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Management of University Industry Science Partnership (UNISPAR) A Case Study of the Indian Institute of Technology Madras, India United Nations Educational, Scientific and Cultural Organization April 2003

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Page 1: Management of University Industry Science Partnership (UNISPAR)

Management of University Industry Science Partnership

(UNISPAR)

A Case Study of the Indian Institute of Technology Madras, India

United Nations Educational, Scientific and Cultural Organization

April 2003

Page 2: Management of University Industry Science Partnership (UNISPAR)

Dr. M.S. Alam (Programme Chief) Dr. R. Jayakumar (Programme Coordinator & Editor) UNESCO New Delhi Office & Asia and the Pacific Regional Bureau for Communication and Information

Dr. D. Balakrishnan (Project Coordinator & Editor) Centre for Industrial Consultancy & Sponsored Research Indian Institute of Technology Madras Chennai – 600 036

© UNESCO-2003

Page 3: Management of University Industry Science Partnership (UNISPAR)

CONTENTS Pages

FOREWORD v

PREAMBLE vii

CHAPTERS

Chapter I Introduction 1

Chapter II About the Indian Institute of Technology Madras 6

Chapter III Nature and Spectrum of Interactions with Industries 15

Chapter IV Centre for Industrial Consultancy and Sponsored Research 21

Chapter V Significant Success Stories 34

Chapter VI Centre for Continuing Education 40

Chapter VII Future Plans and Perspectives 42

ANNEXURES

Annexure 1 List of Technology Appreciation Programmes 44

Annexure 2 Organisational Chart of IC&SR 45

Annexure 3 Typical list of Industries/Institutions with whom MOU’s have been signed 46

Annexure 4(1) Typical Memoranda of Understanding 47

Annexure 4(2) Agreement between Royal Enfield & IIT Madras 49

Annexure 4(3) Co-operation Agreement Between HydroControl & IIT Madras 51

Annexure 5 Process Development, Columbian Chemicals 56

Annexure 6 Technology Development by the TeNet Group 57

Annexure 7 Simulation Studies, Boeing 60

Annexure 8 Microcontroller Based Speed Measurement System, Indian Railways 61

Annexure 9 Technology Development Mission Projects 62

Annexure 10 Vapour Compression Heat Pump Chiller, Kirloskar McQuay 64

Annexure 11 Bibliography 65

Page 4: Management of University Industry Science Partnership (UNISPAR)

FOREWORD

University Industry Science Partnership programme – UNISPAR was launched by

UNESCO in 1993 with the following goals: (i) adaptation of university engineering

education to industrial needs, (ii) continuing engineering education, (iii) university-industry

joint R&D and (iv) setting up university co-operation mechanisms.

Within the context of knowledge-intensive societies, university-industry linkages

have become very prominent on the agenda of higher education policy-making. Governments

are increasingly acknowledging the importance of higher education institutions as strategic

actors in national and regional economic development, given their potential to upgrade

knowledge within the labour force and to contribute to product and process innovation

through technology transfer. As a result of increased financial stringency, higher education

institutions themselves have become very keen on developing relations with industry and

business

Upon the request from Government of India, UNESCO New Delhi Office has

developed a concept paper on “Strategies for a University-industry Co-operative programme

in Science, Technology and Engineering in India during 1996 funded by UNDP New Delhi,

which served a basic document for developing new policy in this area.

As a follow up UNESCO New Delhi initiated a project to develop case studies of

premier institutes in India for the benefit of other Institutions/Universities in India and other

South Asian Countries. The present case study explains the success story of Indian Institute of

Technology (Madras) one of the premier technical education institute in India.

I would like to acknowledge Director, IIT Madras and Dean, Centre for Industrial

Consultancy & Sponsored Research Indian Institute of Technology Madras for accepting our

offer to prepare a case study. Also I would like to thank my colleagues at UNESCO New

Delhi Office Dr. M.S. Alam, Dr. R. Jayakumar and Dr. D. Balakrishnan of Indian Institute of

Technology (Madras) for taking up this initiative in bringing out this document.

Prof. M. Tawfik, Director and UNESCO Representative Asia - Pacific Regional Bureau for Communication and Information

Page 5: Management of University Industry Science Partnership (UNISPAR)

PREAMBLE

The University Industry linkage is becoming an important aspect of higher

education both at the national and international level. The Government also has been

encouraging the educational institutions to work closely with industries not only for

training but also for technology development and upgradation. The importance of linkages

with Industry has been discussed at various fora. UNESCO introduced a scheme under

University-Industry linkage programme in 1993 and supported studies on these

programmes. This report is prepared on an assignment to Indian Institute of Technology

Madras by United Nations Educational Scientific and Cultural Organization (UNESCO),

New Delhi.

This case study on Indian Institute of Technology Madras contains information

about various activities relating to its interaction with industries, organizational structure,

governance, policies & guidelines, etc. It also highlights the strategic management issues

and significant contribution made by the Institute in technology development and transfer.

The information has been compiled from various studies and reports brought out by

different sections of the Institute particularly the Strategic Management Committee

Report, Review Committee Report and also information furnished by a large number of

faculty.

We sincerely hope that this case study will encourage other universities/institutions

in this region to look for industry partnership.

It has been possible to bring out this report with the encouragement from the

Institute, particularly Dean, Industrial Consultancy & Sponsored Research (IC & SR), and

with the help and support received from the staff of the Centre for Industrial Consultancy

& Sponsored Research, at IIT Madras.

Page 6: Management of University Industry Science Partnership (UNISPAR)

CHAPTER I

Introduction 1.1 Global Scenario

Knowledge has become a critical resource in the present globalized economy. There

are several new modes and new players in the creation and dissemination of knowledge.

Educational institutions have a significant role to play in this context, but in a vastly different

manner. This implies that there will not only be a fundamental shift in the way higher

education is organized, but also a change in the environmental relationships with decreasing

reliance on the Government and increasing interactions with the community of users of the

services of the institute, as can be seen in the Table 1.1.(1)

Partnership between the industry and institute is one of the important subjects

discussed often in the field of higher education and research. This interaction has been in

place in one form or the other for more than a century be it industrial extension service, co-

operative education, equipment donation, consultancy, exchange of personnel, research

programmes, etc. Research parks, innovation centres, interactive centres, faculty development

bodies were established mainly in the west. However, the importance of such interaction was

realized only in the later half of 20th Century. These interactions have benefited both the

University and the society, sometimes leading to enterprise set up even by the academics.

This brings in the role of industries, who are one of the major users of the products from

universities and institutes of higher learning. There are several ways of promoting and

nurturing such partnerships.

At present, the following benefits for higher education institutions are perceived from

stronger collaboration with enterprises, both in developed and developing countries:

• opportunity to attract additional funds for teaching and research, increasing

financial autonomy for higher education institutions;

• co-operative research with enterprises/industries;

• acquisition of or access to modern equipments & facilities;

• opportunities for staff and students to familiarise with state-of-art technology

and management systems and enhancement of the awareness of the challenges

in industry;

Page 7: Management of University Industry Science Partnership (UNISPAR)

• improved interaction of higher education institutions and industries for the

development and adaptation of technology oriented degree programmes;

• improved training and employment prospects for students;

The nature and pattern of higher education will therefore undergo a change from

being formal and of standard orientation. There will be more variety in the system since

there will be multiple sources of funding and a larger number of active stakeholders. (2) The

Table 1.2 illustrates the shift that is likely to take place.

Table 1.1

Mechanisms Of University Industry Linkages1

Modality Group Type of Activity Description of Linkage Activity

Cooperative education Students Practical Training in Industry, curriculum development

Continuing education Seminars/Workshops (also in industry) on new technologies

Small business training Addressing issues of concern to small or nascent entrepreneurs

Training, Education

Visiting lecturerships Companies provide part-time staff to teach and update professional subjects

Industrial extension services Testing, calibration, repair services, simple design modifications

Technology brokerage/licensing

Assistance in obtaining, licensing and introducing (new) technologies

Consulting/services Design, manufacturing, maintenance schedules, servicing equipment

Services, Consulting

Coordination of technology issues

Through inter-organizational entities as technology councils or units

Research consulting Research carried out for a company with specific terms

Joint or cooperative research projects

Often carried out in dedicated laboratories, centres or institutes

Partnership contracts Long-term arrangements between university and company

Research

Personnel interchange or industrial fellowship

Supervising/conducting joint research projects (including theses)

Page 8: Management of University Industry Science Partnership (UNISPAR)

Table 1.2

Paradigm Shifts In Higher Education2

SYSTEM DIMENSIONS PRESENT FUTURE Institutional nature Traditional pattern of

education Characteristics of knowledge industry

Mode of education Formal Informal & networked

Funding Source Single Multiple sources Academic orientation Disciplinary Inter & trans-disciplinary Stakeholders composition Students, faculty, staff and

Government Enlargement with community of users

Alliances Individual/institutional operations with very limited alliances

Several collaborative alliances with a variety of institutions in the country & abroad

1.2 Industry – University Partnership in India

In India the universities /institutions were interacting with the industries mainly for

training of students and lectures by the industry personnel. In the early part of 60s the

Government of India permitted the teachers to provide consultancy services. This has helped

to promote consultancy particularly in IITs, IISc and Research Laboratories, making it an

institutional activity, instead of peripheral activity. This has brought a significant departure

from the earlier practices.

The globalisation and liberalization of economy has brought the industries and the

institutions together for technology development. The Government has also been funding

projects on Mission mode for technology development, with the industry sharing part of the

funding and also commercializing the technology. Government funding agencies such as the

Department of Science & Technology, also insist, on industry participation in the projects

taken up by universities and institutions. The S & T Policy 2003 salient points of which are

given below encourages closer interactions.(3) Several incentives have been proposed to

promote such interactions.

Page 9: Management of University Industry Science Partnership (UNISPAR)

Industry and Scientific R&D

Every effort will be made to achieve synergy between industry and scientific research.

Autonomous Technology Transfer Organizations will be created as associate organizations of

universities and national laboratories to facilitate transfer of the know-how generated to industry.

Increased encouragement will be given, and flexible mechanisms will be evolved to help, scientists

and technologists to transfer the know-how generated by them to the industry and be a partner in

receiving the financial returns. Industry will be encouraged to financially adopt or support

educational and research institutions, fund courses of interest to them, create professional chairs

etc. to help direct S&T endeavours towards tangible industrial goals. There has to be increased

investments by industry in R&D in its own interest to achieve global competitiveness to be efficient

and relevant. Efforts by industry to carry out R&D, either in-house or through outsourcing, will be

supported by fiscal and other measures. To increase their investments in R&D, innovative

mechanisms will be evolved.

