MANUAL ELCO FS200

IM FS2-GW-PN00

ELCO FS200 MANUAL

Manual ELCO FS200 Contents

HB300E - IM - RE_053-1PN00 - Rev. 11/28 i

Contents About this manual .................................................................................... 1 Safety information.................................................................................... 2 Chapter 1 Basics and Assembly ..................................................... 1-1

Safety Information for Users................................................................. 1-2 System conception ............................................................................... 1-3 Dimensions .......................................................................................... 1-6 Installation............................................................................................ 1-7 Demounting and module exchange.................................................... 1-10 Wiring................................................................................................. 1-14 Trouble shooting - LEDs..................................................................... 1-18 Installation guidelines ......................................................................... 1-19 General data ...................................................................................... 1-22

Chapter 2 Hardware description ..................................................... 2-1 Properties............................................................................................. 2-2 Structure .............................................................................................. 2-3 Technical data...................................................................................... 2-6

Chapter 3 Deployment ..................................................................... 3-1 Basics PROFINET................................................................................ 3-2 Accessing the FS200.......................…………...................... ................ 3-4 Project engineering .............................................................................. 3-8 PROFINET installation guidelines ...................................................... 3-11 I&M data............................................................................................. 3-13 Status indication................................................................................. 3-15 Index overview ................................................................................... 3-16 Diagnostic and interrupt ..................................................................... 3-17

Contents

ii HB300E - IM - RE_053-1PN00 - Rev. 11/28

Manual ELCO FS200

About this manual

HB300E - IM - RE_053-1PN00 - Rev. 11/28 1

About this manual

This manual describes FS2-GW-PN00 IO device for PROFINET of the FS200 from ELCO. Here you may find every information for commissioning and operation.

Chapter 1: Basics and Assembly The focus of this chapter is on the introduction of the ELCO FS200. Here you will find the information required to assemble and wire a controller system consisting of FS200 components. Besides the dimensions the general technical data of FS200 will be found.

Chapter 2: Hardware description Here the hardware components of the FS2-GW-PN00 PROFINET IO device are more described. You will find the technical data at the end of this chapter. Chapter 3: Deployment This chapter describes the usage of the FS2-GW-PN00 with PROFINET. After a short introduction you may find here every information for the usage in the FS200.

Overview

Manual ELCO FS200

About this manual

2 HB300E - IM - RE_053-1PN00 - Rev. 11/28

This manual describes the FS2-GW-PN00 of the FS200 from ELCO. It contains a description of the structure, project engineering and deployment. This manual is part of the documentation package with order number ELCO HB300E_IM and relevant for: Product Order number as of state: HW FW GW-PN FS2-GW-PN00 01 1.0.0

The manual is targeted at users who have a background in automation technology.

The manual consists of chapters. Every chapter provides a self-contained description of a specific topic.

The following guides are available in the manual: • an overall table of contents at the beginning of the manual • an overview of the topics for every chapter

The manual is available in: • printed form, on paper • in electronic form as PDF-file (Adobe Acrobat Reader)

Important passages in the text are highlighted by following icons and headings:

Danger! Immediate or likely danger. Personal injury is possible.

Attention! Damages to property is likely if these warnings are not heeded.

Note! Supplementary information and useful tips.

Objective and contents

Target audience

Structure of the manual

Guide to the document

Availability

Icons Headings

Manual ELCO FS200

Safety information

HB300E - IM - RE_053-1PN00 - Rev. 11/28 3

Safety information

The FS200 is constructed and produced for: • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical

data • installation into a cubicle

Danger! This device is not certified for applications in • in explosive environments (EX-zone)

The manual must be available to all personnel in the • project design department • installation department • commissioning • operation

The following conditions must be met before using or commissioning the components described in this manual: • Modification to the process control system should only be carried out

when the system has been disconnected from power! • Installation and modifications only by properly trained personnel • The national rules and regulations of the respective country must be

satisfied (installation, safety, EMC ...)

National rules and regulations apply to the disposal of the unit!

Applications conforming with specifications

Documentation

Disposal

Manual ELCO FS200

Safety information

4 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Manual ELCO FS200

Chapter 1 Basics and Assembly

HB300E - IM - RE_053-1PN00 - Rev. 11/28 1-1


The focus of this chapter is on the introduction of the ELCO FS200. Here you will find the information required to assemble and wire a controller system consisting of FS200 components. Besides the dimensions the general technical data of FS200 will be found.

Topic Page Chapter 1 Basics and Assembly ..................................................... 1-1

Safety Information for Users................................................................. 1-2 System conception ............................................................................... 1-3 Dimensions .......................................................................................... 1-6 Installation............................................................................................ 1-7 Demounting and module exchange.................................................... 1-10 Wiring................................................................................................. 1-14 Trouble shooting - LEDs..................................................................... 1-18 Installation guidelines ......................................................................... 1-19 General data ...................................................................................... 1-22

Overview

Content

Manual ELCO FS200


1-2 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Safety Information for Users

ELCO modules make use of highly integrated components in MOS-Technology. These components are extremely sensitive to over-voltages that can occur during electrostatic discharges. The following symbol is attached to modules that can be destroyed by electrostatic discharges.

The Symbol is located on the module, the module rack or on packing material and it indicates the presence of electrostatic sensitive equipment. It is possible that electrostatic sensitive equipment is destroyed by energies and voltages that are far less than the human threshold of perception. These voltages can occur where persons do not discharge themselves before handling electrostatic sensitive modules and they can damage components thereby, causing the module to become inoperable or unusable. Modules that have been damaged by electrostatic discharges can fail after a temperature change, mechanical shock or changes in the electrical load. Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatic sensitive modules.

Modules must be shipped in the original packing material.

When you are conducting measurements on electrostatic sensitive modules you should take the following precautions: • Floating instruments must be discharged before use. • Instruments must be grounded. Modifying electrostatic sensitive modules you should only use soldering irons with grounded tips.

Attention! Personnel and instruments should be grounded when working on electrostatic sensitive modules.

Handling of electrostatic sensitive modules

Shipping of modules

Measurements and alterations on electrostatic sensitive modules

Manual ELCO FS200


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System conception

FS200 is a modular automation system for assembly on a 35mm mounting rail. By means of the peripheral modules with 2, 4 or 8 channels this system may properly be adapted matching to your automation tasks. The wiring complexity is low, because the supply of the DC 24V power section is integrated to the backplane bus and defective modules may be replaced with standing wiring. By deployment of the power modules in contrasting colors within the system, further isolated areas may be defined for the DC 24V power section supply, respectively the electronic power supply may be extended with 2A.

The FS200 consists of the following components: • Bus coupler • Periphery modules • Power modules • Accessories

With a bus coupler bus interface and power module is integrated to one casing. With the bus interface you get access to a subordinated bus system. Via the integrated power module for power supply the bus interface is supplied as well as the electronic of the connected periphery modules. The DC 24 power section supply for the linked periphery modules is established via a further connection at the power module. By installing of up to 64 periphery modules at the bus coupler, these are electrically connected, this means these are assigned to the backplane bus, the electronic modules are power supplied and each periphery module is connected to the DC 24V power section supply.

Overview

Components

Bus coupler

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Each periphery module consists of a terminal and an electronic module.

[1]

[2]

[1]

[2]

Terminal module

Electronic module

The terminal module serves to carry the electronic module, contains the backplane bus with power supply for the electronic, the DC 24V power section supply and the staircase-shaped terminal for wiring. Additionally the terminal module has a locking system for fixing at a mounting rail. By means of this locking system your FS200 system may be assembled outside of your switchgear cabinet to be later mounted there as whole system.

The functionality of a FS200 periphery module is defined by the electronic module, which is mounted to the terminal module by a safe sliding mechanism. With an error the defective module may be exchanged for a functional module with standing installation. By an integrated coding only the modules may be plugged, which may be combined. At the front side there are LEDs for status indication. For simple wiring each module shows a corresponding connection diagram at the front and at the side.

In the system FS200 the power supply is established by power modules. These are either integrated to the bus coupler or may be installed between the periphery modules. Depending on the power module isolated areas of the DC 24V power section supply may be defined respectively the electronic power supply may be extended with 2A. For better recognition the color of the power modules are contrasting to the periphery modules.

Periphery modules

Terminal module

Electronic module

Power module

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The shield bus carrier serves to carry the shield bus (10mm x 3mm) to connect cable shields. Shield bus carriers, shield bus and shield fixings are not in the scope of delivery. They are only available as accessories. The shield bus carrier is mounted underneath the terminal of the terminal module. With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier.

With each bus coupler, to protect the backplane bus connectors, there is a mounted bus cover in the scope of delivery. You have to remove the bus cover of the bus coupler before mounting a FS200 module. For the protection of the backplane bus connector you always have to mount the bus cover at the last module of your system again.

Accessories

Shield bus carrier

Bus cover

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Dimensions

104

109

76.5 48.549

104

109

76.515

133

12.9

55.5

62 12.9

Dimensions in mm

Dimensions bus coupler

Dimensions periphery module

Dimensions electronic module

Manual ELCO FS200


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Installation

There is a locking lever at the top side of the terminal module. For mounting and demounting this locking lever is to be turned upwards until this engages audible. Now the module may be pulled forward. For mounting plug the module to the module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module. The module is fixed to the mounting rail by pushing downward the locking lever. The modules may either separately be mounted to the mounting rail or as block. Here is to be considered that each locking lever is opened.

Clack

1 2 3 For the exchange of a electronic module, the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module. For installation plug the electronic module guided by the strips at the lower side until this engages audible to the terminal module.

1. Press

2. Pull

Clack

1 2 3

Functional principle

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The modules were directly be mounted to the mounting rail and so connected to the backplane bus and the power supply for the electronic and power section. Up to 64 modules may be mounted. Please consider here that the sum current of the electronic power supply does not exceed the maximum value of 3A. By means of the power module FS2-PS-AB10 the current of the electronic power supply may be expanded with 2A. More about this may be found at "Wiring". • Mount the mounting rail! Please consider that a clearance from the

middle of the mounting rail of at least 80mm above and 60mm below, respectively 80mm by deployment of shield bus carriers, exist.

80m

m80

mm 60

mm

65m

m

• Start at the left side with the head module (e.g. bus coupler). For this

turn both locking lever upwards, put the head module to the mounting rail and turn both locking lever downward.

• Before mounting the periphery modules you have to remove the bus cover at the right side of the Head module by pulling it forward. Keep the cover for later mounting.

1 2

Mounting Proceeding

Mounting mounting rail

Mounting Head module (e.g. bus coupler)

Manual ELCO FS200


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• Mount the periphery modules you want.

1 2

Clack

3 • After mounting the whole system, to protect the backplane bus

connectors at the last module you have to mount the bus cover, now.

• The shield bus carrier (available as accessory) serves to carry the shield bus to connect cable shields. The shield bus carrier is mounted underneath the terminal of the terminal module. With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier.

Clack

Mounting periphery modules

Mounting the bus cover

Mounting shield bus carrier

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Demounting and module exchange

With demounting and exchange of a module, head module (e.g. bus coupler) or a group of modules for mounting reasons you have always to remove the electronic module of the just mounted right module. After the mounting it may be plugged again.

For the exchange of an electronic module, the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module. For installation plug the electronic module guided by the strips at the lower side until this engages audible to the terminal module.

1. Press

2. Pull

Clack

1 2 3

• Remove if exists the wiring. More about this may be found at "Wiring". • Press the unlocking lever at the lower side of the just mounted right

module and pull it forward. • Turn the locking lever of the module to be exchanged upwards. • Pull the module forward.

1 2 3

Proceeding

Exchange of an electronic module

Exchange of a module

Manual ELCO FS200


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• For mounting turn the locking lever of the module to be mounted upwards.

• To mount the module put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail.

• Turn the locking lever downward again. • Plug again the electronic module, which you have removed before.

4 5 6

Bus interface and power module of a head module may not be separated! Here you may only exchange the electronic module! • Remove if exists the wiring of the head module. More about this may be

found at "Wiring". • Press the unlocking lever at the lower side of the just mounted right

module and pull it forward. • Turn all the locking lever of the head module to be exchanged upwards. • Pull the head module forward.

1 2

Exchange of a head module (e.g. bus coupler)

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• For mounting turn all the locking lever of the head module to be mounted upwards.

• To mount the head module put it to the left module and push it, guided by the stripes, to the mounting rail.

• Turn all the locking lever downward again. • Plug again the electronic module, which you have removed before.

3 4 5

• Remove if exists the wiring of the module group. More about this may be

found at "Wiring". • Press the unlocking lever at the lower side of the just mounted right

module of the module group and pull it forward. • Turn all the locking lever of the module group to be exchanged upwards.

1

Exchange of a module group

Manual ELCO FS200


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• Pull the module group forward.

2

• For mounting turn all the locking lever of the module group to be mounted upwards.

• To mount the module group put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail.

3 4 • Turn all the locking lever downward again. • Plug again the electronic module, which you have removed before.

5

Manual ELCO FS200


1-14 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Wiring

Terminals with spring clamp technology are used for wiring. The spring clamp technology allows quick and easy connection of your signal and supply lines. In contrast to screw terminal connections this type of connection is vibration proof.

10mm

Umax: 240V AC / 30V DC Imax: 10A Cross section: 0.08 ... 1.5mm2 (AWG 28 ... 16)Stripping length: 10mm

Wiring procedure

• Insert a suited screwdriver at an angel into the square opening as shown. Press and hold the screwdriver in the opposite direction to open the contact spring.

• Insert the stripped end of wire into the round opening. You can use

wires with a cross section of 0.08mm2 to 1.5mm2. • By removing the screwdriver, the wire is securely fixed via the spring

contact to the terminal.

1 2 3

Connectors

Data

Manual ELCO FS200


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DC24V0V

DC24V0V

1

2

DC24V max. 10A

SysDC5V max. 3A

(1) DC 24V for power section supply I/O area (max 10A) (2) DC 24V for electronic power supply bus coupler and I/O area Attention! Since the power section supply is not internally protected, it is to be externally protected with a fuse, which corresponds to the maximum current. This means max. 10A is to be protected by a 10A fuse (fast) respectively by a line circuit breaker 10A characteristics Z! Note! The electronic power section supply is internally protected against higher voltage by fuse. The fuse is within the power module. If the fuse releases, its electronic module must be exchanged! • The power section supply is to be externally protected with a fuse, which

corresponds to the maximum current. This means max. 10A is to be protected with a 10A fuse (fast) respectively by a line circuit breaker 10A characteristics Z!

• It is recommended to externally protect the electronic power supply for bus coupler and I/O area with a 2A fuse (fast) respectively by a line circuit breaker 2A characteristics Z.

• The electronic power supply for the I/O area of the power module FS2-PS-AB10should also be externally protected with a 1A fuse (fast) respectively by a line circuit breaker 1A characteristics Z.

After PowerON of the FS200 the LEDs RUN respectively MF get on so far as the sum current does not exceed 3A. With a sum current greater than 3A the LEDs may not be activated. Here the power module with the order number FS2-PS-AB10 is to be placed between the peripheral modules. More concerning this may be found at the following page.

