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The clever drive
MAN.HESW1D____
SW1D____Manual for
Installation, Use and Maintenance
SW1D4080__61-00 SW1D4080__B1-00 SW1D2142__61-x0SW1D3142__61-10
Manual_SW1D____GB Release 1.9 Build 00 Page 1 - 73
IMPORTANT
This document is registered by EVER and may not be copied or reproduced completelyor partially without a written permission of EVER.EVER have the right to modify the manual and their products to improve the reliabilityand performances without being obliged to update th e previously released products andmanuals, or to inform the user about the concerning alterations. EVER doesn't takeresponsibility for any product use which deviates f rom the instructions given in thismanual.
EVER Elettronica Via del Commercio 2/4, Loc. San Grato Z.I. 26900 – LODI – ITALY Phone: ++39(0)371412318 Fax: ++39(0)371412367 e-mail : [email protected]
URL : www.everelettronica.it
Rel. Name FA Action Date
0.0 Pavesi HD First release 13/03/2008
0.1 Pavesi HD Verification and update 17/12/2008
Sprenger Translation
0.2 HD SW1D2142 Updated
1.0 Sonzogni HD Correction of the index
1.1 Sonzogni HD Update of RMA procedure 12/09/2012
1.2 Sonzogni HD Update 04/02/2013
1.3 Sonzogni HD Update 22/02/2013
1.4 Sonzogni HD Review of power supply range 13/06/2013
1.5 Sonzogni HD Review of operating range 11/07/2013
1.6 Sonzogni HD Update of new versions 16/07/2013
1.7 Sonzogni HD Correction of CN5A pinout (no RS232) 26/03/2014
1.8 Sonzogni HD Review of logic range for SW1D4080 23/06/2014
1.9 Sonzogni HD Opening cover procedures 27/04/2015
Printed in LODI – ITALY 27/04/15
Manual_SW1D____GB Release 1.9 Build 00 Page 2 - 73
INDICE1 INTRODUCTION.............................................................................................4
1.1 Guarantee.........................................................................................................................41.2 In this manual...................................................................................................................41.3 System components.........................................................................................................51.4 General description of the drive.........................................................................................7
2 SPECIFICATIONS...........................................................................................82.1 Mechanical and environmental..........................................................................................8
2.1.1 Dimensions SW1D4080__61-00..............................................................................92.1.2 Dimensions SW1D4080__B1-00............................................................................102.1.3 Dimensions SW1Dx142.........................................................................................11
2.2 Electronics......................................................................................................................122.2.1 Power supply.........................................................................................................122.2.2 Hi-freq digital inputs...............................................................................................15
2.2.2.1 Connection of an incremental encoder..........................................................192.2.3 Std Digital Inputs....................................................................................................202.2.4 Hi-Freq Digital Outputs...........................................................................................222.2.5 Std Digital Outputs.................................................................................................232.2.6 Analog inputs.........................................................................................................242.2.7 Serial interface RS232/RS485................................................................................262.2.8 CanBus Interface...................................................................................................28
2.3 Standards.......................................................................................................................31
3 INSTALLATION OF THE DRIVE........................ ..........................................323.1 Safe installation and use of the unit.................................................................................343.2 Power supply of the system............................................................................................363.3 Choosing the stepper motor............................................................................................423.4 Assembling of the drive...................................................................................................423.5 Drive connections...........................................................................................................44
3.5.1 Connectors, Dip-Switches, Jumpers, Display of SW1D4080..................................453.5.1.1 Pin connectors SW1D4080...........................................................................463.5.1.2 mating connectors SW1D4080......................................................................493.5.1.3 Cables section SW1D4080...........................................................................49
3.5.2 Connectors, Dip-Switches, Jumpers, LEDs on SW1Dx142....................................503.5.2.1 Pin connectors SW1Dx142...........................................................................513.5.2.2 mating connectors SW1Dx142......................................................................533.5.2.3 Cables section SW1Dx142...........................................................................53
3.5.3 Guideline for wiring................................................................................................543.6 User configurations.........................................................................................................55
3.6.1 Dip-Switches..........................................................................................................553.6.2 Jumpers.................................................................................................................55
3.6.2.1 Opening the cover to modify jumpers............................................................563.7 First start up procedure...................................................................................................573.8 Operational statuses and their signals.............................................................................57
3.8.1 Operational statuses and signals of SW1D4080.....................................................573.8.2 Operational statuses and signals SW1Dx142.........................................................59
3.9 Analysis of not reported malfunctions..............................................................................60
4 SW1D____ Versions................................ .....................................................61
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APPENDICES...................................................................................................64A.1 Manuals and applicable documentation..........................................................................64A.2 FIRMWARE AND APPLICABLE NOTES........................................................................65
A.2.1 MODBUS® and CANbus Slave.............................................................................66A.2.2 eePLC®.................................................................................................................68
A.3 Cables and adapters.......................................................................................................70A.3.1 Cable RS232 point-to-point SW1-Controller...........................................................70A.3.2 Cable RS485 Full-Duplex point-to-point SW1-Controller........................................70A.3.3 Cable RS485 Half-Duplex point-to-point SW1-Controller........................................71A.3.4 Cable CANbus point-to-point SW1-Controller........................................................71A.3.5 Adapter RS232 SW1-Controller.............................................................................72A.3.6 Adapter RS485 SW1-Controller.............................................................................72A.3.7 Adapter CANbus SW1-Controller...........................................................................73
Manual_SW1D____GB Release 1.9 Build 00 Page 4 - 73
1 INTRODUCTIONIn this section are presented the main characteristics of the SW1D____ drives, as part of an integral step motor system.
The available drive versions are described in chapter 4 SW1D____ Versions .
1.1 Guarantee
Ever Elettronica guarantee that their motors and drives supplied to the client (end user,machine builder or distributor), are free of defects caused by materials, shipmentoperations and packaging and to meet the guarantee in accordance with the client'sspecifications who has accepted the written terms defined by Ever.
The product guarantee is valid for the duration of one (1) year from the date ofconstruction, which is indicated by the code on the label present on the system.During the guarantee period of the product, Ever is in no case responsible for damages tothe product caused by improper storage or installation, negligent maintenance orunauthorized modifications or repairs to the product.
The responsibility of EVER is limited to the reparation (or replacement at their insight) ofany manufactured product, or part of it, which is defect due to defect materials or amanufacturing defect, in accordance with the guarantee conditions of EVER.
The content of this manual is updated until the date of printing. With the continuousdevelopment and introduction of product improvements, EVER have the right to changethe technical specifications of their products and to alter the content of this manual withoutthe obligation to announce it.
EVER dissuades the use of its products in applications that support vital functions wherein the damaging or failure of its products can directly threaten the life or safety of persons,other living beings and things. The user that applies the EVER products to applicationsthat support vital functions is responsible for all risks during the use and the indemnify ofEVER from all caused damage.
1.2 In this manual
The used symbols in this manuals have the following meaning:
Danger Used for circumstances in which the life or health of the user Warning are exposed to danger or where in serious damage to materialsCaution may occur.
Attention ! Special instructions for a safe use and an effective installation.
Information Used to stress important additional information.
EMC An essential element to stay within the limits specified by the EMCdirections is, in addition to the use of filters, the installation inaccordance with the EMC requirements.
Manual_SW1D____GB Release 1.9 Build 00 Page 5 - 73
i
EMC
1.3 System components
Components which need to be provided for a complete installation of the drive.
Block diagram
Design phases of a handling system :
1. Define the requirements of the application (loaded torque, RPM, positioning precision, acceleration and velocity, etc.);
2. Select the motor adapted to satisfy the characteristics of the previous point.
3. Define the drive characteristics:a. Electrical performances of the motor;b. Motion control commands (Step / direction, serial
communication, etc.);c. Additional features (I/O user, interface encoder, etc.);
4. Dimension the compatible power supply with the motion profile, the characteristics of the motor and the drive;
5. Define the dissipation characteristics;
Dimensioning Contact our support department by the e-mail address [email protected] for the dimensioning of some parts of the motion system (motor, drive and power supply).
Refer to the section 3.2 Power supply of the system for information about thepower supply.
Manual_SW1D____GB Release 1.9 Build 00 Page 6 - 73
Master unit
Mechanicalload
StepperDrive AC/DC Power
Supply
Steppermotor
i
1.4 General description of the drive
The content of this manual can be applied in general to the drive SW1D____ . The particularities of the different versions are described in chapter 4 SW1D____Versions .
The SW1D___ drives are designed to drive with the bipolar chopper technology 2 phase stepper motors. The motor may have 4, 6 or 8 wires.
Thanks to the voltage and current characteristics of the power stage, many types ofstepper motors can be controlled, with winding current up to 8Arms (11.28A)
The characteristics of the motor have to be compatible with the output characteristics ofthe drive.
The drives of the series SW1D__ accept nominal DC power supply voltages from 24 to140 Vdc and can be connected to the electric network by means of a transformer and apower supply.
The differences between the systems SW1D4080, SW1D3 142 and SW1D2142 aredescribed in the chapters 2 SPECIFICATIONS and 4 SW 1D____ Versions .
The drive is suitable for:● Micro-stepping for high resolutions and smooth movements;● Sinusoidal winding currents to optimize the motor performances;● Protection set and monitoring of the system status.● Protections to protect the electronics against eventual damages such as:
○ over- and under- voltage;○ overheating;○ over current;○ open motor phase;
● Possibility to generate operational ramps for the motor;
●
The diagram shows a SW1D____ system composed by the displayed functional blocks:
This manual contains the main information and the procedures for installation, start upand maintenance of the drive. Many functions of the drive depend on the drive version.
Manual_SW1D____GB Release 1.9 Build 00 Page 7 - 73
i
DC/DCConverter
Protections
PowerBridges
EVERASIC
Dip-SwitchesUser settings
Drive'sStatusmonitoring(LED or Display)
DCIN
SM
EG
StepperMotor
Serial Link(CANbus or RS232/485)
Optocouplers
Analog Interface
2 Analog Inputs
DCSupply
SW1D____MainLineAC
MEG
Optocouplers
Optocouplers
Up to 8 stdDigital Inputs
Optocouplers
Optocouplers
Up to 8 Hi-Freq Digital Inputs
2 Hi-FreqDigital Outputs
Up to 8 stdDigital Outputs
i
2 SPECIFICATIONS
2.1 Mechanical and environmental
SW1D4080__61-00 SW1D4080__B1-00 SW1Dx142 Unit Note
Dimensions 165 x 97.5 x 54.3 165 x 97.5 x 62.3 142 x 74 x 37 mm Excluding the footprint of the mating connectors. (For detailscheck the following mechanical design).
Weight 680 750 500 gr Excluding the matingconnectors.
IP protectionclass
IP20 IP20 IP20
Workingtemperature
5°C ÷ 40°C 5°C ÷ 40°C 5°C ÷ 40°C °C
Storagetemperature
-25°C ÷ 55°C -25°C ÷ 55°C -25°C ÷ 55°C °C
Humidity 5% ÷ 85% 5% ÷ 85% 5% ÷ 85% % Without condensation
Manual_SW1D____GB Release 1.9 Build 00 Page 8 - 73
SW
4
DIP1DIP2
SW
1S
W2
SW
1
SW
4S
W3
SW
2S
W3
SW
7S
W6
SW
5
SW
8
OFF ON
PE 1
TX Termination Resistor Not Inserted
TX Termination Resistor Inserted
RX Termination Resistor Not Inserted
RX Termination Resistor Inserted
RS485 Node Identifier Settings
HAZARDOUS VOLTAGESAND HOT SURFACE INSIDE
TO REMOVE THE COVER REFER TO USER'S MANUAL
8.0 Arms Max (11.28 Apk Max)
5Vdc or 24Vdc / 16 mA each (see manual)
48 ~ 140 Vdc
24 Vdc / 100 mA (not protected)± 10Vdc or Potentiometer
0 ~ +50 °C10% ~ 90 % not condensing
+75 °C
-IN
0 -
2
Refer to User's Manual for Dip-Switches Settings detail
SW2
DIP2SW3
SettingsUser's
SW1 SW2 SW4 SW1
Termination ResistorJMP700
1 Closed
1 Open
2 Closed
2 OpenPosition
RoHS
Inputs ...............................
I ...............................
Output ...............................Analog Inputs ....................Thermal Protection ............Operating Temperature .....Humidity Range .................
Power supply
phase
:
:
:
:
:
:
(nominal range)
COMPLIANT2002/95/EC
:
:
26900 LODI - ITALY
CO
M -
9
CN2
+IN
2 -
5
-IN
3 -
8+I
N3
- 7
-IN
2 -
6
-IN1
- 4
+IN
1 -
3
+IN_AN0 - 4
CN
4
DANGER !
SW6
DIP1SW4SW3 SW5
Baud RateRS485
Settings
SW7 SW8
/B 8
A
CN
1
V+
GND
VLOG
/A
B
5
2
3
4
6
7
V_POT - 1
AGND - 2
n.c. - 3
STATUSDISPLAY
OKFREEPB
(not protected)
CN3
OU
T1
- 4
+IN
0 -
1
OU
T0
- 3
VS
S -
2+2
4 -
1
- 8-TX (RS485)+TX (RS485)
RXD (RS232)
+RX (RS485)-RX (RS485)
DTR (RS232)
TXD (RS232)
-IN_AN0 - 5
+IN_AN1 - 6
-IN_AN1 - 7
CN
5A GND- 4- 3- 2- 1
- 7
- 5- 6
TXD (RS232)
-RX (RS485)+RX (RS485)
DTR (RS232)RXD (RS232)
-TX (RS485)+TX (RS485)
CN
5B GND
JMP700
- 2 - 1
- 7
- 3- 2- 1
- 6- 5- 4
- 8
IN_AN1 Potentiometer Mode
IN_AN1 Differential ±10V Mode
IN_AN0 Differential ±10V Mode
IN_AN0 Potentiometer Mode
Analog Input Type4
123
JMP600Position
2 1
JMP700
123
JMP6004
Logic supply (not protected)(nominal range): 48 ~ 140 Vdc
2.1.1 Dimensions SW1D4080__61-00
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24
Hazardous Voltagesand Hot Surfaces Inside
DANGER !
8.0 Arms Max (11.28 Apk Max)
5Vdc or 24Vdc / 16mA each (see manual)
Full Digital Microstep Driver
48 ~ 140 Vdc
24 Vdc / 100 mA (not protected)± 10Vdc or Potentiometer
0 ~ +50 °C10% ~ 90% not condensing
Inputs ...............................
I ...............................