Science and Technology Policy 2003, Government of India

Some of the key elements of the implementation strategy will be as follows: -

• Science and Technology Governance and Investments

• Optimal Utilization of Existing Infrastructure and Competence

• Strengthening of the Infrastructure for Science and Technology in Academic institutions

• New Funding Mechanisms for Basic Research

• Human Resource Development

• Technology Development, Transfer and Diffusion

• Promotion of Innovation

• Industry and Scientific R&D

• Indigenous Resources and Traditional Knowledge

• Technologies for Mitigation and Management of Natural Hazards

• Generation and Management of Intellectual Property

• Public Awareness of Science and Technology

• International Science and Technology Cooperation

• Fiscal Measures

• Monitoring

• The New Vision

Page 10: Management of University Industry Science Partnership (UNISPAR)

The formation of the Technology Information Forecasting and Assessment Council

(TIFAC) by the Government of India has also helped in identifying and assessing the status

of technologies and development of indigenous technologies suited to the Indian conditions.

Venture capital agencies and other financial institutions also promote the interaction between

industry and the institutions. Ministry of Human Resource Development encourages

institutions to work in thrust and frontier areas of technology by augmenting the facilities of

the Educational Institutions to carry out R&D work.

The United Nations Educational, Scientific and Cultural Organisation has funded this

project to carryout a study on the interaction between IIT Madras and industries and prepare a

report on its interactive programme.

Page 11: Management of University Industry Science Partnership (UNISPAR)

CHAPTER II

About the Indian Institute of Technology Madras

2.1 Background

The Indian Institute of Technology Madras (IITM) was established in 1959 by the

Government of India, as an Institute of National Importance with the primary objective of

promoting higher technical education, research and consultancy. During the early years, the

Federal Republic of Germany assisted the Institute both technically and financially. IITM

had the advantage of sharing the expertise and experience of the German institutions in

working jointly with the industries. Located adjacent to a deer park in the city of Chennai,

India, the campus covers an area of about 256 hectares. It is one of the greenest campuses in

the country. Being a residential institution, the campus accommodates all the students and a

large number of faculty and staff and has infrastructural facilities such as Higher Secondary

Schools, Banks, Post office, Hospital, Internal Transport etc.(4) The general information is

depicted in Table 2.1.

Table 2.1

General Information About IITM

Zone Area

(Hectares) Zone Number

Institute 42 Faculty & Staff 1600 Hostels 104 Students 3500 Residential 110 Other Residents 4900 TOTAL 256 TOTAL 10000

With a number of well equipped laboratories in various fields of Science &

Technology, the activities of the Institute encompasses mainly thirteen departments and a

number of academic centres. These departments and centres are supported by the

Administrative section and the central facilities. The details of the above units are given in

Table 2.2.

Campus Area

InstituteResidential

Hostels

Campus Population

StudentsOther

Residents

Faculty & Staff

Page 12: Management of University Industry Science Partnership (UNISPAR)

Table 2.2 Departments And Centres

Departments

Academic Centres

Aerospace Engineering Applied Mechanics Chemical Engineering Chemistry Civil Engineering Computer Science & Engineering Electrical Engineering Humanities and Social Sciences Mathematics Mechanical Engineering Metallurgical Engineering Ocean Engineering Physics

Bio-Technology Research Centre Centre for Systems and Devices Composites Technology Centre Materials Science Research Centre Regional Sophisticated Instrumentation Centre

These departments and centres are encouraged to take up Consultancy and Sponsored

Research projects which are both basic and applied in nature. Product / Process development

as well as software development related consultancy projects are taken up for private, public

and government departments. The technologies developed are primarily licensed to sponsors.

The funds generated through these activities are maintained and administered by the Centre

for Industrial Consultancy & Sponsored Research (IC&SR).

Other Centres /Central Facilities

Air Conditioning Unit Centre for Industrial Consultancy and Sponsored Research Central Electronic Centre Central Gas Supply Unit Central Glass Blowing Section Central Library Central Photographic Section Central Workshops Computer Centre Centre for Computational Fluid Dynamics Centre for Continuing Education Centre for Finite Element analysis and Design Centre for Sustainable Development Educational Technology Cell

Page 13: Management of University Industry Science Partnership (UNISPAR)

The grant for the Institute is received solely from the Ministry of Human Resource

Development (MHRD). It is augmented by income from other sources such as tuition fees,

fees for conducting entrance examinations for both undergraduate and post-graduate

programmes, continuing education charges including web-based programmes, consultancy

fees, grants for sponsored projects etc. The institute has a decentralized system for

administering the consultancy and sponsored projects. The grant from MHRD is of the order

of Rs.1250 millions in 2001-02 of which about Rs. 950 millions is towards non-plan budget

expenditure and about Rs. 300 millions for plan expenditure. The Institute utilizes the grants

towards salaries, modernization and maintenance of laboratories and infrastructural facilities

like buildings, power, water, roads, communication, books and journals and student facilities

including hostels.

Since IIT Madras realized the importance of interaction with industries in its formative

years it has been able to adapt itself to the changing needs and the environment by entering

into strategic alliances with various industries at national and international levels to leverage

resources for meeting the challenges from the competition. During the last two decades the

emphasis on interaction between Industry and the Institute has shifted to joint research

projects leading to process and product development, creation of intellectual property and

utilization through patenting and technology transfer and also venture capital.

The receipts through consultancy and funded projects have been increasing over the

years. It is of the order of Rs.250 millions during the year 2001-02. The earnings through

interactive programmes like consultancy and sponsored research projects are approximately

20 to 25% of the grants received from the Ministry of Human Resource Development. This

is utilized towards salaries of staff appointed in projects, procurement of equipment, and

incentives to take up consultancy and research projects.

2.2 Academic Programmes

The Institute offers undergraduate and postgraduate programmes leading to B.Tech,

M.Sc., M.Tech., M.S., and Ph.D., degrees in a variety of specializations. The Institute has

been continuously responding to environmental changes and user needs, by reshaping

curricula; offering new undergraduate, postgraduate and research programmes, and

organizing continuing education programmes.(4) The student enrolment and faculty and staff

strength are given in Tables 2.3 and 2.4.

Page 14: Management of University Industry Science Partnership (UNISPAR)

Table 2.3

Student Enrolment2

59 – 60 68 – 69 80 –81 90 - 91 2000 – 2001

UG 120 1281 1237 1070 1484

PG N/A 643 1282 1235 2006

Total 120 1924 2519 2305 3490

Table 2.4

Faculty And Staff Profile2

59 – 60 68 – 69 80 – 81

90 – 91

2000 – 2001

Faculty 16 253 375 353 337

Staff 122 991 1634 1767 1256

Total 138 1244 2009 2120 1593

Student Enro lm ent

0

500

1000

1500

2000

2500

3000

3500

4000

59-60 68-69 80-81 90-91 2000-2001 Academ ic Year

120 120

1281

1643

1924

1237 1282

2519

1070 1235

2305

1484

22006

3490

1 6 1 3 8

1 2 4 4

2 0 0 9

1 5 9 3

3 3 7 2 5 3 3 7 5 3 5 3

1 6 3 4

1 2 2

9 9 1 1 2 5 6

1 7 6 7

2 1 2 0

0

5 0 0

1 0 0 0

1 5 0 0

2 0 0 0

2 5 0 0

5 9 -6 0 6 8 -6 9 8 0 -8 1 9 0 -9 1 2 0 0 0 -2 0 0 1

Page 15: Management of University Industry Science Partnership (UNISPAR)

2.3 Sponsored Research, Industrial Consultancy and Continuing Education Activities

The institute has extensive facilities for both basic and applied research. A large number

of R & D projects at IITM are sponsored by Government agencies. The institute conducts

continuing education programmes for professionals from industry and other Government

organisations, and teachers from other technical institutions. Consultancy for a variety of

clients is an important activity of the Institute faculty. The growth in gross revenue from

these activities is given in Table 2.5.

Table 2.5 Gross Revenue (Rs. Millions) From Sponsored Research, Consultancy And Continuing

Education

2.4 International Collaboration

In addition to close collaboration with German universities, IITM has active linkages with

academic / research organisations in Austria, Belgium, Canada, France, Japan, Malaysia,

Nepal, The Netherlands, Russia, Singapore, Switzerland, Thailand, UK and the USA.

Activity / Year 80 – 81 90 – 91 2000 – 2001

Sponsored Research 15.7 28.5 96.5

Consultancy 3 9.5 74.4

Continuing Education

0.1 0.8 4.3

G r o s s R e v e n u e T r e n d s

1 5 .7 2 8 .5

9 6 .5

3 9 .5

7 4 .4

0 .1 0 .8 4 .3 0

2 0

4 0

6 0

8 0

1 0 0

1 2 0

8 0 -8 1 9 0 - 9 1 2 0 0 0 - 2 0 0 1

Page 16: Management of University Industry Science Partnership (UNISPAR)

2.5 Strategic Management at IIT Madras(2)

The institute has passed through various stages of development and growth in the forty

years (plus) of its existence. During the first decade, the institute concentrated on faculty/staff

recruitment, developing curricula, examination systems, placement of students, and setting up

infra-structural facilities such as laboratories, hostels, housing and facilities for extra-

curricular activities. A strong emphasis was given to academic excellence and for laying a

good foundation for research. During the next two decades, postgraduate and doctoral

programmes as well as research, technology development and consultancy projects were

actively promoted. During this period, the Ministry of HRD constituted two Review

Committees. The Review Committees studied the IIT system and its working, and came up

with specific recommendations for improvement and new initiatives, which have been

implemented.

During the fourth decade the Institute has experienced substantial growth in all these

sectors. Several major changes have taken place, both globally and nationally, in the recent

past and it became necessary for the Institute to identify strategic directions for its future. The

Board of IITM set up a Strategic Planning Committee and the Institute initiated a number of

activities to build up internal capabilities for change. The change processes have been

developmental, participative and learning in nature.

In 1996, the Institute launched a Strategic Management Project and conducted two

workshops on "Organisational Change Processes" and another workshop on “Strategic issues

in IITM-Industry Interface”. This was organized to explore the changing nature of the IITM-

Industry interface in education, research and services, and to develop strategic options to

manage the interfaces more effectively in the future.

Some of the salient observations of the report on Strategic Management at IIT Madras are

reproduced below.

• The Information Technology (IT) revolution and Biotechnology revolution radically

alter the whole world at an ever-accelerating pace. It has a significant impact on the

core of IIT’s mission viz., the generation, preservation, dissemination, and

application of knowledge. Curricular changes are warranted in every field of

engineering to enable students to cope with these knowledge revolutions.

