MANIFOLD TECHNICAL DATA SHEET S Index Page · • CV Vikrant Class. Technical Data Manifold Datasheet . 4. Applications . T: +44 161 6333933 • [email protected] Date Issued:

T: +44 161 6333933 • [email protected] Date Issued: July 20, 2020 T +1 562 7334634 • [email protected]

MANIFOLD TECHNICAL DATA SHEETS Index Page

Manifold Datasheet Number

Title Description

1 Pressure Reducing Manifold with Remote Actuation

For the supply of gas to a user at the desired pressure. The supply can be started and stopped remotely.

2 Pressure Reducing Manifold with Bypass For the supply of gas to a user at the desired pressure. The supply may be by provided manually in the event of regulator failure.

3 Twin Pressure Reducing Manifold with Bypass For the supply of gas using a twin supply so that the supply remains controlled in the event of one regulator failure. The supply may be by provided manually in the event of two regulator failures.

4 Stage Pressure Reducing Manifold with Auxiliary Supply

For the supply of gas to two different users at two desired pressures.

5 2 Stage Pressure Reducing Manifold with Remote Actuation

For the supply of gas to a user at a more accurate desired pressure. The supply can be started and stopped remotely.

6 High Flow Pressure Reducing Manifold with Bypass

For the supply of gas to a user at the desired pressure at a high Flow Rate. The supply can be started and stopped remotely.

7 Compact 2 Stage Pressure Reducing Manifold with Auto-Shut Off Valve

For the supply of gas to a user at a more accurate desired pressure. The supply is stopped automatically if a pressure limit is exceeded.

8 Compact 2 Stage Pressure Reducing Manifold with Bypass

For the supply of gas to a user at the desired at a more accurate pressure. The supply may be by provided manually in the event of regulator failure.

9 Compact Pressure Reducing Manifold with Bypass

For the supply of gas to a user at the desired pressure. The supply may be by provided manually in the event of regulator failure.

10 Compact Pressure Reducing Manifold with Auto-Shut Off Valve

For the supply of gas to a user at the desired pressure. The supply is stopped automatically if a pressure limit is exceeded.

11 LNG/Methane Fuel Supply Manifold with Nitrogen Purge Facility

For use on ship propulsion where reduced emissions from burning heavy fuel oil is desired.

12 3 Stage Pressure Reducing Manifold For High Accuracy and stability of low-pressure outlet supplied from a highly varying inlet pressure.

•For Customer's Schematic a Bespoke Manifold Can be Developed Upon Request - Contact Dynamic Controls +44 161 6333933

• Dreadnought Class • Astute Class

• CVN |

• Virginia Class • Columbia Class |

• CV Vikrant Class

•Submarines

•Aircraft Carriers

•Rocket Launch

•LNG Ships•LNGContainer Ships

•LNG Carriers

Applications

worldwide

claudia.madrigal2

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MANIFOLD TECHNICAL DATA SHEET Pressure Reducing Manifold

With Remote Actuation

Design Specification Manufacturer’s own specification referencing MIL-V-24272 Design Pressure 400 bar/6000psi @ 20ºC/68F Working Temperature Min –4 to 248F (-20 to 120ºC) Typical Regulation Accuracy 20% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas• HeliumQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 600 bar/9000psi Leakage Class Regulator: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material - 316SS Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Spring-loaded up to 30 bar (435psi) Connection Type; (all to customer specs.) Socket Weld, Nominal size 15NB, Approx. Weight: 60kg/132lbs.

Pressure Reduction 30 bar/245psi bar settable

Flow Rate Expected: 30 Nm3/hr Estimated Maximum Possible Approx. 1200 Nm3/hr of Air at 20m/s

Actuated Valve This valve allows remote opening and closing of downstream pressure Mounting Base mounted, any orientation via 4 M10 screwed holes Shock resilience To be verified by test to customer’s requirements e.g. MIL-S-901D Vibration resilience To be verified by test to customer’s requirements e.g. MIL-STD-167-1

•Rocket Launch

Technical Data

Applications

Manifold Datasheet

1


MANIFOLD TECHNICAL DATA SHEET Pressure Reducing Manifold

With Bypass

Design Specification Manufacturer’s own specification referencing MIL-V-24272 Design Pressure 280 bar/4000psi @ 20ºC/68F Working Temperature Min –4 to 248F (-20 to 120ºC) Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas• HeliumQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 420 bar/6000psi Leakage Class Regulator: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material – Nickel Aluminium Bronze Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Dome Loaded from Inlet Pressure Connection Type; (all to customer specs.) Brazed face seal connectors, Nominal size 15NB, Approx. Weight:

50kg/110lbs.