(nominal range)
Output ...............................Analog Inputs ....................Thermal Protection ............Operating Temperature .....Humidity Range .................
phase
Power supply
RoHSCOMPLIANT2002/95/EC
:
:
:
:
:
+75 °C:
:
:
26900 LODI - ITALY
CN2 CN3JMP700
CN
4
CN
5BC
N5A
CN
13
ST
AT
US
CN
1
LODI - ITALY
OFF
DIP2 DIP1
ON
SW
2
SW
3S
W2
SW
1
SW
4
SW
1
SW
7
SW
5
SW
3S
W4
SW
6
SW
8
121
18
18
41
17
12
149 1
CN161 19 CN12 11
To remove the Coverrefer to
USER'S MANUAL
CN1STEP MOTOR
1 A2 A/3 B4 B/
CN2DIGITAL INPUTS
1 +B0_IN02 -B0_IN03 +B0_IN14 -B0_IN15 +B0_IN26 -B0_IN27 +B0_IN38 -B0_IN39 B0_COM_IN
DIGITAL OUTPUTS
4 B0_OUT13 BO_OUT02 VSS1 +24Vdc
CN3
8 -TX (RS485)
RS232/RS485
4 DTR (RS232)5 GND6 TXD (RS232)7 +TX (RS485)
1 +RX (RS485)2 -RX (RS485)3 RXD (RS232)
CN5A/B
1 V_POT2 AGND3 n.c.
5 -IN_AN06 +IN_AN17 -IN_AN1
4 +IN_AN0
ANALOG INPUTS
CN4
8 -B0_IN79 B0_COM_IN
DIGITAL INPUTS
4 -B0_IN55 +B0_IN66 -B0_IN67 +B0_IN7
1 +B0_IN42 -B0_IN43 +B0_IN5
CN16
8 B1_OUT7
11 VSS10 +24Vdc
12 VSS
9 +24Vdc
CN13DIGITAL OUTPUTS
4 B1_OUT3
7 B1_OUT66 B1_OUT55 B1_OUT4
3 B1_OUT22 B1_OUT11 B1_OUT0
8 B1_IN79 B1_COM_IN
10 B1_COM_IN11 B1_COM_IN
DIGITAL INPUTS
4 B1_IN35 B1_IN46 B1_IN57 B1_IN6
1 B1_IN02 B1_IN13 B1_IN2
CN12
Refer to User's Manual forDip-Switches Settings detail
PBFREE OK
IN_AN0 Differential ±10V Mode
IN_AN0 Potentiometer Mode
IN_AN1 Differential ±10V Mode
IN_AN1 Potentiometer Mode
2 21 1
PositionJMP600
Analog Input Type
43
43
TX Termination Resistor Not Inserted1 Open
TX Termination Resistor Inserted1 Closed
RX Termination Resistor Not Inserted
RX Termination Resistor Inserted
Termination ResistorPositionJMP700
2 Closed
2 Open
2 1
48 ~ 140 VdcLogic supply (nominal range):
2.1.2 Dimensions SW1D4080__B1-00
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24
2.2 Electronics
2.2.1 Power supply
For the functioning of the SW1D____ drives a DC power supply is required. For the technical specifications, limitations and connections related to the power supply, refer to the chapters 3.2 Power supply of the system , 3.3 Choosing the stepper motor and 4 SW1D____ Versions .
SW1D4080 SW1D2142 SW1D3142 (3) Unit Note
MIN TYP MAX MIN TYP MAX MIN TYP MAX
PowerSupply DC
NominalVoltage
48 140 24 36 40 24 - 80 Vdc Nominal range
Voltagelimit
43 154 21 44 21 88 Vdc Including the ripple and network fluctuations.
Minimalcurrent
0.23 0.2 0.2 ARMS @ Motor current absent, V+=minimal allowed, no load to the shaft.
Maximal current
- - - ARMS @ Maximal motor current, V+=minimal allowed, full step, maximal load to the
shaft (1).
Power - - - VA @ Maximal motor current, V+=maximal allowed, full step, maximal load to the
shaft (1).
LogicSupply DC
NominalVoltage
24 140 24 36 40 24 - 40 Vdc Nominal range
Voltagelimit
21 154 21 44 21 44 Vdc Including the ripple and network fluctuations.
Motor Current 0,1 8 0,1 4.2 4.2 ARMS Configurable through software
0,14 11.28 0,14 6 6 APK
PWMFrequency
Ultrasonic33KHz (an event every 33µsec)
KHz
Step angle Full step, ½, ¼, 1/8, 1/16, 1/32, 1/64, 1/128 Configurable through software
Rotationspeed
4500 4500 4500 RPM (2)
Drivestatus
Display 7 segments +dot
Led POWER ONLed FAULT
Led POWER ONLed FAULT
Usersettings
8+4 contactsDip-Switches
8+4 contactsDip-Switches
8+4 contactsDip-Switches
Functions depending on the software
(1) The current and maximal power absorption from th e power supply dependon the motor, the load on the shaft and the configu red movementparameters.
(2) Theoretical rotation limit controlled by the drive, depending on the physical parameters where under: power supply voltage, phase current, dynamic characteristics of the motor, load to the shaft. Beyond this limits, the drive is unable to guarantee a correct control of the sequences.
(3) SW1D3142 has different supply range for power an d logic.
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Protections:Protection Trigger Effect Restore
Over Current Quick electronics protection on the motor outputs against short circuits betweenthe motor phases andbetween the phases and ground.
Short circuit or excessive current absorption.
- opening of the power stages of the drive.
- Reporting on the display of the SW1D4080
- Reporting with FAULT Led on SW1Dx142
It's necessary to switch off the power supply to the drive toremove the cause of the protection.
Protection Trigger Effect Restore
Open Phase Detects the missing of a connection to one or more phases of the motor.
It's impossible for the drive to control the current in the motor.
- Opening of the power stages of the drive.
- Reporting on the displayof the SW1D4080
- Reporting with FAULT Led on SW1Dx142
It's necessary to switch off the power supply to the drive toremove the cause of the protection.
Protection Trigger Effect Restore
Over Temperature Detects an over temperature of the heat sink.
Temperature of the heat sink>75°C
- Opening of the power stages of the drive.
- Reporting on the display of the SW1D4080
-Reporting with FAULT Led on SW1Dx142
Automatically when the temperature drops to a value within the correct range.
Protection Trigger Effect Restore
Over/Under Voltage Detects a power supply voltage out of the functioning range.
(1)Low power supply tension, to high, extra voltage due to BEMF generatedby the motor dragged by the load.
- Opening of the power stages of the drive.
- Reporting on the display of the SW1D4080
-Reporting with FAULT Led on SW1Dx142
Automatically when the voltage returns to values within the correct range.
(1) Note : the voltage value is measured on base of the power supply tension
The voltage value is measured on base of the power supply voltage for the motorV+. Eventual voltages out of VLOG and/or 24V DC Range are not detected.
In the terms of Protection, the operativity of the drive depends on the typology of theprotection and the firmware (A.2 FIRMWARE AND APPLICABLE NOTESErrore:sorgente del riferimento non trovata ). When the protection accomplishes theinterruption of the power supply to the motor, some maintenance torque (holding torque)will not be supplied and the load can drag the motor shaft. The user needs to foreseedevices to ensure to protection of the load.
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A detailed description of the protections and the related visualizations is given inparagraph 3.8 Operational statuses and their signals .
Functional diagram of the protections
Note :
Manual_SW1D____GB Release 1.9 Build 00 Page 14 - 73
2.2.2 Hi-freq digital inputs
The SW1D____ drives are equipped with digital optically isolated inputs with a bandwidth of more then 200KHz, which can be used with 5VDC ± 10% PNP, NPN, Push-pull or Line Driver and 24VDC ± 25% PNP/Push-Pull by simply altering the external connection to the connector. Depending on the version (verify in chapter 4 SW1D____ Versions ), there can be present one or two blocks with 4 inputs that go to the connectors CN2 and CN16 of the same type and pin-out.The Hi-Freq inputs are called B0_IN0÷B0_IN7 (B0_IN0÷B0_IN3 on CN2 andB0_IN4÷B0_IN7 on CN16).
Schematic of the Hi-Freq Digital Inputs:
For inputs of 5VDC, connect between +INn vs -INn ;
For inputs of 24VDC PNP or Push-Pull, connect to +INn connecting COM_IN to VSS(reference of +24V); this blocks the possibility to use other inputs of 5V NPN.For inputs with an intermediate voltage between 5VDC ÷ 24VDC or for NPN inputs, connectbetween +INn vs -INn insert a limited resistance in series as in the table here below: VINPUT REXT
5VDC 0 Ω12VDC 470 Ω 0.25W15VDC 680 Ω 0.5W20÷24VDC 1200 Ω 0.5W
Use the following formulas to calculate the resistive value and power of the resistors toinsert in the series on behalf of the input voltage:REXT = ((VINPUT - 1.25) / 0.017) – 220 PR_EXT = ((VINPUT – 1.25) / (REXT + 220)) ² * REXT
Example for: VINPUT =36V :REXT =((36-1.25) / 0.017)–220 = 1824 Ω => approximate the commercial value of 1K8PR_EXT = ((36 – 1.25) / (1800 + 220)) ² * 1800 = 0.533W => approximate the commercialvalue of 1 W.
Manual_SW1D____GB Release 1.9 Build 00 Page 15 - 73
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148+B0_ INn
-B 0_ IN n
+B0_ INn
+B0_ INn
-B 0_ IN n
-B 0_ IN n
+B0_ INn
-B 0_ IN n
2K2
2K2
2K2
2K2
B 0_ CO M_IN
4148
4148
4148
4148
CN2.1 (CN16.1)
CN2.2 (CN16.2)
CN2.3 (CN16.3)
CN2.4 (CN16.4)
CN2.5 (CN16.5)
CN2.6 (CN16.6)
CN2.7 (CN16.7)
CN2.8 (CN16.8)
CN2.9 (CN16.9)
CN2.1
CN2.2
CN2.3
CN2.4
CN2.5
CN2.6
CN2.7
CN2.8
CN2.9
CN16.1
CN16.2
CN16.3
CN16.4
CN16.5
CN16.6
CN16.7
CN16.8
CN16.9
+B0_IN0
-B0_IN0
+B0_IN1
-B0_IN1
+B0_IN2
-B0_IN2
+B0_IN3
-B0_IN3
B0_COM_IN
+B0_IN4
-B0_IN4
+B0_IN5
-B0_IN5
+B0_IN6
-B0_IN6
+B0_IN7
-B0_IN7
B0_COM_IN
CN# net
Electrical specificationsType of input CHARACTERISTICS MIN. TYP. MAX. Unit
Hi-Freq
Frequency input (1) 200 KHz
Pulse duration (TON) 2 µs
Pulse duration (TOFF) 2 µs
+24Vdc PNPHi-Freq
digital inputs
Power supply voltage 19 24 30 V
Threshold voltage of switching logic
9,8 / 15,8 V
Current 1.3 15.5 19.7 mA
+5Vdc NPN/PNPHi-Freq
digital inputs
Power supply voltage 4,5 5 5,5 Vdc
Threshold voltage of switching logic
2,5 Vdc
Current 5,5 16 18 mA
(1) Depending on the installed firmware (A.2 FIRMWAR E AND APPLICABLE NOTES), there may be some special requirements for the input frequencies.
(2) Refer to the software manuals (A.1 Manuals and a pplicable documentation) for more details.
The following diagrams show the threshold voltage, in voltage and current, for the Digital Hi-Freq inputs of 5 Vdc and 24 Vdc.
Manual_SW1D____GB Release 1.9 Build 00 Page 16 - 73
The following figures provide some examples of possible connections to the High-FreqDigital inputs.
- Control PNP 24V DC
- Control Push-Pull 24V DC
- Control NPN 24V DC
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1K2 1W1N4448
3K3
220R1
3
6
4
5
1N4448PNP +24V Connection
External Control Logic
(no external components
INn=Digital Input Interface (Example)
N.C.needed)
C OM _ IN
+24V
+INn
-INn
SW1____
Push-Pull +24V
External Control Logic
(no external
N.C.
components needed)
Connection1K2 1W1N4448
3K3
220R1
3
6
4
5
1N4448
C OM _ IN
+24V
+INn
-INn
SW1____
INn=Digital Input Interface (Example)
External Control Logic
Rext
1K2 1W
NPN +24V Connection(need an external Resistor)
N.C.1K2 1W1N4448
3K3
220R1
3
6
4
5
1N4448
+INn
-INn
C OM _ IN
+24V
SW1____
INn=Digital Input Interface (Example)
- Control PNP 5V DC
- Control NPN 5V DC
- Control Line Driver 5V DC
For a proper use, the Hi-Freq Digital inputs must be wired using shielded cables. Theconnection of the screen has to be valued for every application; depending on the lay-outof the machine. Generally, it's more utile to connect the screen from both sides to theground. It's important that the cables of the Hi-Freq Digital inputs are not exposed todisturbing sources. Therefore it's important to follow the instructions of paragraph 3.5.3Guideline for wiring .
The functions of the Hi-Freq Digital inputs depend on the firmware installed on the drive(A.2 FIRMWARE AND APPLICABLE NOTES) . Refer to the Software manuals (A.1Manuals and applicable documentation).
Manual_SW1D____GB Release 1.9 Build 00 Page 18 - 73
i
i
PNP +5V Connection
External Control Logic
N.C.
89
74HC 14
1K2 1W1N4448
3K3
220R1
3
6
4
5
1N4448
COM _ IN
INn=Digital Input Interface (Example)
+INn
-INn
SW1____
1A1
1Z3
1Y2
:1
A M26LS31
Connection
N.C.
External Control Logic
Line Driver +5V
1K2 1W1N4448
3K3
220R1
3
6
4
5
1N4448
COM _ IN
+5
INn=Digital Input Interface (Example)
+INn
-INn
SW1____
N.C.
89
74HC14
External Control Logic
NPN +5V Connection
1K2 1W1N4448
3K3
220R1
3
6
4
5
1N4448
COM _ IN
+5
INn=Digital Input Interface (Example)
+INn
-INn
SW1____
2.2.2.1 Connection of an incremental encoder
The SW1D____ systems are able to interface with an incremental quadrature encoder connecting to the first block of Hi-Freq Digital inputs (CN2).The connection of the encoder signals, depending on the user needs, must be realised asindicated in the table:
SW1 (Slim Line Series Drives)
Input EncoderQuadrature
Up/downCounter
UpCounter
B0_In0 Phase A Encoder #0 // //B0_In1 Phase B Encoder #0 // //B0_In2 Phase A Encoder #1 Encoder #1(dir) //B0_In3 Phase B Encoder #1 Encoder #1 (clock) Encoder #1(clock)
The features related to the reading of the incremental encoders, depend on the Firmwareinstalled on the drive (A.2 FIRMWARE AND APPLICABLE NOTES) .Refer to softwaremanuals (A.1 Manuals and applicable documentation).
The Zero Encoder (Index) signal is considered to be a General Purpose Input, and thuscan be connected to any free Hi-Freq input.
The Encoder must be powered by an external Power Supply.
Examples of encoder connections of 5V Line-Driver and 24V Push-Pull.