• Recent Government policies reflect sharply changing budgetary support to the

institute, encouragement of private funding in higher education, and regulatory

mechanisms for upholding standards and quality in higher technical education.

Page 17: Management of University Industry Science Partnership (UNISPAR)

• Compared to the past, the Institute is in a fiercely competitive environment in all its

activities: Education, Research and Services. There is competition to attract the best

students; to recruit and retain best faculty; to provide educational and research

funding; to secure consulting assignments; and to offer technology as well as

knowledge-based services.

• The tertiary sector of the economy (services) contributes close to half of the Gross

National Product, and has assumed ascendancy over the primary (agriculture) and

the secondary (industry) sectors. The growing diversity of students, choice of

courses, institutions, modes of delivery and location, the increasing role of alliances,

and the increasing concern towards value for money among educational clients, all

contribute to the fundamental changes that are taking place in the markets for

educational services.

• The open, democratic and un-edited nature of access to the World Wide Web has

revolutionized earlier concepts of using computers and networks to create, store and

disseminate information as well as to manage intellectual property rights, and to

create viable economic models for Digital Library services. There is an urgent need

to exploit the rapid advances in Information and Communication Technologies to

meet the demand for unprecedented access to and enhancement in the quality of

technical education in the nation.

• The cultural context of the institute is also undergoing a rapid transformation. The

convergence of styles of operation between industry and the academe [e.g.:

perception of change and its effects on organisational performance, orientation to

market/customer needs, attitudes towards risk and uncertainty, and preferences for

certain types of organizational structures and processes] is a significant feature of

this transformation.

It is, therefore, important that the Institute’s strategic response to such major

environmental changes must consider:

! the utilization, performance and productivity of its resources

! the need for value addition or value creation for clients through altering the product mix,

restructuring present activities and launching new initiatives

! the benefit from environmental opportunities in specific technologies by choosing areas

of immediate relevance for research and technology development.

Page 18: Management of University Industry Science Partnership (UNISPAR)

Based on the recommendations of the Strategic Management Committee, IITM’s activities

for the next decade is planned to be a mix of Education, Research and Services, while

maintaining the current average faculty work-load mix of 40-25-25-10 for Teaching,

Research, Services and Administration. Each of the activities in the new strategic mix is

expected to maximize effective utilization of physical and human resources, value addition

and resource generation.

IITM while performing a predominantly academic role also plans to take up a business role,

with increasing emphasis on marketing and revenue generation. The organizational features

for meeting the new goals include greater customer responsiveness, higher flexibility and

more professionalism. IITM plans to have strategic alliances with academic, research and

industrial organizations for: (i) benefiting from the comparative advantage (e.g., lower cost,

higher quality), (ii) securing attractive returns from larger projects that can be implemented

only through a strategic alliance, (iii) leveraging resources for mutual benefit and (iv) reaping

the rewards that will accrue form establishing long-term partnerships founded on the

principles of mutuality, synergy and complementarity.

The strategies planned by the institute are derived from the Institute’s Mission Statement.

2.5.1 Vision, Mission And Quality Policy of IIT Madras

IITM’s Vision statement is

Vision

“To be an academic institution in dynamic equilibrium with its social, ecological and

economic environment striving continuously for excellence in education, research and

technological service to the nation.”

Mission

• Create and sustain a community of learning in which students acquire knowledge and

learn to apply it professionally with due consideration for ethical, ecological, and

economic issues

• Pursue research and disseminate research findings

• Provide knowledge-based technological services to satisfy the needs of society and

the industry

• Help in building national capabilities in technology, education and research

Page 19: Management of University Industry Science Partnership (UNISPAR)

Quality Policy

“ To pursue global standards of excellence in all our endeavours namely teaching,

research, consultancy and continuing education and to remain accountable in our core and

support functions, through processes of self-evaluation and continuous improvement.”

The next chapter discusses the various types of interactions IIT Madras has with

industries and institutions, both before and after adopting the strategic planning methods.

Page 20: Management of University Industry Science Partnership (UNISPAR)

CHAPTER III

Nature and Spectrum of Interactions with Industries 3.1 Outline of activities

The nature of interaction with industries covers a wide spectrum of activities of the

institute as listed below:

Academic

Research & Consultancy

Centres of Excellence

International Collaboration

Infrastructure Development

Industrial Associateship Scheme

Others

The Institute plans to strengthen the interactions in the future with focus on IPR issues

and exploiting the economic potential of its intellectual capital.

3.2 Academics

3.2.1 Undergraduate programmes

Student training: As part of the curriculum the students of undergraduate and dual degree

engineering programmes of the Institute undergo training in industry during their summer

recess to enable them to gain a first hand experience of working in an industrial environment.

Student projects: In many cases, the students in their final semester are encouraged to work

on projects assigned by industries either directly or through consultancy assignments, as their

final project leading to the award of the degree. Industries can identify the projects that could

be taken up by the students. Such projects if required are further taken up as developmental

projects at postgraduate level also.

3.2.2 Post-graduate programmes

User-oriented programmes

Apart from regular M.Tech and M.S. programmes, user-oriented M.Tech. programmes have

been introduced in

• Construction Management for M/S Larsen & Toubro-ECC Ltd.

• Automotive Engine Technology for Indian Society of Automobile Technology.

• Ocean Engineering for Engineers of Port Trusts.

Page 21: Management of University Industry Science Partnership (UNISPAR)

• Digital Signal Processing for M/S Philips, M/S Texas Instruments and M/S Analog

Devices.

• Computational Engineering, IT and Management for M/s Inautics Technologies (I)

Pvt. Ltd., Laser Soft Info Systems Ltd.

• Part-time programme in Computer Science and Engineering for Software

professionals of M/S Tata Consultancy Services.

Under this programme, the candidates are selected jointly by IITM and the user industries.

The inter-disciplinary curriculum for this programme is designed to meet the needs of the

industry.

As a joint venture between IITM (Tenet Group) and M/S Usha Martin Academy of

Communication Technology a Finishing School programme is being organized.

This contributes to upgrade and update the qualifications of IT Professionals working in

industry in various ways such as:

• Continuing Education in Telecommunication and IT

• Technology Management Education

• Internet-based Distance Education

Short term courses

The Departments/Centres offer short term courses for durations of two to three weeks

for the benefit of the working Engineers/Scientists in the different areas of Engineering and

Science. These courses are organized to provide updates in recent developments in

technology and science.

In-house training programme

In-house programmes have been organized on the specific requests of industries for

training their engineers at their location. This has been done during summer/winter

vacations.

External Registration

Candidates sponsored by R & D institutions/industries (recognized by DST) and

having the minimum prescribed qualifications are eligible for admission to M.S./Ph.D.

programme.

Page 22: Management of University Industry Science Partnership (UNISPAR)

3.3 Research & Consultancy

Both basic and applied research activities are carried out by the faculty. While academic

research leads to M.S. and Ph.D. degrees, applied research is carried out on specific request

from funding agencies which are mainly open ended research. These applied research

projects are funded by various government agencies and industries.

Consultancy activities are mainly testing, analysis, design and troubleshooting. These

assignments are carried out on specific requests from industry and these are time bound and

have well defined deliverables. Some of the industries also retain the faculty as consultants

and also work with the Institute as joint partners in development of technologies. Faculty are

permitted to be away from the Institute for one day in a week on the above assignments.

Technology transfer

Several Technologies developed by IITM have been transferred to industry for

commercialization. These include energy saving devices such as fluid energy mills, high

speed drilling machines, grinding wheel abrasives, prestressed concrete sleepers, superplastic

forming of alloys, etc. One of the successful transfer of technology to industry in India and

abroad is the Wireless in Local Loop Technology -CorDECT.

Technologies developed, in partnership with industries, through Technology

Development Mission, an innovative scheme introduced by the Government of India, have

been transferred to partner industries in the areas of New Materials and Energy Efficient

Technologies and Devices. Specific technologies include Heat Pumps, Composites and

Magnetostrictive materials.

3.4 Centres of Excellence

IC & SR facilitates and administers the operation of various Centres of Excellence:

• Centre for Computational Fluid Dynamics (Funded by DST)

• Centre for Finite Element Analysis and Design (Funded by Group of Industries)

• ADI-IITM DSP Learning Centre (Funded by Analog Devices Inc, USA)

• Centre of Excellence in Intelligent Optical Networking (Alumni Funding)

• MIT – Media Lab Asia

• Non-Destructive Evaluation Centre

Page 23: Management of University Industry Science Partnership (UNISPAR)

3.5 International Collaboration

Research and Consultancy Programmes

Joint research projects have been taken up under the Indo-German programme.

Twelve projects were completed during the year 1997-2000. In 2001, thirteen new

collaborative projects have been sanctioned. Also Volks Wagen Foundation, Germany has

funded projects to IIT Madras. Assignments have also been taken up both as Consultancy

and Sponsored Research with American Industries and Laboratories such as Boeing

Industries, Analog Devices, Argonne National Laboratory, International Lead Zinc Research

Institute, Ericsson Inc., Delaware Water Gap Science, Deluge Inc., Praxair Inc., Ford Motor

Company, South Bank University, UK; European Commission, Oregon Graduate Institute of

Science & Technology, Dupont, Columbian Chemicals etc. The other interactive programmes

include organization of courses with EPFL, Laussane, Switzerland. The participants are

drawn from Switzerland, rest of Europe, India and other developing countries.

3.6 Infrastructure Development

Industry supports the Institute for improving laboratory facilities. A number of

multinationals like M/s Intel Corporation, M/s Sun Micro Systems, M/s Hewlett Packard, M/s

Complete Business Solutions India, M/s CISCO have helped the Electrical Engineering and

Computer Science & Engineering Departments to create new facilities for teaching and

research programmes. Also licensed softwares have been given for Computer Aided Design.

3.7 Industrial Associateship Scheme: (6)

The Industrial Associateship Scheme was launched to promote closer interaction

between the industries particularly small and medium scale to make use of the expertise and

facilities available at IIT Madras. In addition they are encouraged to use the Library

facilities. This program was conceived mainly for dissemination of knowledge. Some of the

strategies followed include visit to various laboratories, organization of programmes like

Technology Appreciation Programme, dissemination of information on the state-of-the-art of

the present and emerging technologies. Also Technology Absorption and Adaptation

programmes are organized particularly for indigenisation of emerging technologies. In all

these programmes, both the industry and faculty from the Institute actively participate in

sharing the information. Open House programmes are also organized under this scheme to

encourage the industry personnel to visit the laboratories and discuss with the faculty to

identify the areas of interaction. The Library extends information services through E-

Page 24: Management of University Industry Science Partnership (UNISPAR)

Journals, CD-ROM, apart from lending of books. The industries are also encouraged to

participate in short term courses and continuing education programmes organized, at the

institute.

