinorRevision 15 May/13 MinorRevision 16 Oct/13 MinorRevision 17 Dec/13 MinorRevision 18 Mar/14 MinorRevision



SERVICE DOCUMENT LIST 30-61-80

Service Document Number

IncorporationRev./Date

HC-SL-30-295, Rev. 3 Rev. 17 Dec/13

HC-SL-30-304, Rev. 2 Rev.18 Mar/14



SERVICE DOCUMENT LIST

CAUTION 1: DO NOT USE OBSOLETE OR OUTDATED INFORMATION. PERFORM ALL INSPECTIONS OR WORK IN ACCORDANCE WITH THE MOST RECENT REVISION OF THE SERVICE DOCUMENT. INFORMATION CONTAINED IN A SERVICE DOCUMENT MAY BE SIGNIFICANTLY CHANGED FROM EARLIER REVISIONS. FAILURE TO COMPLY WITH INFORMATION CONTAINED IN A SERVICE DOCUMENT OR THE USE OF OBSOLETE INFORMATION MAY CREATE AN UNSAFE CONDITION THAT MAY RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR SUBSTANTIAL PROPERTY DAMAGE.

CAUTION 2: THE INFORMATION FOR THE DOCUMENTS LISTED INDICATES THE REVISION LEVEL AND DATE AT THE TIME THAT THE DOCUMENT WAS INITIALLY INCORPORATED INTO THIS MANUAL. INFORMATION CONTAINED IN A SERVICE DOCUMENT MAY BE SIGNIFICANTLY CHANGED FROM EARLIER REVISIONS. REFER TO THE APPLICABLE SERVICE DOCUMENT INDEX FOR THE MOST RECENT REVISION LEVEL OF THE SERVICE DOCUMENT.



SERVICE DOCUMENT LIST 30-61-80

SERVICE DOCUMENT LIST







LIST OF EFFECTIVE PAGES 30-61-80

LIST OF EFFECTIVE PAGES

Chapter Page Rev. Level Date

Cover/Cover Back Cover/Cover Back Rev. 18 Mar/14Revision Highlights 1 thru 4 Rev. 18 Mar/14Record of Revisions 1 and 2 Rev. 2 Jun/07Record of Temporary Revisions 1 and 2 Rev. 2 Jun/07Service Document List 1 and 2 Rev. 18 Mar/14Airworthiness Limitations 1 and 2 Rev. 2 Jun/07List of Effective Pages 1 thru 6 Rev. 18 Mar/14Table of Contents 1 and 2 Rev. 4 Jan/09Introduction 1 thru 12 Rev. 14 Jan/13Description and Operation 1 thru 4 Rev. 2 Jun/07Testing and Fault Isolation 1-1 and 1-2 Rev. 2 Jun/07Automatic Test Requirements 2-1 and 2-2 Rev. 2 Jun/07Disassembly 3-1 and 3-2 Rev. 2 Jun/07Cleaning 4-1 and 4-2 Rev. 2 Jun/07Check 5-1 and 5-2 Rev. 2 Jun/07Repair/Modification 6-1and6-2 Rev.2 Jun/07Assembly 7-1 and 7-2 Rev. 2 Jun/07Fits and Clearances 8-1 and 8-2 Rev. 2 Jun/07Special Tools, Fixtures, and Equipment 9-1 and 9-2 Rev. 2 Jun/07Illustrated Parts List 10-1 Rev. 15 May/13Illustrated Parts List 10-2 Rev. 17 Dec/13Illustrated Parts List 10-3 Rev. 16 Oct/13Illustrated Parts List 10-4 and 10-5 Rev. 15 May/13Illustrated Parts List 10-6 thru 10-12 Rev. 17 Dec/13Illustrated Parts List 10.1-1 and 10.1-2 Rev. 6 Aug/09Illustrated Parts List 10.2-1 thru 10.2-4 Rev. 6 Aug/09Illustrated Parts List 10.3-1 Rev. 7 Dec/09Illustrated Parts List 10.3-2 Rev. 14 Jan/13Illustrated Parts List 10.3-3 Rev. 15 May/13Illustrated Parts List 10.3-4 Rev. 17 Dec/13Illustrated Parts List 10.3-5 thru 10.3-9 Rev. 14 Jan/13Illustrated Parts List 10.3-10 Rev. 15 May/13Illustrated Parts List 10.3-11 thru 10.3-17 Rev. 14 Jan/13Illustrated Parts List 10.3-18 Rev. 15 May/13






Illustrated Parts List 10.3-18.1 Rev. 15 May/13Illustrated Parts List 10.3-18.2 thru 10.3-18.7 Rev. 14 Jan/13Illustrated Parts List 10.3-18.8 Rev. 12 Oct/11Illustrated Parts List 10.3-19 Rev. 12 Oct/11Illustrated Parts List 10.3-20 Rev. 7 Dec/09Illustrated Parts List 10.3-21 and 10.3-22 Rev. 10 Feb/11Illustrated Parts List 10.3-23 thru 10.3-36 Rev. 7 Dec/09Illustrated Parts List 10.3-36.1 thru 10.3-36.6 Rev. 10 Feb/11Illustrated Parts List 10.3-37 thru 10.3-42 Rev. 7 Dec/09Illustrated Parts List 10.3-42.1 and 10.3-42.2 Rev. 12 Oct/11Illustrated Parts List 10.3-43 and 10.3-44 Rev. 12 Oct/11Illustrated Parts List 10.3-45 and 10.3-46 Rev. 10 Feb/11Illustrated Parts List 10.3-46.1 Rev. 13 Jun/12Illustrated Parts List 10.3-46.2 Rev. 14 Jan/13Illustrated Parts List 10.3-47 and 10.3-48 Rev. 13 Jun/12Illustrated Parts List 10.3-49 thru 10.3-53 Rev. 7 Dec/09Illustrated Parts List 10.3-54 Rev. 13 Jun/12Illustrated Parts List 10.3-55 and 10.3-56 Rev. 7 Dec/09 Illustrated Parts List 10.3-57 and 10.3-58 Rev. 15 May/13Illustrated Parts List 10.3-59 Rev. 10 Feb/11Illustrated Parts List 10.3-60 Rev. 13 Jun/12Illustrated Parts List 10.3-61 thru 10.3-64 Rev. 10 Feb/11 Illustrated Parts List 10.3-65 Rev. 13 Jun/12Illustrated Parts List 10.3-66 Rev. 7 Dec/09Illustrated Parts List 10.3-67 and 10.3-68 Rev. 10 Feb/11Illustrated Parts List 10.3-69 Rev. 17 Dec/13Illustrated Parts List 10.3-70 Rev. 14 Jan/13 Illustrated Parts List 10.3-71 and 10.3-72 Rev. 10 Feb/11 Illustrated Parts List 10.3-73 Rev. 12 Oct/11 Illustrated Parts List 10.3-74 and 10.3-75 Rev. 14 Jan/13Illustrated Parts List 10.3-76 Rev. 18 Mar/14Illustrated Parts List 10.4-1 and 10.4-2 Rev. 15 May/13Illustrated Parts List 10.4-3 Rev. 17 Dec/13Illustrated Parts List 10.4-4 and 10.4-5 Rev. 15 May/13Illustrated Parts List 10.4-6 Rev. 17 Dec/13