Manual_SW1D____GB Release 1.9 Build 00 Page 19 - 73
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148+IN0
-IN0
+IN1
+IN2
-IN2
-IN1
+IN3
-IN3
2K2
2K2
2K2
2K2
COM _IN
4148
4148
4148
4148
CN2.1
CN2.2
CN2.3
CN2.4
CN2.5
CN2.6
CN2.7
CN2.8
CN2.9
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148
220R1
3
6
4
53K3
4148+IN0
-IN0
+IN1
+IN2
-IN2
-IN1
+IN3
-IN3
2K2
2K2
2K2
2K2
COM _IN
4148
4148
4148
4148
CN2.1
CN2.2
CN2.3
CN2.4
CN2.5
CN2.6
CN2.7
CN2.8
CN2.9
A
B
Z
V SS
n.c.
n.c.
n.c.
+5V
+A
+B
+Z
V SS
n.c.
externalpower
-A
-B
-Z
+
-V cc5Vdc
+24V
+
-V cc24Vdc
Quadrature IncrementalEncoder5V Line-Driver Outputs
Quadrature Incremental
24V Push-Pull OutputsEncoder
Shielded Cable
Shielded Cable
supply
V SS
externalpowersupply
i
i
i
externalpower
+
-
Vcc5÷24Vdc
supply
PNP-Push-Pull Connection Example
VSS
VCC (5÷24Vdc)
VSS VSS
4V7
3K3
4K7
3K3
3K3
4K7
4K7
VSS VSS
4V7
VSS
B1_IN0
B1_IN1
VSS
B1_IN8
4V7
CN12.n
CN12.8
1N
CN12.2
1N
1N
CN12.1
CN12.11
CN12.10
CN12.9
B1_COM_IN
SW1____
CN13.11
CN13.12VSS
STD OUTPUT CONNECTOR
V
2.2.3 Std Digital Inputs
The SW1D____ drives are equipped with digital optically isolated inputs with a bandwidth until 250 Hz, which can be used in PNP mode, Push-pull, NPN, at 5VDC and at 24VDC simply modifying the external connection to the connector.
Their presence depends on the drive version: verify in chapter 4 SW1D____ Versions .
The Std inputs are denominated B1_IN0÷B1_IN7 and belong to connector CN12.
For the functioning of the Std digital inputs, the section of the Std digital outputshas to be powered with 24 Vdc (+24Vdc=CN13.9-10 , VSS=CN13.11-12). T his powersupply is also needed for the functioning of the St d outputs.
It's also necessary that the reference (ground) of the generator, whic h is used forthe commitment of the inputs, is referred to the gr ound of the Std Digital outputs(CN13.11 – CN13.12).
Schematic of the Std Digital Inputs in Push-Pull and PNP mode:
Manual_SW1D____GB Release 1.9 Build 00 Page 20 - 73
VSS VSS
4V7
3K3
externalpower
4K7
3K3
+
3K3
-
4K7
Vcc
4K7
5÷24Vdcsupply
VSS VSS
4V7
VSS
B1_IN0
B1_IN1
VSS
B1_IN8
4V7
CN12.n
CN12.8
1N
CN12.2
1N
1N
CN12.1
CN12.11
CN12.10
CN12.9
B1_COM_IN
SW1____
NPN Connection Example
VSS
VCC (5÷24Vdc)
CN13.11
CN13.12VSS
STD OUTPUT CONNECTOR
V
Schematic of the Std Digital Inputs in NPN mode:
Electrical specificationsInput type CHARACTERISTICS MIN. TYP. MAX. Unit
STDDigital Inputs
Frequency input (1) 250 Hz
Pulse duration (TON) 2 ms
Pulse duration 2 ms
Power supply Voltage 4.5 30 V
Threshold voltage of switching logic.
3.3 V
Current 14 mA
(1) Depending on the installed firmware (A.2 FIRMWAR E AND APPLICABLE NOTES, there may be some special require ments for the frequency input. For more details refer to the software manuals (A.1 Manuals and applicable documentation).
Manual_SW1D____GB Release 1.9 Build 00 Page 21 - 73
2.2.4 Hi-Freq Digital Outputs
The SW1D____ drives are equipped with 2 Hi-Freq Digital optically isolated outputs of 24VDC 100mA (PNP source type, forcing of 24V and not forcing of 0V) which refer to the connector CN3.
Schematic of Hi-Freq Digital Outputs :
For proper use, the Hi-Freq digital outputs must be wired using shielded cables. Theconnection of the screen should be evaluated for every application; depending on the layout of the machine. Generally, it's the best to connect the screen from both sides to theground. It's important that the cables of the Hi-Freq digital outputs are not exposed todisturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3Guideline for wiring .
The functions of the digital outputs depend on the firmware installed on the drive (A.2FIRMWARE AND APPLICABLE NOTES ). Refer to software manuals (A.1 Manuals andapplicable documentation ).
Electrical specificationsType CHARACTERISTICS MIN. TYP. MAX. Unit
PNPTransistor
Output
Power supply voltage output 19 24 30 V
Voltage drop on output 0,3 V
Output current 100 mA
Output frequency 40 KHz
Pulse duration (TON) 10 µs
Pulse duration (TOFF) 10 µs
Rise time (TRISE) 1 µs
Fall time (TFALL) (1)(1) depending on the load.
Attention: The Hi-Freq Digital Outputs are not protected. Foresee an external current limiting device (IOUTmax = 100mA) .The protective device can be placed on the power supply conductor +24VDC of theoutputs (CN3.1) and dimensioned for the sum of the maximum current released by the 2outputs, or in series to each of the outputs and calibrated according to the load.
Manual_SW1D____GB Release 1.9 Build 00 Page 22 - 73
i
1
3
6
4
5
3V31u
BCW 68
O UT1
3K3
3K3
6K8
680p+24V PNP digital Input
External Control Logic
P ullD own
1
3
6
4
5
3V31u
BCW 68
+24V
O UT0
3K3
3K3
6K8
680p
V SS
+24V PNP digital Input
External Control Logic
P ullD own
CN3.1
CN3.3
CN3.2
CN3.4
SW1____
1N4004
1N4004
(Optional)
(Optional)
+24V
protec tionFuse
i
2.2.5 Std Digital Outputs
The SW1D____ drives are equipped with digital optically isolated outputs with a band width up to 250 Hz. The outputs are of the type Open Source 24V (PNP source type, forcing of 24V and not forcing of 0V) and can be used with resistive and inductive loads.Their presence depends on the drive version: verify in chapter 4 SW1D____ Versions .
The Std digital outputs are denominated B1_OUT0÷B1_OUT7 and belong to the connector CN13.
For the functioning of the Std digital outputs, it' s necessary to have a power supplyof +24Vdc=CN13.9-10 , VSS=CN13.11-12. This power su pply is also needed for thefunctioning of the Std digital inputs.
Schematic of theStd digitaloutputs:
For proper use, the Std digital outputs have to be wired using shielded cables. Theconnection of the screen has to be evaluated for every application; depending on the lay-out of the machine. Generally, it's the best to connect the screen from both sides to theground. It's important that the cables of the Std digital outputs are not exposed todisturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3Guideline for wiring.
The functionality of the digital outputs depends on the firmware installed on the drive (A.2FIRMWARE AND APPLICABLE NOTES ) Refer to software manuals (A.1 Manuals andapplicable documentation ).
Electrical specificationsType CHARACTERISTICS MIN. TYP. MAX. Unit
StdOutputs
Power supply voltage output 19 24 30 V
Voltage drop on output 0.1 V
Output current 100 mA
Output frequency 250 Hz
Pulse duration (TON) 2 ms
Pulse duration (TOFF) 2 ms
Rise time (TRISE) (1) µs
Fall time (TFALL) (1)(1) depending on the load
Manual_SW1D____GB Release 1.9 Build 00 Page 23 - 73
i
+24V PNP digital Input
External Control Logic
P ullD own
+24V LOAD
SW1____
(Optional)
+24V FUSE
T4A
B 1_ O UT0
B 1_ O UT1
B 1_ O UT2
B 1_ O UT3
B 1_ O UT4
B 1_ O UT5
B 1_ O UT6
B 1_ O UT7
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
+24V
+24V
V SS
V SS
CN13.1
CN13.2
CN13.3
CN13.4
CN13.5
CN13.6
CN13.7
CN13.8
CN13.9
CN13.10
CN13.11
CN13.12
+24V
VSS
10nF capacitors for EMC immunity
V SS
V SS
V SS
O UT0
O UT1
O UT2
O UT3
O UT4
O UT5
O UT6
O UT7
V cc
GND
Fully protec tedO cta l Drive r
i
2.2.6 Analog inputs
The SW1D____ drive is equipped with 2 not isolated analog inputs which refer to connector CN4. The analog inputs can be configured through the jumper JMP600, for a functioning range of ±10V or for a direct interfacing with the external potentiometers.
Schematic of the analog inputs with 10V configuration:
Schematic of the analog Inputs with potentiometer configuration:
Manual_SW1D____GB Release 1.9 Build 00 Page 24 - 73
JUM P ER CLO SED O N P O SITION :1 = IN _A N_ 0 in ±10V configura tion2 = IN _A N_ 0 for externa l potentiometer 3 =IN _A N_ 1 in ±10V configura tion4 = IN _A N_ 1 for externa l potentiometer
N OTE : - never close jumpers on position 1&2 or 3& 4 at the same time.
AGND
AGND
VCC
AGND
AGND
3
21
84
:1
5
67
:2
5K
V _P O TN .C.
VREF2
5K
V _P O TN .C.
3
21
84
:1
AGND
VCCAGND
1
2
3
4
-IN_ A N0
+IN_ A N0
V _P O T
-IN_ A N1
+IN_ A N1
A GN D
IN_ A N _0
IN_ A N _1
A GN D
A GN D
JMP600
JUM P ER CLO SED O N P OSITIO N :1 = IN _A N _0 in ±10V configuration2 = IN _A N _0 for exte rna l potentiometer 3 =IN _A N _1 in ±10V configuration4 = IN _A N _1 for exte rna l potentiometer
N OTE : - never c lose jumpers on position 1& 2 or 3& 4 at the same time.
AGND
AGND
VCC
AGND
AGND
3
21
84
:1
5
67
:2
VREF23
21
84
:1
AGND
VCCAGND
1
2
3
4
- IN_ A N0
+IN_ A N0
V _P O T
-IN_ A N1
+IN_ A N1
A GN D
IN_ A N_ 0
IN_ A N_ 1
JMP600
+
-
N .C.
V
+
-V
The position of the jumper JMP600 is indicated in paragraph 3.5.1 Connectors, Dip-Switches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,Jumpers, LEDs on SW1Dx142 ; the detailed functions are described in paragraph 3.6.2Jumpers.
The functions of the analog inputs depend on the Firmware installed on the drive (A.2FIRMWARE AND APPLICABLE NOTES) . Refer to Software Manuals (A.1 Manuals andapplicable documentation ).
For a proper use, the analog inputs have to be wired using shielded cables. Theconnection of the screen has to be evaluated for every application; depending on the lay-out of the machine. Generally, it's the best to connect the screen from both sides to theground (PE), or from one drive side to pin CN4.2 (AGND).It's important that the cables of the analog inputs are not exposed to disturbances.Therefore it is important to follow the instructions defined in paragraph 3.5.3 Guidelinefor wiring.
Attention: the reference ground of the potentiomete r is the same as the powersupply ground of the motor, thus potentially danger ous. Take all necessarymeasures to avoid possible contacts.
Electrical specificationsType CHARACTERISTICS SW1D4080
typ.SW1Dx142
typ.Unit
n. 2
differentialanalog inputsnot isolated
compatible CEIEN61131-2
Input type Differential not isolated
Nominal input voltage ±10 ±10 V
Input impedance 2Meg 2Meg Ω
Read resolution (value LSB) 5.8 5.8 mV
Resolution ADC 12 12 bit
Maximum error over the entire temperature range.
5 5 %
Maximal overload ±400V ±100V V
Digital output value in case of overload (with positive input)
4095 4095 ADCvalue
Sampling duration (TSAMPLE )(minimal) 1.12 1.12 µs
Sampling period 8.96 8.96 µs
Characteristics of the input filter HW : low pass 1°orderF0=3.4KHz
SW :settable
Type of protection Isolation and limitation ofcurrent.
Conversion method Sample & Hold
Mode of functioning Auto-scan
Manual_SW1D____GB Release 1.9 Build 00 Page 25 - 73
i
i
i
+ VA
+ VA
0VA
0VA
0VA
-RX
+RX
0VA
+TX
-TX
0VA
TXD
RXD
DTR
0VA
+ VA
1K0
1K0
27K
27K
0V_A0R0
R2out9
VC
C1
6
R1in13
R2in8
R1out12
T2in10
T1out14
T2out7
T1in11
GN
D1
5
C2-5
C2+4
C1-3
C1+1
V+2
V-6
Rx2
VC
C1
4
+ Rx12
-Rx11
RE3
DE4
Tx5
GN
D6
GN
D7
+ Tx9
-Tx10
120R
120R
4
56
:2
12345678
SH
LD
13
SH
LD
14
CN5BRJ45_8_SHLD
12345678
SH
LD
13
SH
LD
14
CN5ARJ45_8_SHLD
+ RX
RXD
+ TX
TXD
-RX
DTR
-TX
0V_A
(RS485)
(RS485)
(RS485)
(RS485)
(RS232)
(RS232)
(RS232)
(RS232+RS485)
+ RX
+ TX
-RX
-TX
0V_A
(RS485)
(RS485)
(RS485)
(RS485)
(n.c.)
(n.c.)
(n.c.)
(RS232+RS485)
1
2
JMP700OUT
IN
2.2.7 Serial interface RS232/RS485
The interface RS232 allows a point-to-point connection while the RS485 interface permitsa multi-point link connection conforming the standards EIA/TIA232E CCIT V.28 and RS-485 CCITT V.11 X.27. The isolated interface is supplied of power through an internallyisolated DC/DC converter, no external power supply is needed. The SW1D____ drives are equipped with 2 connectors RJ45 8 parallel pins (CN5A andCN5B) to simplify the connection of the nodes to the MODBUS ® network.
Schematic interface RS232/RS485 :
Refer to section 4 SW1D____ Versions for information related to the available driveversions.
Refer to software manuals (A.1 Manuals and applicable documentation) for informationabout the functioning of the RS232/RS485 interface.
For a proper use, the communication interfaces must be wired using shielded cables. Theconnection to the screen must be evaluated for every application, following the lay-out ofthe machine. Generally, it's the best to connect the screen from both sides to the ground,It's important that the cables of the communication interfaces are not exposed todisturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3 Guideline for wiring.
For information about the cable schematics and adapters, refer to appendix A.3 Cablesand adapters .
Manual_SW1D____GB Release 1.9 Build 00 Page 26 - 73
i
i
i
Connection to the RS485 network
In Full-Duplex configuration, if a SW1D____ system is present in the beginning or at theend of the network, the terminal resistor can be inserted closing the jumper JMP700 inposition 1 and 2.
The Half-Duplex configuration is obtained by connecting the conductors externally:+Tx with +Rx-Tx with -Rx
In Half-Duplex configuration, if a SW1D____ system is present in the beginning or at theend of the network, the terminal resistor can be inserted by closing the jumper JMP700indifferently in position 1 or 2.
In Half-Duplex, DO NOT close at the same time JMP700 in position 1 and 2, as the linewould be charged excessively.