Facilities

Technology Appreciation Programmes (TAP)

TAP aims at giving the state-of-the-art in frontier areas of technology by organising

one-day programmes of about four-hour duration. The list of the programmes

organized over the last fifteen years is given in Annexure - 1.

Library and information services

[i] Library

[a] Borrowing of Books/documents

[b] Photocopying Services from books/journals/documents on payment

[c] Document Procurement Service from foreign sources on payment

[d]Literature Search Service

[e] Linkages through MALIBNET and a network of major libraries through

Internet facility

[ii] Information Services such as

'NEWSTECH'.,

IIT - MADRAS NEWS highlighting various activities (academic, research,

consultancy) of the Institute

- Abstracts of M.Tech, M.S. and Ph.D. theses completed at IIT Madras are compiled

and sent to the members free of cost.

Short term courses / Special lectures

Priority in Registration and also 10% concession are given to members on

registration fee.

Get together Programmes

- A meeting of the associates are arranged once a year. Eminent speaker(s) are

invited to give lecture(s) on topic(s) of current interest.

- Open House programmes are organized exclusively for members

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3.8 Others

Industrial Chairs

IITM has accepted Chairs instituted in areas of current research interest and national

relevance. The Henry Ford Chair for education and research in Automotive Technology with

special emphasis on Environment and Safety was instituted in March 98 with a one-time

grant by The Ford Motor Company, USA. A second Chair named the TTK Chair in

Management has been instituted in 1999 by the TTK Group of Companies, India. A few

more Chairs have also been established by the Alumni of the IITM.

Industrial Lectures

The lectures by the industry executives provide exposure to B.Tech. and M.Tech.

students on the challenging opportunities available for them in Indian industries. This also

facilitates student projects and summer training in industries. Each of the Engineering

departments has been organizing this weekly lecture series for one semester during the last 10

years. Several senior executives have addressed our students.

Endowments

A few industries offer endowments to the Institute for creating / augmenting

infrastructural facilities.

IITM has established commendable progress through specific interactions like

industrial consultancy, user-oriented programmes and continuing education programmes. The

graduates and post-graduates of the Institute are making a significant contribution to the

growth of the Indian industry. Over the years, such interactions have generated funds for

augmenting and upgrading the facilities of various departments. Organizations and

associations such as Confederation of Indian Industry, Chambers of Commerce and Industry

have also been playing a catalytic role in promoting this interaction through joint

programmes.

Chapters IV & V discuss the functions and activities of the Centre for Industrial

Consultancy & Sponsored Research and the Centre for Continuing Education.

Page 26: Management of University Industry Science Partnership (UNISPAR)

CHAPTER IV

Centre for Industrial Consultancy and Sponsored Research

4.1 Introduction

IIT Madras (IITM) is one of the educational Institutions, which initiated promotional

activities with industries as early as in 1973 with the philosophy of encouraging cross flow of

knowledge and experience between the Institute and Industries. With this in view, an

exclusive Centre called “Industrial Consultancy Centre (ICC)” was established with the

following objectives:

a) To channelise the specialized technical competence and expertise of the faculty and

staff of the Institute for industrial consultancy and research.

b) To act as a link between the Institute and Industry to enable the state-of-the-art testing

facilities available at various laboratories to be effectively utilized for the growth and

development of the Industry in the region.

c) To share expertise with the industry in development, fabrication and design of modern

processes, machines and devices.

d) To offer total consultancy in select sectors, that have relevance to the country, in

collaboration with Indian or foreign consultancy groups if necessary, so that the staff

and students of the Institute are associated with the industrial growth and

advancement of the country.

During the initial stages a senior faculty from Germany helped IIT Madras as Adviser to

formulate the guidelines and establish a system for promoting and administering the

interactive programmes. Over the years with the flow of research grants, predominantly by

Central Government, sponsored research has became one of the major components of

academic activities of the Institute.

In order to co-ordinate, facilitate and promote various activities of the Institute in the

areas of Research and Consultancy and allied activities such as IPR, the Industrial

Consultancy Centre was renamed as the Centre for Industrial Consultancy and Sponsored

Research (IC&SR).

• Presently the Centre facilitates, promotes and administeres the various industry

related activities of the Institute by a variety of ways such as:

• Technical programmes of interest to Industries

• Visits to Industries by faculty

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• Visit to laboratories by the Industries

• Special Cells for taking up Joint Research Projects with major funding agencies

• Centres of Excellence in frontier areas

• Patenting and Intellectual Property

• Technology Transfer

• Industrial Associateship Scheme

• Entrepreneurship Development

• Lectures for UG/PG students by Senior Executives from Industries

• Administrative support for accounting, purchase and recruitment

• Publication of promotional literature

The following sections present in detail the organizational structure, institutional policies,

mechanisms, procedures and incentives for carrying out industry institute interaction

activities.

4.1.1 Organizational Structure

IITM has a well laid framework to carry out these consultancy and sponsored research

programmes. The Dean, Industrial Consultancy & Sponsored Research is responsible for

implementing the policies framed by a Board, constituted under his Chairmanship. This

Board consists of members of the Institute who are active in consultancy and sponsored

research programmes. The policy guidelines recommended by the Board is approved by the

Director and implemented as the rules of the Institute for carrying out projects. The

organizational structure is given in Annexure - 2.

ISO 9001 Certification

In the year 1999, the Centre has been awarded the ISO 9001 Certification by the TÜV

CERT Certification Body of Rheinisch-Westfälischer TÜV e.V. Re-certification under ISO

9001-2000 for further three years has been obtained in the year 2002.

Administrative Responsibilities and Controls

For speedy implementation of the projects, Dean IC & SR has been delegated with

various administrative powers and responsibilities. Under the administrative control of the

Dean, the office of IC & SR coordinates the various aspects of project administration

including maintenance of project accounts, project purchase, recruitment of project staff,

maintenance of personnel files and distribution of honorarium to consultants and institute

staff.

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4.2 Promotional Activities

The Centre has been constantly working on the methods of marketing the expertise and

facilities of IITM for industries and other sponsoring agencies. In this regard, the following

activities are being carried out:

• Brochure: An informative document containing the latest information on the

Research, Consultancy, Expertise and Facilities of the Institute in the various

departments and centres is brought out periodically. This book details the

infrastructure facilities available, selected list of completed projects and expertise of

individual faculty.

• IIT Madras News: This is a quarterly newsletter of IITM. Each issue highlights the

activities at the institute during the three months.

• Newstech: This is a bi-monthly newsletter highlighting recent developments with

regard to new products and processes.

• CD ROM on IIT Madras: A CD ROM containing all relevant information about IITM

has been made. The CD ROM has 6 major sub-heads with a wealth of information

(Administration, Academics, Students, Consultancy, Events and Search) and video

clippings highlighting the major activities of IITM.

• Touch Screen Kiosk: Touch screen kiosks are installed at strategic locations in the

campus to give information about IITM with road and route map to various facilities/

departments in the campus, procedures, contact telephone numbers, etc.

• Web page on IC & SR: An exhaustive website on ICSR activities is on the campus

network. All necessary information such as procedures for applying for projects,

running the projects, incentives to the Coordinators with downloadable forms are

hosted.

• Meetings between faculty and industries: IC & SR organizes periodical meetings

between the Industry and the faculty of the Institute to highlight and assess the latest

developments in Technology. It also organizes presentations.

4.3 Sponsored Research Projects

These are projects sponsored by Government agencies, industries or other institutions

with a view to generating new knowledge, developing a new technological process or

creating new products. Considerable amount of studies and research/ development work may

have to be put in by the investigator(s) to solve the problem and as such these projects are

Page 29: Management of University Industry Science Partnership (UNISPAR)

considered as R & D projects. These are long term assignments in emerging areas and in

highly specialized fields of Science and Technology.

4.4 Consultancy Projects

Short term Projects utilizing the professional knowledge and expertise of the staff,

and assignments involving design, modifications/improvements are classified as Consultancy

assignments. The Institute facilities can be used for design work, theoretical analysis or

experimentation required for generating information and data for this problem solving

operation. However, these assignments are heavily dependent on the existing know-how and

expertise of the faculty and available facilities. These are mostly related to the application of

known technologies.

4.4.1 Institutional Consultancy (IC):

These are consultancy assignments carried out at the Institute, mainly utilising the

existing facilities, knowledge, or expertise of the consultant. The following are the special

features of this type of consultancy:

- Facilities of the Institute can be utilised for the assignments, but budget provisions must

be given in the project for using the facilities.

- Purchase of materials and employment of staff specifically for the consultancy work.

- Availing of external assistance and subcontracting

- Students can be employed on a part time basis. Honorarium is payable to all those

associated with the assignment.

- Clients have the first right of the know-how developed as part of the consultancy

assignment. If the know-how is transferred to a third party, royalty is to be shared equally

between the client and the Institute.

Technical Services of Routine Nature

These are assignments like testing/calibration of instruments where the use of

professional knowledge or expertise of the faculty is minimal. Generally testing or

certification works are taken up only when the industry has no other facility available in the

region.

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4.4.2 Retainer Consultancy (RC)

These are consultancy assignments in which the client seeks the technical advice of

the faculty. This may be carried out either at the Institute or at the premises of the client, but

no Institute facility can be utilised.

4.4.3 Research Based Industrial Consultancy (RBIC)

- These are consultancy assignments generally taken up for development of product

technology for profit making organization/ industries in which there exists a

sizeable research content. These assignments have the following features:

- The project proposals are submitted jointly by the faculty and the client.

- All the central facilities of the Institute can be utilised for which financial allocations towards the charges have to be met from the project.

4.4.4 Consultancy Charges

The consultancy charges component include apart from cost of materials used,

equipment utilization cost, charges for using central facilities, value of stores consumed from

IIT, value of items purchased from market, charges paid for using facilities from outside,

expenditure towards salaries/wages of staff appointed for the project, charges for sub-

contracting part of the work, if any, and other expenses like travel etc.

Guidelines have been given to estimate the consultancy charges over which the

Institute Overheads are added for providing infrastructural and administrative facilities.

The allocation of overheads towards Corpus Fund, Departments/Centres and IC &

SR, for various types of consultancy is given below:

Type Total Corpus Dept./Centre IC & SR Contingency IC / RC 29% 15% 5% 4% 5% RBIC 21% 10% 5% 3% 3%

The amount available after expenses in the project is distributed such that 70% goes to the

consultant/staff involved in the project as honoranium/renumeration and the 30% goes to the

Institute Corpus Fund. If there are no expenses, this works out to 50% of the total value of

the project.

4.4.5 Incentives to Consultants

- 3 to 5 % percent of project cost is allocated as a Contingency fund. This amount

can be utilised for project related purposes such as travel, visits abroad, telephone

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expenses, professional body membership, health & accident insurance, credit card

membership, etc. This is in addition to the reimbursements permitted as

expenditures directly from the consultancy work.

- There is no limit on the consultancy earnings of the individual faculty.

- Membership (life or annual) of professional bodies is permitted from the

consultancy project.

- Expenses towards the visits abroad for presentation of papers/ attending

conferences in the related area can be met from the Contingency Fund. The health

insurance charges during such visits and Personal Accident Insurance charges can

also be paid from consultancy.

4.5 Entrepreneurship Development

IIT Madras introduced a new programme of M.S. in Entrepreneurship in 1983. It has

aimed at helping engineering graduates and encouraging entrepreneurship talent among them.

The products/processes developed during the course of their study which can be

commercialized. The programme which is normally of two years duration, has been

structured to enable the candidates to devote more time on product development, testing and

initiate steps for setting up an industry. The emphasis, in this programme, is on a hi-tech or

import substituted product.

About 40 candidates joined this programme over a period of about 12 years and about

30% of these candidates have set up industries of their own. Some of the products developed

by them include

• Non-contact laser dimension measuring instrument

• Programmable process controllers

• Microprocessor based instrument for manufacturing industries

• Epoxy resin from CNSL

• Torque Limiters

• FRP insulators and carbon fibre machine elements

• Earth leakage circuit breakers

• Microprocessor based telephone metering system

• Personnel computers for Indian languages

• Microprocessor based instrument transformer test set

• ‘MODEMS’, Modulators, De-modulators

Page 32: Management of University Industry Science Partnership (UNISPAR)

• Development of neo-natal care system

• Microprocessor based ignition timing control for automobiles

• Polymer concrete tiles

• Microprocessor based electronic weighing system

• Fibre glass reinforced joineries

4.6 Intellectual Property

To ensure a dedicated process for exploiting its Intellectual Property, the Institute

identifies usable products and services of the Institute It then adopts a promotional strategy,

best suited for each in terms of:

# reaching potential customers to meet their needs

# developing effective customer relations and services

# refining and expanding the customer base.

• Creation of IP arm of the Institute as a limited company (Technovator):

The Institute proposes to initiate action to keep in touch with market realities and

respond to market changes through a dedicated marketing organization which will have

considerable flexibility and autonomy to pursue and conclude commercial transactions.

• Value addition and commercialization of software:

Since much of the software produced in the Institute is intrinsically valuable to

Industry but does not feature the necessary operational packaging to make them user-friendly

in the context of field use it is planned to commercialize such software, including user-

friendly documentation, through alliances with top-grade software houses which may also be

given the marketing rights and the Institute can benefit through royalties.

4.6.1 Patents

Faculty are encouraged to take patents for their inventions. If licensed for

commercialization, the sale proceeds received by the institute is shared jointly on 50:50 basis.

During the last five years IITM has filed application for 25 patents. Five patents were

awarded to the Institute during the above period. A partial list is given below.

• Ceramic/ceramic composite members and a method of near net shape forming there

of by plasma spraying.

• Micro fines circular fluid energy mill (MCFEM) for producing ultra fine powders.

Page 33: Management of University Industry Science Partnership (UNISPAR)

• Digital Internet Access System modified as a device for simultaneously providing

permanent internet access and normal voice telephony to subscribers using

conventional telephone lines.

• A two-step process for making silicon carbide whiskers for sodium silicate.

• A rapid and efficient method for obtaining equilibrated mixture for reducing sugar

using non aqueous media.

• A method for producing cold extrudes of sintered powdered iron metallurgical

preforms with low strain, low force and for enhanced properties.

• A self-powered pseudo-passive zero-flux current transformer.

• Carbon-nano tube for fuel cells and other applications.

4.6.2 Memoranda of Understanding

One of the steps involved in innovative partnership between the Industry and the

Institute and also academic institutions is formulating mutually beneficial interactive

programmes both with the industries and other academic institutions. This is done through

the Memorandum of Understanding with each of the institutions with whom interactions are

contemplated apart from normal consultancy and research programmes.

IIT Madras has signed over 125 MoU’s with Government Agencies and Universities,

Research Laboratories and Industries in India as well as abroad. In broad terms an MoU

usually envisages one or more of the following

• Academic development of both partners

• Establishment of named chairs at IITM

• Faculty exchange for teaching or research in the partner university for up to one academic year

• Faculty going to partner industry as domain experts or for doing research and industry professional coming to IITM for doing research teaching/project work.

• Joint research programmes with the funding from sponsoring agencies.

• Joint organisation of short-term courses/seminars/symposia

• Joint development of academic programmes

• Student Exchange for doing project Work/ course work/ training/internship for one or two semesters in the partner university or industry.

• Running user-oriented programmes by IITM for industry professional

• Exchange of research scholars for seminars / conferences / academic meetings

• Joint commercialization of technology

Page 34: Management of University Industry Science Partnership (UNISPAR)

• Staff exchange for exposure to and training in a specific area in the partner University/Industry.

• Enhancement of educational and technical infrastructure

• Exchange of information including library resources and research publications

For both Consultancy and Transfer of Technology, the Institute enters into

Memorandum of Understanding on case to case basis taking care to ensure that the

intellectual property rights issues are addressed. As per existing norms, the first right of

the know-how lies with the industry. If the industry concerned does not commercialise the

technology, it can be transferred to a third party with the royalty being shared by both the

institute and the industry.

If the work leads to any patentable inventions, the patent can be taken jointly in the

name of the industry and the institute. Publication of technical and non-commercial results

can be done with the concurrence of the industry concerned.

The institute also ensures to have a strict confidence of the information received by

using the data only for the purpose for which it is received and does not divulge to any

other industry or agency.

A list of MOUs signed is given in Annexure 3, and a few typical MOU’s signed between

IIT Madras and funding agencies(CII, Royal Enfield and Hydrocontrol) are given in

Annexure 4(1), 4(2) and 4(3).

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4.7 Statistical Details

Some of the areas in which research and consultancy activities have been taken up are as

follows:

The statistical details of consultancy assignments and sponsored research projects for the last

ten years are given in Tables 4.1 and 4.2.

The bar charts for sponsored research and consultancy assignments for the last 5 years are

presented in Chart 1 and Chart 2. The pie-chart indicates the distribution of average of last

five years funding pattern for consultancy and sponsored projects. The table 4.3 indicating

the break-up of the value of the consultancy assignments over the last five years has been

included to indicate the spread of the value of the assignments taken up for the industry.

$ Computational Fluid Dynamics $ Finite Element Analysis and

Design $ Fracture Assessment $ Fluidized Bed Technologies $ Catalysis $ Fuel Cells $ Environmental Protection $ Polymeric materials $ Composite Structures $ Cyclone & Earthquake resistant

structures $ Irrigation and other Hydrological

Studies $ Artificial Intelligence $ Neural Networks $ Wireless in Local Loop $ Network Management and

Architecture $ Web Technologies $ VLSI Design facilities $ Digital Signal Possessing $ Multimedia Technologies $ Fibre Optics $ Sensor Technologies $ Parallel and Distributed

Computing

$ Propulsion integrated systems $ Water jet cutting $ Refrigeration and heat pump

system $ Cryogenic Engineering $ Process heat and mass transfer $ Fluidization techniques $ Absorption and Adsorption

heating and cooling system. $ Biomass Gasification $ Energy Efficient Centrifugal

systems $ Non Destructive Evaluation $ Smart Structure Concept $ Computer Aided

Simulation/Design $ Welding Technologies $ Corrosion Protection $ Nano Technologies $ Naval Structures $ Offshore and Onshore

Technologies $ Thin Film Materials $ Optical Instrumentation $ Hydrogen Storage Devices $ Permanent Magnetic materials $ Laser Technologies

Page 36: Management of University Industry Science Partnership (UNISPAR)

CHART 1

CHART 2

CONSULTANCY

SPONSORED RESEARCH

49

56.5

67.8

74.370.9

66.1

0

10

20

30

40

50

60

70

80

1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003Financial Year (April - March)

Ru

pee

s (M

illio

ns)

94.3

44.8

96.5

180.7 179.7

67.5

0

20

40

60

80

100

120

140

160

180

200

1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003

Financial year (April - March)

Ru

pee

s (M

illio

ns)

Page 37: Management of University Industry Science Partnership (UNISPAR)

CHART 3

Table 4.1

Analysis of Consultancy Projects from 1997-2002

(No of Projects for different value Ranges) YEAR (April to March)

<10000 Rs.

10000-25000 Rs.

25000-50000 Rs.

50000-200,000Rs.

200,000-500,000 Rs.

500,000-One Million Rs.

More than One Million Rs.

TOTAL No of Projects

1997-98 371 178 79 54 23 21 6 732

1998-99 327 177 70 49 25 23 8 679

1999-00 361 205 133 75 36 16 7 833

2000-01 401 184 134 98 28 11 10 866

2001-02 269 202 101 110 35 10 10 737

2002-03 (till Feb03)

162 175 100 83 21 14 16 571

Analysis of funds

IC&RC - Industrial Consultancy & Retainer Consultancy RBIC - Research Based Industrial Consultancy DST - Department of Science & Technology NRB - Naval Research Board MNES - Ministry of Non-Conventional Energy Sources INT - International Projects MHRD - Ministry of Human Resource and Development TDM - Technology Development Mission DRDO - Defence Research and Development Organisation ISRO - Indian Space Research Organisation CSIR - Council of Scientific and Industrial Research OTH - Other Government Agencies and Institutions such as Aeronautical Development Agency

Atomic Energy Regulatory Board; Board of Research in Nuclear Sciences; All India Council for Technical Education etc.

