Manifold System Booklet 070719

’

Manifold Systems

Information and specifications subject to change without notice. For latest product information please refer to www.hotrunners.com or contact Husky

2007.07

1

PRONTO

2007.07

Please confirm all dimensions and nozzle suitability by contacting Husky.

Husky PRONTO Configurable Manifold Systems

Pronto manifold systems come complete with heated sprue bushing, nozzles, all necessary heaters and thermocouples, associated hardware, and wire clamps. Locating ring and electrical connectors are available upon request.

The resin to be processed should be reviewed with the material compatibility chart on www.hotrunners.com. This will determine if the application being considered is suitable for the Pronto manifold and nozzle/gating combination. The appropriate melt channel sizes will be selected by Husky based on the resin and part information provided.

Husky’s Pronto manifolds are a line of configurable manifold systems which have all the features of our fully custom systems minus plates and are offered at lower cost with faster deliveries. Pronto manifold systems provide far greater flexibility than off-the-shelf or pre-engineered manifold systems. Key features include:

• 2, 4, and 8 Drop configurations

• Infinitely flexible nozzle spacing within upper and lower limits

• Three nozzle sizes (Ultra 500, Ultra 750, and Ultra 1000)

• Sixteen different gating styles including valve gate and thermal gate options

• Every application is reviewed and channel sizes are optimized for the application

• Suitable for a wide range of resins including engineering and filled resins

• Used in a broad variety of markets including housewares, closures, electronics, automotive, medical and more

• Lower cost than custom systems

• Faster delivery than custom systems

This brochure provides information needed to do a preliminary layout of a mold using a Pronto manifold system. For information about Pronto complete hot runner systems, including plate drawings and standard feature locations please visit our web site www.hotrunners.com.

22007.07

PRONTO


PRONTO Manifold System SelectionTo configure Pronto Manifold Systems follow the three simple steps below.

1 Determine the nozzle pitch required for the mold design and ensure that it is within the allowable range for the desired size of plates

2 Select the nozzle size and gating method best suited for your application

3 Select the desired nozzle length based on L -dimension range available for the selected gating style

For example, with an Ultra 750 4-L type manifold with a pitch of 72.35 mm and 221.80mm using valve gated VG tips and 44.45 mm L -dimension, order:MS7504L072.35/221.80M-VG044.45

NOTE: Metric orders will receive metric hardware

For example with an Ultra 750 4-L type manifold with a pitch of 2.125" and 3.875" using thermal gated HT tips and 2.375" L -dimension order:MS7504L1.125/3.875I-HT2.375

NOTE: Imperial orders will receive imperial hardware

PRONTO 1 Drop I-Type Manifold (U1000 Only)

4L072.35/221.80MMS750 VG 044.45Always "M" for metricY-dimension (for 4H/4L-Types only center of manifold to outer drop in mm, two decimals)

X-dimension (center of manifold to outer drop in mm, two decimals)

A, B, H, T, N or L Type manifoldNumber of drops

Gate style L- dimension (in mm, two decimals)

Nozzle size

4L 2.125 / 3.875 IMS750 HT 2.375

Always "I" for Imperial

Y-dimension (for 4H/4L-Types only center of manifold to outer drop in inches, three decimals)

X-dimension (center of manifold to outer drop in inches, three decimals)

A, B, H or L Type manifoldNumber of drops

Gate style L- dimension (in inches, three decimals)

Nozzle size

3

PRONTO

2007.07


PRONTO 2 Drop A-Type Manifolds

PRONTO 2 Drop T-Type Manifold

Nozzle Minimum Pitch (X) Maximum Pitch (X) Number ofT/C’s

Electrical Zones

1000 HT/TS 55mm (2.165")VG/VX 74mm (2.913") 695mm (27.362")

1 T/C Mounted Through Mani-

fold Plate4-5


Electrical Zones

500 HT/TS 60mm (2.363")VG/VX 70mm (2.756") 366mm (14.409")


fold Plate4750

1000 HT/VG 55mm (2.165")VG/VX 74mm (2.913")

HT/VG 362mm (14.252")VG/VX 362mm (14.252")


fold Plate4

Nozzle Minimum Pitch (X1/X2) Maximum Pitch (X1/X2) Number ofT/C’s

Electrical Zones

1000 HT/TS 53mm (2.087")VG/VX 53mm (2.087")

HT/TS 362mm (14.252")VG/VX 362mm (14.252") 1 T/C Mounted

Through Mani-fold Plate

4Minimum Pitch (Y) Maximum Pitch (Y)

1000 HT/TS 53mm (2.087")VG/VX 53mm (2.087")

HT/TS 200mm (7.874")VG/VX 200mm (7.874")

X

X

Y

X2

X1

42007.07

PRONTO


PRONTO 2 Drop T-Type Manifold (Type I)

NOTE: These values are absolute. However, these values cannot be combined otherwise interference will result(i.e. X=25.0 and Y=25.4 is incompatible). To verify that your pitch is acceptable, refer to the table below and solvefor X & Y using the following calculation:U500VG / U750VG / U750HTX + 1.47Y - 83.7 >= 0U500HTX + 1.47Y - 65.3 >= 0If X and Y both satisfy the equation, then the pitch and sprue offset values can be incorporated into Pronto 2T.