The position of the jumper JMP700 is indicated in paragraph 3.5.1 Connectors, Dip-Switches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,Jumpers, LEDs on SW1Dx142 ; the detailed functions are described in paragraph 3.6.2Jumpers .
Manual_SW1D____GB Release 1.9 Build 00 Page 27 - 73
T
R
T
R
T
R
T
R
120 120
12
01
20
SISTEMA MASTER
AD ALTRITERMINALI SLAVE
Nota: il primo e l'ultimo sistema della rete devono avere la resistenza di terminazione inserita
FULL DUPLEX MASTER/SLAVE BUS 4 FILI
Nodo#1 Nodo#2 Nodo#3
T
R
T
R
T
R
T
R
120
12
0
HALF DUPLEX BUS 2 FILI MULTIDROP
AD ALTRITERMINALI
Nodo#1 Nodo#2 Nodo#3
Nota: il primo e l'ultimo sistema della rete devono avere la resistenza di terminazione inserita
TERMINALE
i
2.2.8 CanBus Interface
The CAN bus interface allows a multi-point connection in accordance to the ISO 11898standard. The isolated interface is supplied of power through an internally isolated DC/DCconverter, no external power supply is needed.
The SW1D____ drives are foreseen of 2 RJ45 connectors with 8 paralleled pins (CN5Aand CN5B) to simplify the connection of the nodes to the CanBus network.
Schematic of the CanBus interface:
Refer to section 4 SW1D____ Versions for information about the available driveversions. Refer to the software manuals (A.1 Manuals and applicable documentation )for information about the functioning of the CANbus interface.
For a proper use, the communication interfaces must be wired using shielded cables. Theconnection to the screen must be evaluated for every application, following the lay-out ofthe machine. Generally, it's the best to connect the screen from both sides to the ground.
It's important that the cables related to the communication interfaces are not exposed todisturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3Guideline for wiring .
For information about the cable and adapter schematics, refer to appendix A.3 Cablesand adapters.
Manual_SW1D____GB Release 1.9 Build 00 Page 28 - 73
0VA
+VA
0VA0VA0R0
0VA
0R0
TxD1
GN
D2
VC
C3
RxD4
Vref5
CANL6
CANH7
Rs8
CAN_H
CAN_LCAN_GND
CAN_GND_O
0R0
12345678
SH
LD
13
SH
LD
14
CN5ARJ45_8_SHLD
(n.c.)(CAN_GND_O)(n.c.)(n.c.)(n.c.)(CAN_GND)(CAN_L)(CAN_H)
(n.c.)(CAN_GND_O)(n.c.)(n.c.)(n.c.)(CAN_GND)(CAN_L)(CAN_H)1
2345678
SH
LD
13
SH
LD
14
CN5BRJ45_8_SHLD
120R
1
2
JMP700
i
i
i
Connection to the CANbus network
Network parameters (from ISO 11898)
Parameters Size UnitValues
Min. Nom. Max.Conditions
Bus length L m 0 40Deviation length I m 0 0.3 Bit rate: 1Mbit/secNodes distances d m 0.1 40
From Can In Automation (CIA)
Bus length Cable
Res/m Section
Terminationresistance
Data rate max[kbit/s]
0..40m 70 mΩ/m 0.25mm²..0.34mm²AWG23, AWG22
124Ω (1%) 1 Mbit/s at 40m
40..300m < 60 mΩ/m 0.34mm²..0.6mm²AWG22, AWG20
127Ω (1%) 500 Kbit/s at 100m
300..600m < 40 mΩ/m 0.5mm²..0.6mm²AWG20
150Ω to300Ω
100 Kbit/s at 500m
600m..1km < 26 mΩ/m 0.75mm²..0.8mm²AWG18
150Ω to300Ω
50 Kbit/s at 1Km
Cabling Used cables with braided and shielded wires.requirements : Refer to the specifications defined b y Can In Automation (CiA).
Manual_SW1D____GB Release 1.9 Build 00 Page 29 - 73
Node
Node Node Node
Node
1
2 3 n-1
n
L
d
I
1 20 R
CAN_H
CAN_L
CAN_Grou n d
CAN_V+
NODO #1
CAN_H
CAN_L
CAN_Grou n d
CAN_V+
CAN_H
CAN_L
CAN_Grou n d
CAN_V+
NODO #n
CAN_H
CAN_L
CAN_Grou n d
CAN_V+
CA
N_
H
CA
N_
L
CA
N_
Gro
un
d
CA
N_
V+
NODO #2
CA
N_
H
CA
N_
L
CA
N_
Gro
un
d
CA
N_
V+
1 00 R
1 20 R
1 00 R
1 00 R
Schematic of the CANopen network:
Note: the first and last system connected to the network must have a terminationresistance. The CAN_ground connection is optional. If a SW1D____ system is present inthe beginning or at the end of the network, the termination resistance can be insertedclosing jumper JMP700 in position 2.
The position of jumper JMP700 is indicated in paragraph 3.5.1 Connectors, Dip-Switches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,Jumpers, LEDs on SW1Dx142 ; the detailed functions are described in paragraph 3.6.2Jumpers .
Manual_SW1D____GB Release 1.9 Build 00 Page 30 - 73
i
2.3 Standards
The EVER SW1D____ drives have been designed and manufactured following the nextDirectives and Standards :
Directives : 73/23/CE Low Voltage Material 89/392/CE Machinery
89/336/CE Electromagnetic compatibility
Standards : EN 61800-3 Drives of variable speed – Electromagnetic compatibility and specific testing methods.
EN 61800-5-1 Drives of variable speed – Security requirements.EN 60204-1 Safety of machinery – Electrical equipment of
machines.
The compliance of the EVER products with the Directives of Electromagnetic compatibilitycan only be checked if the complete machine, from which the drive is a device, has beendesigned and realized in compliance with the requirements for ElectromagneticCompatibility.
The installation of the drive has to be executed in accordance with the guidelines outlinedin chapter 3 INSTALLATION OF THE DRIVE .
Note :
Manual_SW1D____GB Release 1.9 Build 00 Page 31 - 73
3 INSTALLATION OF THE DRIVE
In this section are given some guidelines for the safe installation of the SW1D____ drives and the stepper motor.
SW1D4080__B1-00
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JMP700Jumpers
JMP700Jumpers
CN1Power Supply & Step Motor
CN1.1 = PECN1.2 = GNDCN1.3 = V+
CN1.4 = VLOGCN1.5 = ACN1.6 = A/CN1.7 = BCN1.8 = B/
CN1Power Supply & Step Motor
CN1.1 = PECN1.2 = GNDCN1.3 = V+
CN1.4 = VLOGCN1.5 = ACN1.6 = A/CN1.7 = BCN1.8 = B/
Status DisplayStatus Display
CN16Digital Inputs
Hi-FreqCN16.1 = +B0_IN4CN16.2 = -B0_IN4CN16.3 = +B0_IN5CN16.4 = -B0_IN5CN16.5 = +B0_IN6CN16.6 = -B0_IN6CN16.7 = +B0_IN7CN16.8 = -B0_IN7
CN16.9 = B0_COM_IN
CN16Digital Inputs
Hi-FreqCN16.1 = +B0_IN4CN16.2 = -B0_IN4CN16.3 = +B0_IN5CN16.4 = -B0_IN5CN16.5 = +B0_IN6CN16.6 = -B0_IN6CN16.7 = +B0_IN7CN16.8 = -B0_IN7
CN16.9 = B0_COM_IN
CN3Digital Outputs
Hi-FreqCN3.1 = +24CN3.2 = VSS
CN3.3 = B0_OUT0CN3.4 = B0_OUT1
CN3Digital Outputs
Hi-FreqCN3.1 = +24CN3.2 = VSS
CN3.3 = B0_OUT0CN3.4 = B0_OUT1
CN4Analog Inputs CN4.1 = V_POTCN4.2 = AGND
CN4.3 = CN4.4 = +IN_AN0CN4.5 = -IN_AN0CN4.6 = +IN_AN1CN4.7 = -IN_AN1
CN4Analog Inputs CN4.1 = V_POTCN4.2 = AGND
CN4.3 = CN4.4 = +IN_AN0CN4.5 = -IN_AN0CN4.6 = +IN_AN1CN4.7 = -IN_AN1
CN13Digital Outputs
StdCN12.1 = B1_OUT0CN12.2 = B1_OUT1CN12.3 = B1_OUT2CN12.4 = B1_OUT3CN12.5 = B1_OUT4CN12.6 = B1_OUT5CN12.7 = B1_OUT6CN12.8 = B1_OUT7
CN12.9 = +24VCN12.10 = +24VCN12.11 = VSSCN12.12 = VSS
CN13Digital Outputs
StdCN12.1 = B1_OUT0CN12.2 = B1_OUT1CN12.3 = B1_OUT2CN12.4 = B1_OUT3CN12.5 = B1_OUT4CN12.6 = B1_OUT5CN12.7 = B1_OUT6CN12.8 = B1_OUT7
CN12.9 = +24VCN12.10 = +24VCN12.11 = VSSCN12.12 = VSS
CN12Digital Inputs
StdCN12.1 = B1_IN0CN12.2 = B1_IN1CN12.3 = B1_IN2CN12.4 = B1_IN3CN12.5 = B1_IN4CN12.6 = B1_IN5CN12.7 = B1_IN6CN12.8 = B1_IN7
CN12.9 = B1_COM_INCN12.10 = B1_COM_IN CN12.11 = B1_COM_IN
CN12Digital Inputs
StdCN12.1 = B1_IN0CN12.2 = B1_IN1CN12.3 = B1_IN2CN12.4 = B1_IN3CN12.5 = B1_IN4CN12.6 = B1_IN5CN12.7 = B1_IN6CN12.8 = B1_IN7
CN12.9 = B1_COM_INCN12.10 = B1_COM_IN CN12.11 = B1_COM_IN
12
CN2Digital Inputs
Hi-FreqCN2.1 = +B0_IN0CN2.2 = -B0_IN0CN2.3 = +B0_IN1CN2.4 = -B0_IN1CN2.5 = +B0_IN2CN2.6 = -B0_IN2CN2.7 = +B0_IN3CN2.8 = -B0_IN3
CN2.9 = B0_COM_IN
CN2Digital Inputs
Hi-FreqCN2.1 = +B0_IN0CN2.2 = -B0_IN0CN2.3 = +B0_IN1CN2.4 = -B0_IN1CN2.5 = +B0_IN2CN2.6 = -B0_IN2CN2.7 = +B0_IN3CN2.8 = -B0_IN3
CN2.9 = B0_COM_IN
1
1
1
1
1
1
1
1
1
CN5BCANbus Version RS232/485 VersionCN5B.1 = CAN_H CN5B.1 = +RX (RS485)CN5B.2 = CAN_L CN5B.2 = -RX (RS485)CN5B.3 = CAN_GND CN5B.3 = RXD (RS232)CN5B.4 = CN5B.4 = DTR (RS232)CN5B.5 = CN5B.5 = 0V_A CN5B.6 = CN5B.6 = TXD (RS232)CN5B.7 = CAN_GND_O CN5B.7 = +TX (RS485)CN5B.8 = CN5B.8 = -TX (RS485)
CN5ACANbus Version RS232/485 VersionCN5A.1 = CAN_H CN5A.1 = +RX (RS485)CN5A.2 = CAN_L CN5A.2 = -RX (RS485)CN5A.3 = CAN_GND CN5A.3 = CN5A.4 = CN5A.4 =CN5A.5 = CN5A.5 = 0V_A CN5A.6 = CN5A.6 =CN5A.7 = CAN_GND_O CN5A.7 = +TX (RS485)CN5A.8 = CN5A.8 = -TX (RS485)
SW1Dx142
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1
2
CN2Digital Inputs
Hi-FreqCN2.1 = +B0_IN0CN2.2 = -B0_IN0CN2.3 = +B0_IN1CN2.4 = -B0_IN1CN2.5 = +B0_IN2CN2.6 = -B0_IN2CN2.7 = +B0_IN3CN2.8 = -B0_IN3
CN2.9 = B0_COM_IN
CN2Digital Inputs
Hi-FreqCN2.1 = +B0_IN0CN2.2 = -B0_IN0CN2.3 = +B0_IN1CN2.4 = -B0_IN1CN2.5 = +B0_IN2CN2.6 = -B0_IN2CN2.7 = +B0_IN3CN2.8 = -B0_IN3
CN2.9 = B0_COM_IN
1
1
1
1
1
1
CN3Digital Outputs
Hi-FreqCN3.1 = +24CN3.2 = VSS
CN3.3 = B0_OUT0CN3.4 = B0_OUT1
CN3Digital Outputs
Hi-FreqCN3.1 = +24CN3.2 = VSS
CN3.3 = B0_OUT0CN3.4 = B0_OUT1
JMP700Jumpers
JMP700Jumpers
POWER ON LedPOWER ON Led
CN1Power Supply & Step MotorCN1.1 = GNDCN1.2 = V+CN1.3 = ACN1.4 = A/CN1.5 = BCN1.6 = B/
CN1Power Supply & Step MotorCN1.1 = GNDCN1.2 = V+CN1.3 = ACN1.4 = A/CN1.5 = BCN1.6 = B/
CN4Analog Inputs CN4.1 = V_POTCN4.2 = AGND
CN4.3 = +IN_AN0CN4.4 = -IN_AN0CN4.5 = +IN_AN1CN4.6 = -IN_AN1
CN4Analog Inputs CN4.1 = V_POTCN4.2 = AGND
CN4.3 = +IN_AN0CN4.4 = -IN_AN0CN4.5 = +IN_AN1CN4.6 = -IN_AN1
FAULT LedFAULT Led
CN1ALogic SupplyCN1A.1 = GND
CN1A.2 = VLOG
CN1ALogic SupplyCN1A.1 = GND
CN1A.2 = VLOG1
CN5BCANbus Version RS232/485 VersionCN5B.1 = CAN_H CN5B.1 = +RX (RS485)CN5B.2 = CAN_L CN5B.2 = -RX (RS485)CN5B.3 = CAN_GND CN5B.3 = RXD (RS232)CN5B.4 = CN5B.4 = DTR (RS232)CN5B.5 = CN5B.5 = 0V_A CN5B.6 = CN5B.6 = TXD (RS232)CN5B.7 = CAN_GND_O CN5B.7 = +TX (RS485)CN5B.8 = CN5B.8 = -TX (RS485)
CN5ACANbus Version RS232/485 VersionCN5A.1 = CAN_H CN5A.1 = +RX (RS485)CN5A.2 = CAN_L CN5A.2 = -RX (RS485)CN5A.3 = CAN_GND CN5A.3 = CN5A.4 = CN5A.4 =CN5A.5 = CN5A.5 = 0V_A CN5A.6 = CN5A.6 =CN5A.7 = CAN_GND_O CN5A.7 = +TX (RS485)CN5A.8 = CN5A.8 = -TX (RS485)
3.1 Safe installation and use of the unit
Only qualified staff can install the SW1D____ drives, after having read and understoodthe information in this manual. The installation instructions have to be followed andapproved. Eventual doubts need to be clarified with the supplier of the equipmentbefore using.