IC&RC24%

DST21%

INT5%

RBIC17%

OTH11%

MNES3%

CSIR2%

ISRO3%

NRB3%

TDM3%

DRDO4%

MHRD4%

Page 38: Management of University Industry Science Partnership (UNISPAR)

Table 4.2

Consultancy Assignments

Year No. of Jobs No. of

Agencies No. of Faculty

Value (Rs. in Millions)

1991-92 507 384 150 20 1992-93 592 330 153 22 1993-94 596 500 173 37

1994-95 592 418 155 26 1995-96 668 471 175 34

1996-97 646 416 168 36

1997-98 732 480 156 49 1998-99 679 430 167 57 1999-2000 833 507 169 68

2000-01 866 428 150 74 2001-02 737 412 160 71

2002-03 (Feb 2003)

571 336 127 59

Table 4.3

Sponsored Research

Year No. of Jobs No. of

Agencies No. of Faculty

Value (Rs. in Millions)

1991-92 49 13 30 54

1992-93 29 19 54 56

1993-94 52 19 49 50

1994-95 64 15 52 92

1995-96 55 17 47 49

1996-97 53 16 76 81

1997-98 58 26 75 67

1998-99 57 23 81 94

1999-2000 42 19 57 45

2000-01 53 19 69 96

2001-02 89 32 109 181

2002-03 (Feb 2003)

87 30 106 141

Page 39: Management of University Industry Science Partnership (UNISPAR)

CHAPTER V

Significant Success Stories(7)

Over the years the IITM faculty, have carried out several research and developmental

programmes. As a result of these programmes both for Government and industrial sponsors,

several new products and processes have been developed in various areas. A selected list of

products/processes is given here.

! Bio Engineering

• Biomedical Aids

Online foot-pressures in leprosy diagnosis

A new polycentric above knee prosthesis for walking, squatting and cross legged sitting

A DSP based multi-channel EMG data acquisition and analysis system

Hand held communication aid for spastic persons

! Catalysts

• Catalysts

For decomposing nitrous oxide, a green house gas. A patent registered in USA and

technology transferred to M/s Engelhardt Corporation for commercial exploitation.

For Fuel Cells; process development jointly with Columbian Chemicals, USA.

Annexure 5 gives the details of the programme.

! Communication Systems

The details of all the products developed by the TeNet group is given in Annexure – 6.

• DECT-based WLL System

The system will provide a wireless telephone connection instead of the present

wired one at a lower cost. Four manufacturers have been given this technology for

manufacturing.

• Digital Telephone Answering Machine

Significantly reduces the amount of memory required in a tapeless answering machine

to store the messages. This has been licensed to M/s Binatone and is being marketed

in Europe and South East Asia.

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• Fibre Optic Experimenter

Used for training in Fibre Optic Communications. The trainer is widely used in Indian

Engineering Colleges and is now being exported to countries in South East Asia. It is

manufactured by M./S. Benchmark Systems Pvt. Ltd., Chennai.

• Ethernet Switch

Promises to lower the cost of hubs by a very significant fraction. A 2-port switch is

the first product based on the technology.

• Integrated Voice data network for manufacturing plants

This type of network allow different locations in a factory to be interconnected for

voice and data communications, enabling distributed process control and

instrumentation

• Point to multi-point wireless voice communication systems

This product permits the telephone network to be extended over wide area without

laying cables and is cost effective when the telephone density is low. This is to

facilitate extension of telephone service to rural and hilly areas.

• Wireless point to multi-point low-bit rate data network

The product allows a number of nodes within a radius of 15 kms. to communicate

with each other on a single VHF channel obviating the need for leasing telephone line

between every node. This system could be used by establishments with branch offices

like the Post Office, Banks,etc. It could also be used for SCADA and linking up

mobile units such as buses, trucks, etc.

• Controllers for computer networks and bridges

Intelligent controllers for different types of computer networks and bridges that

permit interconnection of different computer networks .

• Data Multiplexers and Terminals

Multiplexers have been developed for different low bit-rate applications like

networks, telegraphy etc.

• Audio and Video signal processing

This has applications in broadcasting, multi media personal computers, tapeless

answering machines, industrial surveillance and monitoring, consumer audio and

video products.

Page 41: Management of University Industry Science Partnership (UNISPAR)

• Direct Internet Access System

The Direct Internet Access System allows operators to provide high bandwidth

Internet access to residential and corporate subscribers in addition to voice service,

without any changes in the existing cabling infrastructure. In contrast to current

analog/ISDN dial up access, DIAS provides an always on internet access that is

permanently available. The technology has been licensed to HFCL, Shyam Telecom,

Crompton Greaves and ECIL.

! Composites

• For Aerospace application Heat shield composites Vibration mounting for PSLV stack -weight 1500 kg, designed and fabricated to

replace imported magnesium alloy mountings.

• For Bicycles

Brake Lever, brake calipers, handlebar lug and bottom bracket assembly designed

and developed in collaboration with TI Cycles Ltd. All components accepted for use

in cycles.

• For Building Construction

Atrium Roof -15m dia, 12.5m height and 14 tonnes weight, the biggest FRP structure

in India today through M/S Technocraft Reinforced Plastics. Designed for the deemed

university of Kanchi Kamakoti Peetam.

FRP Doors -with wood texture simulation. Developed under MS Entrepreneurship

programme.

• For Energy application

Wind Turbine Blades for 200 kW power generation. Fabricated under technical

guidance by M/s Gandhi & Associates, Baroda and installed by Himalaya Machinery

Ltd. This is a first indigenous development work.

• For Bio-Medical application

Calipers for paraplegics, wheel chair and wheel chair tricyle convertibles already in

use at CMC, Vellore.

Page 42: Management of University Industry Science Partnership (UNISPAR)

• For Machine parts

Leaf spring - designed, fabricated and evaluated for 300 kg axial load-lighter than

steel leaf springs with better fatigue life.

Hydraulic cylinder - for mounting on tanks. Model tested upto 120 bar pressure.

• For Electrical application

Disc Insulator for 66 kV transmission lines - designed, fabricated and performance

evaluated.

! Construction (Products)

• Prestressed Concrete Sleepers for Indian Railways

Replacement of existing timber and steel sleepers, while modernising existing tracks,

as well as for sleepers in new tracks in India. Using this technology more than 40

industries are currently producing sleepers for Indian Railways.

• Prestressed Concrete Spun Piles

These piles play a major role in large constructions.

! Software

• Core Loaded Sleeved Column System The R&D work on Loaded Sleeved Column System is sponsored by M/s Tube

Products of India Ltd. The Potential areas of applications are offshore platforms,

water tank staging, multistoreyed buildings and aerospace structures.

• Steel Structures Design Software

P C Computer software for the analysis and design of steel structures.

• Knowledge Based Expert Systems in Engineering Design (DEKBASE)

It is a Computer software for development of Knowledge Based Expert System in

engineering organization for easy development of prototype expert systems, with

knowledge debugging capability.

• Programming Environment for Computer Aided Design (PENCAD)

It is a computer software for development of CAD applications in engineering. It is an

ideal tool for teaching software tools for CAD -Computer graphics, database

management systems and expert systems.

Page 43: Management of University Industry Science Partnership (UNISPAR)

! Devices

• Keratometer

It can measure the radius of curvature of the cornea. The optical system is designed,

fabricated and tested at IITM and mechanical design and construction is done by M/s

Appasamy Associates, Madras.

• Soft start with energy saving option

It is an A-C voltage controller feeding an induction motor. Starting current is limited.

Power consumption is optimized for a given load. Good when large motors are to be

started from weak power/diesel systems.

• Speed-changing induction motor

It finds use in energy saving and material saving. It has application to ring frames in

textile industry.

• Reactive power compensator

It is a current source invertor connected at distribution system at a sub-station level.

On line reactive power is compensated. It can reduce the line losses as well as reduce

the energy costs

! Energy

• Vapour compression heat pump-chiller

The compression heat pump chiller is ideal for application where need exists for

simultaneous heating and cooling. This includes many commercial application such as

hotels, hospitals etc; and industrial applications such as food processing, dairy etc.

Developed by IITM for M/s Kirloskar McQuay (P) Ltd., Pune under Technology

Development Missions project. Details given in Annexure – 9 and Annexure -10.

• Heat Pump assisted dryer

This energy efficient dryer technology can be widely useful in food, agricultural and

industrial processing applications. The technology also helps to mitigate the thermal

pollution caused by the heat. The dried product quality is likely to be better due to the

precise control of drying air stream.

Developed by IITM for M/s Thiru Aroran Sugars under Technology Development

Mission Project. Details given in Annexure 9.

Page 44: Management of University Industry Science Partnership (UNISPAR)

• Solar Photo Voltaic Park

To promote development of activities in application of solar energy

• IC Engines

Design modification to improve fuel economy and emissions

Development of Engine system for Rural application using renewable gaseous fuels

! Materials / Processes

• Giant Magnetostrictive materials for strategic application

Electroacoustic transducer applications in underwater SONARs and fish finders.

They also find applications in linear motors, actuators etc.

Developed by IITM for M/S Anan Electricals Bombay under Technology

Development Mission Projects. Details given in Annexure 9.

• Materials for microwave applications

Finds applications in various microwave communication systems such as cellular

phones, patch antenna. GPS etc.

• Selectively Reinforced Piston Diesel Engines

Finds application in Squeeze Casting, Alumina-Silicate Fibre Prefor, Aluminium-

Silicon Alloy developed under Technology Development Mission (New Materials)

for M/s India Pistons Ltd. Details given in Annexure 9.

• Dielectric Resonators

These are used in data and voice communication links (both in satellite and terrestrial

based systems like in cellular telephones and in Navstar global positioning system for

navigation), radiometry, microwave instrumentation, medical diagnosis and surgery,

low power radars in traffic control and crash prevention, guidance and control of

missiles and in jamming and other electronic suppression systems. The Associated

Cement Companies Ltd., Calcutta was slated for commercial production of these

indigenously developed DRs. Bharat Electronics Limited, Bangalore are also in the

process of exploiting the results of these R&D efforts.

• A Process For The Manufacture Of Ethambutol Hydrochloride

Ethambutol hydrochloride is a widely used antituberculosis drug. It is is synthesized

by the chemical reaction of 2 molecules of the ‘S’ isomer of 2-amino-1-butanol (also

known as the ‘d’ or the + isomer) and one molecule of 1,2-dichloroethane. The

know-how has been transferred to a newly formed company M/s Alpha Amins Pvt

Ltd., in Tamil Nadu.

Page 45: Management of University Industry Science Partnership (UNISPAR)

CHAPTER VI

Centre for Continuing Education

The Centre for Continuing Education (CCE) at IIT, Madras was established in June 1986,

by merging together the different units connected with Continuing Education Activities,

Quality Improvement Program (QIP) and Curriculum Development Activities of the Institute.

Under the CEP, many departments run short term courses for industries and R&D

establishments on need basis.

Quality Improvement Program (QIP) has been formulated with the primary objective of

upgrading the expertise and capabilities of the faculty members of AICTE recognized degree

level engineering institutions in the country through improvement of the qualifications of

their faculty members.

6.1 Short Term Training Programs (STTP) Under QIP

The Short Term Training Programs (STTP) under QIP and Indian Society of Technical

Education (ISTE) are offered to the teachers of AICTE approved engineering institutions.

Besides, a few participants from industry, government departments, R&D organizations and

Arts & Science Colleges who are not part of the technical education system are also eligible

to attend. The duration of the program is spread over between 1 to 3 weeks. These courses

have proved very popular and useful.

6.2 Continuing Education Program

With the objective of updating the knowledge of professionals of industry and R&D

institutions, CCE assists faculty to organize Short Term Training Programs every year.

6.3 Educational Consultancy / Training Programs (ECP)

On specific request from industries, a suitable program is floated in consultation with the

particular industry. The program may run from several days up to one year if requested.

Practical training is also imparted.

Page 46: Management of University Industry Science Partnership (UNISPAR)

Table 6.1

Short Term Courses conducted each year by the Centre

(Last five years)

1997-98

1998-99 1999-00 2000-01 2001-02

Details of the Programme

No.

of

Cou

rses

Par

tici

pant

s

No.

of

Cou

rses

Par

tici

pant

s

No.

of

Cou

rses

Par

tici

pant

s

No.

of

Cou

rses

Par

tici

pant

s

No.

of

Cou

rses

Par

tici

pant

s

Continuing Education

Programme (CEP)

21 556 27 528 26 564 26 604 23 430

Educational Consultancy

Programme (ECP)

3 62 4 75 7 158 12 156 16 228

Quality Improvement

Programme (QIP)

4 125 10 336 6 158 6 149 6 152

Total During the Year 28 743 41 939 39 880 44 909 45 810

Page 47: Management of University Industry Science Partnership (UNISPAR)

CHAPTER VII

Future Plans and Perspectives(8)

As stated earlier with continuous growth in both sponsored and industrial projects

during the last decade there has also been a significant shift towards technology development

activities. With the expected continuation of this trend, the need for creation of alliances

between the Industries and the Institute both at the national and international levels for

technology development and upgradation becomes imperative. Apart from industries, there

are also a number of strategic areas such as Defence, Space, Atomic Energy and Information

Technology and Bio-Technology which need indigenous innovations. The liberalization and

globalization policies of the government have increased the importance of academic/research

institutions like IITs in helping Indian industries meet global competition.

To cope with the above scenario, it is proposed to adopt the following strategies.

a) forecast the needs for technologies, products and processes in the next 10 to 15 years

b) Strengthen the knowledge base for identifying and developing new technologies

c) work out the marketing strategies for reaching the potential users

d) improve competitiveness of the IIT based R&D vis-à-vis corporate R&D

e) facilitate exploitation and commercialization of the intellectual property by creation of suitable mechanisms.

Industry-Specific Research

Industry-specific research activities at the institute in the next decade will focus on

niche areas of Materials Technology, Energy Technology, Transportation Engineering,

Communication Technology, Environmental Technology, IT Enabled Technologies,

Infrastructure Technology, Computing Technology, Design & Manufacturing,

Biotechnology, and Measurements & Diagnostics, by forming inter-disciplinary research

groups.

Proposed Methodologies

• Development of product/service focused strategy: The Institute's capability for

delivering a variety of products and processes technologies and services has expanded

considerably. Moreover, the range and location of customers has also widened. It is

realised that the Institute's reach has to significantly extend beyond national

boundaries. Therefore, a product/service-focused marketing strategy with

customer/user orientation is planned mainly to develop and sustain the Institute's

Page 48: Management of University Industry Science Partnership (UNISPAR)

competitive advantage as a provider of consultancy and services of internationally

acceptable quality.

• Building strategic alliances: Strategic alliances are proposed to be built with

professional marketing organizations and commercial consulting firms as this will

offer significant advantages to the Institute in terms of (i) increased range and volume

of its technology, products and hitech services; (ii) commercialization of the software

produced and (iii) productive involvement in contract/turnkey assignments and (iv)

feedback for identification and choice of R&D projects; (v) fetch better value for the

products and services provided by the institute

• Setting up a Technology Park in collaboration with alumni and industry: The

idea of an institute-promoted Technology Park presents a cost-effective opportunity

for R&D leading to marketable deliverables. The institute and industry will benefit

mutually through such an arrangement that enables the formation of synergy between

the knowledge and creative inputs of the former with the financial and professional

inputs of the latter. This synergy is of great importance in the context of intellectual

property rights for technological innovations and patents.

• Technovator: Creation of IP arm of the Institute as a limited company: The Institute

can keep in touch with market realities and be responsive to market changes only

through a dedicated marketing organisation. The Technovator will have considerable

flexibility and autonomy to pursue and conclude commercial transactions.

Page 49: Management of University Industry Science Partnership (UNISPAR)

• Energy Strategies for Energy Saving –Industry (1993) Refrigeration Industry (1994) Advance in Electrical Power Systems (1994) Photovoltaics for Terrestrial & Space Appl (1996) Plate Heat Exchangers -The New Wave (1996) Refrigeration under Crygenic Conditions (1997) Energy Storage (1990) Technology for Induction Machine Drives (2001) • Environment Industrial Noise Control (1991) Corrosion prevention in industry (1993) Environmental Pollution Control (1997) Analytical Tools for Engine Emi Diag (1998) Evaluation of Biotech Appro was Manag (2000) Analysis and Design of Air Pollution Control Equipment (2001) • Materials Super Conductivity Applications (1987) Modern Materials & Their Indus Appl (1987) High Performance Plastics (1990) Failure Analysis (1990) High Performance Ceramics (1991) Plasma Manufacturing & Processing (1992) Advanced Materials (1994) Comp Aided Inspec of Polymeric Materials (1998) Industrial Application of Electron Microscopy (1999) Rheology in Perform Eval. Product Dev QC (2000) Catalysis in Chemical Industries (2000) Powder Metallurgy (2000) Industrial Applications of Thin Film (2001) Nondestructive Evaluation (2002) • Information Technology And Communication Fiber optics & application (1998) Computer Networking -State of the art (1989) Office Automation for the Nineties (1990) Corporate E-Mail Work (1992) Client Server Architecture & Applications (1994) Multimedia Technology & Applications (1996) • Manufacturing Advances in Precision Engineering (1992) Robotics-Its Appreciation and Adoption in India Mechanics of Engine Systems, Trends and Techniques for Industrial Mechatronics (1998) Materials Handling for the next millennium (1999) Recent Development in Gear Technology (2000)

• Engineering Software Expert System in Indian Industries (1989) Artificial Intelligence in Diagnosis (1989) Engineering Application Software (1993) CFD for Process Industry Applications (2001) Delivery of Manufacturing Process Through ASP Model (2002) • Management Reliability Engineering (1992) Preparation for World-Class Manufacture (1992) Required rate of Return (1995) Synchronous Manufacturing -Job Scheduling (1996) Quality Management (1996) Industrial Information Services (2002) Supply Chain Management (2002) • Electronics Instrumentation & Control Micro Electronics (1987) Lasers in Industry (1988) Power Electronics (1991) Instrumentation & Digital Control (1992) Digital Signal Processing (1992) Recent Trends in Fuzzy Login Control (1997) Smart Sensors & Valve Positioners (1999) Industry Application-Analytical Instrument (1999) Digital Signal Processing: Theory and Applications (2002) • Others Surface Treatment for Industrial Applications (1988) Advances in Welding Technology (1989) Mathematics in Industry (1989) Recent Development in Materials Handling (1989) Cryogenic Applications in Industry (1990) Pumps Application Engineering (1993) Advances in Biomedical Engg Applications (1995) Future Trend in Chemical Engg Applications (1995) Condition Monitoring for quality Assurance (1995) Fluid Power Status on Technology (1998) GIS Applications in Industry (1999) Industrial Mathematic & Scientific Computing (1999) Simulation on Computing-Industrial Application (2000) Industrial Statistics (2001) Modelling and Simulation in Industrial Problems Ocean Engineering & Chemical Processes (2002)

ANNEXURE - 1

List of Technology Appreciation Programmes

Page 50: Management of University Industry Science Partnership (UNISPAR)

ANNEXURE – 2

Organizational Structure Of Centre For Industrial Consultancy & Sponsored Research

DIRECTOR

DEAN, IC & SR

IC & SR BOARD

CHIEF TECHNO ECONOMIC OFFICER

SENIOR TECHNO ECONOMIC OFFICERS

PURCHASE ASST.

REGISTRAR

ACCOUNTS ASST.

REGISTRAR

RECRUITMENT ASST.

REGISTRAR

ICSR OFFICE

Page 51: Management of University Industry Science Partnership (UNISPAR)

INDUSTRIES IN INDIA

1. Asian Electronics Ltd., Mumbai

2. Banyan Networks, Chennai

3. BPL Telecom Ltd., Bangalore

4. Carborundum Universal Ltd., Chennai

5. Complete Business Solutions (India) Ltd.,

Chennai

6. Dalmia Cement (Bharat) Limited, New Delhi

7. Digital and Analog Computing Services,

Bangalore

8. Engineers India Ltd., Haryana

9. GE India Technology Centre, Bangalore

10. GEM Granites, Chennai

11. Himachal Futuristic Communications Ltd.,

New Delhi

12. HMT Bearing Ltd., Hyderabad

13. IAEC Industries, Chennai

14. ICI India Research And Technology Centre,

Thane

15. India Pistons Ltd., Chennai

16. Intel Asia Electronics Inc., Bangalore

17. Kirloskar McQuay Pvt. Ltd., Pune

18. Krishna Associates, Chennai

19. L & T ECC Construction Group, Chennai

20. Madras Refineries Limited, Chennai

21. Microsoft Corporation India Pvt. Ltd., Bangalore

22. MIDAS Communication Technologies

Pvt. Ltd., Chennai

23. Netlon India, Mumbai

24. Palakkad Chlorates & Chemicals Ltd., Chennai

25. Shabari Fotoproducts Ltd., Chennai

26. Shyam Telecom Ltd., New Delhi

27. Sundaram-Fasteners Ltd., Hosur

28. Tata Consultancy Services, Mumbai

29. Tata Telecom, Mumbai

30. Thiru Arooran Sugars Ltd., Chennai

31. TVS Suzuki Limited, Hosur

FOREIGN INDUSTRIES/RESEARCH ORGANISATIONS

1. Air Products & Chemicals Inc. U.S.A.

2. Analog Devices, U.S.A

3. Angiohematologie-Hemorheologie, France

4. Argonne National Laboratory, U.S.A

5. AUM Systems Inc., U.S.A

6. Avesta Sheffield Research Foundation,

Sweden

7. Boeing Commercial Airplane Group

Seattle, U.S.A

8. Cisco Systems, U.S.A

9. CNDE, Iowa State University, U.S.A

10. Delaware Water Gap Science Institute,

U.S.A

11. Deluge Inc. U.S.A

12. Dow Chemicals, U.S.A

13. Dupont Central Research &

Development, U.S.A

14. Ericsson Inc., U.S.A

15. European Commission, Belgium

16. Ford Motor Company, U.S.A

17. German Academic Exchange Service

(DAAD), Germany

18. International Lead Zinc Research

Organization, U.S.A

19. International Ocean Institute, Malta

20. London School of Hygiene, UK

21. Oregon Graduate Institute, U.S.A

22. Poppenhager Grips GmbH, Germany

23. Praxair Inc. U.S.A

24. Ray Stata Trust, U.S.A

25. South Bank University,

United Kingdom

26. WL/Delft Hydraulics, Netherlands

27. World Federation of Non-Destruction

Evaluation, Iowa, U.S.A

28. Xtalonix, Ohio, U.S.A

ANNEXURE -3

Typical List of Industries/Institutions with whom MOUs have been Signed

Page 52: Management of University Industry Science Partnership (UNISPAR)