Standard wiring

Fusing

State of the electronic power supply via LEDs

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If the 10A for the power section supply is no longer sufficient, you may use the power module from ELCO with the order number FS2-PS-AB00. So you have also the possibility to define isolated groups. The power module with the order number FS2-PS-AB10 is to be used if the 3A for the electronic power supply at the backplane bus is no longer sufficient. Additionally you get an isolated group for the DC 24V power section supply with 4A. By placing the power module FS2-PS-AB10 at the following backplane bus modules may be placed with a sum current of max. 2A. Afterwards the power module FS2-PS-AB10 is to be placed again. To secure the power supply, the power modules may be mixed used.

FS2-PS-AB00Sys DC 5V: ---DC 24V: 10A

FS2-PS-AB00Sys DC 5V: ---DC 24V: 10A

DC24V0V

DC24V0V

DC24V max. 10A

SysDC5V max. 3A

DC24V max. 10A DC24V max. 10A

DC24V0V

DC24V0V

1

2

1 1

FS2-PS-AB10Sys DC 5V: 2ADC 24V: 4A

FS2-PS-AB10Sys DC 5V: 2ADC 24V: 4A

DC24V0V

DC24V0V

DC24V max. 10A

SysDC5V max. 3A SysDC5V max. 2A SysDC5V max. 2A

DC24V max. 4A DC24V max. 4A

DC24V0V

DC24V0V

1

2

3 3DC24V

0V4 DC24V0V4

(1) DC 24V for power section supply I/O area (max. 10A) (2) DC 24V for electronic power supply bus coupler and I/O area (3) DC 24V for power section supply I/O area (max. 4A) (4) DC 24V for electronic power supply I/O area

Deployment of the power modules

Power module FS2-PS-AB00

Power module FS2-PS-AB10

Manual ELCO FS200


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To attach the shield the mounting of shield bus carriers are necessary. The shield bus carrier (available as accessory) serves to carry the shield bus to connect cable shields. The shield bus carrier is mounted underneath the terminal of the terminal module. With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier. After mounting the shield bus carrier with the shield bus, the cables with the accordingly stripped cable screen may be attached and fixed by the shield clamp.

Clack1

2

3

4

[1] Shield bus carrier [2] Shield bus (10mm x 3mm) [3] Shield clamp [4] Cable shield

Shield attachment

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Trouble shooting - LEDs

Each module has the LEDs RUN and MF on its front side. Errors or incorrect modules may be located by means of these LEDs. In the following illustrations flashing LEDs are marked by ☼.

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

Behavior: After PowerON the RUN LED of each module is off and the MF LED of each module is sporadically on. Reason: The maximum current for the electronic power supply is exceeded. Remedy: As soon as the sum current of the electronic power supply is exceeded, always place the power module FS2-PS-AB10. More concerning this may be found above at "Wiring".

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

Behavior: After PowerON the MF LED of one module respectively more modules flashes. The RUN LED remains off. Reason: At this position a module is placed, which does not correspond to the configured module. Remedy: Match configuration and hardware structure.

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

RUNMF

Behavior: After PowerON all of the RUN LEDs up to the defective module are flashing. With all following modules the MF LED is on and the RUN LED is off. Reason: The module on the right of the flashing modules is defective. Remedy: Replace the defective module.

General

Sum current of the electronic power supply exceeded

Error in configuration

Module failure

Manual ELCO FS200


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Installation guidelines

The installation guidelines contain information about the interference free deployment of FS200. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.

Electromagnetic digestibility (EMC) means the ability of an electrical device, to function error free in an electromagnetic environment without being interferenced res. without interferencing the environment. All FS200 components are developed for the deployment in industrial environments and fulfill high demands on the EMC. Nevertheless you should project an EMC planning before installing the components and take conceivable interference causes into account.

Electromagnetic interferences may interfere your control via different ways: • Fields • I/O signal conductors • Bus system • Current supply • Protected earth conductor Depending on the spreading medium (lead bound or lead free) and the distance to the interference cause, interferences to your control occur by means of different coupling mechanisms. One differs: • galvanic coupling • capacitive coupling • inductive coupling • radiant coupling

General

What means EMC?

Possible interference causes

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In the most times it is enough to take care of some elementary rules to guarantee the EMC. Please regard the following basic rules when installing your PLC. • Take care of a correct area-wide grounding of the inactive metal parts

when installing your components. - Install a central connection between the ground and the protected

earth conductor system. - Connect all inactive metal extensive and impedance-low. - Please try not to use aluminum parts. Aluminum is easily oxidizing

and is therefore less suitable for grounding. • When cabling, take care of the correct line routing.

- Organize your cabling in line groups (high voltage, current supply, signal and data lines).

- Always lay your high voltage lines and signal res. data lines in separate channels or bundles.

- Route the signal and data lines as near as possible beside ground areas (e.g. suspension bars, metal rails, tin cabinet).

• Proof the correct fixing of the lead isolation. - Data lines must be laid isolated. - Analog lines must be laid isolated. When transmitting signals with

small amplitudes the one sided laying of the isolation may be favorable.

- Lay the line isolation extensively on an isolation/protected earth con-ductor rail directly after the cabinet entry and fix the isolation with cable clamps.

- Make sure that the isolation/protected earth conductor rail is connected impedance-low with the cabinet.

- Use metallic or metalized plug cases for isolated data lines. • In special use cases you should appoint special EMC actions.

- Wire all inductivities with erase links, which are not addressed by the System SLIO modules.

- For lightening cabinets you should prefer incandescent lamps and avoid luminescent lamps.

• Create a homogeneous reference potential and ground all electrical operating supplies when possible. - Please take care for the targeted employment of the grounding

actions. The grounding of the PLC is a protection and functionality activity.

- Connect installation parts and cabinets with the FS200 in star topology with the isolation/protected earth conductor system. So you avoid ground loops.

- If potential differences between installation parts and cabinets occur, lay sufficiently dimensioned potential compensation lines.

Basic rules for EMC

Manual ELCO FS200


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Electrical, magnetically and electromagnetic interference fields are weakened by means of an isolation, one talks of absorption. Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground. Hereby you have to make sure, that the connection to the protected earth conduc-tor is impedance-low, because otherwise the interference currents may appear as interference cause. When isolating cables you have to regard the following: • If possible, use only cables with isolation tangle. • The hiding power of the isolation should be higher than 80%. • Normally you should always lay the isolation of cables on both sides.

Only by means of the both-sided connection of the isolation you achieve high quality interference suppression in the higher frequency area. Only as exception you may also lay the isolation one-sided. Then you only achieve the absorption of the lower frequencies. A one-sided isolation connection may be convenient, if: - the conduction of a potential compensating line is not possible - analog signals (some mV res. µA) are transferred - foil isolations (static isolations) are used.

• With data lines always use metallic or metalized plugs for serial couplings. Fix the isolation of the data line at the plug rack. Do not lay the isolation on the PIN 1 of the plug bar!

• At stationary operation it is convenient to strip the insulated cable interruption free and lay it on the isolation/protected earth conductor line.

• To fix the isolation tangles use cable clamps out of metal. The clamps must clasp the isolation extensively and have well contact.

• Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet. Lead the isolation further on to the FS200 module and don't lay it on there again!