Illustrated Parts List 10.4-7 thru 10.4-9 Rev. 15 May/13Illustrated Parts List 10.4-10 Rev. 17 Dec/13Illustrated Parts List 10.4-10.1 and 10.4-10.2 Rev. 17 Dec/13Illustrated Parts List 10.4-11 Rev. 17 Dec/13Illustrated Parts List 10.4-12 thru 10.4-14 Rev. 15 May/13Illustrated Parts List 10.4-15 Rev. 17 Dec/13Illustrated Parts List 10.4-16 thru 10.4-21 Rev. 15 May/13Illustrated Parts List 10.4-22 Rev. 17 Dec/13Illustrated Parts List 10.4-23 thru 10.4-26 Rev. 15 May/13Illustrated Parts List 10.4-26.1 thru 10.4-26.6 Rev. 17 Dec/13Illustrated Parts List 10.4-27 Rev. 17 Dec/13Illustrated Parts List 10.4-28 thru 10.4-37 Rev. 15 May/13Illustrated Parts List 10.4-38 Rev. 17 Dec/13Illustrated Parts List 10.4-39 and 10.4-40 Rev. 15 May/13Illustrated Parts List 10.4-41 and 10.4-42 Rev. 17 Dec/13Illustrated Parts List 10.5-1 thru 10.5-4 Rev. 15 May/13Illustrated Parts List 10.5-5 and 10.5-6 Rev. 6 Aug/09Illustrated Parts List 10.5-6.1 thru 10.5-6.4 Rev. 15 May/13Illustrated Parts List 10.5-7 Rev. 13 Jun/12Illustrated Parts List 10.5-8 Rev. 11 Jun/11Illustrated Parts List 10.5-9 Rev. 13 Jun/12Illustrated Parts List 10.5-10 Rev. 6 Aug/09 Illustrated Parts List 10.5-11 and 10.5-12 Rev. 14 Jan/13 Illustrated Parts List 10.5-12.1 and 10.5-12.2 Rev. 14 Jan/13 Illustrated Parts List 10.5-13 Rev. 6 Aug/09 Illustrated Parts List 10.5-14 Rev. 13 Jun/12 Illustrated Parts List 10.5-14.1 and 10.5-14.2 Rev. 14 Jan/13 Illustrated Parts List 10.5-15 Rev. 14 Jan/13 Illustrated Parts List 10.5-16 Rev. 13 Jun/12Illustrated Parts List 10.5-17 and 10.5-18 Rev. 14 Jan/13 Illustrated Parts List 10.5-19 Rev. 6 Aug/09Illustrated Parts List 10.5-20 Rev. 13 Jun/12Illustrated Parts List 10.5-21 Rev. 6 Aug/09 Illustrated Parts List 10.5-22 and 10.5-23 Rev. 13 Jun/12






Illustrated Parts List 10.5-24 Rev. 6 Aug/09Illustrated Parts List 10.5-25 thru 10.5-31 Rev. 13 Jun/12Illustrated Parts List 10.5-32 Rev. 15 May/13Illustrated Parts List 10.6-1 thru 10.6-10 Rev. 16 Oct/13Illustrated Parts List 10.6-11 Rev. 18 Mar/14 Illustrated Parts List 10.6-12 thru 10.6-16 Rev. 16 Oct/13 Illustrated Parts List 10.6-17 Rev. 18 Mar/14 Illustrated Parts List 10.6-18 thru 10.6-81 Rev. 16 Oct/13 Illustrated Parts List 10.6-82 Rev. 18 Mar/14 Illustrated Parts List 10.6-83 and 10.6-84 Rev. 16 Oct/13 Illustrated Parts List 10.6-85 and 10.6-86 Rev. 18 Mar/14Illustrated Parts List 10.7-1 thru 10.7-14 Rev. 14 Jan/13 Illustrated Parts List 10.7-15 Rev. 18 Mar/14 Illustrated Parts List 10.7-16 thru 10.7-22 Rev. 14 Jan/13 Illustrated Parts List 10.8-1 thru 10.8-3 Rev. 6 Aug/09Illustrated Parts List 10.8-4 Rev. 15 May/13Illustrated Parts List 10.8.5 and 10.8-6 Rev. 13 Jun/12Illustrated Parts List 10.8-7 Rev. 6 Aug/09Illustrated Parts List 10.8-8 thru 10.8-10 Rev. 13 Jun/12Illustrated Parts List 10.8-10.1 and 10.8-10.2 Rev. 13 Jun/12Illustrated Parts List 10.8-10.3 Rev. 14 Jan/13Illustrated Parts List 10.8-10.4 Rev. 15 May/13 Illustrated Parts List 10.8-11 thru 10.8-18 Rev. 6 Aug/09Illustrated Parts List 10.8-18.1 and 10.8-18.2 Rev. 11 Jun/11 Illustrated Parts List 10.8-18.3 and 10.8-18.4 Rev. 13 Jun/12Illustrated Parts List 10.8-18.5 and 10.8-18.6 Rev. 15 May/13 Illustrated Parts List 10.8-19 Rev. 6 Aug/09Illustrated Parts List 10.8-20 Rev. 11 Jun/11 Illustrated Parts List 10.8-21 and 10.8-22 Rev. 6 Aug/09Illustrated Parts List 10.8-22.1 and 10.8-22.2 Rev. 14 Jan/13 Illustrated Parts List 10.8-23 thru 10.8-29 Rev. 6 Aug/09 Illustrated Parts List 10.8-30 Rev. 11 Jun/11 Illustrated Parts List 10.8-31 Rev. 6 Aug/09Illustrated Parts List 10.8-32 Rev. 11 Jun/11






Illustrated Parts List 10.8-33 Rev. 6 Aug/09Illustrated Parts List 10.8-34 thru 10.8-36 Rev. 11 Jun/11 Illustrated Parts List 10.8-37 thru 10.8-40 Rev. 15 May/13Illustrated Parts List 10.9-1 thru 10.9-18 Rev. 6 Aug/09Illustrated Parts List 10.10-1 thru 10.10-3 Rev. 8 Apr/10Illustrated Parts List 10.10-4 Rev. 14 Jan/13Illustrated Parts List 10.10-5 thru 10.10-20 Rev. 8 Apr/10Illustrated Parts List 10.10-21 and 10.10-22 Rev. 10 Feb/11Illustrated Parts List 10.10-23 thru 10.10-36 Rev. 8 Apr/10Illustrated Parts List 10.10-36.1 thru 10.10-36.5 Rev. 10 Feb/11Illustrated Parts List 10.10-36.6 Rev. 13 Jun/12Illustrated Parts List 10.10-37 thru 10.10-43 Rev. 8 Apr/10Illustrated Parts List 10.10-44 Rev. 13 Jun/12Illustrated Parts List 10.10-45 thru 10.10-56 Rev. 8 Apr/10Illustrated Parts List 10.10-56.1 and 10.10-56.2 Rev. 14 Jan/13 Illustrated Parts List 10.10-57 thru 10.10-62 Rev. 8 Apr/10Illustrated Parts List 10.10-63 and 10.10-64 Rev. 10 Feb/11Illustrated Parts List 10.11-1 and 10.11-2 Rev. 7 Dec/09Illustrated Parts List 10.11-3 Rev. 18 Mar/14 Illustrated Parts List 10.11-4 thru 10.11-21 Rev. 7 Dec/09Illustrated Parts List 10.11-22 Rev. 18 Mar/14Illustrated Parts List 10.11-22.1 and 10.11-22.2 Rev. 8 Apr/10Illustrated Parts List 10.11-22.3 Rev. 18 Mar/14Illustrated Parts List 10.11-22.4 thru 10.11-22.6 Rev. 14 Jan/13Illustrated Parts List 10.11-23 thru 10.11-38 Rev. 7 Dec/09Illustrated Parts List 10.11-39 and 10.11-40 Rev. 10 Feb/11Illustrated Parts List 10.11-41 and 10.11-42 Rev. 7 Dec/09Illustrated Parts List 10.11-42.1 and 10.11-42.2 Rev. 18 Mar/14Illustrated Parts List 10.11-42.3 Rev. 8 Apr/10Illustrated Parts List 10.11-42.4 Rev. 18 Mar/14Illustrated Parts List 10.11-42.5 and 10.11-42.6 Rev. 14 Jan/13Illustrated Parts List 10.11-43 thru 10.11-46 Rev. 7 Dec/09Illustrated Parts List 10.11-47 Rev. 10 Feb/11Illustrated Parts List 10.11-48 thru 10.11-50 Rev. 18 Mar/14 Illustrated Parts List 10.12-1 and 10.12-2 Rev. 6 Aug/09