Pressure Reduction 280 bar/4000psi to any pressure below 250 bar (3500psi) settable


Bypass Valve This valve allows manual provision of downstream pressure in the event of regulator failure

Mounting Base mounted, any orientation via 4 M10 screwed holes Shock resilience To be verified by test to customer’s requirements e.g. MIL-S-901D Vibration resilience To be verified by test to customer’s requirements e.g. MIL-STD-167-1

•Submarines

•Aircraft Carriers • CVN |

• Virginia Class • Columbia Class


Technical Data

Manifold Datasheet

2

Applications


MANIFOLD TECHNICAL DATA SHEET Twin Pressure Reducing Manifold

With Bypass

Design Specification Manufacturer’s own specification referencing MIL-V-24272 Design Pressure 280 bar/4000psi @ 20ºC/68F Working Temperature Min –4 to 248F (-20 to 120ºC) Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas• Breathing AirQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 420 bar/6000psi Leakage Class Regulators: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material – Nickel Aluminium Bronze Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading two regulators Dome Loaded from Inlet Pressure. Twin regulators independently settable.

Second regulator provides automatic redundancy Connection Type; (all to customer specs.) Female Screwed BSP connections, Nominal size 15NB, Approx. Weight:

61kg/136lbs.





•Submarines • Dreadnought Class




Technical Data

Manifold Datasheet

3

Applications


MANIFOLD TECHNICAL DATA SHEET 2 Stage Pressure Reducing Manifold

With Auxiliary Supply

Design Specification Manufacturer’s own specification referencing MIL-V-24272 Design Pressure 300 bar/4350psi @ 20ºC/68F Working Temperature Min –4 to 248F (-20 to 120ºC) Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas• Breathing AirQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 450 bar/6525psi Leakage Class Regulators: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material – Nickel Aluminium Bronze Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading two regulators 2nd Stage Dome Loaded from Inlet Pressure. 1st Stage spring loaded

independently settable. Auxiliary regulator spring loaded indepentently settable

Connection Type; (all to customer specs.) Female Screwed BSP connections, Nominal size 15NB, Approx. Weight: 45kg/100lbs.



Auxiliary Supply This feature allows the provision of a second downstream pressure supply at a different pressure from the same inlet


Class | • Dreadnought Class•Submarines


• Virginia Class • Columbia


Technical Data

Manifold Datasheet

4

Applications



With Remote Actuation

Design Specification Manufacturer’s own specification referencing MIL-V-24272 Design Pressure 400 bar/6000psi @ 20ºC/68F Working Temperature Min –4 to 248F (-20 to 120ºC) Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas• Breathing AirQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 600 bar/8700psi Leakage Class Regulators: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material – Stainless Steel Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading 2nd Stage spring loaded. 1st Stage spring loaded independently settable. Connection Type; (all to customer specs.) Socket weld, Nominal size 25NB, Approx. Weight: 455kg/1000lbs.



Actuated Valve This valve allows remote opening and closing of downstream pressure Mounting Base mounted, any orientation via 4 M20 screwed holes Shock resilience To be verified by test to customer’s requirements e.g. MIL-S-901D Vibration resilience To be verified by test to customer’s requirements e.g. MIL-STD-167-1

•Rocket Launch

Technical Data

Applications

Manifold Datasheet

5


MANIFOLD TECHNICAL DATA SHEET High Flow Pressure Reducing Manifold

With Bypass

Design Specification MIL-V-24272 Design Pressure 400 bar/5800psi @ 20ºC/68F Working Temperature Min –4 to 248F (-20 to 120ºC) Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas• Breathing AirQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 600 bar/8700psi Leakage Class Regulators: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material – Nickel Aluminium Bronze Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Dome loaded from inlet pressure. Connection Type; (all to customer specs.) 3” BUSHIP connectors, Nominal size 3”NB, Approx. Weight:

637kg/1400lbs.