Please regard at installation! At potential differences between the grounding points, there may be a compensation current via the isolation connected at both sides. Remedy: Potential compensation line

Isolation of conductors

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General data

Conformity and approval Conformity CE 2006/95/EG Low-voltage directive Approval UL UL 508 Approval for USA and Canada others RoHs - Product is unleaded

Protection of persons and device protection Type of protection - IP20 Electrical isolation to the field bus - electrically isolated to the process level - electrically isolated Insulation resistance EN 61131-2 - Insulation voltage to reference earth Inputs / outputs - AC / DC 50V,

test voltage AC 500V Protective measures - against short circuit

Environmental conditions to EN 61131-2 Climatic Storage / transport EN 60068-2-14 -25…+70°C Operation Horizontal installation EN 61131-2 0…+60°C Vertical installation EN 61131-2 0…+60°C Air humidity EN 60068-2-30 RH1

(without condensation, rel. humidity 10 … 95%) Pollution EN 61131-2 Degree of pollution 2 Mechanical Oscillation EN 60068-2-6 1G Shock EN 60068-2-27 15G

Mounting conditions Mounting place - In the control cabinet Mounting position - Horizontal and vertical

EMC Standard Comment Emitted interference

EN 61000-6-4 Class A (Industry area)

Industry area

EN 61000-4-2 ESD Degree of severity 3, i.e. 8kV at air discharge, 4kV at contact discharge

EN 61000-4-3 HF irradiation (casing) 80MHz … 1000MHz, 10V/m 80% AM (1kHz)

EN 61000-4-6 HF conducted 150kHz … 80MHz, 10V/m 80% AM (1kHz)

EN 61000-4-4 Burst, degree of severity 3

Noise immunity zone B

EN 61000-6-2

EN 61000-4-5 Surge, degree of severity 3 *)

*) Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors for lightning and overvoltage is necessary.

Manual ELCO FS200

Chapter 2 Hardware description

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Here the hardware components of the FS2-GW-PN00 PROFINET IO device are more described. You will find the technical data at the end of this chapter.

Topic Page Chapter 2 Hardware description...................................................... 2-1

Properties............................................................................................. 2-2 Structure .............................................................................................. 2-3 Technical data...................................................................................... 2-6

Overview

Content

Manual ELCO FS200


2-2 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Properties

• Field bus: PROFINET according to IEC 61158-6-10, IEC 61784-2 • PROFINET for max. 64 periphery modules • Max. 512byte input and 512byte output data • 2-port switch integrated • Transfer rate 100Mbit/s full-duplex • Integrated DC 24V power supply for power and electronic section supply

of the periphery modules

Type Order number Description IM 053PN FS2-GW-PN00 PROFINET IO device for FS200

Features

Order data

Manual ELCO FS200


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Structure

13

1

5

78

11

423

69

14

12

10

[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14]

Locking lever terminal module Labeling strip bus interface LED status indication bus interface Labeling strip power module LED status indication power module Backplane bus DC 24V power section supply Power module PROFINET RJ45 bus interface "P1" PROFINET RJ45 bus interface "P2" Unlocking lever power module Bus interface Terminal Address selector

LED Color Description PWR green ● Bus interface is power supplied SF red ● System error: Error at PROFINET or System

SLIO bus BF green ● Bus error: Error in PROFINET communication MT yellow ● Maintenance PROFINET LNK1/2 green ● Link: Physical link to Ethernet ACT1/2 green ● Activity: Communication via Ethernet

Status indication bus interface

PWRSF

BFMT

LNK1ACT1LNK2ACT2

For the fast diagnosis of the current module status 8 LEDs are on the front side. You may find a detailed description of the LEDs in the chapter "Deployment" at "Status indication".

LED Color Description PWR IO green ● Power section supply OK PF IO * red ● Fuse power section supply defective

(Power fail) PWR green ● Electronic section supply OK PF red ● Fuse electronic section supply defective

Status indication power module

PWR IOPF IO

PWRPF

on: ●

*) This LED is only available on the power module with hardware release 1. Information concerning the hardware release may be found underneath the label strip.

FS2-GW-PN00

Manual ELCO FS200


2-4 HB300E - IM - RE_053-1PN00 - Rev. 11/28

For wires with a core cross-section of 0.08mm2 up to 1.5mm2.

2 6

3 7

4 8

1 51

2

3

4

5

6

7

8

2 6

3 7

4 8

1 5

PM

SysDC24V

0V

DC24V0V

DC24V

0V

Pos. Function Type Description 1 --- --- not connected 2 DC 24V I DC 24V for power section supply 3 0V I GND for power section supply 4 Sys DC 24V I DC 24V for electronic section supply 5 --- --- not connected 6 DC 24V I DC 24V for power section supply 7 0V I GND for power section supply 8 Sys 0V I GND for electronic section supply

I: Input

The bus interface has a 2-port switch integrated with the following features: • Ethernet connection via 2 RJ45 jacks • Auto negotiation (negotiates the transfer parameters) • Auto crossover (transmission and receipt lines are automatically

crossed if necessary)

PROFINET RJ45 bus interface

P1

P2

X1

X2

8pin RJ45 jack: Pin Signal 1 Transmit + 2 Transmit - 3 Receive + 4 GND 5 GND 6 Receive - 7 GND

8 7 6 5 4 3 2 1

8 GND

Terminal

Manual ELCO FS200


HB300E - IM - RE_053-1PN00 - Rev. 11/28 2-5

The address switch serves for the following settings: • Selection of the address usage • Presetting of the PROFINET name

Note! A PROFINET name may only once exist on the bus! Changes of the address switch were only recognized after PowerON or a Reset! The PROFINET name preset at the address switch must always be identical to the device name in your project!

Position Description

1 is not used 2 20 = 1 3 21 = 2 4 22 = 4 5 23 = 8 6 24 = 16 7 25 = 32

C1248163264

1 0

12345678

8 26 = 64

PROFINET name: "ELCO FS2-GW-PM00 xxx" with xxx = decimal value of position 2...8

Position State Behavior at start-up 2 ... 8 0 PROFINET conform (IEC 61158-6-10, IEC 61784-2)

PROFINET name (device name) respectively IP address parameter come from flash memory. Here the device name may be free selected. Please regard that you have to assign the device name respectively the IP address to the PROFINET device by means of an initialization.

2 ... 8 [1...127] PROFINET name (device name): ELCO FS2-GW-PN00- xxx with xxx = Decimal value of position 2 ... 8 (20 ... 26) Enter within your project a PROFINET name into the properties of the PROFINET device and set the same name at the address switch. Here the IP address parameters may also be preset.

Address switch

Essential switch settings

Manual ELCO FS200


2-6 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Technical data

Order number FS2-GW-PN00 Type GW-PN00 Module ID - Technical data power supply Power supply (rated value) DC 24 V Power supply (permitted range) DC 20.4...28.8 V Reverse polarity protection Current consumption (no-load operation) 95 mA Current consumption (rated value) 0.95 A Inrush current 2.8 A I²t 0.25 A2s Max. current drain at backplane bus 3 A Max. current drain load supply 10 A Power loss 3 W Status information, alarms, diagnostics Status display yes Interrupts yes, parameterizable Process alarm yes, parameterizable Diagnostic interrupt yes, parameterizable Diagnostic functions yes, parameterizable Diagnostics information read-out possible Supply voltage display green LED Maintenance display yellow LED Group error display red LED Channel error display none Hardware configuration Racks, max. Modules per rack, max. 64 Number of digital modules, max. 64 Number of analog modules, max. 64 Communication Field bus PROFINET IO Type of interface Ethernet 100 MBit Connector 2 x RJ45 Topology Electrically isolated Number of participants, max. Node addresses Transmission speed, min. 100 Mbit/s Transmission speed, max. 100 Mbit/s Address range inputs, max. 512 Byte Address range outputs, max. 512 Byte Number of TxPDOs, max. Number of RxPDOs, max. Mechanical data Dimensions (WxHxD) 48.5 x 109 x 76.5 mm Weight 155 g Environmental conditions Operating temperature 0 °C to 60 °C Storage temperature -25 °C to 70 °C Certifications UL508 certification in preparation

Manual ELCO FS200

Chapter 3 Deployment

HB300E - IM - RE_053-1PN00 - Rev. 11/28 3-1


This chapter describes the usage of the FS2-GW-PN00 with PROFINET. After a short introduction you may find here every information for the usage in the FS200.