EVER will not take any responsibility for indirect damage due to negligence, wronginstallation, modifications to the product without approval or wrong connections of theequipment to the wiring.
SECURITYSpecially, the user needs to:
• Remove the power supply before realizing or removing a connection:
• Don't work on the drive without that has been realized a ground connection for thedrive and the motor. The Protective Earth connection (PE) has to comply with thelocal requirements in force.
• Don't establish connections to the internal circuit of the drive;
• Wait until the display or the green LED light of POWER_ON is not completelyswitched off before manipulating or executing maintenance to the drive;
• Don't use a digital input with ENABLE function such as safety stop. Always removethe power supply voltage from the drive to establish a safe switching off;
• Pay attention to the heat loss of some parts of the drive: using the drive in extremeapplications, some surfaces reach high temperatures.
• Before disconnecting the device, wait until it has cooled down;
• In case of missing voltage the motor is not able to keep the load: it's thus forbiddento use the motor if the condition of missing holding torque of the motor can create adangerous situation, unless the user provides special devices to block the load.
• Don't remove the cover except in case explained in the installation section. The openoperation will invalidates the warranty conditions of the product.
The negative pole of the power supply is NOT connected to the ground through an internal connection to the drive. If this default connection doesn't suit the requirements of the application, the user needs to refer to [email protected] for the necessary technical information.
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i
ELECTROMAGNETIC COMPATIBILITY
Take into account all precautions and requirements which are necessary for thecompliance with the electromagnetic compatibility.
Some disturbances generated by other insufficiently filtered or shielded equipment, cancause malfunctions in the drive which can result into uncontrolled movements.
The implementation of the connections should take into account the requirements definedin paragraph: 3.5.3 Guideline for wiring.
The drive, when functioning, generates emissions which, if not filtered adequately, candisturb the correct functioning of other devices.
The final user needs to evaluate if the installation of an adequate filtering system isnecessary, based on the requirements of his application (EMC line filter).
Note :
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EMC
C1~
~ -
+
Transformer Protections Power Rectifier Bridges
Capacitors Bleeder Resistors
AC
Line
Primary AC Voltage
sectioning
P E
Surge Suppressors
EMI Filter
CN1.3
CN1.2
CN1.4
V+
GND
PE
SW1D4080__
CxTwistedDP1
Earth Ground
d
Protections
CN1.1
C2~
~ -
+
DP2
C3
~
~ -
+AC
Line
P E
+24
VSSDP3
Earth Ground
T1
T2
VLOG
B0_COM_IN
CN3.1
CN3.2
CN2.9
Secondary ACVoltage sectioning
Note :V+ and VLOG are
referred to commonground GND
+24
VSS
B0_COM_IN
CN13.9
CN13.12
CN16.9
CN13.10
CN13.11
3.2
Pow
er supply of the system
Circuit and connection diagram
s from the pow
er supply to the SW
1D4080__.
Manual_S
W1D
____GB
Release 1.9 B
uild 00P
age 36 - 73
Circuit and connection diagram
s from the pow
er supply to the SW
1Dx142__
.
SW
1D3142 has different supply range for pow
er and logic.
(see paragraph
2.2.1 Pow
er supply
)
Manual_S
W1D
____GB
Release 1.9 B
uild 00P
age 37 - 73
C1
~
~ -
+
Transformer Protections Power
Rectifier
Bridges
Capacitors Bleeder
Resistors
AC
Line
Primary AC
Voltage
sectioning
PE
Surge
Suppressors
EMI
Filter
V+
GND
PE
SW1D2142__
CxDP1
Earth Ground
d
Protections
C2
~
~ -
+
DP2
C3
~
~ -
+AC
Line
PE
+24
VSSDP3
Earth Ground
T1
T2
VLOG
Secondary AC
Voltage
sectioning
Note: V+ and VLOG are referred
to common ground GND
CN1.2
CN1.1
Fixing
CN3.1
CN3.2
CN2.9
Screw
CN1A.2
CN1A.1
SW1Dx142_
The two diagrams indicate the differences between the systems SW1D4080 and SW1Dx142 concerning the power supply:
● different type of connector (CN1 per step 5.08mm for SW1D4080 per step 3.81mm for SW1D2141) and different pin-out;
● Absence of the CN1 pin connector on the SW1Dx142 used for the protective earth connection to be connected to a clamping screw.
The SW1D____ drives need to be powered by DC power supply sources.
If the power supply provided by the user isn't equipped with a double isolation orreinforcement, the user is obliged to establish a security connection between GND(power supply ground) and the protective earthing (PE). A proper connection betweenGND and the PE, often reduces the electromagnetic interferences due to commutationsof the drive and the motor.
● PE : Environmental Protective Earth.
● GND : is the reference (ground) equal to the power suppliers V+ and VLOG
● V+ : input for the power supply of the power part (motor). It is possible to disable the power supply to the power part and leave the power supply to the logics enabled with control function.
N.B. : The disconnector to the secondary V+ must be positioned before the filter capacitor (C1 in the schematic) in a way that the capacity remains always connected to the terminals of the CN1 connector.For no reason the DC power supply voltage should be sectioned; the filter capacity of the power supply needs to remain connected to the drive during the start up and shut down transients.
VLOG : input to supply the logics part of power.Note: VLOG shares GND with the power supplyIn case it is not necessary to supply the Logics and Power separately of power,in some version it is possible to foresee a single power supply stage to which are connected V+ and VLOG (not for SW1D3142) , instead in other version are necessary both V+ and VLOG connections. (see paragraph 4 SW1D____ Versions)N.B. : V+ and VLOG must be linked on the level of t he filter capacity C1 (see the following figure) . For no reason a single cable should be carried from capacity C1 and executed a bridge between CN1. 3-4
Connection schematic V+ and VLOG not separated:
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C1~
~ -
+
Protections Power Rectifier Bridges
Capacitors Bleeder Resistors
CN1.3
CN1.2
CN1.4
V+
GND
SW1D4080__
CxTwistedDP1
d
VLOG
Secondary ACVoltage
sectioning
PEEarth GroundCN1.1
+24 – VSS : power supply for the digital outputs and Std inputs.For applications where in no digital outputs and Std inputs are used, this power supply
section can be left out.
B0_COM_IN : reference for the digital inputs. Generally associated with VSS of the digitaloutputs. If they are not used, inputs of 24V, BO_COM_IN have to remain disconnected.
Main characteristics of the drive power supply
Disconnection AC network: is a recommended safety device.
PrimaryProtections: use fuses on AC bus or an equivalent security switch.
Surge on the primary circuit they protect the drive against Surges coming from Suppressors: the primary power supply of the network.
EMC Filter: is generally necessary to satisfy the EMC compatibility requirementsrelated to the emissions. An EMC filter is recommended in case ofsensible circuits powered by an AC line. If a commercial EMC line filter ischosen, one needs to take into account the total RMS current of thepowered system.
The AC EMC line filter needs to be installed following the builder'sdirectives. Generally, the filter needs to be inserted between the principalAC line and the transformer, if the last one is near the drive or theelectrical switchboard, between the transformer and the three-phaserectifier bridge in other cases, keeping the bridge near the drive and theconnection between the filter and the transformer as short as possible.
Transformer: The primary circuit of the transformer needs to be dimensioned in functionof the characteristics of the AC power supply line. The voltage peaks onthe secondary circuit of the transformer are equal to 1.41 RMS secondaryvoltage. The DC power supply voltage must not exceed the Vdc powersupply voltage of the drive.
DON'T use an Auto-transformer to interface with the electricnetwork. Only a transformer guarantees the galvanic isolationnecessary for electrical safety.
the power of the transformer depends on the power required from themotor: to define the characteristics of the movement under control(dimensioning of the power supply and the motor). It is possible to refer tothe service [email protected] is also possible to use thefollowing procedure to define approximately the characteristics of thepower supply:1. Power of the motor shaft for every axle in Watt:
Wn =π*Nn[RPM]*Tn[Nm]/30 2. Power to the total load in Watt :
WS = sum of the Wn of the axles that move simultaneously;3. power of the transformer in Watt :
TW = 2 * WS (efficiency = 0.5)4. power of the transformer in VA :
TVA=TW / 0,7 (single phase) o TVA= TW / 0,8 (three phase);5. Take for the transformer a voltage drop of about 8% during the
application of the load (the secondary voltage should not exceed avoltage value of 108% of the nominal value when the load is zero).
6. A simple and fast alternative method to calculate the power in VA ofthe transformer is: TVA(VA) = √2*VdcBUS*ImaxPHASE(RMS). .
Manual_SW1D____GB Release 1.9 Build 00 Page 39 - 73
EMC
i
Secondary must be positioned on the secondary AC power supply voltage(before disconnecting: the rectifier bridge). For no reason the DC power supply should be
disconnected the DC power; the capacity of the power supplyfilter has to remain connected to the drive during the start up and shut down
transients.
Secondary must be present before the rectifier bridge and have to be calibratedprotections: according to the set phase current. Instead of the secondary protections
there can be used an automatic safety switch. Rectifier a 15A rectifier bridge can be considered correct for a single axis andBridge: maximum load
Capacitor: The dimensioning of the capacitor has to take into account the functioningparameters of the installation, the type of AC line (single-phase or three-phase), the load on the shaft and the movement cycle (phase of movement and phase of motor stand still, in torque or free load).
For a maximal dimensioning, in the conditions of single-phase line,maximal current supplied by the drive at minimal voltage, the followingcapacitors are suitable:- SW1D4080 => a capacitors of 6600µF .- SW1D3142 => a capacitors of 3300µF .- SW1D2142 => a capacitors of 2200µF .The working voltage of the capacitor has to be evaluated considering theDC voltage peaks (VdcBUS) maintaining an adequate safety margin.
An additional capacitor has to be provided in proximity of the drivewhen the cable length of the DC power supply exceeds the length of 1 mt(d>1mt).
If a power supply of the switching type is provided , insert between the drive andthe power supply a capacity able to manage the impu lsive currents which thedrive sends to the power supply in special working circumstances and which isrequired for the motion control. The purpose of thi s capacitor is to maintain thevoltage applied to the drive within acceptable valu es.
Make sure that the switching power supply is adapte d to the expected capacitiveload.
The dynamic performances of the motors depends on the power supply voltage: athigher tensions the performances increase.
In multi-axles installations, a rectifier + capacit y should be provided for every drive. Every rectifier needs to be positioned as cl ose as possible to the concerning drive.
An additional capacitor is required near each drive with a distance of more then 1 mtfrom the rectifier. (d>1mt).
Manual_SW1D____GB Release 1.9 Build 00 Page 40 - 73
C1
Power Rectifier Bridges
Capacitors Bleeder Resistors
V+
GND
PE
CxTwisted
d
CN1.3
CN1.2
CN1.4
V+
GND
PE
Cx
~
~ -
+
DP1
C2
Power Rectifier Bridges
Capacitors Bleeder Resistors
Twisted
d
~
~ -
+
DP2
Protections
Protections
Transformer
P E Earth Ground
SW1D4080__#1
SW1D4080__#2
CN1.1
CN1.3
CN1.2
CN1.4
CN1.1
VLOG
VLOG
C1
Power Rectifier Bridges
Capacitors Bleeder Resistors
V+
GND
Cx
d
CN1.2
CN1.1
V+
GND
Cx
~
~ -
+
DP1
C2
Power Rectifier Bridges
Capacitors Bleeder Resistors
d
~
~ -
+
DP2
Protections
Protections
Transformer
PE Earth Ground
SW1Dx142__#1
SW1Dx142__#2
CN1.2
CN1.1
PE FixingScrew
PE FixingScrew
Power supply schematic of a SW1D4080 multi-axles installation.
Power supply schematic of a SW1Dx142 multi-axles installation. (has been left out for the simplicity of the logic supply)
Manual_SW1D____GB Release 1.9 Build 00 Page 41 - 73
3.3 Choosing the stepper motor
The SW1D____ drive has been designed to function with 2 phase stepper motors with thefollowing characteristics:
• nominal winding current depending on the model:SW1D4080____ SW1Dx142____ Unit Note
MIN. TYP. MAX. MIN. TYP. MAX.
Motor Current 8 4.2 ARMS Configurable through software
11.28 6 APK
• With a connection of the Bipolar Parallel windings: the motor is powered by the drivewith a winding current equal to 1.41 times the nominal unipolar current (IPHASE * 1.41).
• With a connection of the Bipolar Series windings: the motor is powered by the drivewith a winding current equal to 0.7 times the nominal unipolar current (IPHASE * 0.70).
The choice of the stepper motor is made by considering a series of variables that depend on the application: torque required for the shaft, velocity, dimension of the motor, current, inductance etc.
The dynamic performances of the motors depend on the power supply voltage: whenusing a higher tension the performances increase.
3.4 Assembling of the drive
For wall mounting, refer to the figures displayed in paragraph 2.1 Mechanical andenvironmental .Use the M4 screws to fix the drive to a wall of the electric cabinet.
The environment in which the drive will be installed needs to be free of impurities,corrosive vapour, gases or liquids. Avoid environments where in vapour and humiditywill condensate.
When installing the drive in an electrical switchboard, make sure that the opening of the air stream or the cooling system of the switchboard doesn't make the internal temperature rise above the maximum allowed working temperature.
Every local security aspect concerning the installation of the drive has to be considered a project standard for the electrical switchboard.
Assembling Guide The installation has to meet at least the following requirements:
● maintain the vertical orientation of the drive;● avoid excessive vibrations or shocks;● Foresee free space for the air stream above and under the drive;● Respect the minimal distances indicated in the following figure;
The cooling of the drives SW1D____ occurs mainly through radiation of the heat sink fins and secondary, by means of contact through the clamping surface of the electrical switchboard.
An insufficient heat exchange can increase the drive temperature until the threshold of the heat protection, including a system block reported by the display. In the installation project, this two dissipation channels need to be optimized.
Manual_SW1D____GB Release 1.9 Build 00 Page 42 - 73
The follow
ing figure displays a SW
1D4080_61 system
, but the indications are valid for all versions.
Manual_S
W1D
____GB
Release 1.9 B
uild 00P
age 43 - 73
+TX (RS485)-TX (RS485)
RXD (RS232)DTR (RS232)
+RX (RS485)-RX (RS485)
TXD (RS232)
-IN_AN1 - 7
+IN_AN1 - 6
-IN_AN0 - 5
TXD (RS232)
DTR (RS232)
-RX (RS485)+RX (RS485)
RXD (RS232)
+TX (RS485)-TX (RS485)
DISPLAYSTATUS
AGND - 2
V_POT - 1
VLOG
GND
+IN_AN0 - 4
TO REMOVE THE COVER REFER TO USER'S MANUAL
SW
1
DIP2
SW
3
SW
3S
W2
SW
4
SW
1S
W2
SW
6
SW
4S
W5
DIP1
SW
8S
W7
OFF ON
PE
Logic supply
Inputs ...............................
I ...............................
Output ...............................Analog Inputs ....................Thermal Protection ............Operating Temperature .....Humidity Range .................