Flow Rate Expected: 15750 SCFM Estimated Maximum Possible Approx. 18000 SCFM of Air







Technical Data

Manifold Datasheet

6

Applications



With Auto-Shut Off Valve

Design Specification EXP2412 (manufacturer’s own specification referencing MIL-V-24272) Design Pressure 1st Stage 280 bar/4061psi @ 20ºC/68°F

2nd Stage 10 bar/145psi bar @ 20ºC/68°F Working Temperature Min –15ºC/59°F to Max. 100ºC /212°F Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural GasQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 420 bar/6091psi Leakage Class Regulators: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material - 316SS Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Dome loaded 1st stage and spring-loaded 2nd stage Connection Type; (all to customer specs.) NPT screwed, Nominal size 15NB, Approx. Weight: 38kg/84lbs.

Pressure Reduction 1st stage 258 bar/3727psi to any pressure above 10 bar/145psi bar adjustable 2nd stage 10 bar/145psi to 1 bar/14.5psi adjustable


Shut-Off Valve Valve automatically closes the regulator at a set downstream pressure Mounting Base mounted, any orientation via 4 M10 screwed holes Shock resilience To be verified by test to customer’s requirements e.g. MIL-S-901D Vibration resilience To be verified by test to customer’s requirements e.g. MIL-STD-167-1





Technical Data

285mm (11.2”)

250mm (9.8”)

260mm (10.2”)

Manifold Datasheet

7

Applications


MANIFOLD TECHNICAL DATA SHEET Compact 2 Stage Pressure Reducing

Manifold With Bypass Valve

Design Specification EXP2412 (manufacturer’s own specification referencing MIL-V-24272) Design Pressure 1st Stage 280 bar/4061psi @ 20ºC/68°F

2nd Stage 10 bar/145psi bar @ 20ºC/68°F Working Temperature Min –15ºC/59°F to Max. 100ºC /212°F Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural GasQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 420 bar/6091psi Leakage Class Regulators: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material - 316SS Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Dome loaded 1st stage and spring-loaded 2nd stage Connection Type; (all to customer specs.) NPT screwed, Nominal size 15NB, Approx. Weight: 38kg/84lbs.

Pressure Reduction 1st stage 258 bar/3727psi to any pressure above 10 bar/145psi bar adjustable 2nd stage 10 bar/145psi to 1 bar/14.5psi adjustable




• Dreadnought Class•Submarines




Technical Data

Manifold Datasheet

8

Applications


MANIFOLD TECHNICAL DATA SHEET Compact Pressure Reducing Manifold

With Bypass Valve

Design Specification EXP2412 (manufacturer’s own specification referencing MIL-V-24272) Design Pressure 280 bar/4061psi @ 20ºC/68°F Working Temperature Min –15ºC/59°F to Max. 100ºC /212°F Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural GasQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 420 bar/6091psi Leakage Class Regulator: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material - 316SS Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Dome loaded Connection Type; (all to customer specs.) NPT screwed, Nominal size 15NB, Approx. Weight: 38kg/84lbs.

Pressure Reduction 280 bar/4061psi to any pressure above 1 bar/14.5psi adjustable








Technical Data

Manifold Datasheet

9

Applications

T: +44 161 6333933 • [email protected] Issued Date: July 20, 2020 T +1 562 7334634 • [email protected]

MANIFOLD TECHNICAL DATA SHEET Compact Pressure Reducing Manifold

With Auto-Shut Off Valve

Design Specification EXP2412 (manufacturer’s own specification referencing MIL-V-24272) Design Pressure 280 bar/4061psi @ 20ºC/68°F Working Temperature Min –15ºC/59°F to Max. 100ºC /212°F Typical Regulation Accuracy 10% Droop over the controllable flow band Controllable Flow Band From 10% to 90% of the full Rated Flow Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural GasQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test 420 bar/6091psi Leakage Class Regulator: ANSI Class IV. Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valve Material - 316SS Seals and diaphragm Material HNBR Valve Seats Material PolyEtherEtherKetone (PEEK) Loading Dome loaded Connection Type; (all to customer specs.) NPT screwed, Nominal size 15NB, Approx. Weight: 38kg/84lbs.