PRONTO 2 Drop T-Type Manifold (Type II)



Electrical Zones

500/750

HT 500 12.7mm (0.500")HT/TS 750 22.5mm

(0.886")VG 500/750 25.0mm

(0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780")

1 or T/C Mounted

Through Mani-fold Plate

4 or 5Minimum Pitch (Y) Maximum Pitch (Y)

500/750

HT 500 25.4mm (1.000")HT/TS 750 25.4mm

(1.000")VG 500/750 25.4mm

(1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")


Electrical Zones

500/750HT 500 12.7mm (0.500")

HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780") 1 or T/C

Mounted Through Mani-

fold Plate

4 or 5Minimum Pitch (Y) Maximum Pitch (Y)

500/750HT 500 25.4mm (1.000")

HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

Y

X

X

Y

X

X

5

PRONTO

2007.07


PRONTO 2 Drop T-Type Manifold (Type III)


PRONTO 4 Drop H-Type Manifolds

PRONTO 4 Drop N-Type Manifolds

PRONTO 4 Drop A-Type Manifolds

Nozzle Minimum Pitch(X1/X2)

Maximum Pitch(X1/X2)

Number of T/C’s

Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780") 1 or T/C

Mounted Through Mani-

fold Plate

4 or 5Minimum Pitch (Y) Maximum Pitch (Y)HT 500 25.4mm (1.000")

HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")


Electrical Zones

500/750 50mm (1.969") 211mm (8.307") 1 or 2 T/C Mounted

Through Mani-fold/Backing

Plate (If Req’d)

6 or 71000 53mm (2.087") 362mm (14.252")

Minimum Pitch (Y) Maximum Pitch (Y)500/750 50mm (1.969") 331mm (13.031")

1000 53mm (2.087") 200mm (7.874")

Nozzle Min Pitch (X1/X2/X3/X4) Max Pitch (X1X2/X3/X4) Number ofT/C’s

Electrical Zones

1000 53mm (2.087") 362mm (14.252") 1 or 2 T/C’s Mounted

Through Mani-fold/Backing

Plate (If Req’d)

6 or 7Min Pitch (Y1/Y2) Max Pitch (Y1/Y2)

1000 53mm (2.087") 200mm (7.874")

Y

X

X

X

Y

X

Y1

X1 X2

X3 X4

Y2

62007.07

PRONTO


PRONTO 4 Drop L-Type Manifolds

NOTE: For HT/TS Y-dimension must be 45mm (1.772") greater than X-dimensionNOTE: For VG/VX Y-dimension must be 57mm (2.244") greater than X-dimension

PRONTO 8 Drop H-Type Manifolds

Nozzle Minimum Pitch (X) Maximum Pitch (X) Number of T/C’s

Electrical Zones

500/750 HT/TS 60mm (2.363")VG/VX 70mm (2.756")

HT/TS 316mm (12.441")VG/VX 304mm (11.969") 1 T/C Mounted

ThroughManifold Plate

6Minimum Pitch (Y) Maximum Pitch (Y)

500/750 HT/TS 105mm (4.134")VG/VX 127mm (5.000") 361mm (14.212")

Nozzle Min X Max X Min Y1 Max Y1 Min Y2 Max Y2 Number ofT/C’s

Electrical Zones

HT 500 73mm (0.708")

211mm (8.307")

61.3mm (1.752")

Y2-62mm (1.000")

Y1+62mm (1.000")

331mm (13.031")

2 T/C Mounted Through Man

Plate2 T/C Mounted Through Back Plate (when

required)

11 or 13HT 750 73mm (0.886")

211mm (8.307")

61.3mm (1.693")

Y2-62mm (1.771")

Y1+62mm (1.771")

331mm (13.031")

VG 500/750 73mm (0.984")

211mm (8.307")

61.3mm (2.165")

Y2-62mm (1.968")

Y1+62mm (1.968")

331mm (13.031")

Y

X

X

Y2

Y1

7

PRONTO

2007.07

1 Drop


PRONTO 1 Drop I-Type Manifolds (Ultra 1000 Only)

Minimum Pitch (X) Maximum Pitch (X) Number of T/C’s Electrical Zones

HT/TS 55mm (2.165")

VG/VX 74mm (2.913")

695mm (27.362") 1 T/C Mounted Through Manifold Plate 3

0,00

0 [.0

000]

RAD 27,5 [1.08]

RAD 35,0[1.38]

X X +

29,

00 [1

.142

]

X +

45,

0 [1

.77]

0,000 [.0000]

28,0 [1.10]

40,0 [1.57]

35,0

[1.3

8]

35,0

[1.3

8]

40,0 [1.57]

113,

0 [4

.45]

R 27,0 [1.06](4)

X +

28,

0 [1

.10]

29,0 [1.14]28,0 [1.10]

X +

15,

2 [0

.60]

15,2 [0.60]

View From Injection Side Plate features are noted on plan view and correspond to features in section view below.

75.0

[2.9

5]

79.0

[3.1

1]

80.8

[3.1

8]

92.6

[3.6

5]

22.2[.88]T/C MF-PLT

22.2[.88]T/C MF-PLT THRU HOLE FOR X> 87 mm

BK-PLT

60.0

0[2

.36]40

.0[1

.57]

70.00[2.76]

*C

3.0

MIN

[.12]

M6 -20 1/4

(2)

30.0[1.18]

8.000 +0.015[.3150 +.0006]

6.8[.27]

MAX 1.5R[.06]

44.01 +0.03[1.733 +.001]

R 1.5 [.06] MAX

MF-PLT

*B*B

60.01 +0.03 [2.36 +.0001]

42.0 [1.66]

6.8 x 17.0 DP.[ .27 x .67 DP.]

8.03 +0.03 x 15.0 DP.[ .32 +.0001 x .59 DP.]

12.5

[0.4

9]

68.00[2.68]

RAD 3.0[.12]

26.8

[1.0

6]

60.0

0[2

.36]

For H

T / T

SFo

r HT

/ TS

M16 [5/8-11 UNC](3 Bolts per drop

recommeded)

For VG / VX

T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator on www.hotrunners.com

82007.07

PRONTO 2 Drop


PRONTO 2 Drop A-Type Manifolds (Ultra 1000)


HT/TS 55mm (2.165")

VG/VX 74mm (2.913")

HT/TS 362mm (14.252")

VG/VX 362mm (14.252")

1 T/C Mounted Through Manifold Plate 4

0,00

0 [.0

000]

RAD 27,5[1.08]

RAD 35,0[1.38]

RAD 5,0 [.20](2)

XX +

41,

00 [1

.614

]

X +

25,

0 [.9

8]

0,000 [0.0000]

60,0 [2.36]

28,0 [1.10]

28,0 [1.10]

40,0 [1.58]

35,0

[1.3

8]

40,0 [1.58]

X +

45,

0 [1

.77]32

,0 [1

.26]

32,0

[1.2

6]

35,0

[1.3

8]

100,0 [3.94]

RAD 27,0 (5)[1.06]View From

Injection SidePlate features are noted on plan view and correspond to features in section view below.

X - 5

2,2

[X -

2 .0

6]IF

X<1

00,0

[3.9

4]T/

C IS

SID

E M

OU

NTE

D

75.0

[2.9

5]

79.0

[3.1

1]

80.8

[3.1

8]

92.6

[3.6

5]

22.2[.88]T/C MF-PLT


BK-PLT

60.0

0[2

.36]40

.0[1

.57]

70.00[2.76]

*C

3.0

MIN

[.12]

M6 -20 1/4

(2)

30.0[1.18]

8.000 +0.015[.3150 +.0006]

6.8[.27]

MAX 1.5R[.06]

44.01 +0.03[1.733 +.001]

R 1.5 [.06] MAX

MF-PLT

*B*B

60.01 +0.03 [2.36 +.0001]

42.0 [1.66]

6.8 x 17.0 DP.[ .27 x .67 DP.]

8.03 +0.03 x 15.0 DP.[ .32 +.0001 x .59 DP.]

12.5

[0.4

9]

68.00[2.68]

RAD 3.0[.12]

26.8

[1.0

6]

60.0

0[2

.36]

For H

T / T

SFo

r HT

/ TS


recommended)

For VG / VX

T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator on www.hotrunners.com

9

PRONTO

2007.07

2 Drop




HT/TS 60mm (2.363")

VG/VX 70mm (2.756")


View From Injection Side

T/C for X ≤ 87mm (3.452")

Plate features are noted on plan view and correspond to features in section view below.

T/C for X > 87mm (3.452")

Manifold Heater#1A (Clamp)#1B (Injection)

Recommeded drop bolt circle

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S

T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator onwww.hotrunners.com

Contact Husky to verfiy T/C thru hole location.Plate features are noted on plan view and correspond to features in section view below.

102007.07

PRONTO 2 Drop




HT/TS 60mm (2.363")

VG/VX 70mm (2.756")



T/C for X ≤ 87mm (3.452")


T/C for X > 87mm (3.452")



MAX

MIN

THRU HOLEFOR X > 87 mm


recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

Sharp



11

PRONTO

2007.07

2 Drop


PRONTO 2 Drop T-Type Manifold Type I (Ultra 1000)


53mm (2.087") 362mm (14.252") 1 or 2 T/C Mounted Through Manifold

Plate4 or 5Minimum Pitch (Y) Maximum Pitch (Y)

53mm (2.087") 200mm (7.874")


Contact Huskyfor T/C Location

75.0

[2.9

5]

79.0

[3.1

1]

80.8

[3.1

8]

92.6

[3.6

5]

22.2[.88]T/C MF-PLT


BK-PLT

60.0

0[2

.36]40

.0[1

.57]

70.00[2.76]

*C

3.0

MIN

[.12]

M6 -20 1/4

(2)

30.0[1.18]

8.000 +0.015[.3150 +.0006]

6.8[.27]

MAX 1.5R[.06]

44.01 +0.03[1.733 +.001]

R 1.5 [.06] MAX

MF-PLT

*B*B

60.01 +0.03 [2.36 +.0001]

42.0 [1.66]

6.8 x 17.0 DP.[ .27 x .67 DP.]

8.03 +0.03 x 15.0 DP.[ .32 +.0001 x .59 DP.]

12.5

[0.4

9]

68.00[2.68]

RAD 3.0[.12]

26.8

[1.0

6]

60.0

0[2

.36]

For H

T / T

SFo

r HT

/ TS


recommeded)

For VG / VX



X +

41,

00

[1.6

14]

X +

21,

5 [.8

5]

0,00

0 [.0

000]

Y + 130,0 [5.12]

Y

Y + 39,32 [1.548]

51,0 [2.01]

14,0 [0.55]

0,000 [.0000]

30,0 [1.18]

41,0 [1.61]

47,0 [1.85]

24,0

[0.9

5]

30,0

[1.1

8]

X61,0

[2.4

0]

X +

28,

0 [1

.10]

24,0

[0.9

5]

31.4

5 [1

.238

]

R 27,0 (6)[1.06]

R 10,0 (2)[0.39]

RAD 27,5 [1.08]

RAD 35,0[1.38]

122007.07

PRONTO 2 Drop



Minimum Pitch (X1/X2) Maximum Pitch (X1/X2) Number of T/C’s

Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780")

1 or 2 T/C Mounted Through Manifold

Plate


HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

Y + 55,0 [+ 2.165]Y + 38,0 [+ 1.496]

Y + 33,72 [+ 1.328]Y + 25,5 [+ 1.004]

Y + 6,0 [+ 0.236]Y

Y - 38,0 [- 1.496]Y - 48,0 [- 1.890]

- 1,0 [- 0.04]0,000 [0.0000]

- 31,65 [- 1.246]- 33,0 [- 1.30]

RAD 27,0 [1.06] (8)

RAD 15,0 [0.59]RAD 5,0 [0.20] (2)

-100

,0 [3

.94]

- 56,

0 [-

2.20

]

- 24,

00 [-

0.9

45]

0,00

0 [0

.000

]

RAD 22,0 [0.87] (2)

61,1

[2.4

1] (2

)

26,0

00 [1

.023

6]

66,0

[2.6

0]

XX +

15,

0 [0

.591

]

R 55,0 [2.17]

22,6

5 [0

.892

]

Y - 6,0 [- 0.236]

24,0

[0.9

4]

Y + 23,0 [+ 0.906]

Min > 10,0 [0.394]



TOP

OPERATOR

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S


Contact Husky to verify T/C thru hole location.Plate features are noted on plan view and correspond to features in section view below.

13

PRONTO

2007.07

2 Drop




Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780")


Plate


HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

Y + 55,0 [+ 2.165]Y + 38,0 [+ 1.496]

Y + 33,72 [+ 1.328]

Y + 6,0 [+ 0.236]Y

Y - 38,0 [- 1.496]Y - 48,0 [- 1.890]

- 1,0 [- 0.04]0,000 [0.0000]

- 31,65 [- 1.246]- 33,0 [- 1.30]

RAD 27,0 [1.06] (8)

RAD 15,0 [0.59]RAD 5,0 [0.20] (2)

-100

,0 [3

.94]

- 56,

0 [-

2.20

]

- 24,

00 [-

0.9

45]

0,00

0 [0

.000

]

RAD 22,0 [0.87] (2)

61,1

[2.4

1] (2

)

26,0

00 [1

.023

6]

66,0

[2.6

0]

XX +

15,

0 [0

.591

]

R 55,0 [2.17]

22,6

5 [0

.892

]

Y - 6,0 [- 0.236]

24,0

[0.9

4]

Y + 23,0 [+ 0.906]

Min > 10,0 [0.394]

Y + 18,0 [+ 0.17] (2)



OPERATOR

TOP

MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

Sharp

T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculatoron www.hotrunners.com


142007.07

PRONTO 2 Drop


PRONTO 2 Drop T-Type Manifold Type II (Ultra 750)


Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")

VG 500/750 350.0mm (13.780")


Plate


HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

Y - 55,0 [- 2.165]Y - 38,0 [- 1.496]

Y - 33,72 [- 1.328]Y - 25,5 [- 1.004]

Y - 6,0 [- 0.236]Y

Y + 38,0 [+ 1.496]Y + 48,0 [+ 1.890]