1 Closed
2 Closed
Refer to User's Manual for Dip-Switches Settings detail
DIP2SW2
26900 LODI - ITALY
Power supply
1
SW1
SettingsUser's
4
3
2
PositionJMP600
1 Open
2 Open
JMP700Position
phase
: 10% ~ 90 % not condensing CN
4
HAZARDOUS VOLTAGESAND HOT SURFACE INSIDE
DANGER !
SW5
IN_AN0 Differential ±10V Mode
RS485 Node Identifier Settings
SW4SW3 SW1
DIP1SW3SW2 SW4
TX Termination Resistor Not Inserted
TX Termination Resistor Inserted
RX Termination Resistor Not Inserted
RX Termination Resistor Inserted
Termination Resistor
IN_AN0 Potentiometer Mode
IN_AN1 Differential ±10V Mode
IN_AN1 Potentiometer ModeAnalog Input Type
1 /B
Baud RateRS485
Settings
SW7SW6 SW8
A
CN
1
V+
/A
B
12
JMP600432
JMP700
(not protected)
8.0 Arms Max (11.28 Apk Max)
5Vdc or 24Vdc / 16 mA each (see manual)
24 Vdc / 100 mA (not protected)± 10Vdc or Potentiometer
VS
S -
2
(not protected)
RoHS
:
:
:
:
:
:
(nominal range)
2002/95/ECCOMPLIANT
(nominal range)
:
:
0 ~ +50 °C+75 °C
48 ~ 140 Vdc
48 ~ 140 Vdc
+IN
1 -
3
CN2
+IN
3 -
7-I
N3
- 8
CO
M -
9
-IN
1 -
4
-IN
2 -
6+I
N2
- 5
CN3
+IN
0 -
1-I
N0
- 2
OU
T0 -
3O
UT1
- 4
PBFREE OK
CN
5A GND
+24
-
1
CN
5B GND
- 1
JMP700
- 2
1
8
5
4
3
2
7
6
n.c. - 3
- 8
- 6- 5
- 7
- 1- 2- 3- 4
- 7
- 4- 5- 6
- 1- 2- 3
- 8
3.5 Drive connections
The following connections are present in the SW1D____ systems:
SW1D4080__61-00 SW1D4080__B1-00 SW1D2142__61-x0 SW1D3142__61-10
CN1Power Supply+ Step Motor � � � �
CN1ALogic Supply � �
CN2Digital InputsHi-Freq � � � �
CN3Digital OutputsHi-Freq � � � �
CN4Analog Inputs � � � �
CN5A/BRS232/485 orCANbus � � � �
CN12Digital InputsStd �
CN13Digital OutputsStd �
CN16Digital InputsHi-Freq �
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51 2 3 4 7621 653 4 87
CN2CN3JMP700
1 2
1 4 91
CN16 11 9CN1211
correct position of JMP700 jumpers
3.5.1 Con nectors, Dip-Switches, Jumpers, Display of SW1D4080
SW1D4080 : lay-out and design of the connectors, Dip-switches, jumpers and Display.
The SW1D4080__B1-00 systems have the same connectors as the SW1D4080__61-00 systems, with the addition of the connectors CN12, CN13, CN16. Dip-switches, Jumpers and Display maintain the same position and function.
For the position of the connectors , refer to the figure of paragraph3 INSTALLATION OFTHE DRIVE.
The jumpers JMP700 have to be positioned (when required) as in the figure here below.
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3.5.1.1 Pin connectors SW1D4080
Connectors of the drive SW1D4080 and tables of the input and output characteristics.
CN1 : Power Supply & Motor8 position, pitch 5.08mm., PCB header connector
Pos Name Characteristics
1 PE EARTH Input Environmental earthing
2 GND PWR Input Negative power supply Motor and Logics
3 V+ PWR Input Positive power supply Motor
4 VLOG PWR Input Positive power supply Logics
5 A PWR Output Phase A motor
6 A/ PWR Output Phase A/ motor
7 B PWR Output Phase B motor
8 B/ PWR Output Phase B/ motor
CN2 : Digital Inputs Hi-Freq
9 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics
1 +B0_IN0 Digital Input Positive terminal digital input B0_IN0
2 -B0_IN0 Digital Input Negative terminal digital input B0_IN0
3 +B0_IN1 Digital Input Positive terminal digital input B0_IN1
4 -B0_IN1 Digital Input Negative terminal digital input B0_IN1
5 +B0_IN2 Digital Input Positive terminal digital input B0_IN2
6 -B0_IN2 Digital Input Negative terminal digital input B0_IN2
7 +B0_IN3 Digital Input Positive terminal digital input B0_IN3
8 -B0_IN3 Digital Input Negative terminal digital input B0_IN3
9 B0_COM_IN PWR Input Reference common inputs (for use at 24VDC)
CN3 : Digital Outputs Hi-Freq
4 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics1 +24V PWR Input Positive power supply digital outputs.
2 VSS PWR Input Negative reference power supply digital outputs.
3 B0_OUT0 Digital Output Open Emitter Output (Source Current) B0_OUT0
4 B0_OUT1 Digital Output Open Emitter Output (Source Current) B0_OUT1
CN4 : Analog Inputs7 position, pitch 3.81mm., PCB header connector
Pos Name Characteristics
1 V_POT PWR Output Positive power supply output for potentiometers.
2 AGND PWR Output Negative reference output for potentiometers.
3 n.c. Not connected
4 +IN_AN0 Analog Input Positive terminal analog input IN_AN_0
5 -IN_AN0 Analog Input Negative terminal analog input IN_AN_0
6 +IN_AN1 Analog Input Positive terminal analog input IN_AN_1
7 -IN_AN1 Analog Input Negative terminal analog input IN_AN_1
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CN5A - CN5B : RS232/RS485 version
RJ45 , 8 position, PCB shielded header connector
Pos CN5A(IN)
RS485
CN5B(OUT)RS485
+RS232
Characteristics
1 +RX +RX Digital Input Non-inverting input RS485 receiver
2 -RX -RX Digital Input Inverting input RS485 receiver
3 n.c. RXD Digital Input Input RS232 receiver
4 n.c. DTR Digital Output Output Data Transmit Ready RS232
5 0V_A 0V_A PWR Output Reference (mass) communication interface
6 n.c. TXD Digital Output Output RS232 transmitter
7 +TX +TX Digital Output Non-inverting output RS485 transmitter
8 -TX -TX Digital Output Inverting output RS485 transmitter
CN5A=CN5B : CanBus versionsRJ45 , 8 position, PCB shielded header connector
Pos Name Characteristics
1 CAN_H Digital I/O Bus Line Dominant HIGH
2 CAN_L Digital I/O Bus Line Dominant LOW
3 CAN_GND PWR Output Signal Ground
4 n.c. Not connected
5 n.c. Not connected
6 n.c. Not connected
7 CAN_GND_O PWR Output Optional Signal Ground
8 n.c. Not connected
CN12 : Std Digital Inputs
11 position, pitch 2.5mm., PCB header connector
Pos Nome Characteristics1 B1_IN0 Digital Input Terminal digital input B1_IN0
2 B1_IN1 Digital Input Terminal digital input B1_IN1
3 B1_IN2 Digital Input Terminal digital input B1_IN2
4 B1_IN3 Digital Input Terminal digital input B1_IN3
5 B1_IN4 Digital Input Terminal digital input B1_IN4
6 B1_IN5 Digital Input Terminal digital input B1_IN5
7 B1_IN6 Digital Input Terminal digital input B1_IN6
8 B1_IN7 Digital Input Terminal digital input B1_IN7
9 B1_COM_IN PWR Input Reference common inputs B1_INn
10 B1_COM_IN PWR Input Reference common inputs B1_INn
11 B1_COM_IN PWR Input Reference common inputs B1_INn
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CN13 : Std Digital Outputs
12 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics1 B1_OUT0 Digital Output Terminal digital output B1_OUT0
2 B1_OUT1 Digital Output Terminal digital output B1_OUT1
3 B1_OUT2 Digital Output Terminal digital output B1_OUT2
4 B1_OUT3 Digital Output Terminal digital output B1_OUT3
5 B1_OUT4 Digital Output Terminal digital output B1_OUT4
6 B1_OUT5 Digital Output Terminal digital output B1_OUT5
7 B1_OUT6 Digital Output Terminal digital output B1_OUT6
8 B1_OUT7 Digital Output Terminal digital output B1_OUT7
9 +24V PWR Input Positive power supply digital outputs
10 +24V PWR Input Positive power supply digital outputs
11 VSS PWR Input Negative reference power supply digital outputs.
12 VSS PWR Input Negative reference power supply digital outputs.
CN16 : Digital Inputs Hi-Freq
9 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics
1 +B0_IN4 Digital Input Positive terminal digital input B0_IN4
2 -B0_IN4 Digital Input Negative terminal digital input B0_IN4
3 +B0_IN5 Digital Input Positive terminal digital input B0_IN5
4 -B0_IN5 Digital Input Negative terminal digital input B0_IN5
5 +B0_IN6 Digital Input Positive terminal digital input B0_IN6
6 -B0_IN6 Digital Input Negative terminal digital input B0_IN6
7 +B0_IN7 Digital Input Positive terminal digital input B0_IN7
8 -B0_IN8 Digital Input Negative terminal digital input B0_IN7
9 B0_COM_IN PWR Input Reference common inputs (for use at 24VDC)
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3.5.1.2 mating connectors SW1D4080
The mating connectors are supplied with the drive SW1D4080. In case it is necessary to purchase more mating connectors, they can be bought from third parties with the codes:
CN1 8 position, pitch 5.08mm., plug connector PHOENIX CONTACT p# MSTB 2,5/8-ST-5,08 order cod.1757077
CN2 9 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/9-ST-2,5 order cod.1881396
CN3 4 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/4-ST-2,5 order cod.1881341
CN4 7 position, pitch 3.81mm., plug connector PHOENIX CONTACT p# MC1,5/7-ST-3,81 order cod.1803620
CN5A/B RJ45 ,8 position, plug connector MOLEX p# FCC 68 compliants and equivalents order cod.44915-0011
order cod.44915-0021CN12 11 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/11-ST-2,5 order cod.1881419
CN13 12 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/12-ST-2,5 order cod.1881422
CN16 9 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/9-ST-2,5 order cod.1881396
3.5.1.3 Cables section SW1D4080
Power supply Minimum 0.5mm2 (AWG20)Maximum 2.5mm2 (AWG12)
Motor output Minimum 0.5mm2 (AWG20)Maximum 2.5mm2 (AWG12)
Digital inputs Minimum 0.14mm2 (AWG25)Digital outputs Maximum 0.5mm2 (AWG20)
Analog inputs Minimum 0.14mm2 (AWG25) Maximum 1.5mm2 (AWG16)
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3.5.2 Con nectors, Dip-Switches, Jumpers, LEDs on SW1Dx142
SW1Dx142 : Layout and design of the connectors, Dip-switches, jumpers and LED's.
For the position of the connectors, refer to the figures of paragraph: 2.1.3 DimensionsSW1Dx142.
The JMP700 jumpers have to be positioned (when required) as in the figure here below.
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correct position of JMP700 jumpers
432 5 61
3.5.2.1 Pin connectors SW1Dx142
Connectors of drive SW1D2142 and SW1D3142.
CN1 : Power Supply & Motor6 position, pitch 3.81mm., PCB header connector
Pos Name Characteristics
1 GND PWR Input Negative power supply Motor
2 V+ PWR Input Positive power supply Motor
3 A PWR Output Phase A motor
4 A/ PWR Output Phase A/ motor
5 B PWR Output Phase B motor
6 B/ PWR Output Phase B/ motor
CN1A : Logic Supply
2 position, pitch 3.81mm., PCB header connector
Pos Name Characteristics1 GND PWR Input Negative logic supply
2 VLOG PWR Input Positive logic supply
CN2 : Digital Inputs Hi-Freq
9 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics1 +B0_IN0 Digital Input Positive terminal digital input B0_IN0
2 -B0_IN0 Digital Input Negative terminal digital input B0_IN0
3 +B0_IN1 Digital Input Positive terminal digital input B0_IN1
4 -B0_IN1 Digital Input Negative terminal digital input B0_IN1
5 +B0_IN2 Digital Input Positive terminal digital input B0_IN2
6 -B0_IN2 Digital Input Negative terminal digital input B0_IN2
7 +B0_IN3 Digital Input Positive terminal digital input B0_IN3
8 -B0_IN3 Digital Input Negative terminal digital input B0_IN3
9 B0_COM_IN PWR Input Reference common inputs (for use of 24VDC)
CN3 : Digital Outputs Hi-Freq
4 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics1 +24V PWR Input Positive power supply digital outputs
2 VSS PWR Input Negative reference power supply digital outputs
3 B0_OUT0 Digital Output Output Open Emitter (Source Current) B0_OUT0
4 B0_OUT1 Digital Output Output Open Emitter (Source Current) B0_OUT1
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CN4 : Analog Inputs
6 position, pitch 2.5mm., PCB header connector
Pos Name Characteristics1 V_POT PWR Output Output positive power supply for potentiometers.
2 AGND PWR Output Output negative references for potentiometers.
3 +IN_AN0 Analog Input Positive terminal analog input IN_AN_0
4 -IN_AN0 Analog Input Negative terminal analog input IN_AN_0
5 +IN_AN1 Analog Input Positive terminal analog input IN_AN_1
6 -IN_AN1 Analog Input Positive terminal analog input IN_AN_1
CN5A - CN5B : RS232/RS485 version
RJ45 , 8 position, PCB shielded header connector
Pos CN5A(IN)
RS485
CN5B(OUT)RS485
+RS232
Characteristics
1 +RX +RX Digital Input Non-inverting input RS485 receiver
2 -RX -RX Digital Input Inverting input RS485 receiver
3 n.c. RXD Digital Input Input RS232 receiver
4 n.c. DTR Digital Output Output Data Transmit Ready RS232
5 0V_A 0V_A PWR Output Reference (mass) communication interface
6 n.c. TXD Digital Output Output RS232 transmitter
7 +TX +TX Digital Output Non-inverting output RS485 transmitter
8 -TX -TX Digital Output Inverting output RS485 transmitter
CN5A=CN5B : CanBus versionsRJ45 , 8 position, PCB shielded header connector
Pos Name Characteristics
1 CAN_H Digital I/O Bus Line Dominant HIGH
2 CAN_L Digital I/O Bus Line Dominant LOW
3 CAN_GND PWR Output Signal Ground
4 n.c. Not connected
5 n.c. Not connected
6 n.c. Not connected
7 CAN_GND_O PWR Output Optional Signal Ground
8 n.c. Not connected
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3.5.2.2 mating connectors SW1Dx142
The mating connectors are supplied with the drive SW1D2142 and SW1D3142. In case it is necessary to purchase more mating connectors, they can be bought from third parties with the codes:
CN1 6 position, pitch 3.81mm., plug connector PHOENIX CONTACT p# MC 1,5/6-ST-3,81 order cod.1803617
CN1A 2 position, pitch 3.81mm., plug connector PHOENIX CONTACT p# MC 1,5/2-ST-3,81 order cod.1827703
CN2 9 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/9-ST-2,5 order cod.1881396
CN3 4 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/4-ST-2,5 order cod.1881341
CN4 6 position, pitch 2.5mm., plug connector PHOENIX CONTACT p# FK MC0,5/6-ST-2,5 order cod.1881367
CN5A/B RJ45 ,8 position, plug connector MOLEX p# FCC 68 compliants and equivalents order cod.44915-0011
order cod.44915-0021
3.5.2.3 Cables section SW1Dx142
Power supply Minimum 0.5mm2 (AWG20)Maximum 1.5mm2 (AWG15)
Motor output Minimum 0.5mm2 (AWG20)Maximum 1.5mm2 (AWG15)
Digital inputs Minimum 0.14mm2 (AWG25)Digital outputs Maximum 0.5mm2 (AWG20)
Analog inputs Minimum 0.14mm2 (AWG25) Maximum 1.5mm2 (AWG16)
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3.5.3 Guideline for wiring
For a good installation of the drive:
Guideline for wiring Effects
On SW1D4080 drives, connect the earthing terminal of CN1.1 to the main terminal of Protective Earthing (PE) of the installation.On the drives SW1Dx142, establish the PE connection by means of a screw for mechanical fixation which has a diameter of at least M4.
Connection necessaryConnection necessary for electrical safety.Increases the resistance for: irradiated disturbances and electrostatic flushes (ESD).
Use shielded cables for the command signals.(digital and analog inputs and communication interfaces)
Increases the resistance against disturbances and reduces the irradiated and conducted emissions.
Connect the shields of the signal cables from both ends to the ground.
Increases the resistance against disturbances and reduces the irradiated and conducted emissions. In some applications, depending onthe lay-out of the machine, it can be more effective to connect the screen from one side.
The use of shielded cables is also recommended for the connection of the motor. When a shielded cable isused for the motor, connect the screen to terminal CN1.1 and not to the body of the motor.
Increases the resistance against disturbances and reduces the irradiated and conducted emissions.
Connect the body of the motor to the ground with a special cable.The body of the motor and the shield of the cable have to be connected to the ground terminal with 2 separated cables.
Necessary connection for the electric security.Reduce the conducted emissions.
Powering different drives with a single power supply, create a star connection to each drive to the terminalsof the capacitor of the power supply filter (in the centre of the star).
Reduces the disturbances due to pulse current.
Maintain the connections (cables) as short as possible and avoid ground loops.
Increases the resistance against disturbances and reduces irradiated and conducted emissions.
The paths of the signal cables and controls must be separated and/or shielded from motor cables and power supply to avoid that the inductive coupling can cause incorrect operations.
Increases the resistance against disturbances.
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EMC
3.6 User configurations
Some internal parts of the SW1D____ unit can be potential sources of electric shocks,also for a certain period after shutting down the system, remove the CN1 connector and wait until the 7 segments display or the LED's are switched off.
3.6.1 Dip-Switches
The SW1D_____ drives are equipped with a series of Dip-Switches with 8 contacts (DIP1) and a series of Dip-Switches with 4 contacts (DIP2).
The functionality of the Dip-Switches depend on the Firmware installed on the drive (A.2FIRMWARE AND APPLICABLE NOTES ). Refer to Software Manuals (A.1 Manuals and applicable documentation ).
The functionality of the Dip-Switches depend on the Firmware installed on the drive (A.2 FIRMWARE AND APPLICABLE NOTES ). Refer to Software Manuals (A.1 Manuals and applicable documentation ).
At delivery, the Default configuration of the drive is as follows:DIP1.5=ON DIP1.8 = ON other contacts DIP1 = OFFDIP2 = all OFF
The position of the Dip-Switches is indicated in paragraph 3.5.1 Connectors, Dip-Switches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches, Jumpers, LEDs on SW1Dx142.
NOTE: the Dip-Switches are only read by the system when it starts up. If it is necessary to change the configuration, the user nee ds to shut down the system, modify the configuration and start up to make the n ew configuration operational.
3.6.2 Jumpers
The position of the Jumpers is indicated in paragraph 3.5.1 Connectors, Dip-Switches,Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches, Jumpers, LEDs on SW1Dx142 .
JMP600 : configuration of operational mode of the a nalog Inputs.NOTE: to access JMP600 it's necessary to remove the cover from the drive.NOTE: there are displayed different tables for JMP6 00 on SW1D4080 and SW1Dx142 because the pin-out of CN4 is different; t he features are identical.
SW1D4080
Analog Input
JMP600 position
Analog Input type
FactoryDefault
Connections
IN_AN_0 1 Differential ±10V +IN_AN0 CN4.4
-IN_AN0 CN4.5
2 potentiometer
�
V_POT CN4.1
AGND CN4.2
+IN_AN0 CN4.4
IN_AN_1 3 Differential ±10V +IN_AN1 CN4.6
-IN_AN1 CN4.7
4 potentiometer
�
V_POT CN4.1
AGND CN4.2
+IN_AN1 CN4.6
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SW1Dx142Analog Input
JMP600 position
Analog Input type
FactoryDefault
Connections
IN_AN_0 1 Differential ±10V +IN_AN0 CN4.3
-IN_AN0 CN4.4
2 potentiometer
�
V_POT CN4.1
AGND CN4.2
+IN_AN0 CN4.3
IN_AN_1 3 Differential ±10V +IN_AN1 CN4.5
-IN_AN1 CN4.6
4 potentiometer
�
V_POT CN4.1
AGND CN4.2
+IN_AN1 CN4.5
Attention: the jumper JMP600 must not be closed in position 1 and 2 and position 3 and 4at the same time. All other combinations are allowed.
JMP700 : insertion termination resistances on the c ommunication interfaces.JMP700 is accessible from the outside.
JMP700 position
RS232/RS485Versions
CanBusVersions
FactoryDefault
1free
Resistance 120Ω on the transmissionline RS485 not inserted
Not connected
1inserted
Resistance 120Ω on thetransmission line RS485 inserted
Not connected �
2free
Resistance 120Ω on the receivingline RS485 not inserted
Resistance 120Ω onCanBus not inserted
2inserted
Resistance 120Ω on the receivingline RS485 inserted
Resistance 120Ω onCanBus inserted
�
Attention : with a RS485 Half-Duplex connection, insert only 1 jumper indifferently in position 1 or 2.
3.6.2.1 Opening the cover to modify jumpers
All operation of changes in jumpers configuration must be done by qualified personnel.
To proceed with the removal of the cover of the drive and the next change of the jumper configuration, you must follow the following guidelines :• make sure that there are no voltage applied to the drive;• disconnect all connectors from the drive;• unscrew the screws;• lift the cover accurately;• unscrew the 4 fixing screws of the board;• lift the board carefully;• change the jumpers configuration paying attention to not damage the connectors;
For closing, follow the indications in revers order.
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3.7 First start up procedure
Check all connections: power supply, motor and control logic. • Make sure that all settings are correct for the application.• Make sure that the characteristics of the DC power supply are adapted to the drive. • If possible, remove the load from the motor shaft to avoid that incorrect movements
cause damage.• Supply of power and make sure that the display is switched on.• If the display remains switched off, shut the system immediately down and verify if
all connections are made correctly.• Enable the current to the motor and verify if it is in torque.• Execute a movement of some steps and verify if the rotation direction is the desired
one.
If the rotation direction of the motor shaft has to be reversed, after having removedthe power supply, reverse the connection of only one of the motor phases, forexample A with A/
• Remove the power supply, fix the motor to the load and check the full functionality.
3.8 Operational statuses and their signals
The systems SW1D4080 and SW1Dx142 have different signalling systems of the operational statuses. The following paragraphs describe the different modes.
3.8.1 Operational statuses and signals of SW1D4080
Status The working conditions of drive SW1D4080 are displayed by means of signalling the 7 segments display.
The following statuses can be displayed:
“ ” Execution of the Boot program: as soon as it is powered it indicates that the boot program has been executed correctly.
“ ” Initialization: the drive executes the start-up procedure (a few seconds after the start-up procedure has begun).
“ ” Firmware execution statuses:
- “ ” Correct functioning;
- “ ”+“ ” Alternated characters:Attention : Inominal not allocatedLimits : see the limits in the currents table.Action : configure the motor current;Restart: automatically after the configuration of the current;
- “ ”+“ ” Alternated characters:Attention: Voltage of the DC bus near the maximal value (1);Limits : nnnVdc ≤ Vbus ≤ nnnVdc;Action : correct the DC power supply voltage to guarantee nnnVdc ≤ Vbus ≤ nnnVdc;Restart: automatically if nnnVdc ≤ Vbus ≤ nnnVdc;Note : nnn depends on the version;
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- “ ”+“ ” Alternated characters:Attention : drive temperature is near to the maximum value;Limits : 70°C ≤ Tsink ≤ 76°CAction : establish the cooling of the drive;Restart: automatically if Tsink ≤ 70°C;
- “ ” flashing: Enable OFF, current zero;
“ ” Missing Operating System: no software application stored on drive;
“ ” Firmware update: Updating of new software in progress.
“ ” Protection statuses: the drive has detected a protection;
- “ ”+“ “ alternated characters:Protection : open motor phases;Limits : not significant;Action : check the connection of the motor;Restart : shut down to exit the memorized protection status;
- “ ”+“ ”alternated characters:Alarm : over/under voltage (1);Limits : DC bus<nnnVdc and DC bus>nnnVdc;Note : nnn depends on the version:
- “ ”+“ ”alternated characters:Protection : over current on the motor output;Limits : ;Action: check the cable and the motor on short circuits between the connection wires or to the motor body. Verify that the motor cable hasn't been disconnected from the active current in the phases.
Restart : shut down to exit the memorized protection status or activate the RESETinput;
- “ ”+“ ” alternated characters:Protection : over temperature of the drive;Limits : heat sink temperature >75°C;Action : establish the cooling of the drive;Restart: automatically when the drive temperature is ≤ 75°C;
“ ” error: an internal Software Error occurred in the drive;
- “ ”+ “ ” alternated characters:Error : Security intervention of watchdog;Action : shut down to exit the memorized protection status or activate the RESET input;
- “ ”+ “ ” alternated characters:Error : Internal Software Error;Action : contact EVER;
- “ ”+ “ ” alternated characters:
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Error : missing calibration values;Action : contact EVER;
- “ ”+ “ ” alternated characters:Error : management EEPROM;Action : contact EVER;
The following start up sequences are displayed by the 7 segments display:
“ ” → “ ” → “ ” : correct start up sequence.
→ “ “+“ ” “ ” “ ” “ ”: alarm condition.
“ ” → “ ” → “ ”+ “ ” “ ” “ ” “ ”: start up followed by a protectionintervention
“ ” → “ ” → “ ”+“ ” “ ” “ ” “ ”: start up as a result of an internal softwareerror.
“ ” → “ ” : start up with missing operating system.
(1) Note : the voltage value is measured on base of the power supply voltage for themotor V+. Any voltages out of Range of VLOG and/or 24 VDC are not detected.
The details of the type FAULT are send as an error message through the communication interface.Consult the software manual for more information (A.1 Manuals and applicabledocumentation).
3.8.2 Operational statuses and signals SW1Dx142
Status The working conditions of the drive SW1Dx142 are displayed signalling by means of the green FAULT LED light..
The statuses which can be visualized are:
● Slow flashing (0.5 Hz) => normal functioning ;● Quick flashing (10Hz) => FAULT condition;● Slow flashing (10Hz) alternating Quick flashing (5 Hz) => Warning
condition
The details about the FAULT type are sent as an error message through thecommunication interface.
Consult the software manual for more information
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3.9 Analysis of not reported malfunctions
When one of the situations occur as mentioned here below, the drive doesn't function correctly and some error codes will not be shown on the display or by the LED's.
DEFECT The external fuse to the drive burns. CAUSE It may be caused as a result of a wrong connection to the power supply.ACTION Correct the connection and substitute the fuse. Use exclusively fuses with
characteristics described in paragraph 3.2 Power supply of the system .
DEFECT Noisy motor movement with vibrations.CAUSE Can be caused due to a state of resonance. ACTION Increase the step angle resolution and/or change the velocity of the motor
to exit from the resonance region.
DEFECT At high speed, the motor hasn't sufficient torqueCAUSE May be caused due to the automatic limitation of the motor currents.
ACTION Try to reduce the fractionation of the step angle, increase the current in the motor (always remaining into the specifications of the drive and the motor), increase the power supply voltage, change the connection of the motor from “series” to “parallel”.
In case it's not possible to solve the problem, and thinking that the system isn't damaged, contactthe EVER technical support dpt providing the following information:
The system version (SW1D___) and serial number printed on the system label.
The complete problem description and the conditions where in the problemoccurs.
The description of the drive configuration in the application (Current, step type,functioning type, etc.)
The value of the power supply voltage and the characteristics (single phase, threephase,ripple....).
The description of the power feeding and the control signals cabling and thepresence of other components in the installation.
The description of the application (motor movements, loads, velocity, etc.).
Return To return a damaged drive to EVER please fill the RMA form procedure available at www.everelettronica.it or through this direct link : http://www.support-everelettronica.com/en/rma.asp
An email including the RMA number and the return procedure will be send byEVER to the customer.
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4 SW1D____ VersionsThe code of the SW1D____ system is composed as follows:
Example :
1. SW1D4080C0B1-00 : wall mounting drive, power supply 48÷140Vdc, motor current till 8ARMS, CANbus, no serial interface, 4+4 digital IN Hi-Freq, 2 analog IN, 2 digital out Hi-Freq, 8 Digital Input Std, 8 Digital Output Std, no customization.
2. SW1D2142N361-00 : wall mounting drive, power supply 24÷40Vdc, motor current till 4.2ARMS, no CANbus, 1 serial interface RS232/RS485, 4 digital Hi-Freq IN, 2 analog IN, 2 digital out Hi-Freq, no customization.
The following table presents the characteristics of the available hardware versions.
Manual_SW1D____GB Release 1.9 Build 00 Page 61 - 73
S 1 D n nnn x x y n - 0 0Customizations
Number of axis : 1 = 1 axis
I/O Configuration : 6 = 4 dig_in, 2 dig_out, 2 analog_in B = 16 dig_in, 10 dig_out, 2 analog_in
Serial Interface : 0 = No Interface
3 = RS232/RS485
Field Bus : N = No Field Bus C = CANbus
Max Motor current RMS : 080 = 8ARMS max 142 = 4.2ARMS max
Voltage Supply range : 4 = 48÷140Vdc 3 = 24÷80Vdc 2 = 24÷40Vdc
Voltage Supply tipe : D = DC
1 : product line identifier
Drive position : W = Wall Mounting
Control type : S = Software Controlled
W
SW1D4080C061-00 SW1D4080N361-00 SW1D4080C0B1-00 SW1D4080N3B1-00Drive type Base Base Base + expansion Base + expansion
DC Power supply Motor (Nominal)
48 ÷ 140Vdc 48 ÷ 140Vdc 48 ÷ 140Vdc 48 ÷ 140Vdc
DC Power supply Logics (Nominal)
24 ÷ 140Vdc(required)
24 ÷ 140Vdc(required)
24 ÷ 140Vdc(required)
24 ÷ 140Vdc(required)
Motor current Max 8ARMS (max 11.28APK)
Max 8ARMS (max 11.28APK)
Max 8ARMS (max 11.28APK)
Max 8ARMS (max 11.28APK)
Hi-Freq Digital Inputs (1)
4 optoisolated
4 optoisolated
4+4 optoisolated
4+4 optoisolated
Std Digital Inputs (2)
0 0 8 optoisolated
8 optoisolated
Analog Inputs 2 2 2 2
Hi-Freq Digital Outputs (3)
2 optoisolated
2 optoisolated
2 optoisolated
2 optoisolated
Std Digital OutputsStd (4)
0 0 8 optoisolated
8 optoisolated
RS232/RS485Interface
No Yes No Yes
CANbus Yes No Yes No
EEprom Yes Yes Yes Yes
User configurations
8+4 Dip-Switches 8+4 Dip-Switches 8+4 Dip-Switches 8+4 Dip-Switches
Display 7 segm. + Dot Display 7 segm. + Dot Display 7 segm. + Dot Display 7 segm. + Dot Display
Protection degree IP20 IP20 IP20 IP20
Dimensions 165 x 97,5 x 54,3 mm (L x D x H)
165 x 97,5 x 54,3 mm (L x D x H)
165 x 97.5 x 62.3 mm (L x D x H)
165 x 97.5 x 62.3 mm (L x D x H)
Weigth 680gr 680gr 750gr 750gr
Working temperature
5°C ÷ 40°C 5°C ÷ 40°C 5°C ÷ 40°C 5°C ÷ 40°C
Note : (1) = Hi-Freq digital inputs 5V / 24V 200KHz (real-time inputs)(2) = Std digital statuses inputs 5V / 24V 250Hz (statuses inputs)(3) = Hi-Freq 24V 40KHz (4) = Std digital statuses outputs 24V 250Hz (statuses outputs)
SW1D2142C061-00 SW1D2142N361-00 SW1D2142C061-10 SW1D2142N361-10 SW1D3142C061-10 SW1D3142N361-10Drive type Base Base Base Base Base Base
DC Power supply Motor (Nominal)
24 ÷ 40Vdc 24 ÷ 40Vdc 24 ÷ 40Vdc 24 ÷ 40Vdc 24 ÷ 80Vdc 2 4 ÷ 80Vdc
DC Power supply Logics (Nominal)
24 ÷ 40Vdc 24 ÷ 40Vdc 24 ÷ 40Vdc(required)
24 ÷ 40Vdc(required)
24 ÷ 40Vdc(required)
24 ÷ 40Vdc(required)
Motor current Max 4.2ARMS (max 6APK)
Max 4.2ARMS (max 6APK)
Max 4.2ARMS (max 6APK)
Max 4.2ARMS (max 6APK)
Max 4.2ARMS (max 6APK)
Max 4.2ARMS (max 6APK)
Hi-Freq Digital Inputs (1)
4 optoisolated
4 optoisolated
4 optoisolated
4 optoisolated
4 optoisolated
4 optoisolated
Std Digital Inputs (2)
0 0 0 0 0 0
Analog Inputs 2 2 2 2 2 2
Hi-Freq Digital Outputs (3)
2 optoisolated
2 optoisolated
2 optoisolated
2 optoisolated
2 optoisolated
2 optoisolated
Std Digital OutputsStd (4)
0 0 0 0 0 0
RS232/RS485Interface
No Yes No Yes No Yes
CANbus Yes No Yes No Yes No
EEprom Yes Yes Yes Yes Yes Yes
User configurations
8+4 Dip-Switches 8+4 Dip-Switches 8+4 Dip-Switches 8+4 Dip-Switches 8+4 Dip-Switches 8+4 Dip-Switches
Display Led “POWER ON”Led “FAULT”
Led “POWER ON”Led “FAULT”
Led “POWER ON”Led “FAULT”
Led “POWER ON”Led “FAULT”
Led “POWER ON”Led “FAULT”
Led “POWER ON”Led “FAULT”
Protection degree IP20 IP20 IP20 IP20 IP20 IP20
Dimensions 142 x 74 x 37 mm (L x D x H)
142 x 74 x 37 mm (L x D x H)
142 x 74 x 37 mm (L x D x H)
142 x 74 x 37 mm (L x D x H)
142 x 74 x 37 mm (L x D x H)
142 x 74 x 37 mm (L x D x H)
Weigth 500gr 500gr 500gr 500gr 500gr 500gr
Working temperature
5°C ÷ 40°C 5°C ÷ 40°C 5°C ÷ 40°C 5°C ÷ 40°C 5°C ÷ 40°C 5 °C ÷ 40°C
Note : (1) = Hi-Freq digital inputs 5V / 24V 200KHz (real-time inputs)(2) = Std digital statuses inputs 5V / 24V 250Hz (statuses inputs)(3) = Hi-Freq 24V 40KHz (4) = Std digital statuses outputs 24V 250Hz (statuses outputs)
APPENDICES
A.1 Manuals and applicable documentation
Hardware Manuals SW1 :Manual code Name file
(.pdf)Manual description
MAN.HISW1D____ Manual_SW1D____IT SW1D____ Manual for Installation, Use and Maintenance.
Software Manuals SW1 Standard MODBUS® (C0400) :Manual code Name file
(.pdf)Manual description
MAN.SESW1MODBUS Manual_SW1_Modbus_EN MODBUS® RTU Protocol Specification for SW1 (Slim Line Series Drives)
Software Manuals SW1 Standard CANopen (C0300) :Manual code Name file
(.pdf)Manual description
MAN.SESW1CANOPEN Manual_SW1_CANopen_EN CANopen Protocol Specification for SW1(Slim Line Series Drives)
Software manuals SW1 eePLC® (C0490) :Manual code Name file
(.pdf)Manual description
MAN.SESW1EEPLC Manual_SW1_eePLC_Studio_EN eePLC® Studio Software Manual for SW1 (Slim Line Series Drives)
MAN.SESW1LABRTM Manual_SW1_Labelling_Realtime_Module_EN
Labelling Realtime Module Manual for eePLC®
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A.2 FIRMWARE AND APPLICABLE NOTES
In this appendix are presented the available firmware versions and some practical examples of possible applications of the SW1D____ systems.
The differences between the SW1D____ systems are present in the hardware and software configurations. On all hardware configurations it is possible to obtain different functionalities on base of the firmware programmed on the system. The principal firmware families can be summarized:
Hardware Firmware Description Note
SW1D____ C0300 CANbus Slave
The Stepper Drive Module with CANbus communication protocol (CANopen) can be integrated as a slave in a system where in a master controller is present.
SW1D____ C0400 MODBUS® Slave
Stepper Drive Module with communication protocol MODBUS ® RTU (serial interfaces RS232 and RS485) can be integrated as a slave in a system where in a master controller is present.
SW1D____ C0490 eePLC® Stepper Drive Module with communication protocol MODBUS ® RTU (serial interfaces RS232 and RS485) can be integrated as a slave in a system where in a master controller is present.
For the operational details, refer to the related software manuals for each version.
Follow examples of applications.The images are purely indicative and might display drives which are not described in this manual.
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A.2.1 MODBUS® and CANbus Slave
The software configurations CANbus C0300 and MODBUS® Slave C0400 differ because of the different type of implemented communication bus and the relative software protocol.All other characteristics are identical. The “Slave” software configurations are developed to allow the controlling of the drive by a “Master” which normally is represented by a PC or PLC.All functionalities of the drive (parameters motor, digital inputs/outputs, motor inputs etc.) are parameterized through control strings and commands send by the Master.This type of software configuration is in particular suitable for applications with a machine master and for multi-axles systems.
For details about the application, consult the rela tive software manuals.C0300 : CANbus (CANOpen)C0400 : RS232/RS485 (MODBUS® RTU)
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A.2.2 eePLC ®
The eePLC® technology patented by EVER, integrates the following functionalities in a unique device:
● Motion Controller● PLC● Real-time modules dedicated to specific applications
The SW1D____ eePLC® (C0490) systems allow to realize a stand-alone motion control device able to manage autonomously all necessary processes in a machine without the need for a (PLC or PC) supervising controller.
eePLC® Studio is a programming environment based on MS Windows® ,which allows users to develop and personalize autonomously in an easy way their motion control application. eePLC® Studio supplies an extremely simple interface to compile, execute, test and debug with one single software tool.
The eePLC® Studio environment is composed of:
● user interface for a quick configuration of the specific application● programming environment for Microsoft Windows®
● programming cable
The parameters of the applications are inserted by answering a series of questions in specific dialog boxes: drive type, axles, programming of digital inputs and outputs, programming of analog inputs, configuration of motion criteria, criteria for the motor performances.
For each of these aspects a specific dialog box appears with a special on-line help menu.The programming can be done quickly without the possibility to make syntax or compile errors. The communication interface can be used, besides for the programming of the functional parameters, to realize a control panel and to display data available for the user.
In the following 2 figures, the typical LABELLING application is shown in the versions with PC connection and with a HMI.
Manual_SW1D____GB Release 1.9 Build 00 Page 68 - 73
The figure presents a hypothetical stand-alone application based on the eePLC technology.
For the details about the application, consult the eePLC® software manual.
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RS232 Cable
SHLD
87654321
1
8
SW1
12345678
RXD_232
0V_RSTXD_232
1
2
3
4
5
6
7
8
9
TXD_232
RXD_232
0V_RS
SW1
Controller
shielded cable
RJ45-8_PLUG
SUB-D 9 Female
RJ45-8 PlugControllerSUB-D 9 F
3
52
Shield Shell
pin # pin #
1
2
3
4
5
6
7
8
90V_RS
+RX_485
+TX_485
-RX_485
-TX_485
SHLD
87654321
1
8
+RX_485-RX_485
0V_RS
+TX_485-TX_485
RS485 Full-Dupplex CableSW1
Controller
shielded twisted pairs cableRJ45-8_PLUG
SUB-D 9 Female
120R
120R
120R
120R
SW1
12345678
RJ45-8 PlugControllerSUB-D 9 F
7
5
9
Shield Shell
pin # pin #
68
A.3 Cables and adapters
A.3.1 Cable RS232 point-to-point SW1-Controller
Description: cable for the direct point-to-point connection through RS232 of a SW1 driveto a controller (PC, PLC, GWC etc.) provided with a SUBD-9M connector with a compatible pin-out scheme.
A.3.2 Cable RS485 Full-Duplex point-to-point SW1-Controll er
Description: cable for the direct point-to-point connection through RS485 Full-Duplex (4 wires + GND) of a SW1 drive to a controller (PC, PLC, GWC etc.) provided with a SUBD-9M connector with a compatible pin-out scheme.
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1
2
3
4
5
6
7
8
90V_RS
+RX_485
+TX_485
-RX_485
-TX_485
SHLD
87654321
1
8
+RX_485-RX_485
0V_RS
+TX_485-TX_485
RS485 Half-Dupplex CableSW1
Controller
shielded twisted pairs cableRJ45-8_PLUG
SUB-D 9 Female
120R
120R
SW1
1 - 72 - 834567 - 18 - 2
RJ45-8 PlugControllerSUB-D 9 F
5
Shield Shell
pin # pin #
6 - 78 - 9
1
2
3
4
5
6
7
8
9
CAN_L
CAN_H
CAN_GND
SHLD
87654321
1
8
CAN_HCAN_LCAN_GND
CANbus CableSW1
Controller
RJ45-8_PLUGSUB-D 9 Femaleshielded twisted pairs cable
120R
120R
SW1
12345678
RJ45-8 PlugControllerSUB-D 9 F
3
72
Shield Shell
pin # pin #
A.3.3 Cable RS485 Half-Duplex point-to-point SW1-Controll er
Description : cable for the direct point-to-point connection through RS485 Half-Duplex (2wires + GND) of a SW1 drive to a controller (PC, PLC, GWC etc.) provided with a SUBD-9M connector with a compatible pin-out scheme.
A.3.4 Cable CANbus point-to-point SW1-Controller
Description: cable for the direct point-to-point connection through CANbus (CANOpen) of a SW1 drive to a controller (PC, PLC, GWC etc.) provided with a SUBD-9M connector with a compatible pin-out scheme.
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A.3.5 Adapter RS232 SW1-Controller
Description : adapter to use cables such as Ethernet Standard 8 wires, for the connection through RS232 of a SW1 drive to a controller (PC, PLC, GWC etc.) providedwith a SUBD-9M connector with a compatible pin-out scheme.The adaptor has to be positioned on the Controller side. The colour of the cables is related to the commercial adapter:brand MH CONNECTORS type MHDA9-SMJ8-K.
A.3.6 Adapter RS485 SW1-Controller
Description : adaptor to use cables of the type Ethernet Standard 8 wires, for the connection through RS485 Full-duplex (4 wires + GND) of a SW1 drive to a controller (PC, PLC, GWC etc.) foreseen of SUBD-9M connector with compatible pin-out scheme.
The adaptor has to be placed on the side of the Controller.The colour of the cables is referred to the commercial adaptor: brand MH CONNECTORS type MHDA9-SMJ8-K.
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12345678
SH
LD
13
SH
LD
14
CN5A 1
2
3
4
5
6
7
8
9
RXD_232
TXD_2320V_RS
TXD_232
RXD_232
0V_RS
BLACKYELLOWORANGEREDGREENBROWNGREYBLUE
ORANGE
GREEN
BROWN
RS232 - ADAPTERRJ45 ---> SUB-D
12345678
SH
LD
13
SH
LD
14
CN5A 1
2
3
4
5
6
7
8
9
BLACKYELLOWORANGEREDGREENBROWNGREYBLUE
+RX_485
+TX_485
-RX_485
-TX_485
0V_RS
+RX_485
+TX_485
-RX_485
-TX_485
0V_RS
BLACK
YELLOW
GREEN
GREY
BLUE
RS485 - ADAPTERRJ45 ---> SUB-D
A.3.7 Adapter CANbus SW1-Controller
Description : adapter to use cables of the type Ethernet Standard 8 wires, for the connection through CANbus (CANopen) of a SW1 drive to a controller (PC, PLC, GWC etc.) foreseen of a SUBD-9M connector with a pin-out compatible scheme.
The adaptor has to be placed on the side of the Controller.The colour of the cables is referred to the commercial adaptor:brand MH CONNECTORS type MHDA9-SMJ8-K.
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12345678
SH
LD
13
SH
LD
14
CN5A1
2
3
4
5
6
7
8
9
BLACKYELLOWORANGEREDGREENBROWNGREYBLUE
CAN_H
CAN_GND
CAN_LCAN_GND
CAN_L
CAN_H
CAN_GND
CAN_GND
BLACK
YELLOW
GREY
ORANGE
CANBUS - ADAPTERRJ45 ---> SUB-D