Pressure Reduction 280 bar/4061psi to any pressure above 1 bar/14.5psi adjustable


Shut-Off Valve Valve automatically closes the regulator at a set downstream pressure Mounting Base mounted, any orientation via 4 M10 screwed holes Shock resilience To be verified by test to customer’s requirements e.g. MIL-S-901D Vibration resilience To be verified by test to customer’s requirements e.g. MIL-STD-167-1

•Submarines • Dreadnought Class




Technical Data

Manifold Datasheet

10

Applications


MANIFOLD TECHNICAL DATA SHEET LNG/Methane Fuel Supply Manifold

With Nitrogen Purge Facility

Design Specification To Customer requirements Design Pressure 420 bar/6090psi @ 20ºC/68°F Working Temperature Min –20ºC/-4°F to Max. 120ºC /248°F Typical Pressure Drop Less Than 5 Bar from inlet to outlet at the maximum flow rate Flow Rate 5300 kg/hr. of Methane Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural Gas •LNGQuality Assurance Level BS EN 10204 3.1c (Full traceability) Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test Pressure 630 bar/9135psi Leakage Class Stop Valves: ANSI Class VI. Body/Block and Main Cartridge Valves Material – 316 Stainless Steel Seals and diaphragm Material HNBR and FKM Valve Seats Material PolyEtherEtherKetone (PEEK) Valve Actuation Valves are remotely operated using 6 Bar Pneumatic compressed air with

electrical remote indication Pipe Connection Type; (all to customer specs.) PN 420 Flanged 1” to Inlet, Outlet and Vent

Configuration Double block and bleed to ensure safe shut-off of fuel. Nitrogen purge lines provided upstream, downstream and to the vent line.

Mounting Base mounted, any orientation via 4 M25 screwed holes Environment Designed to be Explosion Proof for use in Hazardous Areas Approximate Weight 500 kg / 1100lbs

•LNG Carriers

•LNG Container Ships

Technical Data

Manifold Datasheet

11

• LNG Ships: for ME-GI Engines/MAN Diesel

Applications

worldwide

claudia.madrigal2

Rectangle



Design Specification CONFIDENTIALDesign Pressure 250 Bar/3625psi @ 20ºC/68°F Working Temperature Min –15ºC/5°F to Max. 100ºC /212°F Typical Pressure Redusctions 1st stage 250 Bar to 45 Bar

2nd stage 45 Bar to 8 to 15 Bar 3rd stage 8 Bar to 1 to 5 Bar

Flow Rate 12Nm3/hr. of Air Applications Medium •Air •Co2 •Methanol •Nitrogen •Natural GasQuality Assurance Level BS EN 10204 3.1c (Full traceability), RCCM Level 2 Cleaning DEF STAN 02-341 Grade B or equivalent Hydrostatic Test Pressure 630 Bar/9135psi Leakage Class ANSI Class IV. Body/Block and Main Cartridge Valves Material – 316 Stainless Steel Seals and diaphragm Material HNBR Valve Seats Material PolyChloroTetraFluoroEthylene (PCTFE) and

PolyEtherEtherKetone (PEEK) Valve Setting Spring loaded 1st and 2nd stages; 3rd stage dome loaded Pipe Connection Type; (all to customer specs.) NPT Female Screwed

Configuration 3 Regulators in series with independent relief valves after each stage.

Mounting Wall mounted, any orientation via 4 M10 screwed holes Environment Designed to be Fireproof with an enclosure Approximate Weight 45 kg / 99lbs

• Barracuda Class – in process

Technical Data

Applications

Manifold Datasheet

12

•Submarines

Documents

MANIFOLD TECHNICAL DATA SHEET S Index Page · • CV Vikrant Class. Technical Data Manifold Datasheet . 4. Applications . T: +44 161 6333933 • [email protected] Date Issued: