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© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Presented by
Managing IOT with the
PI System
Francisco Castillo
SVP-CIO
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Outline
• Introduction – About Maynilad
• What IOT means for us
• Sample Applications
• Benefits & Conclusions
2
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
About Maynilad Water Services, Inc.
• Private water concessionaire and
largest in the Philippines
• US$405 million revenues (2015)
• 2,100 employees
• Serving about 9 million people in
West Metro Manila and Cavite
• Provide Water, Septage and
Sewerage services
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
What IOT means for us
• We don’t do IOT for the sake of being trendy
– There are some real business benefits
• Is a secure way of bringing in data from the field
• Field data is needed by many of our applications
– Our business is basically an Engineering business
• We need a single version of the truth
• We need accountability for all the data
– Data is handled by many different people
6
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Requirements for an IOT software
• Able to store >000s of signals
• Fast retrieval
• Ability to store long-term
• Easily identified within the DB
• Robust
• PI System meets all these requirements
7
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Facilities
• In the water industry, assets are
distributed in many geographic
areas (>40km north-south)
• Each facility has its own sensors,
controls
• Integration of data must be robust
and secure across all facilities
8
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Architecture
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sensors and instruments
data from other systems
Additional sensor data
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Security
• Architecture follows Purdue model (ANSI95) philosophy
• Data from Industrial Network flows to IT network only
– Only prescribed traffic is allowed
– Only from authorized server
• Data can only be viewed from the IT network
• CCR can display PI Server and SCADA info (among others)
– Video controllers take feeds from 2 different network sources
10
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Types of data
Captured by Comms
Pressures, flows in pipes Dataloggers SMS (min interval)
Small facilities (booster
pumps, lift stations)
PLCs GPRS (sec interval)
Water and Sewerage
treatment plants
PLCs Fiber (sec interval)
Remote sensors PLCs Industrial Wireless (sec
interval)
AMR meter data, other
data
Server Intranet (min interval)
11
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Governance
• Data is coming from many different sources, each data
owner is responsible for the data
– Cleanliness
– Timeliness
• PI AF ensures a common understanding of the data
• We have a staging area (DEV/QA) for reports not yet
“officiated”
– Officiated once tested, documentation complete
12
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Examples of IOT usage
• Analysis reports
• Hydraulic modeling
• Leak Management
• Displaying of field data on maps (GIS)
• Linking with customer data
• Maintenance (CBM)
• Operational alarms
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© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Leak Management
• Ability to identify leaks
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Pressure at critical
point
GIS (Asset
/ Maps) Billing sys
Flow and
Pressure
Data
Water Loss Management
Software
Leak
mgt
Reports
Flow at meter entry point
Pressure at meter entry point
Pressure at critical point
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Linking with GIS (ongoing)
• Mapping of all customers, meters, pipes, appurtenances
• Knowing which customer is connected to what
15
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Water supply & availability (on-going)
• By seeing it on the map real-time, customer care will be
able to better service complaints
– Relate several complaints to single incident
– Pinpoint where the problem is
• Simulate scenarios
– How an incident will affect customers downstream
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© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Maynilad actual example: Reducing water leaks
• Issue:
– water leak in Malabon (port area)
– Replacement of whole pipe segment was US$1.7million
• Able to simulate our water distribution network using advanced software
– Hydraulic modeling using actual field data (from PI Server)
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Reducing water leaks
• Solution:
– Simulate the pipe network in that area
– Pinpoint the most probable location of the leak
Total cost of repair: US$1,250
• Won the top prize in the Bentley Systems’ “Be Inspired
Awards” in London 2013
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Benefits
• IOT data is pervasive in our business
• Ability to capture it and use it with different IT systems
allows for better understanding, management
• You never know when and what data you will need
– Best is to capture and store all sensor data
• Management can understand actual state of what is
happening
• Different systems share the same IOT data
19
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
book “Managing Information Technology”
By Francisco Castillo, Ph.D.
Released August, 2016
by Springer (Germany)
Best practices in running an
IT operation as learned through
the years
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Picture / Image
RESULTS CHALLENGE SOLUTION
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COMPANY and GOAL
Company
Logo
22
Managing IOT with the PI system
Describe (see slide notes for examples)
1) Largest water distribution co. in the Philippines
2) Using IOT data for different applications
Ability to integrate field data
into the different
applications needing it
By using PI, it was able to capture the data long-term and securely and integrate that with IT applications for analysis sys and reports
Better decision making
through the availability of
accurate data
• PI
• PI AF
• PI on sharepoint
• PI Datalink
• PI integrator with ESRI
• PI Processbook
• reduced cost of leak repairs
(sometimes >90%)
• Better customer service
• More efficient energy management
• Distributed assets
• Many different sensors
• Security
© Copyright 2016 OSIsoft, LLC EMEA USERS CONFERENCE • BERLIN, GERMANY
Contact Information
Francisco Castillo
SVP-CIO
Maynilad Water Services, inc
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