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(69H0082 V1.3) -1-
Manual 80N PN 69H0082
(Serial nr. )
Manufacturer:
Miyachi Europe B.V. Schootense Dreef 21 P.O. box 164 NL-5700 AD HELMOND The Netherlands Phone: +31 (0) 492 54 22 25 Fax: +31 (0) 492 53 62 22 Email: [email protected]
Internet: www.mec.miyachi.com
Date of manufacture:
User manual specifications: Version: 1.3, date November 2009 Printing Date;
The following documents are related to this
manual: Refer to section 2.2
(69H0082 V1.3) -2-
Register of changes / Version control table
Table 1: Register of changes
Page
Version
Date
Status
Remarks
All
1.0
Aug. 2007
First release
Manual 80 N PN 69H0082
All
1.1
Sept. 2008
Change
Company name
12
1.2
May 2008
Addition
Figure1: Dimensions 80N head
13
Addition
Table 4: Force settings 80N head
16
Addition
4. INSTALLATION
19
Addition
5.2 THERMODE POSITION 80N HEAD ON DT-SERIES
28
Addition
5.4 PLANARITY ADJUSTMENT 80N HEAD ON DT-SERIES
31
Addition
Evaluate impression
39
Addition
Notes
All
1.3
Oct 2009
Reformat
Change layout
(69H0082 V1.3) -3-
Copyright © 2009 Miyachi Europe Corporation The information in this document may be subject to alteration without any obligation to give prior notification. No part of this publication may be reproduced and/or made public by means of printing, photocopy, microfilm or in any other way or for any purpose whatsoever, without the prior, explicit written permission of Miyachi Europe Corporation Miyachi Europe Corporation. has the right to change parts of the machine at any time without prior or direct notice to the client. The contents of this publication is subject to change without notice. For extra information as to adjustments, maintenance and repair, contact the technical department of your supplier. This user manual has been composed with great care. However, Miyachi Europe
Corporation cannot be held responsible either for any shortcomings occurring in this user manual or for their consequences. Author : S F Duerden
(69H0082 V1.3) -4-
Contents
1 SAFETY PRECAUTIONS ....................................................................................................6 1.1 GENERAL SAFETY PRECAUTIONS............................................................................6 1.2 WARNINGS ON THE 80N BOND HEAD......................................................................7
1.2.1 Possible crush injuries ...........................................................................................7 1.2.2 Hot parts................................................................................................................7 1.2.3 Pictogram checks ...................................................................................................7 1.2.4 Guard ....................................................................................................................7
2 INTRODUCTION................................................................................................................8 2.1 GENERAL ....................................................................................................................9 2.2 DOCUMENTS ..............................................................................................................9 2.3 INTENDED USE ........................................................................................................10
2.3.1 Sound level...........................................................................................................10 2.3.2 Requirements for the surroundings.......................................................................10
2.4 TEXTUAL CONVENTIONS ........................................................................................10 2.5 USE OF SYMBOLS.....................................................................................................11
3 MACHINE DESCRIPTION ...............................................................................................12 3.1 GENERAL CONSTRUCTION.....................................................................................12
3.1.1 General view(1) ...................................................................................................12 3.1.2 General view (2) ..................................................................................................13
3.2 PRINCIPLE OF OPERATION....................................................................................13 3.2.1 Purpose and actions.............................................................................................14
3.3 TECHNICAL SPECIFICATIONS................................................................................14 3.4 SAFETY MEASURES/DEVICES .................................................................................18
4 TRANSPORT AND INSTALLATION..................................................................................18 4.1 TRANSPORT ..............................................................................................................18 4.2 ENVIRONMENTAL REQUIREMENTS FOR THE SURROUNDINGS ........................18 4.3 INSTALLATION..........................................................................................................18 4.4 THERMODE POSITION AT INSTALLATION ............................................................20
4.4.1 General................................................................................................................20 4.5 HEIGHT ADJUSTMENT OF THE 80N HEAD ...........................................................20
4.5.1 Desktop coarse thermode position........................................................................21 4.5.2 Unibase coarse thermode position........................................................................23 4.5.3 Unislide coarse thermode position .......................................................................23 4.5.4 Uniturn coarse thermode position ........................................................................24 4.5.5 Emerald coarse thermode position .......................................................................24 4.5.6 In line system coarse thermode position ...............................................................25
4.6 PLANARITY ADJUSTMENT (GENERAL) ..................................................................25 4.7 INITIAL HEAD ADJUSTMENTS DURING INSTALLATION ......................................26 4.8 FORCE ADJUSTMENT ON THE 80N BOND HEAD .................................................26
5 OPERATING THE 80N BOND HEAD...............................................................................29
6 MAINTENANCE AND REPAIR .........................................................................................29 6.1 REPLACEMENT OF THE THERMODE ....................................................................29 6.2 PREVENTIVE MAINTENANCE .................................................................................30
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6.3 TECHNICAL MAINTENANCE ...................................................................................32
7 DECOMMISSIONING.......................................................................................................33
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1 SAFETY PRECAUTIONS 1.1 GENERAL SAFETY PRECAUTIONS
WARNING:
Read this manual carefully before taking any action with regard to
the system. Your supplier has got no liability for injuries, damage
and/or excessive wear, due to incorrect maintenance, unintended
use, modifications and deactivation of safety devices.