+ 1,0 [+ 0.04]0,000 [0.0000]

+ 31,65 [+ 1.246]+ 33,0 [+ 1.30]

RAD 27,0 [1.06] (8)

RAD 15,0 [0.59]RAD 5,0 [0.20] (2)

-100

,0 [-

3.9

4]

- 56,

0 [-

2.20

]

- 24,

00 [-

0.9

45]

0,00

0 [0

.000

]RAD 22,0 [0.87] (2)

61,1

[2.4

1] (2

)

26,0

00 [1

.023

6]

66,0

[2.6

0]X

X +

15,0

[0.5

91]

R 55,0 [2.17]

22,6

5 [0

.892

]

Y + 6,0 [+ 0.236]

24,0

[0.9

4]

Y - 23,0 [- 0.906]

Min > 10,0 [0.394]



TOP

OPERATOR

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S

T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculatoron www.hotrunners.com


15

PRONTO

2007.07

2 Drop


PRONTO 2 Drop T-Type Manifold Type II (Ultra 500)


Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780")


Plate


HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

Y - 55,0 [- 2.165]Y - 38,0 [- 1.496]

Y - 33,72 [- 1.328]

Y - 6,0 [- 0.236]Y

Y + 38,0 [+ 1.496]Y + 48,0 [+ 1.890]

+ 1,0 [+ 0.04]0,000 [0.0000]

+ 31,65 [+ 1.246]+ 33,0 [+ 1.30]

RAD 27,0 [1.06] (8)

RAD 15,0 [0.59]RAD 5,0 [0.20] (2)

-100

,0 [-

3.9

4]

- 56,

0 [-

2.20

]

- 24,

00 [-

0.9

45]

0,00

0 [0

.000

]

RAD 22,0 [0.87] (2)

61,1

[2.4

1] (2

)

26,0

00 [1

.023

6]

66,0

[2.6

0]X

X +

15,0

[0.5

91]

R 55,0 [2.17]

22,6

5 [0

.892

]

Y + 6,0 [+ 0.236]

24,0

[0.9

4]

Y - 23,0 [- 0.906]

Min > 10,0 [0.394]

Y + 18,0 [+ 0.17]



TOP

OPERATOR

MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

X

Sharp



162007.07

PRONTO 2 Drop


PRONTO 2 Drop T-Type Manifold Type III (Ultra 750)


Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780")


Plate


HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

0,00

0 [0

.000

]RAD 27,0 [1.0630] (7)

0,000 [0.000]

Y - 6,0 [0.24]Y

Y + 6,0 [0.24]

Y - 43,0 [1.69]

-31.65 [-1.246]

Y + 25,50 [1.004]

Y + 38,0 [1.50] (2)Y + 33,72 [1.328]

Y + 59,2 [2.33]

Y + 93,0 [3.66]

- 24,

00 [-

0.9

45] (

2)

22,6

5 [0

.892

]26

,000

[1.0

236]

32,0

[1.2

6] (2

)

53,2

[2.1

0] (2

)61

,0 [2

.40]

(2)

RAD 10,000 [0.3937] (2)

RAD 5,000 [0.1969] (4)

R 55,0 [2.17]

XX +

15,0

[0.5

9]

- 33,0 [-1.30] (2)View From Injection Side


TOP

OP

ER

ATO

R

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For V

G /V

X

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S

For H

T / T

S

T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator on www.hotrun-


17

PRONTO

2007.07

2 Drop


PRONTO 2 Drop T-Type Manifold Type III (Ultra 500)


Electrical Zones

HT 500 12.7mm (0.500")HT/TS 750 22.5mm (0.886")VG 500/750 25.0mm (0.984")

HT 500 350.0mm (13.780")HT/TS 750 350.0mm (13.780")VG 500/750 350.0mm (13.780")


Plate


HT/TS 750 25.4mm (1.000")VG 500/750 25.4mm (1.000")

HT 500 200.0mm (7.874")HT/TS 750 200.0mm (7.874")VG 500/750 200.0mm (7.874")

0,00

0 [0

.000

]

RAD 27,0 [1.0630] (7)

0,000 [0.000]

Y - 6,0 [0.24]Y

Y + 6,0 [0.24]

Y - 43,0 [1.69]

-31.65 [-1.246]

Y + 38,0 [1.50] (2)Y + 33,72 [1.328]

Y + 59,2 [2.33]

Y + 93,0 [3.66]

- 24,

00 [-

0.9

45] (

2)

22,6

5 [0

.892

]26

,000

[1.0

236]

32,0

[1.2

6] (2

)

53,2

[2.1

0] (2

)61

,0 [2

.40]

(2)

RAD 10,000 [0.3937] (2)

RAD 5,000 [0.1969] (4)

R 55,0 [2.17]

X

- 33,0 [-1.30] (2)

Y + 18,0 [+ 0.17]X

+ 15

,0 [0

.59]



TOP

OPE

RA

TOR

MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

X

Sharp



182007.07

PRONTO 4 Drop


PRONTO 4 Drop H-Type Manifolds (Ultra 1000)


53mm (2.087") 362mm (14.252") 1 T/C Mounted thru MF PLT1 T/C Mounted Thru BK

PLT (when required)6 or 7Minimum Pitch (Y) Maximum Pitch (Y)

53mm (2.087") 200mm (7.874")

X +

41,

00 [1

.614

]

X +

21,

5 [.8

5]

0,000 [.0000]

Y2

Y2 + 22,0 [0.87]

Y2 - 13,0 [0.51]

Y2 - 17,7 [0.70]

Y2 - 52,7 [2.07]

Y1 - 52,7 [2.07]

Y1 - 17,7 [0.70]Y1 - 13,0 [0.51]

Y1 + 61,7 [2.43]

Y1 + 100,0 [3.94]

Y1 + 22,0 [0.87]

56,7

[2.2

3]

X 0,00

0 [.0

000]

X +

21,

0 [1

.06]

RAD 35,0 [1.38]

RAD 27,5 [1.08]

RAD 12,7 (6)[1.06]

X +

28,

0 [1

.10]

X +

39,

7 [1

.56]

X +

21,

0 [0

.83]

Contact Huskyfor T/C Location

Y1

RAD 27,0 (6)[1.06]



75.0

[2.9

5]

79.0

[3.1

1]

80.8

[3.1

8]

92.6

[3.6

5]

22.2[.88]T/C MF-PLT


BK-PLT

60.0

0[2

.36]40

.0[1

.57]

70.00[2.76]

*C

3.0

MIN

[.12]

M6 -20 1/4

(2)

30.0[1.18]

8.000 +0.015[.3150 +.0006]

6.8[.27]

MAX 1.5R[.06]

44.01 +0.03[1.733 +.001]

R 1.5 [.06] MAX

MF-PLT

*B*B

60.01 +0.03 [2.36 +.0001]

42.0 [1.66]

6.8 x 17.0 DP.[ .27 x .67 DP.]

8.03 +0.03 x 15.0 DP.[ .32 +.0001 x .59 DP.]

12.5

[0.4

9]

68.00[2.68]

RAD 3.0[.12]

26.8

[1.0

6]

60.0

0[2

.36]

For H

T / T

SFo

r HT

/ TS

For V

G /

VX

For V

G /

VXM16 [5/8-11 UNC]

(4 Bolts per droprecommended)


19

PRONTO

2007.07

4 Drop




HT/TS 50mm (1.969")VG/VX 50mm (1.969")

HT/TS 211mm (8.307")VG/VX 211mm (8.307")

1 T/C Mounted Through MF PLT1 T/C Mounted

Through BK PLT (when required)

6 or 7Minimum Pitch (Y) Maximum Pitch (Y)HT/TS 50mm (1.969")VG/VX 50mm (1.969") 331mm (13.031")




Manifold Heater#1A (Clamp)

#1B (Injection)

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For V

G /V

X

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

SFor H

T / T

S


202007.07

PRONTO 4 Drop




HT/TS 50mm (1.969")VG/VX 50mm (1.969")

HT/TS 211mm (8.307")VG/VX 211mm (8.307")

1 T/C Mounted Through MF PLT1 T/C Mounted

Through BK PLT (when required)

6 or 7Minimum Pitch (Y) Maximum Pitch (Y)HT/TS 50mm (1.969")VG/VX 50mm (1.969") 331mm (13.031")




Manifold Heater#1A (Clamp)

#1B (Injection)

MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

X

SharpT/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator onwww.hotrunners.com

21

PRONTO

2007.07

4 Drop


PRONTO 4 Drop N-Type Manifolds (Ultra 1000)

Min Pitch (X1,2,3,4) Max Pitch (X1,2,3,4) No. of T/C’s Electrical Zones

53mm (2.087") 362mm (14.252") 1 T/C Mounted thru MF PLT1 T/C Mounted Thru BK

PLT (when required)6 or 7Min Pitch (Y1/Y2) Max Pitch (Y1/Y2)

53mm (2.087") 200mm (7.874")

X1

+ 41

,00

[1.6

14]

X1

+ 21

,5 [.