Topic Page Chapter 3 Deployment ..................................................................... 3-1

Basics PROFINET................................................................................ 3-2 Accessing the FS200.................................…………............................. 3-4 Project engineering .............................................................................. 3-8 PROFINET installation guidelines ...................................................... 3-11 I&M data............................................................................................. 3-13 Status indication................................................................................. 3-15 Index overview ................................................................................... 3-16 Diagnostic and interrupt...................................................................... 3-17

Overview

Content

Manual ELCO FS200


3-2 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Basics PROFINET

PROFINET is an open Industrial Ethernet Standard from PROFIBUS & PROFINET International (PI) for automation. PROFINET is standardized in the IEC 61158. PROFINET uses TCP/IP and IT standards and supplements the PROFIBUS technology for applications, where fast data communication with industrial IT functions is demanded. There are 2 PROFINET function classes: • PROFINET IO • PROFINET CBA These may be realized in 3 performance steps: • TCP/IP communication • RT communication • IRT communication With PROFINET IO an I/O data sight to the distributed periphery is described. PROFINET IO describes the whole data transfer between IO controller and IO device. PROFINET is configured like PROFIBUS. PROFINET IO always contains the real time concept. Contrary to the master-slave procedure of PROFIBUS, PROFINET uses the provider-consumer model. This supports the communication relations (AR = Application Relation) between equal participants in the Ethernet. Here the provider sends its data without a request of the communication partner. Apart from the user data exchange also functions for parameterization and diagnostics are supported. PROFINET CBA means Component Based Automation. This component model describes the communication between autonomously working stations. It makes a simple modularization of complex plants possible, by distributed intelligence by means of graphic configuration for communication of intelligent modules. This is the open communication via Ethernet TCP/IP without any demand on real-time. RT means Real-Time. The RT communication represents the basics for data transfer at PROFINET IO. Here RT data are handled with higher priority. IRT means Isochronous Real-Time. With the IRT communication the bus cycle begins clock-exactly i.e. with a maximum permissible tolerance and is again synchronized. Thereby the time-controlled and synchronous transfer of data is guaranteed. Here sync telegrams of a sync master in the network serve for.

General

PROFINET IO

PROFINET CBA

TCP/IP Communication

RT Communication

IRT Communication

Manual ELCO FS200


HB300E - IM - RE_053-1PN00 - Rev. 11/28 3-3

PROFINET of IEC 61158 has the following properties: • Full-duplex transfer with 100MBit/s via copper respectively fiber optics. • Switched Ethernet • Auto negotiation (negotiates the transfer parameters) • Auto crossover (transmission and receipt lines are crossed automatically

if necessary) • Wireless communication via Bluetooth respectively WLAN • UDP/IP is used as overlaid protocol. UDP means User Datagram

Protocol und contains the unprotected connectionless broadcast communication within IP.

Like PROFIBUS-DP also with PROFINET IO the following devices are classified according to their tasks: • IO controller • IO device • IO supervisor The IO controller is equivalent to the master of PROFIBUS. This is the PLC with PROFINET connection, in which the PLC program runs. The IO device is a distributed I/O field device, which is connected to PROFINET. The IO device is equal to the slave of PROFIBUS. The IO supervisor is an engineering station as e.g. programming unit, PC or HMI interface for commissioning and diagnostics.

From ELCO there is a GSDML files for your IO device available. This file may either be found on the supplied storage media or at the download area

Details on the installation of the GSDML file are available from the manual supplied with your configuration tool. For configuration in your configuration tool every FS200 module may the found in the GSDML file as XML data.

In contrast to the PROFIBUS address in PROFINET each device may be identified with its PROFINET interface: • IP address or MAC address • Device name

PROFINET is compatible to Ethernet in accordance with the IEEE standards. The connection of the PROFINET IO field devices is exclusively established via switches as network components. This is made either as star via multi-port switches or as line by means of switches, integrated to the field devices.

Properties of PROFINET

PROFINET devices

IO controller

IO device

IO supervisor

GSDML file

Addressing

Transfer medium

Manual ELCO FS200

of www.elco-holding.com.cn. Please install the GSDML file in your configuration tool.


3-4 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Accessing the FS200

In the following you will find the description of accessing the following FS200 areas via PROFINET. • I/O area • Parameter data • Diagnostics data Information concerning the allocation areas may be found in the description of the corresponding FS200 module.

Note! Please consider the FS200 power and clamp modules do not have any module ID. These may not be recognized by the PROFINET IO device coupler and so are not listed and considered during slot allocation. Further within PROFINET the slots are designated as PROFINET-Slot. The counting always begins with 0.

To configure a device I/O connection in your own configuration tool, you’ve got all the information about your PROFINET components in form of a GSDML file. Install this GSDML file in you configuration tool. This file may either be found on the supplied storage media or at the download area of www.vipa.de. More information about installing the GSDML file may be found at the manual of the according engineering tool. Structure and content of the GSDML file are dictated by IEC 61158.

To set respectively change parameters during runtime there are according handling blocks for record set read/write necessary. There are the following handling blocks available for CPUs, programmable with Siemens STEP7: SFB 52 Read record set SFB 53 Write record set SFB 54 Read diagnostics data Here the Slot addresses the module and the Index addresses the data area of a module.

Overview

GSDML file

Handling blocks

Manual ELCO FS200


HB300E - IM - RE_053-1PN00 - Rev. 11/28 3-5

For acyclic reading and writing access PROFINET uses appropriate telegrams. Here the PROFINET coupler respectively the modules are addressed by Slot (0 ... 64) and with Index the corresponding data area within the module. Subslot is always 1. Telegram for read request (ReadRequest) 0009h +0

... API +24

Slot +28

Subslot+30

Index +34

Length +36

...

... +64 Telegram for response with data (ReadResponse) 8009h +0

... API +24

Slot +28

Subslot+30

Index +34

Length +36

...

... +63 Data +64 ...

Ethernet-Frame Telegram for write request (WriteRequest) 0008h +0

... API +24

Slot +28

Subslot+30

Index +34

Length +36

...

... +63 Data +64 ...

Ethernet-Frame Telegram for response with length (WriteResponse) 8008h +0

... API +24

Slot +28

Subslot+30

Index +34

Length +36

...

... +64

At PROFINET the input respectively output area is automatically embedded to the corresponding address area of the master system. The I/O area may also be accessed by the following Index-No: • Index = 8028h: Reading the input data (Slot 1 ... 64) • Index = 8029h: Reading the output data (Slot 1 ... 64)

There is the possibility to set parameter data of the corresponding modules by means of the GSDML file via hardware configuration. With the startup of the IO device these once were sent from the IO controller to the module. After writing the parameters these were activated in the module. Access to Slot Index Every parameter of the PROFINET coupler incl. header (4byte)

0 007Dh

Every parameter of the PROFINET coupler 0 007Eh Every parameter of a module incl. header (4byte) 1 ... 64 007Dh Record set DS 00h of the module parameter 1 ... 64 007Eh Record set DS 01h of the module parameter 1 ... 64 007Fh Record set DS 80h...90h of the module param. 1 ... 64 0080h ...0090h

Acyclic access to the FS200

Read access

Write access

Accessing I/O area

Accessing parameter data

Access

Manual ELCO FS200


3-6 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Hardware and diagnostic interrupt data of FS200 modules with interrupt capability were automatically sent by an emergency telegram if the interrupt is activated by parameterization. There is the possibility to request diagnostics data. Here the PROFINET coupler respectively the modules are addressed by Slot (0 ... 64) and with Index the corresponding data area within the module.

With Slot = 0 / Subslot = 1 the PROFINET coupler is accessed. Depending on the Index you will get the following data: Index = 0000h: 4Byte: Byte 0: Diagnostics byte, Byte 1 ... 3: 0 (fix) Index = 0001h: 20Byte: Byte 0: Diagnostics byte, Byte 1 ... 19: 0 (fix)

Byte Bit 7 ... Bit 0 Default0 Diagnostics byte

Bit 0: Error on the System SLIO bus Bit 1: Parameters could not be written into the

Flash memory. Bit 2: General parameterization error PROFINET

device. Bit 3: Version error at the System SLIO bus

(at least one module at the System SLIO bus is not supported).

Bit 4: Unexpected restart Bit 5: Port supervision (Data transmission

impossible of PROFINET IEC 61158) Bit 6: Port supervision (Remote mismatch of

PROFINET IEC 61158) Bit 7: Configuration error on the System SLIO bus

(setpoint/actual-value comparison not equal)

00h

2 ... 3 (19) 00h (fix) 00h

With Slot = 1 ... 64 / Subslot = 1 the corresponding System SLIO module is accessed. Depending on the Index you will get the following data: Index = 0000h: Record set DS 00h of the diagnostics data Index = 0001h: Record set DS 01h of the diagnostics data

Note! Information concerning the allocation areas may be found in the description of the corresponding System SLIO module.

Accessing diagnostics data

Diagnostics data PROFINET coupler

Structure

Diagnostics data module

Manual ELCO FS200


HB300E - IM - RE_053-1PN00 - Rev. 11/28 3-7

Byte Bit 7 ... Bit 0 0

Bit 0: Module malfunction, i.e. a problem has been detected Bit 1: Internal error in the module Bit 2: External error - module no longer addressable Bit 3: Channel error in the module Bit 4: External auxiliary supply missing Bit 5, 6: reserved Bit 7: Parameter assignment error

1 Bit 3 ... 0: Module class 1111: Digital module 0101: Analog module 1000: FM 0111: ETS, CP Bit 4: Channel information available Bit 7 ... 5: 0 (fix)

2 see module description 3 Bit 5 ... 0: reserved

Bit 6: Hardware interrupt lost Bit 7: reserved

4 Channel type 70h: Module with digital inputs 71h: Module with analog inputs 72h: Module with digital outputs 73h: Module with analog outputs 74h: Module with analog in-/-outputs 76h: Counter

5 Number of diagnostic bits per channel 6 Number of channels per module 7 Position (channel) with diagnostic event 8 Diagnostic event on the channel/channel group 0

Assignment see module description 9 Diagnostic event on the channel/channel group 1

Assignment see module description ... ... 15 Diagnostic event on the channel/channel group 7

Assignment see module description 16 ... 19 Value µs ticker at the moment of the diagnostic data generation

µs ticker In the SLIO module there is a timer (µs ticker). With PowerON the timer starts counting with 0. After 232-1µs the timer starts with 0 again.

Structure

Manual ELCO FS200


3-8 HB300E - IM - RE_053-1PN00 - Rev. 11/28

Project engineering

For project engineering a hardware configuration is established within a PROFINET engineering tool like the Siemens SIMATIC manager. Here you assign the according IO device to the IO controller. A direct assignment takes place via the PROFINET address that you set at the IO device with its address selector and the properties of the IO device.

IO device is listed as "ELCO_FS2-GW-PN00". You'll find this at: PROFINET IO > Additional Field devices > I/O > ELCO FS2

From ELCO there is a GSDML files for the IO device available. This file may either be found on the supplied storage media or at the download area of

Details on the installation of the GSDML file are available from the manual supplied with your configuration tool. For configuration in your configuration tool every SLIO module may the found in the GSDML file as XML data. After the installation of the GSDML file you will find the FS200 IO device in the hardware catalog from Siemens at: PROFINET IO >Additional field devices > I/O > ELCO FS200>

So that the PROFINET controller can identify a PROFINET device, you have to assign an appropriate device name to the PROFINET device, before. This name must be always identical to the device name in your project! To assign a device name there is an address switch on the IM 053-1PN00. If all switches are 0, you can freely define a name in your project. This name is to be stored with an "initialization" in the flash memory of the IM 053-1PN00. Otherwise the device has the following name: VIPA053-1PN00-xxx with xxx = Decimal value of position 2 ... 8 (20 ... 26) of the switches. This name is not stored in the flash. Position Description

1 is not used 2 20 = 1 3 21 = 2 4 22 = 4 5 23 = 8 6 24 = 16 7 25 = 32 8 26 = 64

C1248163264

1 0

12345678

8 26 = 64

PROFINET name: "ELCO FS2-GW-PN00-xxx" with xxx = decimal value of position 2...8

General

GSDML file

Assigning the device name

Manual ELCO FS200

00

www.elco-holding.com.cn. Please install the GSDML file in your configuration tool.

By installing the corresponding GSDML file the FS2-GW-PN00 PROFINET

FS2-GW-PN00


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If all the switches of the address switch of the PROFINET device are 0, with the following proceeding you have to transfer the name of your project in the flash memory of your PROFINET Device on the example of the Siemens SIMATIC manager. • Check if the switches of the address switch are 0 and perform power on. • Load your project. • Choose your PROFINET controller. • Go to PLC functions > Edit Ethernet node. • Click at "Ethernet node" at [Browse]. Every reachable stations are listed. • Choose the PROFINET device with the suited MAC address and click on

[OK]. The MAC address may be found at the front of the module. If the device name begins instead with "FS2-GW-pn00...", so not all the switches of the address switch are 0! Please correct this.

• Enter at "Assign device name" the device name of your project and click at [Assign Name]. The name is stored in the flash memory of the PROFINET device. With [Reset] at "reset to factory settings" the name in the flash memory may be deleted.

• Mount your PROFINET system. • Start your project engineering tool with a new project. • Configure a master system and create a new PROFINET subnet. • For the project engineering of the IM 053-1PN00 take the "FS2-GW-

PN00" from the hardware catalog and drag it to the PROFINET subnet. • Open via double click to the inserted symbol the properties dialog of the

PROFINET device and enter at "General" the device name, which was preset by the address switch. Confirm with [OK].

• For parameterization of the PROFINET device the ELCO specific properties dialog may be opened in the slot overview .

• Insert the peripheral modules from the hardware catalog and parameterize them if necessary.

• Transfer your project to the PLC.

Initialization (Address switch: 0)

Project engineering

Manual ELCO FS200


3-10 HB300E - IM - RE_053-1PN00 - Rev. 11/28

The PROFINET IO device FS2-GW-PN00 hast the following parameter data:

Byte Bit 7 ... Bit 0 Default0 Bit 0: Hardware interrupt

0 = disable 1 = enable Bit 1: Diagnostic interrupt 0 = disable 1 = enable Bit 2: Diagnostic interrupt type 0 = Vendor-specific data 1 = Channel-specific data Bit 3: Auto-Acknowledge 0 = disable 1 = enable Bit 4 ... 6: reserved Bit 7: Data format 0 = Data format Motorola 1 = Data format Intel

1 ... 6 00h (fix) 00h Here the structure of the diagnostic interrupt data may be defined, which were sent on error via diagnostic telegram respectively which may be requested by the standard PROFINET Index numbers. • Vendor-specific data: You always will get the record set DS 01h of the

diagnostics data of a module. • Channel-specific data: You always will get the record set DS 00h of the

diagnostics data of a module. Acknowledgement of interrupts on the FS200 back plane bus: • With Auto-Acknowledge = 0 you are responsible for the acknowledge-

ment. So you are informed with every interrupt. As soon as an interrupt is not acknowledged other interrupts are blocked

• With Auto-Acknowledge = 1 each interrupt is automatically acknowled-ged by the PROFINET device. In this mode the diagnostics data were always overwritten. Default setting is Auto-Acknowledge = 1. For continuous use Auto-Acknowledge should be activated.

This parameter refers to how a value is stored in the CPU address range. • In the Motorola format (default) the bytes were stored in descending

significance, i.e. the 1. byte contains the high byte and 2. byte the low byte.

• In the Intel format the bytes are stored in ascending significance, i.e. the 1. byte contains the low byte and 2. byte the high byte.

Parameter data IM 053-1PN00

Diagnostic interrupt type

Auto-Acknowledge

Data format Motorola/Intel

Manual ELCO FS200


HB300E - IM - RE_053-1PN00 - Rev. 11/28 3-11

PROFINET installation guidelines

The topic of data security and access protection have become increasingly important in the industrial environment. The increased networking of entire industrial systems to the network levels within the company together with the functions of remote maintenance have all served to increase vulnerability. Threats can arise from internal manipulation like technical errors, operator and program errors respectively from external manipulation like software viruses and worms, trojans and password phishing.

The most important precautions to prevent manipulation and loss of data security in the industrial environment are: • Encrypting the data traffic by means of certificates. • Filtering and inspection of the traffic by means of VPN - "Virtual Private

Networks". • Identification of the nodes by "Authentication" via save channels. • Segmenting in protected automation cells, so that only devices in the

same group can exchange data.

With the "VDI/VDE 2182 sheet 1", Information Security in the Industrial Automation - General procedural model, VDI guidelines, the VDI/VDE society for measuring and automation engineering has published a guide for implementing a security architecture in the industrial environment. The guideline can be found at www.vdi.de Profibus & PROFINET International (PI) can support you in setting up security standards by means of the "PROFINET Security Guideline". More concerning this can be found at the corresponding web site e.g. www.profibus.com

Due to the open standard of PROFINET standard Ethernet components may be used. For industrial environment and due to the high transfer rate of 100MBit/s you PROFINET system should consist of Industrial Ethernet components. All the devices interconnected by switches are located in one and the same network. All the devices in a network can communicate directly with each other. A network is physically limited by a router. If devices need to communicate beyond the limits of a network, you have to configure the router so that it allows this communication to take place.

Generals to data security

Precautions

Guidelines for information security

Industrial Ethernet

Manual ELCO FS200


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With the linear structure all the communication devices are connected via a linear bus topology. Here the linear bus topology is realized with switches that are already integrated into the PROFINET device. If a communication member fails, communication across the failed member is no longer possible. If you connect communication devices to a switch with more tan 2 PROFINET ports, you automatically create a star network topology. If an individual PROFINET device fails, this does not automatically lead to failure of the entire network, in contrast to other structures. It is only if a switch fails that part of the communication network will fail as well. In order to increase the availability of a network the both open ends of a linear bus topology may be connected by a switch. By configuring the switch as redundancy manager on a break in the network it ensures that the data is redirected over an intact network connection. If you interconnect several star structures, you obtain a tree network topology.

Switch

IO-Controller

... to next Switch

Topology

Linear

Star

Ring

Tree

Example network

Manual ELCO FS200


HB300E - IM - RE_053-1PN00 - Rev. 11/28 3-13

I&M data

Identification and maintenance data (I&M) are stored information in a module which support you at: • check of the system configuration • discover of hardware changes • remove errors in a system Identification data (I data) are information of the module e.g. order number, serial number, which can be found printed at the module. I data are manufacturer information and can only be read. Maintenance data (M data) are information like location and date of installation. M data were produced and stored during project engineering By means of I&M data the modules can online be identified.

Via read record set special identification data may be accessed. Here parts of the identification data are addressed by the corresponding index number. The record sets have the following structure:

Contents Length (byte) Coding (hex) Header - BlockType 2 I&M0: 0020h

I&M1: 0021h I&M2: 0022h I&M3: 0023h

- BlockLength 2 I&M0: 0038h I&M1: 0038h I&M2: 0012h I&M3: 0038h

- BlockVersionHigh 1 01h - BlockVersionLow 1 00h Identification data (see the following table)

I&M0 / Index AFF0h: 54h I&M1 / Index AFF1h: 54h I&M2 / Index AFF2h: 16h I&M3 / Index AFF3h: 54h

Overview

I&M data

Manual ELCO FS200


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Identification data Access Preset Explanation Identification data 0: (Index AFF0h) VendorIDHigh read (1byte) 02h VendorIDLow read (1byte) 2Bh

Name of the manufacturer (555 = VIPA GmbH)

Order_ID read (20byte) Order number IM_SERIAL_NUMBER read (16byte) - Serial number IM_HARDWARE_REVISION read (2byte) 1 Hardware revision IM_SOFTWARE_REVISION read Firmware

version - SWRevisionPrefix (1byte) V, R, P, U, T- IM_SWRevision_Functional_ Enhancement

(1byte) 00h ... FFh

- IM_SWRevision_Bug_Fix (1byte) 00h ... FFh - IM_SWRevision_Internal_ Change

(1byte) 00h ... FFh

Firmware version

IM_REVISION_COUNTER read (2byte) 0000h for internal usage IM_PROFILE_ID read (2byte) 0000h for internal usage IM_PROFILE_SPECIFIC_TYPE read (2byte) 0005h for internal usage IM_VERSION read - IM_Version_Major (1byte) - IM_Version_Minor (1byte)

0101h Version of the I&M data (e.g. 0101h = version 1.1)

IM_SUPPORTED read (2byte) 000Eh I&M1 ... I&M3 are present Maintenance data 1: (Index AFF1h) IM_TAG_FUNCTION read/write

(32byte) - Unique device identification

inside the system IM_TAG_LOCATION read/write (22byte)

- Location of installation of the module

Maintenance data 2: (Index AFF2h) IM_DATE read/write

(16byte) YYYY-MM-DD HH:MM

Date of installation of the module

Maintenance data 3: (Index AFF3h) IM_DESCRIPTOR read/write

(54byte) - Commentary to the module

I&M data for PROFINET-IO

Manual ELCO FS200


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Status indication

The LEDs installed to display the status allow extensive diagnostics during the PowerON procedure as well as during operation. The result of the diagnosis is determined by the combination of the different LEDs and the current operating mode.

PWR SF BF MT LNK1 ACT1 LNK2 ACT2 Status green red green yellow green green green green

● X X X X X X X The PROFINET IO device is power supplied.

● ○ B X [●] X [●] X

There may no connection be established to the IO controller. The switch is connected (no AR active) LNK1 or LNK2 is on.

● ○ ● X ○ ○ ○ ○ There is no physical connection to Ethernet. LNK1 and LNK2 is off.

● X ○ X [●] P [●] P A connection to an IO controller is established (at least 1 AR is active). LNK1 or LNK2 is on.

● ● X X X X X X

- A diagnostics message is present but not acknowledged.

- Error at the backplane bus (e.g. module is defect, bus is faulty).

- Error on firmware update (for short time visible then restart).

● BBB ● X ● X ● X

Error IP address - There was no valid IP address

assigned. - The assigned IP address just exists in

the system.

● X BB BB X X X X A firmware update is just running. Here BF and MT are alternately blinking.

● X X X [BBB] X [BBB] X Identification via DCP. Depending upon the connection LNK1 or LNK2 are blinking for 3 seconds with 2Hz.

● ● X ● X X X X

Maintenance demanded/requested - There was no receipt of a sync

telegram after parameterization of the IO device.

- Jitter out of the limits (renewed synchronization).

- Switch has rejected 10 telegrams (Network overloading).

- Error on the System SLIO bus (version error).

on: ● off: ○ Option: [] not relevant: X Blinking code: 0.5Hz: B, 1Hz: BB, 2Hz: BBB Pulsing: P

General

Manual ELCO FS200


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Index overview

Within a module the I/O, parameter and diagnostics data may be accessed by Index numbers. In PROFINET the Index numbers are grouped to the following areas: 0000h ... 7FFFh: Vendor-specific Index numbers 8000h ... F7FFh: Standard Index numbers from PROFINET. Information concerning this are to be found in the PROFINET specification. Here for "Index" the designation "record set" is used.

In the following there are the Index numbers listed, which are supported.

Index Description Readable index numbers 0000h read DS 00h diagnostic data 0001h read DS 01h diagnostic data 007Dh read the whole parameter data 007Eh read DS 00h of the parameter data 007Fh ** read DS 01h of the parameter data 0080h … 0090h ** read DS 80h … DS 90h of the parameter data 8000h / 8001h / 800Ah / 800Bh / 800Ch / 8010h / 8011h / 8012h / 8013h / 801Eh / 802Ah / 802Bh / 802Ch / 802Dh / 802Fh / 8030h / 8031h / 8050h / 8051h / 8052h / 8053h / 8054h / 8060h / 8061h / 8062h / 8070h / 8080h / 8090h

refer to the PROFINET specification

8028h ** read input data from a sub slot 8029h ** read output data from a sub slot AFF0h read I&M 0 (serial no., Name, SW/HW version) AFF1h * read I&M 1 (identification and location) AFF2h * read I&M 2 (date of installation) AFF3h * read I&M 3 (comment) C000h / C001h / C00Ah / C00Bh / C00Ch / C010h / C011h / C012h / C013h / E000h / E001h / E002h / E00Ah / E00Bh / E00Ch / E010h / E011h / E012h / E013h / E030h / E040h / E050h / F000h / F001h / F00Ah / F00Bh / F00Ch / F010h / F011h / F012h / F013h / F020h / F80Ch / F820h / F821h / F830h / F831h / F840h / 8041h / F842h

refer to the PROFINET specification

Writable Index numbers 007Dh write the whole parameter data 007Eh write DS 00h of the parameter data 007Fh ** write DS 01h of the parameter data 0080h … 0090h ** write DS 80h …DS 90h of the parameter data AFF1h * write I&M 1 (identification and location) AFF2h * write I&M 2 (date of installation) AFF3h * write I&M 3 (comment)

* Only PROFINET IO device, ** Only System SLIO module

General

Index numbers

Manual ELCO FS200


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Diagnostic and interrupt

Hardware interrupt data of FS200 modules with interrupt capability were automatically sent by a diagnostics message if the interrupt is activated by parameterization at the corresponding module respectively at the FS200 PROFINET IO device.

Byte Description Example Contents 0..1 AlarmMotification (1: High, 2: Low) 0002h 2..3 BlockLength 001Eh 4..5 Version High/Low 0100h 6..7 AlarmType (1: Diagnostics, 2: Process, 3: Pull) 0002h 8..11 API 0000h, 0000h 12..13 Slot 0003h 14..15 SubSlot 0001h 16..19 ModuleIdentNumber 0006h, 1F41h 20..23 SubmoduleIdentNumber 0000h, 0001h 24..25 DiagnosticsState

(PROFINET specific IEC 61158-6-10) 0005h

PROFINET interrupt data

26..27 UserStructureIdentifier 0000h ... 7FFFh: UserSpecifiedDiagnostics 1000h: Hardware interrupt (VIPA specific) 8002h: ExtChannelDiag

1000h Hardware interrupt (ELCO specific)

28..47 ELCO specific: Hardware interrupt data … Hardware interrupt data (see module description)

Diagnostics interrupt data of FS200 modules with interrupt capability were automatically sent by a diagnostics message if the interrupt is activated by parameterization at the corresponding module respectively at the FS200 PROFINET IO device. The interrupt behavior and the structure of the diagnostics data may be preset by the parameterization of the FS200 PROFINET IO device. Among other you have the choice between the following diagnostics data: • UserSpecifiedDiagnostics (Vendor specific) • ExtendedChannelDiagnostics (Channel specific)

Hardware interrupt

Diagnostics interrupt

Manual ELCO FS200


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Here all the diagnostics data may be accessed.

Byte Description Example Contents 0..1 AlarmMotification (1: High, 2: Low) 0001h 2..3 BlockLength 0030h 4..5 Version High/Low 0100h 6..7 AlarmType (1: Diagnostics, 2: Process,3: Pull) 0001h 8..11 API 0000h, 0000h 12..13 Slot 0001h 14..15 SubSlot 0001h 16..19 ModuleIdentNumber 0403h, 1543h 20..23 SubmoduleIdentNumber 0000h, 0001h 24..25 DiagnosticsState

(PROFINET specific IEC 61158-6-10) B001h

PROFINET interrupt Data (Header)

26..27 UserStructureIdentifier 0000h ... 7FFFh: UserSpecifiedDiagnostics 8002h: ExtChannelDiag VIPA specific (UserSpecifierDiagnostics): Offset + ChannelErrorType (see table on following page) Offset: 0000h: Error at PROFINET IO device 01F4h: Error at System SLIO module

01FBh UserSpecifiedDiagnostics 01FBh = 01F4h + 7h Error at the System SLIO module, ChannelErrorType: 7 (Upper limit violation)

28..47 VIPA specific: Diagnostics data (DS 1) … Diagnostics data record set 1 (see module description)

48..49 VIPA: Slot/SubSlot 0101h Slot 1 / SubSlot 1 50..51 VIPA specific: Channel

0000h ... 7FFFh: UserSpecific 8000h: SubSlotSpecific - for every channel

0001h Channel 1

UserSpecified Diagnostics (Vendor specific)

Manual ELCO FS200


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Here DS 0 of the diagnostics data (4byte) may be accessed. Additional diagnostics data must explicit be requested.

Byte Description Example Contents 0..1 AlarmMotification (1: High, 2: Low) 0001h 2..3 BlockLength 0030h 4..5 Version High/Low 0100h 6..7 AlarmType (1: Diagnostics, 2: Process, 3: Pull) 0001h 8..11 API 0000h, 0000h 12..13 Slot 0001h 14..15 SubSlot 0001h 16..19 ModuleIdentNumber 0403h, 1543h 20..23 SubmoduleIdentNumber 0000h, 0001h 24..25 DiagnosticsState

(PROFINET specific IEC 61158-6-10) A807h

PROFINET interrupt data (Header)

26..27 UserStructureIdentifier 0000h ... 7FFFh: UserSpecifiedDiagnostics 8002h: ExtendedChannelDiagnostics

8002h ExtendedChannelDiagnostics

28..29 Channel 0000h ... 7FFFh: UserSpecific 8000h: SubSlotSpecific - for every channel

0001h Channel 1

30..31 ChannelProperties (PROFINET specific IEC 61158-6-10)

2805h Channel properties: Input, 16bit, interruptincoming

32..33 ChannelErrorType (see table) 0007h Upper limit violation 34..35 ExtendedChannelErrorType (VIPA specific)

0000h: Error at PROFINET IO device 01F4h: Error at System SLIO module

01F4h Error at the System SLIO module

36..39 ExtendedChannelAddValue VIPA specific: Diagnostics data (DS 0)

0000h 150Dh

Diagnostics data record set (see module description)

Code Description 0001h Short circuit 0002h Undervoltage (supply voltage) 0003h Overvoltage (supply voltage) 0004h Output Module is overloaded 0005h Temperature rise output module 0006h Wire break sensors or actors 0007h Upper limit violation 0008h Lower limit violation 0009h Error (Load voltage at the output, sensor supply, hardware error) 000Ah Simulation active 0010h Error in parameterization 0011h Sensor or load voltage missing 0012h Fuse defect 0013h Communication error 0014h Ground fault 0015h Reference channel error 0016h Hardware interrupt lost 0017h Threshold interrupt 0018h Outputs are disabled 0019h Safety-related shutdown 001Ah External error 001Bh Indefinable error - not specified 001Ch SLIO: Error on System SLIO bus 001Dh SLIO: Parameter could not be written 001Eh SLIO: Version error 0101h IO device: Unexpected restart

ExtendedChannelDiagnostics (Channel specific)

ChannelErrorTypes

Manual ELCO FS200


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Manual ELCO FS200

Documents

MANUAL ELCO FS200