WARNING:
The 80N Bond Head system and its safety devices may not be
extended, modified or changed without written permission from
your supplier.
WARNING:
It is forbidden to place the 80N Bond Head system in an explosive
area.
NOTE:
If the 80N Bond head is being used by a third party, you, being the
owner/user, are responsible unless agreed otherwise.
WARNING:
Repair or maintenance of electrical circuit or components:
First disconnect the system from power supply. Do not remove
covers yourself but contact a qualified technician.
(69H0082 V1.3) -7-
1.2 WARNINGS ON THE 80N BOND HEAD To warn the user/owner of the 80N Bond head for certain dangers/risks several warning pictograms have been mounted on the 80N Bond head.
Table 1: Pictograms on the 80N Bond head
Pictogram Description Position on the unit
Warning: Risk of getting crushed between moving parts
On the machine near by moving parts (thermode head etc.)
Warning: Burning risk by touching hot parts On the machine frame near by hot surfaces (thermode etc.)
1.2.1 Possible crush injuries
If the head is in the down position, it will move upwards after activation of the emergency stop. 1.2.2 Hot parts
When touching the thermode there is a real danger of burning injuries. The temperature of the thermode can rise until 600 ºC. The thermode area has been shielded (option). Additional warning pictograms have been placed on the head guarding, warning you for this risk. 1.2.3 Pictogram checks
NOTE:
Regularly check if all pictograms are still in place on the unit.
If they are not, replace them as quick as possible.
1.2.4 Guard The head, QCB and thermode are equipped with safety covers to prevent burns or crush injuries.
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2 INTRODUCTION This user manual is intended for the operators responsible for production processes using the 80N Bond Head. This user manual makes sure new users are familiar with the operating and maintenance procedures, while experienced users may use this document as a reference work. References to other documents are made when necessary. Operators using the machine for the first time should study this manual carefully, in particular the safety instructions given in section 1. Additional training by Miyachi Europe Corporation is recommended if the user wants to become quickly familiar with the system. The training course consists of, among other things, training in the completely independent operation of the system. Knowledge transfer should not only take place by circulating this manual among the operators, but by practising with the equipment and doing practical work with the machine. The manual is based on current techniques. Miyachi Europe Corporation retains the right to make changes to the documentation without being obliged to alter all previous versions. Keep this instruction manual carefully for future use. To underline certain subjects or actions the following markings are used in the text.
INDICATION:
Provides information to facilitate the execution of certain tasks.
NOTE:
Provides advanced information with regard to possible problems
CAUTION:
The system could be damaged if procedures are not followed
carefully.
WARNING:
You could hurt yourself or the system could be damaged if
procedures are not followed carefully.
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2.1 GENERAL This user manual is intended for operators (competent persons) and service personnel (qualified technicians). Competent persons are persons who: - have a certain level of knowledge gained by training/education, and - have certain skills necessary to operate the 80N Bond head. The operator has to be a competent person. Qualified technicians are persons who: - are competent, and - have a certain level of technical knowledge gained by training/education, and - are familiar with techniques in the unit, and - are aware of the possible risks and are trained Miyachi Europe Corporation personnel.