85]

0,000 [.0000]

Y2

Y2 + 22,0 [0.87]

Y2 - 13,0 [0.51]

Y2 - 17,7 [0.70]

Y2 - 52,7 [2.07]

Y1 - 52,7 [2.07]

Y1 - 17,7 [0.70]Y1 - 13,0 [0.51]

Y1 + 61,7 [2.43]

Y1 + 100,0 [3.94]

Y1 + 22,0 [0.87]

- 56,

7 [2

.23]

X1

X20,00

0 [.0

000]

21,0

[1.0

6]

RAD 35,0 [1.38]

RAD 27,5 [1.08]

RAD 12,7 (6)[1.06]

X1

+ 28

,0 [1

.10]

- 39,

7 [1

.56]

- 21,

0 [0

.83]

Y1

RAD 27,0 (6)[1.06]

X3

X4



Contact Huskyfor T/C location

75.0

[2.9

5]

79.0

[3.1

1]

80.8

[3.1

8]

92.6

[3.6

5]

22.2[.88]T/C MF-PLT


BK-PLT

60.0

0[2

.36]40

.0[1

.57]

70.00[2.76]

*C

3.0

MIN

[.12]

M6 -20 1/4

(2)

30.0[1.18]

8.000 +0.015[.3150 +.0006]

6.8[.27]

MAX 1.5R[.06]

44.01 +0.03[1.733 +.001]

R 1.5 [.06] MAX

MF-PLT

*B*B

60.01 +0.03 [2.36 +.0001]

42.0 [1.66]

6.8 x 17.0 DP.[ .27 x .67 DP.]

8.03 +0.03 x 15.0 DP.[ .32 +.0001 x .59 DP.]

12.5

[0.4

9]

68.00[2.68]

RAD 3.0[.12]

26.8

[1.0

6]

60.0

0[2

.36]

For H

T / T

SFo

r HT

/ TS For VG / VXM16 [5/8-11 UNC]

(4 Bolts per droprecommended)


222007.07

PRONTO 4 Drop


PRONTO 4 Drop L-Type Manifolds (Ultra 750)


HT/TS 60mm (2.363")VG/VX 70mm (2.756")

HT/TS 316mm (12.441")VG/VX 304mm (11.969")

1 T/C Mounted Through Manifold Plate 6Minimum Pitch (Y) Maximum Pitch (Y)

HT/TS 105mm (4.134")VG/VX 127mm (5.000") 361mm (14.212")

View FromInjection Side



Manifold T/C#1 and #1S (Clamp)

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)Fo

r VG

/VX

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S

For H

T / T

S



23

PRONTO

2007.07

4 Drop


PRONTO 4 Drop L-Type Manifolds (Ultra 500)


HT/TS 60mm (2.363")VG/VX 70mm (2.756")

HT/TS 316mm (12.441")VG/VX 304mm (11.969")

1 T/C Mounted Through Manifold Plate 6Minimum Pitch (Y) Maximum Pitch (Y)

HT/TS 105mm (4.134")VG/VX 127mm (5.000") 361mm (14.212")

View From Plate features are noted on plan view and correspond to features in section view below.


Manifold T/C#1 and #1S (Clamp)

MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

X

Sharp



242007.07

PRONTO 8 Drop


PRONTO 8 Drop H-Type Tight Pitch Manifold (Ultra 750)

Gate Min X Max X Min Y1 Max Y1 Min Y2 Max Y2 Number of T/C’s Electrical Zones

HT >73.0mm(2.87")

211mm(8.307")

>61.3mm(2.41")

Y2-45mm (1.771")

Y1 + 62.0mm(2.41")

331mm (13.031")

2 T/C’s Mounted Through Manifold

Plate2 T/C’s Mounted Through Backing

Plate (when required)

11 or 13

VG >73.0mm(2.87")

211mm (8.307")

>61.3mm(2.41")

Y2-50mm (1.968")

Y1+62.0mm(2.41")

331mm (13.031")

Step 2: Layout plate features using pitch dimension for X value

Step 1: Layout manifold pocket profile using pitch dimension for X value

Step 3:Section view shown above corresponds to feature callouts (Ultra 750) planview.

Y2 +

80,

0 [3

.14]

Y2 +

46,

0 [1

.81]

Y2 +

14,

0 [.5

5]

X

0,000 [.0000]

X + 14,0 [.55]

32,0 [1.26]

-15,0 [-.59]

X + 25,5 [1.00] R 27,0 [1.06] (6)

R 5,0 [.20] (4)

0,00

0 [.0

000]

Y2 Y1*[(Y1

+Y2)

/2]+

15

15,0 [.59]*28,0 [1.10]

*-28,0 [-1.10]

*[(Y1

+Y2)

/2]-1

5

**(Y

1+Y2

/2)

** Y

2

R 27,0 [1.06]


NOTE: USE TIGHT PITCH POCKET PROFILE IF [Y1</=50,0 (1.969")] & [X</=45,0 (1.771")]

Manifold Heater#2A (Injection)#2B (Injection)

Manifold Heater#1A (Clamp)#1B (Clamp)



*Depending upon pitch values, hold down screw will differ. Contact Husky for specific location, otherwise include both.