Illustrated Parts List 10.12-3 Rev. 16 Oct/13Illustrated Parts List 10.12-4 Rev. 17 Dec/13 Illustrated Parts List 10.12-5 thru 10.12-10 Rev. 6 Aug/09Illustrated Parts List 10.12-10.1 and 10.12-10.2 Rev. 11 Jun/11 Illustrated Parts List 10.12-11 Rev. 9 Jul/10Illustrated Parts List 10.12-12 thru 10.12-15 Rev. 6 Aug/09Illustrated Parts List 10.12-16 Rev. 9 Jul/10Illustrated Parts List 10.12-17 thru 10.12-21 Rev. 6 Aug/09Illustrated Parts List 10.12-22 thru 10.12-28 Rev. 9 Jul/10Illustrated Parts List 10.12-29 and 10.12-30 Rev. 16 Oct/13Illustrated Parts List 10.12-31 Rev. 9 Jul/10 Illustrated Parts List 10.12-32 and 10.12-33 Rev. 16 Oct/13 Illustrated Parts List 10.12-34 Rev. 11 Jun/11 Illustrated Parts List 10.12-35 and 10.12-36 Rev. 9 Jul/10Illustrated Parts List 10.12-36.1 and 10.12-36.2 Rev. 10 Feb/11Illustrated Parts List 10.12-37 thru 10.12-42 Rev. 9 Jul/10Illustrated Parts List 10.12-43 Rev. 10 Feb/11Illustrated Parts List 10.12-44 thru 10.12-50 Rev. 9 Jul/10Illustrated Parts List 10.12-51 thru 10.12-59 Rev. 14 Jan/13Illustrated Parts List 10.12-60 Rev. 18 Mar/14Illustrated Parts List 10.13-1 and 10.13-2 Rev. 6 Aug/09Illustrated Parts List 10.13-3 Rev. 11 Jun/11 Illustrated Parts List 10.13-4 Rev. 6 Aug/09Illustrated Parts List 10.13-5 Rev. 11 Jun/11 Illustrated Parts List 10.13-6 thru 10.13-12 Rev. 6 Aug/09Illustrated Parts List 10.13-13 thru 10.13-22 Rev. 11 Jun/11 Illustrated Parts List 10.14-1 and 10.14-2 Rev. 6 Aug/09Illustrated Parts List 10.14-3 and 10.14-4 Rev. 15 May/13Illustrated Parts List 10.15-1 thru 10.15-3 Rev. 14 Jan/13Illustrated Parts List 10.15-4 Rev. 15 May/13

Page 10.3-75Rev. 14 Jan/13 ILLUSTRATED PARTS LIST 30-61-80


- ITEM NOT ILLUSTRATED- ITEM NOT ILLUSTRATED

FIG./ITEM PART DESCRIPTION UPA O/H NUMBER NUMBER

De-ice Kits for Lightweight Turbine Propellers with Aluminum Blades

104876 PROPELLER DE-ICE KIT (ONE PROP) INSTALLATION INSTRUCTION 10.3-O 10.3-1 10.3-3 10.3-4 TERMINAL STRIP HARDWARE10.3-19 CONFIGURATION AT CROSSFIRE CONFIGURATION A 170 1H1150-2 •TERMINALSTRIP,E.P.D.SYSTEM 4 190 2H1365 •TAPPEDEYELET 8 Y 200 B-3854-41 •WASHER,LOCK 8 Y 210 B-3854-41 •WASHER,LOCK 8 Y 220 B-6637-34 •SCREW,PANHEAD 8 Y 10.3-2 10.3-4 LOOP CLAMP HARDWARE10.3-19 CONFIGURATION AC 590 B-6735 •CLAMP,LOOP,CUSHIONED 4 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 4 Y 610 B-3856-248 •SCREW,8-32,FILLISTERHEAD,CRES 4 Y 620 B-3854-42 •WASHER,LOCK 4 Y 630 B-3837-N832 •WASHER,CRESCENT 4 Y

10.3-6 WIRE HARNESS TO COUNTERWEIGHT 890 3H2383-4 •DE-ICEWIREHARNESS 4 Y 910 B-3852-2-0 •STRAP,TIEDOWN,PLASTIC 8 Y 930 B-3852-5-0 •STRAP,TIEDOWN,PLASTIC 8 Y

10.3-22 SLIP RING MOUNTING 1140 4H2661-1 •SLIPRINGASSEMBLY 1 1170 A-2070-7 •SCREW,1/4-28,BUTTONHEAD 8 Y 1170A B-3384-9H • BOLT,1/4-28,HEXHEAD 8 Y 1180 B-3851-0432 • WASHER 8 Y

NOTE:USEITEM1170DURINGASSEMBLY. USEITEMS1170AAND1180WHENPROPELLERIS INSTALLEDONTHEAIRCRAFT.

Page 10.3-76Rev.18Mar/14 ILLUSTRATED PARTS LIST 30-61-80


- ITEM NOT ILLUSTRATED


- ITEM NOT ILLUSTRATEDDe-ice Kits for Lightweight Turbine Propellers with Aluminum Blades

105537 PROPELLER DE-ICE KIT (ONE PROP) INSTALLATION INSTRUCTION 10.3-B 10.3-1 10.3-310.3-4 TERMINAL STRIP HARDWARE10.3-19 CONFIGURATION AT TYPICAL 3 WIRE 170 1H1150-2 •TERMINALSTRIP,E.P.D.SYSTEM 4 190 2H1365 •TAPPEDEYELET 8 Y 200 B-3854-41 •WASHER,LOCK 8 Y 210 B-3854-41 •WASHER,LOCK 8 Y 220 B-6637-34 •SCREW,PANHEAD 8 Y 10.3-2 10.3-4 LOOP CLAMP HARDWARE10.3-19 CONFIGURATION AC 590 B-3857-WDG4 •CLAMP,LOOP,CUSHIONED 4 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 4 Y 610 B-3856-248 •SCREW,8-32,FILLISTERHEAD,CRES 4 Y 620 B-3854-42 •WASHER,LOCK 4 Y 630 B-3837-N832 •WASHER,CRESCENT 4 Y

10.3-6 WIRE HARNESS TO COUNTERWEIGHT 890 105623 •DE-ICEWIREHARNESS 4 Y 910 B-3852-2-0 •STRAP,TIEDOWN,PLASTIC 8 Y 930 B-3852-5-0 •STRAP,TIEDOWN,PLASTIC 8 Y

10.3-17.3 SLIP RING MOUNTING 1140 4H2661-1 •SLIPRINGASSEMBLY 1 1170 A-2070-7 •SCREW,1/4-28,BUTTONHEAD 8 Y

Page 10.6-11Rev. 18 Mar/14 ILLUSTRATED PARTS LIST 30-61-80


D. Installation Instruction 10.6-D

(1) Using the screws (1170), Belleville spring washers (1180), washers (1200), and nuts (1190), attach the slip ring (1140) to the spinner split mounting plate as shown in Figure 10.6-21.

(2) Torquethescrews(1170)to96-120in.lb.(10.1-13.5N•m).

(3) Perform slip ring run-out check in accordance with Hartzell Propeller Inc. Propeller Ice Protection System Component Maintenance Manual 181 (30-60-81).

(4) Position the propeller blades at high blade angle.

(5) Assemble the plug connection between the wire harness (890) and the de-ice boot.

(6) Install the tie strap (920) around the wire harness/de-ice boot plug connection. Do not tighten at this time.

(7) Secure the wire harness/de-ice boot connection to the clamp.

(a) Install two tie straps (930) under the tie strap (920), and over the wire harness/de-ice boot plugs, and around the clamp as shown in Figure 10.6-15. Do not tighten at this time.

(b) Positionthetwotiestraps(930)outboardofthelubricationfitting.

(c) Position the tie strap heads in the approximate location shown on the side of the clamp as shown in Figure 10.6-15. Do not tighten the tie straps (930) at this time.

(8) Route the wire harness (890) over the inboard tie strap (930) and under the outboard tie strap (930) as shown in Figure 10.6-15.

(9) Using a tie strap (920), secure the de-ice boot leadwire to the outboard tie strap (930) as shown in Figure 10.6-15. Do not tighten at this time.

(10) The tie strap (910) around the blade shank must be located as shown in Figure 10.6-15. Do not tighten at this time.

(11) Position the wire harness/de-ice boot plug connection as shown in Figure 10.6-15.

(12) Tighten all the tie straps (910, 920 and 930).

(13) Usingscrews(220),washers(200),theapplicableconfiguration, Figure 10.6-1, and Figure 10.6-2, attach the terminal strip (170) to the bulkhead.


(15) Install the slip ring lead wires and de-ice wire harness (890) to the terminal strip (170)inaccordancewithFigure10.6-2,typicaltwowireconfiguration.Tightenthe terminal screws until snug.

Page 10.6-12Rev. 16 Oct/13 ILLUSTRATED PARTS LIST 30-61-80


(16) Install the clamp (590) around the wire harness (890) as shown in Figures 10.6-8.

(17) Using screws (610), washers (610 and/or 630), nuts (600), Figure 10.6-3, Figure10.6-8,andtheapplicableconfiguration,installtheclamp(590)tothebulkhead. Orient the centerline of the clamp (590) parallel to terminal strip (170).

(18) Torquethescrew(610)to22-25in.lbs.(2.48-2.82N•m).



G. Installation Instruction 10.6-G

(1) Using the screws (1155 and 1170), Belleville spring washers (1180), washers (1200), and nuts (1190), attach the slip ring (1140) to the spinner split mounting plate as shown in Figure 10.6-24.

(2) Torquethescrews(1155and1170)to96-120in.lb.(10.1-13.5N•m).

(3) Perform a slip ring run-out check in accordance with Hartzell Propeller Inc. Propeller Ice Protection System Component Maintenance Manual 181 (30-60-81).

(4) Position the propeller blades at high blade angle.

(5) Assemble the plug connection between the wire harness (890) and the de-ice boot.

(6) Install the tie strap (920) around the wire harness/de-ice boot plug connection. Do not tighten at this time.

(7) Secure the wire harness/de-ice boot connection to the clamp.

(a) Install two tie straps (930) under the tie strap (920), over the wire harness/de-ice boot plugs, and around the clamp as shown in Figure 10.6-15. Do not tighten at this time.

(b) Positionthetwotiestraps(930)outboardofthelubricationfitting.

(c) Position the tie strap heads in the approximate location on the side of the clamp as shown in Figure 10.6-15. Do not tighten the tie straps (930) at this time.

(8) Route the wire harness (890) over the inboard tie strap (930) and under the outboard tie strap (930) as shown in Figure 10.6-15.

(9) Using a tie strap (920), secure the de-ice boot leadwire to the outboard tie strap (930) as shown in Figure 10.6-15. Do not tighten at this time.

(10) The tie strap (910) around the blade shank must be located as shown in Figure 10.6-15. Do not tighten at this time.

(11) Position the wire harness/de-ice boot plug connection as shown in Figure 10.6-15.

(12) Tighten all the tie straps (910, 920 and 930).

(13) Usingscrews(220),washers(200),theapplicableconfiguration, Figure 10.6-1, and Figure 10.6-2, attach the terminal strip (170) to the bulkhead.


(15) Install the slip ring lead wires and de-ice wire harness (890) to the terminal strip (170)inaccordancewithFigure10.6-2,typicaltwowireconfiguration.Tightenthe terminal screws until snug.



(16) Install the clamp (590) around the wire harness (890) as shown in Figures 10.6-8.

(17) Using screws (610), washers (630), nuts (600), Figure 10.6-3, Figure 10.6-8, andtheapplicableconfiguration,installtheclamp(590)tothebulkhead.Orientthe centerline of the clamp (590) parallel to terminal strip (170).

(18) Torquethescrew(610)to22-25in.lbs.(2.48-2.82N•m).





De-ice Kits for Steel Hub Turbine Propeller with Quick Disconnect

102655-1 PROPELLER DE-ICE KIT (ONE PROP) INSTALLATION INSTRUCTION 10.6-B10.6-110.6-2 TERMINAL STRIP HARDWARE10.6-9 CONFIGURATION DT 170 1H1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 3 200 B-3854-41 •WASHER,LOCK 6 Y 220 B-6631-232 •SCREW,6-32,FILLISTERHEAD,CRES 6 Y

10.6-9 LOOP CLAMP HARDWARE 590 B-6735 •CLAMP,LOOP,CUSHIONED 3 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 3 Y 610 B-3866-50 •SCREW,8-32,WASHERHEAD 3 Y 620 B-3837-N832 •WASHER,CORROSIONRESISTANT 3 Y

10.6-13 890 3H2507-1 •WIREHARNESS 3 Y 910 B-3852-2-0 •STRAP,TIEDOWN,PLASTIC 3 Y 920 B-3852-5-0 •STRAP,TIEDOWN,PLASTIC 6 Y 930 B-3852-6-0 •STRAP,TIEDOWN,PLASTIC 6 Y

10.6-19 1140 4H2714-1 •SLIPRINGASSEMBLY 1 1160 B-3384-23 •BOLT,1/4-28,HEXHEAD 6 1200 B-3837-0432 •WASHER,CORROSIONRESISTANT 18 Y 1210 B-3837-0463 •WASHER,CORROSIONRESISTANT 12 Y 1215 B-3855-33 •WASHER,EXTERNAL,LOCK 6 Y






104116 PROPELLER DE-ICE KIT (ONE PROP) INSTALLATION INSTRUCTION 10.6-D

10.6-1 TERMINAL STRIP HARDWARE10.6-2 CONFIGURATION DT 170 1H1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 3 200 B-3854-41 •WASHER,LOCK 6 Y 220 B-6631-233 •SCREW,6-32,FILLISTERHEAD,CRES 6 Y

10.6-3 LOOP CLAMP HARDWARE10.6-8 CONFIGURATION CC 590 B-3857-WDG4 •CLAMP,LOOP,CUSHIONED 3 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 3 Y 610 B-3856-246 •SCREW,8-32,FILLISTERHEAD,CRES 3 Y 630 B-3837-N832 •WASHER,CORROSIONRESISTANT 3 Y


10.6-21 1140 4H2551-1 •SLIPRINGASSEMBLY 1 1170 A-2070-8 •SCREW,1/4-28,BUTTONHEAD 12 Y 1180 B-7077-52 •BELLEVILLESPRINGWASHER 24 Y 1190 B-3808-4 •NUT,HEX,SELF-LOCKING 12 Y 1200 B-3837-0432 •WASHER,CORROSIONRESISTANT 12 Y






105339 PROPELLER DE-ICE KIT (ONE PROP) INSTALLATION INSTRUCTION 10.6-G

10.6-1 TERMINAL STRIP HARDWARE10.6-2 CONFIGURATION DT TYPICAL TWO WIRE INSTALLATION 170 1H1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 3 200 B-3854-41 •WASHER,LOCK 6 Y 220 B-6631-233 •SCREW,6-32,FILLISTERHEAD,CRES 6 Y

10.6-3 LOOP CLAMP HARDWARE10.6-6 CONFIGURATION CC 590 B-3857-WDG4 •CLAMP,LOOP,CUSHIONED 3 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 3 Y 610 B-3856-246 •SCREW,8-32,FILLISTERHEAD,CRES 3 Y 630 B-3837-N832 •WASHER,CORROSIONRESISTANT 3 Y


10.6-24 1140 4H2551-1 •SLIPRINGASSEMBLY 1 1155 A-2070-10 •SCREW,1/4-28,BUTTONHEAD 9 Y 1170 A-2070-9 •SCREW,1/4-28,BUTTONHEAD 3 Y 1180 B-7077-52 •BELLEVILLESPRINGWASHER 24 Y 1190 B-3808-4 •NUT,HEX,SELF-LOCKING 12 Y 1200 B-3837-0432 •WASHER,CORROSIONRESISTANT 12 Y



(This page is intentionally blank.)




- ITEM NOT ILLUSTRATEDDe-ice Kits for Steel Hub Turbine Propeller with Terminal Block on Counterweight

7931-65-165-1 PROPELLER DE-ICE KIT (ONE PROP) 10.7-1 TERMINAL STRIP HARDWARE CONFIGURATION DT 170 1H1150-2 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDESITEM170A 170A 7931-1E1150-2 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDEDBYITEM170 200 B-3854-41 •WASHER,LOCK 8 Y 220 B-6631-232 •SCREW,6-32,FILLISTERHEAD,CRES 8 Y10.7-2 LOOP CLAMP HARDWARE CONFIGURATION BC 590 B-6735 •CLAMP,LOOP,CUSHIONED 4 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 4 Y 610 B-3856-246 •SCREW,8-32,FILLISTERHEAD,CRES 4 Y 620 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y 630 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y10.7-3 TERMINAL COUNTERWEIGHT CONFIGURATION BTC 310 1H1150-2 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDESITEM310A 310A 7931-1E1150-2 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDEDBYITEM310 320 B-6631-231 •SCREW,6-32,FILLISTERHEAD,CRES 8 Y 330 B-3854-41 •WASHER,LOCK 8 Y10.7-4 CLAMP COUNTERWEIGHT CONFIGURATION BCC 650 B-3856-243 •SCREW,8-32,FILLISTERHEAD,CRES 4 Y 660 B-6735 •CLAMP,LOOP,CUSHIONED 4 Y 665 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y

890 4H1889-4 •DE-ICEWIREHARNESS 4 Y SUPERSEDESITEM890A 890 7931-4E1889-4 •DE-ICEWIREHARNESS 4 Y SUPERSEDEDBYITEM890 930 B-3852-6-0 •STRAP,TIEDOWN,PLASTIC 8 Y 970 7931-36151 •AMP36151PIDGRINGTERMINAL 12 1140 4H1964-2 •SLIPRINGASSEMBLY 1 SUPERSEDESITEM1140A 1140A 7931-4E1964-2 •SLIPRINGASSEMBLY 1 SUPERSEDEDBYITEM1140 1170 B-3865-17A •BOLT,1/4-28,HEXHEAD,CRES 8 Y 1170 B-3865-14A •BOLT,1/4-28,HEXHEAD,CRES 4 Y 1180 B-7076-42 •BELLEVILLESPRINGWASHER 36 Y 1190 B-3808-4 •NUT,HEX,SELF-LOCKING 12 Y 1210 B-3837-0463 •WASHER,CORROSIONRESISTANT 20 Y

Page10.7-16Rev.14Jan/13 ILLUSTRATED PARTS LIST 30-61-80



- ITEM NOT ILLUSTRATEDDe-ice Kits for Steel Hub Turbine Propeller with Terminal Block on Counterweight

7931-67-060-2 PROPELLER DE-ICE KIT (ONE PROP) 10.7-1 TERMINAL SRIP HARDWARE CONFIGURATION DT 170 1H1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDESITEM170A 170A 7931-1E1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDEDBYITEM170 200 B-3854-41 •WASHER,LOCK 8 Y 220 B-6631-233 •SCREW,6-32,FILLISTERHEAD,CRES 8 Y10.7-2 LOOP CLAMP HARDWARE CONFIGURATION AC 590 B-6735 •CLAMP,LOOP,CUSHIONED 4 Y 600 B-6655-08 •NUT,HEX,SELF-LOCKING 4 Y 610 B-3856-246 •SCREW,8-32,FILLISTERHEAD,CRES 4 Y 620 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y 630 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y10.7-3 TERMINAL COUNTERWEIGHT CONFIGURATION BTC 310 1H1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDESITEM310A 310A 7931-1E1150-3 •TERMINALSTRIP,E.P.D.SYSTEM 4 SUPERSEDEDBYITEM310 320 B-6631-231 •SCREW,6-32,FILLISTERHEAD,CRES 8 Y 330 B-3854-41 •WASHER,LOCK 8 Y10.7-4 CLAMP COUNTERWEIGHT CONFIGURATION BCC 650 B-3856-243 •SCREW,8-32,FILLISTERHEAD,CRES 4 Y 660 B-6735 •CLAMP,LOOP,CUSHIONED 4 Y 665 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y

890 3H2017-8 •WIREHARNESS 4 Y SUPERSEDESITEM890A 890A 7931-3E2017-8 •WIREHARNESS 4 Y SUPERSEDEDBYITEM890 910 B-3852-2-0 •STRAP,TIEDOWN,PLASTIC 4 Y 930 B-3852-6-0 •STRAP,TIEDOWN,PLASTIC 4 Y 970 7931-36151 •AMP36151PIDGRINGTERMINAL 8 1140 4H2444-1 •SLIPRINGASSEMBLY 1 SUPERSEDESITEM1140A 1140A 7931-4E2444-1 •SLIPRINGASSEMBLY 1 SUPERSEDEDBYITEM1140 1170 A-2070-7 •SCREW,1/4-28,BUTTONHEAD 12 Y 1180 B-7077-52 •BELLEVILLESPRINGWASHER 24 Y 1190 B-3808-4 •NUT,HEX,SELF-LOCKING 12 Y 1200 B-3837-0432 •WASHER,CORROSIONRESISTANT 12 Y

ILLUSTRATED PARTS LIST 30-61-80


Page 10.11-3Rev. 18 Mar/14

Kit Part Number Vendor Approved InstallationInstructions

7931-08151-25 AS&T/CAV Aerospace Installation Instruction 10.11-I, Figures 10.11-4, 10.11-10, and 10.11-11

7931-12751-38 AS&T/CAV Aerospace Installation Instruction 10.11-D, Figures 10.11-4, 10.11-5, and 10.11-8

A-2374 Hartzell Propeller Inc. Installation Instruction 10.11-A, Figures 10.11-2 and 10.11-4

A-2374-1 Hartzell Propeller Inc. Installation Instruction 10.11-A, Figures 10.11-2 and 10.11-4

A-2386 Hartzell Propeller Inc. Installation Instruction 10.11-A, Figures 10.11-2 and 10.11-4

A-2386-1 Hartzell Propeller Inc. Installation Instruction 10.11-A, Figures 10.11-2 and 10.11-4

C-4686 Hartzell Propeller Inc. Installation Instruction 10.11-C, Figures 10.11-3 and 10.11-4

D-4695-1 Hartzell Propeller Inc. Installation Instruction 10.11-C, Figures 10.11-3 and 10.11-4

D-6774 Hartzell Propeller Inc. Installation Instruction 10.11-B, Figures 10.11-1 and 10.11-4

102679-1 Hartzell Propeller Inc. Installation Instruction 10.11-E, Figure 10.11-6

102679-2 Hartzell Propeller Inc. Installation Instruction 10.11-F, Figure 10.11-7

102999-1 Hartzell Propeller Inc. Installation Instruction 10.11-G,Figure 10.11-7

102999-2 Hartzell Propeller Inc. Installation Instruction 10.11-G,Figure 10.11-7

103313 Hartzell Propeller Inc. Installation Instruction 10.11-H,Figure 10.11-9

103682 Hartzell Propeller Inc. Installation Instruction 10.11-LFigure 10.11-14

103726 Hartzell Propeller Inc. Installation Instruction 10.11-J,Figure 10.11-12

105014 Hartzell Propeller Inc. Installation Instruction 10.11-KFigure 10.11-13

105395 Hartzell Propeller Inc. Installation Instruction 10.11-J,Figure 10.11-12

Anti-ice Kits and Approved Installation Instructions Table 10.11-1



Page 10.11-4Rev. 7 Dec/09

2. Installation Instruction

A. Installation Instruction 10.11-A

(1) If applicable, remove the spinner bulkhead from the propeller hub. The spinner bulkhead may be mounted to the mounting area of the starter ring gear with a bolt, washer, and nut or it may be mounted to the hub through the hub clamping bolt.

(2) Remove the nut (5085), washers (5080 and/or 5040), spacer (5130), and hub clamping bolt (5070 or 5075) from the bolt hole at the blade socket closest to the leading edge of the blade. Refer to Figure 10.11-2.

(3) Install the travel tube unit (5020) and bulkhead, if applicable, in accordance with Figure 10.11-2.

(4) Snug the nut (5085). Do not torque at this time.

(5) With the propeller on the start locks, align the opening of the travel tube unit (5020) with the center of the anti-icing boot on the leading edge the blade. See Figure 10.11-4 for the gap between the opening of the travel tube unit.

(6) Repeat for all travel tube units.

CAUTION: THE TRAVEL TUBE UNIT MUST NOT CONTACT THE SPINNER DOME BLADE CUTOUT.

(7) Place the spinner dome on the bulkhead, aligning the attaching holes. Check for clearance between the travel tube unit (5020) and the spinner dome blade cutout. The travel tube unit must not contact the spinner dome blade cutout.

(8) Make adjustments to the position of the travel tube unit as required.

(9) Remove the spinner dome.

CAUTION: THE TRAVEL TUBE UNIT MAY ROTATE DURING THE TORQUE PROCESS, CHECK ALIGNMENT OF THE TRAVEL TUBE UNIT AFTER TORQUING.

(10) Torquethehubclampingbolt20-22ft-lbs(27-29N•m)securingthetraveltubeunit (5020) and spinner bulkhead to the hub.

(11) Using the screw (5100) or the screw (5210), washer (5220), and nut (5200) attach the slinger ring assembly (5000) to the hub in accordance with Figure 10.11-2.

(12) If applicable, using 0.032 in (0.81 mm) diameter stainless steel wire, safety the screw (5100) to the slinger ring assembly in accordance with Figure 10.11-2.

(13) Secure the travel tube hose (5010) to the travel tube unit (5020) and the slinger ring assembly (5000) with hose clamps or using 0.032 in (0.81 mm) diameter stainless steel wire (A-6741-131) in accordance with Figure 10.11-2.



Page 10.11-21Rev. 7 Dec/09

CAUTION: BECAUSE THE TRAVEL TUBE UNIT MAY ROTATE DURING THE TORQUE PROCESS, CHECK THE ALIGNMENT OF THE TRAVEL TUBE UNIT AFTER TORQUING.

(15) Torquethehubclampingboltto20-22ft-lbs(27-29N•m)securingthetraveltube unit (5020).

(16) Using hose clamps or using 0.032 in (0.81 mm) diameter stainless steel wire (A-6741-131), attach the travel tube hose (5010) to the travel tube unit (5020) and the slinger ring assembly (5000). Refer to Figure 10.11-10.

(17) After installation of the propeller on the aircraft and installation of the spinner dome:

(a) Check for clearance between the travel tube unit (5020) and the spinner dome blade cutout.

(b) Verify travel tube (5020) alignment with the anti-ice boot rib.

(c) Verify the gap between the travel tube (5020) and the anti-ice boot.

(18) If the clearance between the travel tube and the spinner dome, the alignment of the travel tube or the gap between the travel tube and anti-ice boot do not meet thedimensionsspecified:

(a) Remove the propeller from the aircraft.

(b) Repeat the travel tube unit adjustment in accordance with the instructions provided in this section.



Page 10.11-22Rev. 18 Mar/14

J. Installation Instruction 10.11-J

NOTE: All instructions in this section refer to Figure 10.11-12.

(1) Slinger ring installation to the bulkhead, if applicable.

NOTE: Installation of the slinger ring assembly may be performed with the bulkhead installed on the propeller hub.

CAUTION: MAKE SURE THE SEALANT CM161 DOES NOT PLUG THE FLUID FLOW HOLES OF THE FOUR SPECIAL STUDS DURING ASSEMBLY. FLUID HOLES MAY BE CLEANED WITH A SOLVENT SOAKED COTTON SWAB OR SIMILAR DEVICE AS NEEDED.

(a) Using cleaning solvent and an abrasive pad, CM47, clean the area of the bulkhead for installation of the slinger ring assembly (5000).

1 Approved solvents: Methyl-Ethyl-Keytone, CM106; Acetone, CM11; Toluene, CM41; or Isopropyl Alcohol, CM183

(b) Using an approved cleaning solvent clean the mounting surface of the slinger ring assembly (5000).

(c) Usingmaskingmaterial,maskthefluidflowholesofthespecialstuds(5100)andthefluidflowholesintheslingerringassembly(5000).

(d) Apply sealant, CM161, to the groove in the slinger ring assembly (5000). Sealantshouldslightlyover-fillthegroove.

(e) Apply sealant, CM161, to four screws (5240).

(f) Using screws (5240) and washers (5250) and attach the slinger ring assembly to the bulkhead. Hand tighten but do not torque at this time.

(g) Apply sealant, CM161, to the threads of the four special studs (5100).

(h) Install the washer (5110) on each of the four special studs (5100).

(i) Install the four special studs (5100) with the washer (5110) through the threaded holes in the bulkhead and into the slinger ring assembly (5000).

(j) Using an alternating sequence, torque each special stud (5100) to 81-99in.lb.(9.1-11.2N•m).

(k) Using an alternating sequence, torque each screw (5240) to 10-15 in. lbs. (1.1-1.2N•m).

(l) Examine the bulkhead to slinger ring assembly (5000) seal line for excessive sealant squeeze-out.

(m) Usingaglovedfingeroraclothdampenedwithanapprovedsolvent,cleanand smooth any excess sealant that squeezed out from around the screws (5240), special studs (5100) or between the slinger ring assembly (5000) and the bulkhead.



Page 10.11-22.3Rev. 18 Mar/14

K. Installation Instruction 10.11-K

WARNING: ALIGNMENT OF THE TRAVEL TUBE WELDMENT TO THE TO THE ANTI-ICING BOOT CAN ONLY BE PERFORMED ON A PROPELLER BUILD BENCH CAPABLE OF SETTING BLADE ANGLE.

NOTE: All instructions in this section refer to Figure 10.11-13.

(1) Thefittinginstalledonthespinnerbulkheadconsistsofthreecomponents:

(a) Cap

(b) Ferrule

(c) Baseisinstalledontheslingerringassemblyattachedtothebulkheadassembly.

(2) Installthecapfromthefittingonthetraveltubeweldment(5020).

(3) Installtheferrulefromthefittingonthetraveltubeweldment(5020)withtheconesidetowardstheendofthetraveltubeweldment(5020).

(4) ApplygreaseAeroshell5or6,totheferrule,threadsofthebase,andtheconeinsidethecap.

(5) Installthetraveltubeweldment(5020)inthebaseofthefittinguntilitisfirmlyseated.

(6) Handtightenthecapfromthefitting.

(7) MakeanalignmentmarkoncapfromThefittingandthebasefromthe fitting.

(8) Holdingthebasefromthefittingtopreventrotation,useawrenchandtightenthecapfromthefittinganadditional1and3/4turnsfromthealignmentmark.

(a) Ifthecapisremovedbeforefinalinstallation,installthecapandhandtighten.

(b) Holdingthebasefromthefittingtopreventrotation,useawrenchandtightenthecapfromthefittinganadditional1/3or1/2turnsfromthealignmentmark.

(10) Usingscrew(5260)andnut(5270),attachthetraveltubeweldment(5020)tothebracket.

(11) Withthepropellerbladeangleat24.5degrees,aligntheopeningofthetraveltubeweldment(5020)withthecenterchanneloftheanti-icingboot.See Figure10.11-13forthegapbetweentheopeningofthetraveltubeweldment.

(12) Repeatforallremainingtraveltubesweldment(5020).



Page 10.11-22.4Rev. 14 Jan/13

CAUTION: DO NOT PERMIT THE TRAVEL TUBE WELDMENT TO CONTACT THE SPINNER DOME BLADE CUTOUT.

(13) Put the spinner dome on the bulkhead aligning the attaching holes.

(a) Check for clearance between the travel tube weldment (5020) and the spinner dome blade cutout.

(b) The travel tube weldment (5020) must not contact the spinner dome blade cutout.

(14) Make adjustments to the position of the travel tube weldment as necessary.

(15) Remove the spinner dome.

CAUTION: BECAUSE THE TRAVEL TUBE WELDMENT MAY ROTATE DURING THE TORQUE PROCESS, CHECK THE ALIGNMENT OF THE TRAVEL TUBE WELDMENT AFTER TORQUING.

(16) Torquethenut(5270)20-25inlbs(2.26-2.82N•m).

(17) After installation of the propeller on the aircraft and installation of the spinner dome:

(a) Check for clearance between the travel tube weldment (5020) and the spinner dome blade cutout.

(b) Make sure that the travel tube weldment (5020) is aligned with the anti-icing boot rib as shown in Figure 10.11-13.

(c) Make sure that the gap between the travel tube weldment (5020) and the anti-icing boot is correct.

(18) If the clearance between the travel tube weldment and the spinner dome blade cut-out, the alignment of the travel tube weldment or the gap between the travel tubeweldmentandanti-icingbootdonotmeetthedimensionsspecified:

(a) Remove the propeller from the aircraft.

(b) Repeat the travel tube weldment adjustment steps in accordance with the instructions provided in this section.



Page 10.11-42.1Rev. 18 Mar/14

Anti-ice InstallationFigure 10.11-12, Page 1 of 3

5090

5130

5240

5110

5000

51005040

5085

5080 5020 50705190

5250TP

I-180

-105

96_



Page 10.11-42.2Rev. 18 Mar/14

5240

5070

50405090


5110

508551305080

5020

5000

Spinner Bulkhead

51005190

A

B

5240

Spinner Bulkhead

51005190

Groove for Sealant

Special Stud Fluid Flow Holes

Fluid Flow HolesFluid Flow Holes

Section A

5110

Safety Wire

TI-1

0372

1A

TI-1

0372

1B

TI-1

8099

95



Page 10.11-42.3Rev. 8 Apr/10

5110


A

B

C

0.030-0.090 inch (0.76-2.29 mm)

Section C

Centerline of Feed Tube (5020)

Center Channel of Anti-icing Boot Ribs



Page 10.11-42.4Rev. 18 Mar/14

Anti-ice InstallationFigure 10.11-13

0.030-0.090 inch (0.76-2.29 mm)

Section C

Centerline of Travel Tube (5020)

Center Channel of Anti-icing Boot Ribs

5270

5260 Bracket (included in Bulkhead Assembly)

5020

Bulkhead Assembly with Slinger Ring Assembly



Page 10.11-47Rev. 10 Feb/11

FIG./ITEM PART AIRLINE DESCRIPTION UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7

- ITEM NOT ILLUSTRATEDAnti-ice Kits

10.11-7 102999-1 ANTI-ICE KIT INSTALLATION INSTRUCTIONS 10.11-G 5000 102964 •SLINGERRINGASSEMBLY 1 5010 A-1866 •HOSE,TRAVELTUBEMOUNTING 2 5020 103130 •TRAVELTUBE 2 5070 A-2431 •BOLT,3/8-24,HEX-HEAD 4 5080 B-3834-0663 •WASHER 4 5085 B-3599 •NUT,3/8-24,HEX,SELF-LOCKING 4 5265 102638 •CLAMP,SINGLELOOP,CUSHIONED 2 5275 102637 •GROMMET,RUBBER 2 Y 5130 A-2246-2 •SPACER,ALUMINUM 4

10.11-7 102999-2 ANTI-ICE KIT INSTALLATION INSTRUCTIONS 10.11-G 5000 102964L •SLINGERRINGASSEMBLY 1 5010 A-1866 •HOSE,TRAVELTUBEMOUNTING 2 5020 103130L •TRAVELTUBE 2 5070 A-2431 •BOLT,3/8-24,HEX-HEAD 4 5080 B-3834-0663 •WASHER 4 5085 B-3599 •NUT,3/8-24,HEX,SELF-LOCKING 4 5130 A-2246-2 •SPACER,ALUMINUM 4 5265 102638 •CLAMP,SINGLELOOP,CUSHIONED 2 5275 102637 •GROMMET,RUBBER 2 Y

10.11-9 103313 ANTI-ICE KIT INSTALLATION INSTRUCTIONS 10.11-H 5000 C-2371-3 •SLINGERRINGASSEMBLY 1 5010 A-1866-3 •HOSE,TRAVELTUBEMOUNTING 3 5020 102394-2 •TRAVELTUBE 3 5090 102638 •CLAMP,SINGLELOOP,CUSHIONED 3 5210 B-3384-1H •BOLT,1/4-28,HEX-HEAD 3



Page 10.11-48Rev. 18 Mar/14

FIG./ITEM PART DESCRIPTION UPA O/H NUMBER NUMBER 1 2 3 4 5 6 7


10.11-14 103682 ANTI-ICE KIT INSTALLATION INSTRUCTIONS 10.11-B 5000 D-4688-1 •SLINGERRINGUNIT 1 5010 A-1866-3 •HOSE,TRAVELTUBEMOUNTING 3 5020 103696 •TRAVELTUBE 3 5040 B-3834-0632 •WASHER 3 Y 5130 A-4692-1 •SPACER,SLINGERRING 3 5100 B-3384-18H •BOLT,1/4-28,HEXHEAD 3 Y 5110 B-3834-0463 •WASHER 6 5120 B-3808-4 •NUT,HEX,SELF-LOCKING 3 Y

10.11-12 103726 ANTI-ICE KIT - OBSOLETE - REPLACED BY THE 105395 ANTI-ICE KIT - PRE HC-SL-30-304

5000 7931-13025-01 •SLINGERRINGASSEMBLY 1 5020 7931-13025-05 •FEEDTUBE,PROPBLADE 4 5040 B-3834-0663 •WASHER 4 Y 5070 A-2433 • BOLT,3/8-24,HEX-HEAD 4 5080 B-3834-0632 •WASHER,CORROSIONRESISTANT 4 Y 5085 A-2043-1 • NUT,HEX,SELF-LOCKING 4 Y 5090 7931-4587-03 •P-CLIP 4 Y 5100 7931-13025-02 •SPECIALSTUD 4 5130 A-2246-4 •SPACER 4 5190 7931-ZN4856 •NUT 4 5110 B-3834-0632 •WASHER,CORROSIONRESISTANT 4 Y 5240 B-3840-10 •SCREW,10-32,FILLISTERHEAD 4

10.11-13 105014 ANTI-ICE KIT INSTALLATION INSTRUCTION 10.11-K

5020 104716 • WELDMENT,TRAVELTUBE 3 5260 B-3845-7 • SCREW,10-32,TRUSSHEAD 3 5270 B-3808-3 • NUT,HEX,SELF-LOCKING 3 Y



Page 10.11-49Rev. 18 Mar/14

FIG./ITEM PART DESCRIPTION UPA O/H NUMBER NUMBER 1 2 3 4 5 6 7


10.11-12 105395 ANTI-ICE KIT - REPLACES ANTI-ICE KIT 103726 POST HC-SL-30-304 INSTALLATION INSTRUCTION 10.11-J

5000 7931-13025-06 •SLINGERRINGASSEMBLY 1 5020 7931-13025-05 •FEEDTUBE,PROPBLADE 4 5040 B-3834-0663 •WASHER 4 Y 5070 A-2433 • BOLT,3/8-24,HEX-HEAD 4 5080 B-3834-0632 •WASHER,CORROSIONRESISTANT 4 Y 5085 A-2043-1 • NUT,HEX,SELF-LOCKING 4 Y 5090 7931-4587-03 •P-CLIP 4 Y 5100 7931-13025-11 •SPECIALSTUD 4 5130 A-2246-4 •SPACER 4 5190 7931-ZN4856 •NUT 4 5110 B-3834-0632 •WASHER,CORROSIONRESISTANT 4 Y 5240 B-3840-10 •SCREW,10-32,FILLISTERHEAD 4 5250 B-3837-0363 • WASHER,CORROSIONRESISTANT 4 Y



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- ITEM NOT ILLUSTRATEDAirframe Kits

104268 AIRFRAME DE-ICE KIT 4H3153 •MOUNTINGPLATE,SPLIT 2 4H2459-2 •SLIPRINGASSEMBLY 1 B-7077-52 •BELLEVILLESPRINGWASHER 6 Y B-3808-4 •NUT,HEX,SELF-LOCKING 6 3H2042-1 •MODULARBRUSHBLOCKASSEMBLY 1 1H1157 •SHIM,BRUSHBLOCKASS’Y 2 B-6655-08 •NUT,HEX,SELF-LOCKING 2 Y B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y B-6637-52 •SCREW,PANHEAD,CRES 2 B-3837-0432 •WASHER,CORROSIONRESISTANT 6 Y B-3384-7H •BOLT,1/4-28,HEXHEAD 6 104277 •BRUSHBLOCKBRACKET 1

104430 AIRFRAME DE-ICE KIT

3H2237 •BRACKET,MOUNTING,BRUSHBLOCK 1 3H2090-1 •MODULARBRUSHBLOCKASSEMBLY 1 1H1157 •SHIM,BRUSHBLOCKASS’Y 1 B-6655-08 •NUT,HEX,SELF-LOCKING 2 Y B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y B-6637-50 •SCREW,PANHEAD,CRES 2

Page10.12-60Rev.18Mar/14 ILLUSTRATED PARTS LIST 30-61-80



- ITEM NOT ILLUSTRATEDAirframe Kits

104958 AIRFRAME DE-ICE KIT 3H2044-3 •MODULARBRUSHBLOCKASSEMBLY 1 B-6637-52 •SCREW,PANHEAD,CRESCENT 2 B-3837-N832 •WASHER,CORROSIONRESISTANT 4 Y B-6655-08 •NUT,SELF-LOCKING 2


105065 •BRACKET,MOUNTING,BRUSHBLOCK 1 105404 •MODULARBRUSHBLOCKASSEMBLY 1 105069 •MOVMODULE-ASSEMBLY 1 105070 •BRACKET,MOV 1 105398-53 •BOLT,10-32,HEXHEAD . 4 B-3837-0332 •WASHER,CORROSIONRESISTANT 6 Y B-3855-32 •WASHER,LOCK,EXTERNALTOOTH 2 Y B-3869-3 •NUT,HEX,SELF-LOCKING,CRES. 4 Y 1H1157 •SHIM,BRUSHBLOCK 1


105228 •BRACKET,MOUNTING,BRUSHBLOCK 1 3H2044-3 •MODULARBRUSHBLOCKASSEMBLY 1 102395 •ELECTRICALCONNECTOR 1 102337 •TIMER/MONITOR,DE-ICE 1 B-6637-52 •SCREW,PANHEAD,CRES. 2 B-3837-N832 •WASHER,CRESCENT 4 Y B-6655-08 •NUT,HEX,SELF-LOCKING 2 Y 1H1157 •SHIM,BRUSHBLOCK 1

105468 AIRFRAME DE-ICE KIT (PER AIRCRAFT)

104250 •BRACKET,MOUNTING,BRUSHBLOCK 2 3H2044-1 •MODULARBRUSHBLOCKASSEMBLY 2 B-6637-52 •SCREW,PANHEAD,CRES. 4 B-3837-N832 •WASHER,CRESCENT 8 Y B-6655-08 •NUT,HEX,SELF-LOCKING 4 Y 1H1157 •SHIM,BRUSHBLOCK 4 102395 •ELECTRICALCONNECTOR 1 102337 •TIMER/MONITOR 1

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MANUAL REVISION TRANSMITTAL Manual 180 (30 …hartzellprop.com/wp-content/uploads/180-0000-R18-O.pdfMANUAL REVISION TRANSMITTAL Manual 180 (30-61-80) Propeller Ice Protection System