WARNING:
Installation, technical maintenance, repair and (de)mounting
may only be done by qualified technicians, unless specified
otherwise.
Operating the 80N Bond head involves, controlling the machine, cleaning the unit and simple maintenance operations. Purpose of this user manual is to create a safe and an efficient interaction between man and system. 2.2 DOCUMENTS
Besides this user manual the following documents are supplied:
• Mechanical drawings
• Force settings list; The manual is based on current technical practice. Miyachi Europe Corporation reserves the right to modify the documentation without the obligation to modify previous versions. Keep this manual carefully for future use.
(69H0082 V1.3) -10-
2.3 INTENDED USE The 80N Bond Head can be used for all Hot-Bar Reflow Soldering and Heat-Seal Bond applications. The Bond Head offer maximum productivity and consistent process control. The Bond Head is modular, compact, rigid and easily adjustable. The modular approach enables you to upgrade or reconfigure your system when necessary. The compactness makes it possible to build a system with optimum floor space usage. The rigidity gives you the highest connection accuracy with fine pitch applications, long hot-bar lengths and even the highest bonding forces. To achieve optimum force accuracy, the Bond Heads are available in three force ranges. The low force range starts at 8 to 80 Newton, the mid range covers 30N to 500N. The highest range goes from 250N to 1250N and from 20N to 2500N. This manual is applicable only to the 80N Bond head. The Bond Head is controlled by a pneumatic cylinder (SH Series). A force-firing switch controls the presence of the bonding force during the whole bonding process.. 2.3.1 Sound level The sound level has been measured according to the directive requirements of the head. The A-weighted equivalent continuous sound pressure has been measured at the working place during normal operating conditions. The sound level has been measured at a distance one metre from the head and at a height of 1,60 m above the reference plane. The measured A-weighted equivalent continuous sound pressure level (LAeq) will not exceed 70 dB(A). 2.3.2 Requirements for the surroundings Generally the equipment requires no special foundation; a level concrete surface is sufficient. During production, the machine and the near surroundings must be well illuminated.
2.4 TEXTUAL CONVENTIONS
The following terms are applied to emphasize certain parts of the text:
Tip or Note Suggestions and advice to carry out certain task more easily or more efficiently.
Take care or Note The applicable note draws the attention of the user to possible problems.
Caution If the procedures are not carried out carefully, the system may be damaged.
(69H0082 V1.3) -11-
Warning When the procedures are not carried out carefully, the user may injure himself or others or cause serious damage to the system.
2.5 USE OF SYMBOLS
List of several possibilities: � Possibility -1 � Possibility -2 � ... Action to be taken: � Step-1 � Step-2 � ...
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3 MACHINE DESCRIPTION
3.1 GENERAL CONSTRUCTION
3.1.1 General view(1) The main parts of the 80N Bond head are shown in figures 1 and 2.
Figure 1 Main parts of the 80N Bond head (1)
Adjustment force setting
Speed adjustment upstroke
Cooling air adjustment
Pneumatic cylinder
Cooling air inlet
Thermode
RIGHT SIDE
Left screw QCB adapter
Back-plane
Speed adjustment downstroke
Cable sleeve
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3.1.2 General view (2)
Figure 2 Main parts of the 80N Bond head (2)
3.2 PRINCIPLE OF OPERATION The Bond head is a stand alone system. The operator is responsible for positioning the products in the fixtures, for controlling the machine, for assembling the products, taking the finished products out, for cleaning the unit and for simple maintenance operations.