**Depending upon pitch values, dowel location will differ. Contact Husky for specific location, otherwise include both.

TOP

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For V

G /V

X

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S

For H

T / T

S


25

PRONTO

2007.07

8 Drop


PRONTO 8 Drop H-Type Large Pitch Manifold (Ultra 750)


HT >73.0mm(2.87")

211mm(8.307")

>61.3mm(2.41")

Y2-45mm (1.771")

Y1 + 62.0mm(2.41")

331mm (13.031")




11 or 13

VG >73.0mm(2.87")

211mm (8.307")

>61.3mm(2.41")

Y2-50mm (1.968")

Y1+62.0mm(2.41")

331mm (13.031")




Y2 Y1

X

0,000 [.0000]

0,00

0 [.0

000]

X + 9,0 [.35]

37,0 [1.46]54,0 [2.13]

-15,0 [-.59]

X + 25,5 [1.00]

Y2 +

80,

0 [3

.15]

Y2 +

46,

0 [1

.81]

Y2 +

9,0

[.04

]

Y1 -

9,0

[.35]

Y1 -

26,0

[1.0

2]

R 27,0 [1.06] (10)

R 10,0 [.39] (8)

15,0 [.59]

[(Y1+

Y2)/2

]+15

[(Y1+

Y2)/2

]-15

**(Y

1+Y2

/2)

** Y

2

R 27,0 [1.06]


NOTE: USE LARGE PITCH POCKET PROFILE IF [Y1>50,0 (1.969")] & [X>45,0 (1.771")]




Contact Huskyfor T/C location **Depending upon pitch values, dowel location will differ.

Contact Husky for specific location, otherwise include both.

TOP

TTHRU HOLE FOR

X>87 mm

MIN

MAX

MAX


recommeded)

For V

G /V

X

For V

G /V

XFo

r HT

/ TS

For V

G /V

X

For H

T / T

S

For H

T / T

S


262007.07

PRONTO 8 Drop


PRONTO 8 Drop H-Type Tight Pitch Manifold (Ultra 500)


HT >73.0mm(2.87")

211mm(8.307")

>61.3mm(2.41")

Y2-45mm (1.771")

Y1 + 62.0mm(2.41")

331mm (13.031")




11 or 13VG >73.0mm

(2.87") 211mm (8.307")

>61.3mm(2.41")

Y2-50mm (1.968")

Y1+62.0mm(2.41")

331mm (13.031")




Y2

+ 8

0,0

[3.1

4]

Y2

+ 4

6,0

[1.8

1]

Y2

+ 1

4,0

[.55]

X

0,000 [.0000]

X + 14,0 [.55]

32,0 [1.26]

-15,0 [-.59]

X + 18,0 [.71] R 27,0 [1.06] (6)

R 5,0 [.20] (4)

0,00

0 [.0

000]

Y2

Y1*[(Y

1+Y

2)/2

]+15

15,0 [.59]*28,0 [1.10]

*-28,0 [-1.10]

*[(Y

1+Y

2)/2

]-15

**(Y

1+Y

2/2)

** Y

2

R 27,0 [1.06]


NOTE: USE TIGHT PITCH POCKET PROFILE IF [Y1</=50,0 (1.969")] & [X</=45,0 (1.771")]

*Depending upon pitch values, hold down screw will differ. Contact Husky for specific location, otherwise include both.


Manifold Heater#2A (Injection)#2B (Injection)Manifold Heater

#1A (Clamp)#1B (Clamp)



TOP

MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

X

SharpT/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator onwww.hotrunners.com

27

PRONTO

2007.07

8 Drop


PRONTO 8 Drop H-Type Large Pitch Manifold (Ultra 500)


HT >73.0mm(2.87")

211mm(8.307")

>61.3mm(2.41")

Y2-45mm (1.771")

Y1 + 62.0mm(2.41")

331mm (13.031")




11 or 13VG >73.0mm

(2.87") 211mm (8.307")

>61.3mm(2.41")

Y2-50mm (1.968")

Y1+62.0mm(2.41")

331mm (13.031")




Y2 Y1

X

0,000 [.0000]

0,00

0 [.0

000]

X + 9,0 [.35]

37,0 [1.46]54,0 [2.13]

-15,0 [-.59]

X + 18,0 [.71]

Y2 +

80,

0 [3

.15]

Y2 +

46,

0 [1

.81]

Y2 +

9,0

[.04

]

Y1 -

9,0

[.35]

Y1 -

26,0

[1.0

2]

R 27,0 [1.06] (10)

R 10,0 [.39] (8)

15,0 [.59]

[(Y1+

Y2)/2

]+15

[(Y1+

Y2)/2

]-15

**(Y

1+Y2

/2)

** Y

2

R 27,0 [1.06]


NOTE: USE LARGE PITCH POCKET PROFILE IF [Y1>50,0 (1.969")] & [X>45,0 (1.771")]





TOP


MAX

MIN



recommeded)

For H

T / T

SFo

r VG

/VX

For V

G /V

X

Sharp T/C : ThermocoupleBK - PLT : Manifold Backing PlateMF - PLT : Manifold PlateX : Pitch X ValueY : Pitch Y ValueR, RAD : RadiusC : Center Insulator Bore Depth*B : Nozzle Bore Depth**Refer to calculator onwww.hotrunners.com

Documents

Manifold System Booklet 070719