Downstop adjustment screw
Home switch sensor (head up)
Force setting indication
Thermocouple connector (type K/E/J)
Thermode power flex cables (2x)
Downstop locking screw
Firing switch (head down)
Quick Connect Block (QCB)
Right screw QCB
adapter
Force setting and fine indication
Print RJ45 I/O connector
Shipment bolt removal
(69H0082 V1.3) -14-
3.2.1 Purpose and actions The 80N Bond Head can be used for all Hot-Bar Reflow Soldering and Heat-Seal Bonding applications. 3.3 TECHNICAL SPECIFICATIONS
Table2: Technical specifications head
Model SH80 PH80 SH500 PH500 SH1250 PH1250 Actuation Air Motor Air Motor Air Motor
Force - Min. [N/lbs] 8 / 1.8 8 / 1.8 30 / 6.8 30 / 6.8 250 / 57 250 / 57
Force - Max. [N/lbs] 80 /18 80 /18 500 / 113 500 / 113 1250 / 280
1250 / 280
Stroke - [mm/inch] 38 25 25 25 25 25
Throat depth
- [mm/inch] 111 / 4.38 111 / 4.38 111 / 4.38 111 / 4.38 111 / 4.38 111 / 4.38
Hot-bar
length
- Max. [mm/inch]
45 / 1.77 45 / 1.77 130 / 5.1 130 / 5.1 130 / 5.1 130 / 5.1
Dimensions - Height [mm/inch]
253/ 9.97 *
XXX 384/15.16**
407/16.07* 406/16 ** 445/17.57*
- Depth [mm/inch]
121/4.77 121/4.77 126/4.97 126/4.97 146/5.76 146/5.76
- Width [mm/inch]
55/2.17 55/2.17 63/2.48 63/2.48 90/3.55 90/3.55
Force Dial yes n.a. no n.a. no n.a.
Standard Features
Shipment kit
(69H0082 V1.3) -15-
Table 3 Accessories
ACCESSORIES
Model Number
Name Description
CP Cable Pedal Rated 80 N / 18 lbs, 25mm (1inch) stroke, with 6 foot cable (Model 80FH)
FS1L 1-level Footswitch
Footswitch for usage with Uniflow, cycle firing
FS2L 2-level Footswitch
Footswitch for usage with Uniflow, independent head-down & cycle firing
CON-PH Head Controller for motorised head
PLC controller for one (1) motorised bonding head, consisting of operator interface (Siemens OP7) in controller box, 230 Volts, 3 meters cabling between head and controller
QCB50 Quick Connect Block
For Miyachi Thermo-Plane thermodes 0 – 50 mm (not FH80 / SH80 / PH80)
QCB100 Quick Connect Block
For Miyachi Thermo-Plane thermodes 50 – 100 mm (not FH80 / SH80 / PH80)
QCB150 Quick Connect Block
For Miyachi Thermo-Plane thermodes 100 – 150 mm (not FH80 / SH80 / PH80)
QCB50-AL Quick Connect Block
Lightweight QCB for Miyachi Thermo-Plane thermodes 0 – 50 mm
QCB-17F/B/BW/PT
Quick Connect Block
QCB for Miyachi style 17F multiple lead fold-up thermodes
(69H0082 V1.3) -16-
Figure 3: Dimensions of the 80N Bond head with a standard thermode
(69H0082 V1.3) -17-
Table 4: Force settings 80N head
Force Setting
0,0
20,0
40,0
60,0
80,0
100,0
0 10 20 30 40 50 60 70 80 90 100
Setting (scale value)
Fo
rce
(N
)
Scale Force
% N 0 4,6
10 12,9 20 22,0 30 31,2 40 40,5 50 50,0 60 59,8 70 68,8 80 78,3 90 87,7 100 97,9
The results are an average of multiple heads
Calibrated to be 50N at a setting of 50. The target height must be set so that the fire-switch is just activated. The activation pin on the switch-lever is still touching. The scale setting converts to a force as an indication only.
Settings below 20 have to be calibrated individually. The calculated value is: Force = [Scale Setting] +/- 5% Full Scale => Force = Scale +/- 5N In practice the deviation is 3% Full Scale. In general all values below 50 are slightly higher and above 50 slightly lower than scale value.
(69H0082 V1.3) -18-
3.4 SAFETY MEASURES/DEVICES
Refer to table 1 on page 8. 4 TRANSPORT AND INSTALLATION 4.1 TRANSPORT The unit is transported as a single unit for installation to the user’s requirements. 4.2 ENVIRONMENTAL REQUIREMENTS FOR THE SURROUNDINGS The module is unsuitable for use in the open air. The module is unsuitable for use in a potentially explosive environment. 4.3 INSTALLATION
WARNING
Installation and adjustment of the 80N Bond head may only be done
by a qualified, Miyachi Europe Corporation trained technician.
CAUTION:
Transport and handling the system must be carried out carefully to
avoid any damage.
This paragraph contains instructions about the installation and adjustment of the 500N Bond head.
WARNING:
The unit may only be operated if it is completely and correctly
installed.
INDICATION:
Find a place for this manual, in such a way, that it is within reach
when operating the unit.
(69H0082 V1.3) -19-
After the installation of the unit is completed, all the applicable employees must be trained by the installer in respect of construction, supervision, functioning, maintenance, safety measures and specifications, all based on this user manual.
CAUTION:
In case of reinstallation on another location at least all safety
measures described in this chapter have to be taken into account.
1. Unpack the unit:
• Remove packaging materials
• Remove any cable ties from the heads, if necessary.
• Check the unit for possible damage
• If any damage is found, contact your supplier
Figure 4: Head mounting positions
Depending on the distance of thermode to target area of the product, the head can be mounted at a certain pre-fixed height using one of three positions. Figure 4 shows the top and bottom three position points of the pins to lock the position. Use the same position for top and bottom. In normal practice, the middle position is recommended. The head should be mounted so that when the thermode hits the product the stroke of the cylinder (or length of the spindle) can continue further for at least 10mm.
(69H0082 V1.3) -20-
2. Install the Bond head on the system. 3. Connect the head to the compressed air system. Make sure the unit is supplied with
constant dry, clean air (min. 6 bar). A shut off valve must be used to isolate the head from the compressed air system
4. Connect the thermocouple connector (yellow connector) and connect the I/O connector (grey connector). These connections are located at the upper rear of the head.
5. Connect the thermode power cables (refer figure 2). These connections are located at the left and right side or below) the QCB.
4.4 THERMODE POSITION AT INSTALLATION 4.4.1 General The coarse thermode position during installation is system dependent. Make sure the fixtures and all of the related parts are correctly positioned and fastened. Make sure the correct thermode is used and that it is correctly mounted on the QCB. When using a turntable system, number each position and fixture accordingly. A fixture has only one position, in accordance with its number. 4.5 HEIGHT ADJUSTMENT OF THE 80N HEAD
CAUTION:
Make sure you remove air pressure supply to the head before you
adjust the height of the Bond head.
1. Set the air supply to the head to off.
2. Turn the upper planarity locking
screw (A) counter-clockwise to loosen it.
A
(69H0082 V1.3) -21-
3. Turn the lower planarity locking screw (B) counter-clockwise to loosen it.
4. Turn the two screws (A) on the
adjustment plate to loosen them. 5. Move the head up or down until the
height between the fixture and the thermode is correct.
6. Tighten the screws you loosened in steps 2 and 3.
If necessary, set the air supply to the head to on 4.5.1 Desktop coarse thermode position Possible corrections are front to back, left to right and up and down. For all Desktop systems, the thermode position has to be changed by moving the complete beam forward or backwards and the head mounting plate left or right or up and down. For multiple position manual slides, the stopper blocks must be adjusted. For multiple position pneumatic slides, the second position is fixed and the third has a stopper block. When adjusting a turntable system the “best possible” position has to be set.
1. Make sure the fixtures and all parts are correctly positioned and all screws fully tightened..
2. Make sure the correct thermode is used and that it is correctly mounted on the QCB. 3. When a turntable system is used, number each position and fixture accordingly. A
fixture has only one position, according to its number. 4. Put a product with a clean and undamaged target area in each fixture. Note 1: The
possible corrections are front-back, left-right and vertical axis. For all systems the thermode position has to be changed by moving the complete beam forward/backward and the head mounting plate left/right or up-down.
B
C
(69H0082 V1.3) -22-
Note 2: For multiple-position manual slides, the stopper blocks also have to be adjusted. Note 3:For multiple-position pneumatic slides, the second position is fixed and the third has a stopper block. Note: When adjusting a turntable system, the “best possible” position has to be set.
5. When the correct position is set hit the target area or areas are number of times at the required force and recheck the position or positions.
NOTE:
The illustrations that follow may not be exactly the same as your version, but the thermode adjustment is similar.
1. To make vertical adjustments, loosen
the eight screws (A) (two at each end of the top and bottom slides.).
2. Make the adjustment. 3. Tighten the screws. 4. To make forward and back
adjustments, loosen the eight screws (B) four at each end).
5. Make the adjustment. 6. Tighten the screws.
7. To move the head left and right,
loosen the four screws (C). 8. Make the adjustment. 9. Tighten the screws.
A
X8
B
X8
C
(69H0082 V1.3) -23-
. 4.5.2 Unibase coarse thermode position The Unibase mounting allows only coarse vertical adjustment of the thermode position. It cannot be moved horizontally.
1. Loosen the four screws (A). 2. Adjust the vertical height. 3. Tighten the screws.
4.5.3 Unislide coarse thermode position
The Unislide is in a fixed position and the left and right positions cannot be set up during installation. The front to back adjustment is set via the slide lock.
A
(69H0082 V1.3) -24-
4.5.4 Uniturn coarse thermode position On the Uniturn installation, the vertical adjustment is made on the head and the horizontal on the fixture position.
When the head is installed, the mounting screws are installed in the slots (A).
1. Move the turntable so a fixture
position is available as a target area. 2. For vertical adjustment, get access
through the slots (B) at the rear of the Uniturn mount.
3. Loosen the four attachment bolts. 4. Adjust the height of the head. 5. Tighten the bolts.
1. For adjustment forwards and back,
loosen the four bolts (C) two on each side of the mounting).
2. Make the adjustment. 3. Tighten the bolts. 4. For adjustment left and right, loosen
the four bolts (D) (two each at the front and the back of the mounting).
5. Make the adjustment. 6. Tighten the four screws.
4.5.5 Emerald coarse thermode position
A
X4
B
X4
C
X4
D
X4
(69H0082 V1.3) -25-
The head is installed in a fixed position in the Emerald system and cannot be adjusted during installation. Alignment of the thermode is carried out during production set up. 4.5.6 In line system coarse thermode position Each In-line system is different, and so is the coarse adjustment of the thermode. Sometimes it is not possible to align the thermode with the product fixture.
4.6 PLANARITY ADJUSTMENT (GENERAL)
This is usually performed when the thermode position is changed after replacement. The target area is part of the fixture and is normally a stainless steel block positioned under the product target area. If this surface is not flat, the product can be placed instead.. Always make sure that the surfaces of the thermode and target area are completely clean and undamaged. When the system has a tape or interlayer module, do not do the align test with the tape or interlayer present. The module can be mounted but the tape must not be present under the thermode. Place a piece of pressure sensitive paper ( art. Nr: 67W0003 or art. Nr: 67W0023) under the thermode. Move the head by hand down until it presses on the paper.
Figure 6 When planarity is checked by an impression on pressure paper the result has to be evaluated. Depending on the coloring of the paper, action has to be taken. When the right side of the impression is darker red, this side of the thermode has to go up or the left side down (see Figure 6 sample A). When the left side of the impression is darker red, this side of the thermode has to go up or the right side down (see Figure 6 sample B). When the contact area is homogeneous red, adjustment is finished (see Figure 6 sample C). Which side to adjust depends on the current position of the moving part being adjusted. When e.g. left thermode side has to go up and the left adjustment does not allow any upward correction, the right side has to be adjusted down.
(69H0082 V1.3) -26-
Coloring has to be homogeneous from left to right, without any “blank” spots (when pressing on a stainless steel block). When possible, adjust so that (when finished) on both sides adjustment up and down is still possible. On the imprint also alignment front-back can be evaluated (darker = more pressure = lower)
4.7 INITIAL HEAD ADJUSTMENTS DURING INSTALLATION It is essential that the system is completely non operational when you do work on it. Make sure you, at all times follow these instructions:
- Disconnect the mains supply when no electricity is required - Disconnect the air supply when no air is required - Do not remove safety covers unless absolutely necessary. - Re-install the safety covers when possible - Do not place body parts in, under or near moving machine parts - Make sure no tools are in any movement area of the system.
The adjustments are system dependent and head dependent. This manual shows both types of adjustment. 4.8 FORCE ADJUSTMENT ON THE 80N BOND HEAD
CAUTION:
For adjustment of the force, there must be air pressure on the head.
1. Set the air pressure to the head to on.
2. Remove the screw (A). 3. Remove the safety cover (B).
A
B
(69H0082 V1.3) -27-
4. Find the downstop lock screw (C).
5. Loosen the downstop lock screw.
6. Press the head down button (D).
C
D
(69H0082 V1.3) -28-
7. Turn the downstop screw until the
firing switch almost touches the firing switch activation bar (E).
8. Turn the force adjustment knob (F)
until the necessary force is achieved. Note: Clockwise motion increases the force, counter-clockwise reduces it.
NOTE:
The index is only for reference and does not represent absolute force.
9. Tighten the lock screw you loosened in step 5. 10. Install the safety cover and attach it with the screw.
E
F
(69H0082 V1.3) -29-
5 OPERATING THE 80N BOND HEAD The installation of the 80N Bond head described in section $. The adjustments and operating instructions will vary according to the user’s tasks. However, the removal of any unnecessary equipment from the operators working zone in front of the machine will lead to optimum working conditions. 6 MAINTENANCE AND REPAIR
6.1 REPLACEMENT OF THE THERMODE
1. Set the air pressure to the head to off.
Warning: Burning risk by touching hot parts
On the machine frame near by hot surfaces (thermode etc.)
2. Make sure the thermode is fully cooled.
3. Remove the screw (A). 6. Remove the safety cover (B).
7. Disconnect the yellow thermode
connector (C).
A
B
C
(69H0082 V1.3) -30-
8. Disconnect the two thermode power
cables (D).
9. Loosen but do not remove the two thermode attachment screws (E) from the QCB.
10. Put your hand below the thermode and remove the two attachment screws completely.
11. Attach a a new thermode. 12. Connect the two thermode power cables. 13. Connect the yellow thermode connector. 14. Make sure all the applicable screws are fully tightened. 15. Do section 4.8 to set the head force.
6.2 PREVENTIVE MAINTENANCE It is essential to do regular maintenance to maintain the optimum performance of the system at high level. This maintenance must be done in accordance with the maintenance instructions. This will prevent premature failure of the system.
CAUTION:
Do not replace parts yourself. Contact a qualified technician.
D
E
X2
(69H0082 V1.3) -31-
WARNING:
Preventive maintenance may only be done by competent persons.
The 80N Bond head has no parts that need service / adjustment / lubrication during normal operation. Cleaning and preventive checks though could identify and prevent possible problems.
(69H0082 V1.3) -32-
6.3 TECHNICAL MAINTENANCE
WARNING:
Removal, installation, technical maintenance and repair to parts
may only be done by qualified technicians, unless specified
otherwise.
Contact Miyachi Europe Corporation for maintenance activities. Conditions will be quoted after receipt of information or requirements.
WARNING:
When maintenance activities are completed, the system must not be
started until all guarding has been mounted correctly.
Call Miyachi Europe Corporation After receipt of an emergency call the caller will be informed of the start of the action required to solve the problem. At all times the first aim at solving the problems will be by telephone with a Miyachi Europe B.V. authorised person. We have highly qualified technicians who can help you to solve your problem. Miyachi Europe Corporation Schootense Dreef 21 P.O. box 164 NL-5700 AD HELMOND The Netherlands Phone: +31 (0) 492 54 22 25 Fax: +31 (0) 492 53 62 22 Email: [email protected]
Internet: www.mec.miyachi.com
(69H0082 V1.3) -33-
7 DECOMMISSIONING If the 80N Bond head is not to be used anymore and has to be disassembled, make sure you observe the following points and order of action: � Make that the control cabinet is switched off. � Make sure that the pneumatic installation has been vented and disconnect it
from the compressed air supply system. � Disconnect the electrical main connectors and plugs and remove the plugs from the
cables. � Dismantle the installation from top to bottom. Use good tools and pay attention to safety
precautions. � Make sure the various materials are separated and disposed of in accordance with local
regulations.