ANNEXURE – 4(1)

Typical Memoranda of Understanding

This was signed between Indian Institute of Technology, Madras & Confederation of Engineering Industry (CEI, presently CII)

PREAMBLE

The Indian Institute of Technology, Madras is one of the premier institutions of higher

learning. It is considered a centre of excellence in imparting education in engineering

disciplines and in research/development.

The Confederation of Engineering Industry is the apex organization representing the

entire engineering industry in the country and working for the healthy growth, development

and competitiveness of Indian engineering industry.

Both, IIT, Madras, and CEI believe that close cooperation between the engineering

industry and the technical education system would be of considerable mutual benefit. The

graduates of the Indian Institute of Technology could play a key role in the technological

upgradation, innovation and competitiveness of the Indian engineering industry. They can

also bring to bear upon the engineering industry and CEI can give valuable inputs to the IIT

to suitably “customize” the curriculum and teaching/teaching methodologies so that the

students fit into the Indian engineering scenario meaningfully.

There is yet another dimension to CEI-IIT cooperation. This relates to the effective

utilization of the intellectual capabilitites of the faculty of IIT itself for the benefit of Indian

engineering industry. Also, Indian engineering industry through its interaction with the

faculty, can provide significant inputs to them in suitable developing teaching/teachning

systems in keeping with the needs of Indian engineering industry.

Accepting this premise and in appreciation of the need for closer cooperation between the

apex body of engineering industry (CEI) and the premier national institution of engineering

education (IIT, Madras) and in recognition of the common desire for strengthening mutually

beneficial cooperation arrangements, the Indian Institute of Technology (IIT), Madras, and

Confederation of Engineering Industry (CEI) do hereby agree:

* That IIT, Madras and CEI recognize that the most significant contribution which IIT,

Madras can make to Indian engineering industry is to make available suitably trained

engineers and technologists year after year. Towards this goal, IIT, Madras and CEI shall

endeavour to enrich engineering education by enabling greater interaction between

industry and the engineering education system.

Page 53: Management of University Industry Science Partnership (UNISPAR)

* IIT Madras enters into Memoranda of Understanding with the clients, depending upon the

requirements of the work involved. A few typical Mou’s are reproduced..

* That IIT, Madras and CEI recognize the potential benefit that can arise from interaction

between the faculty of IIT, Madras and the engineering industry in solving “live” industry

problems, joint R&D work, and through sponsored consultancy assignments.

* That there shall be regular exchange of information between the two bodies on

developments in engineering industry, product innovations and the “project” work being

executed in IIT Madras (except classified sponsored projects).

* That IIT, Madras and CEI shall collaborate together in matters relating to curriculum

development; exchange of personnel/faculty; organized visits by students/faculty to

industry; guest lectures; sponsored R&D; continuing education, etc.

* That IIT, Madras and CEI shall set up a collaborative Working Group which would

provide policy direction to these interactive efforts between the two institutions. This

Working Group shall meet periodically and provide direction of Functional Groups which

would be set up under its aegis.

* That IIT, Madras and CEI shall explore possibilities of jointly bringing out useful and

relevant documentation, publications and reports for the mutual benefit of students and

faculty of IIT, Madras and CEI Members.

IIT, Madras and CEI are pleased to enter into this Memorandum of Understanding and

strongly believe that such an Understanding would lead to a continuing period of meaningful

interaction, cooperation and exchange of information and ideas. Both IIT, Madras and CEI

value the spirit of this agreement and would strive to continuously develop the various facets

of this Memorandum of Understanding. This Memorandum of Understanding will be in

force until both IIT Madras and CEI mutually agree to terminate the same.

Chairman President Board of Governors Confederation of Indian Institute of Technology Engineering Industry Madras CEI Director Deputy Chairman Indian Institute of Technology Confederation of Madras. Engineering Industry

(Southern Region) CEI (SR)

Page 54: Management of University Industry Science Partnership (UNISPAR)

ANNEXURE – 4(2)

Agreement BETWEEN Royal Enfield A Unit of EICHER LIMITED [Hereinafter referred to as RE]

& Indian Institute of Technology, Madras

[Hereinafter referred to as IIT] This agreement is entered into 03.09.2002 between Indian Institute of Technology, Madras

and Royal Enfield.

1. RE has approached IIT to provide consultation for evaluation of A 350 motorcycle

engine for measurement of performance and emissions.

2. Based on measurements and analysis, IIT will deliver to RE the following:-

A detailed report that will contain:

a) Measurement report that will contain:

b) Graphs and tables of parameters like power, specific fuel consumption, air ruel

ratio, volumetric efficiency, HC, CO, Nox emissions, fin temperature, exhaust

temperature, spark plug seat temperature.

c) Average cylinder pressure crank angle data

d) Interpretation of results to identify areas where improvements are possible.

3. The total duration of the project shall be about 3 months.

4. IIT shall commence work when the agreement has been signed by both parties and

from the date of receipt of advance payment.

5. Regarding Phase 2 and Phase 3 of the project (as per enclosure) will be executed

at a later stage.

6. IIT shall keep the drawings and other technical data provided by RE strictly

confidential and shall not disclose the same to any third party.

Further IIT shall use the drawings and technical data only for carrying out the

object of this agreement and no other purpose.

7. The test report and details as per para 3 shall become the exclusive property of RE

and the use of the above for any purpose shall require the prior formal consent of

RE.

RE reserves that right to decide on the disposition of the know-how.

8. Fuel and lubricating oil are to be supplied by M/s Enfield Limited. Fabrication

work related to engine erection and mounting of the transducers will be done by

Page 55: Management of University Industry Science Partnership (UNISPAR)

M/s Enfield with the help of IIT Madras personnel. Mounting brackets etc. which

are specific to the engine are to be supplied by M/s Enfield. Transportation of IIT

Personnel to Enfield and back for purposes of the project shall be taken care of

M/s Enfield.

9. The terms and conditions of this agreement supersede all previous negotiations,

communications and agreements between the parties in relation to the subject

matter whether oral or written and constitute the entire agreement between the

parties.

10. All other conditions as per enclosure is hereby agreed upon.

Indian Institute of Technology, Royal Enfield Internal Combustion Engines Laboratory, Unit of Eicher Ltd., Mechanical Engg. Dept., Tiruvottiyur, Guindy, CHENNAI Chennai – 600 019.

Page 56: Management of University Industry Science Partnership (UNISPAR)

ANNEXURE – 4(3)

Extracts of the

Co-Operation Agreement Between Hydrocontrol (HYC) and Indian Institute of Technology Madras (IITM)

Study of Salt Water Intrusion And Evolution of Strategies for Salt Water

Movement Control: Comparison Between Two Cases in ITALY (Sardinia) and in INDIA (Tamil Nadu)

1. Introduction

This document establishes the start point of co-operation activities between:

Hydrocontrol Research and Training Centre for Water System Control (Italy) and the

Indian Institute of Technology, Madras, Chennai 600 036, India.

Hydrocontrol Research and Training Centre for Water System Control (Italy)

is a no-profit organization, with limited liability, which legal seat has location in

Sardegna, Strada n. 52, Localita Poggio dei Pini, 09012 Capoterra Ca-Italy.

First objective of Hydrocontrol is to address, with a multi-disciplinary

approach, the correct management of water supply systems. Hydrocontrol efforts are

aimed to develop and try new tools and methodologies rather than to design and build

new assets. Hydrocontrol objectives do not only involve Italian interests, instead they

regards an international context.

The organization operates in three main fields:

• Applied research and technological development;

• Professional training and updating;

• Technical assistance and advice.

Each area is applied to the following sectors:

• Technical and operational water systems efficiency (rational managementof

water resources; service and maintenance of water systems; technical and

administrative management of services);

• Water quality control (control and management of waste treatment plants;

environmental protection of water, monitoring of water systems; technical and

administrative management of services);

• Irrigation (investigating new technology measurement and distribution

methodology; irrigation needs agreement related to climatic data and to the

state of cultiviation; water resources management in case of drought).

Page 57: Management of University Industry Science Partnership (UNISPAR)

The Indian Institute of Technology, Madras (IITM) was founded in 1959 and has

established itself as one of the premier academic institutions in the country devoted to

science and technology. The Institute owes its origin and rose to the present status

due to the magnificent technical and financial assistance received from Germany with

matching support from Government of India.

IIT Madras conducts academic programs leading to B.Tech, M.Tech, M.Sc., M.S.,

and Ph.D conferments in the appropriate disciplines. Apart from the teaching, the

institue is engaged in a wide spectrum of activities covering research and

development, industrial consultancy, continuing education, curriculum development

and faculty development. To supplement the activities of the departments in the

furtherance of these activities, the Institute has established a few research centres, and

special units for interactions with outside units. The Institute has an excellent

computing facility with the recent installation of time-sharing RS 6000 system with

about 200 terminals.

The Department of Civil Engineering at IIT, Madras has always recognized its

responsibility to the Civil Engineering profession. To this end, it has actively

contributed to the manpower development, technology development, consultancy

services, research and system planning activities. The Environmental and Water

Resources Engineering Division of the Department of Civil Engineering has grown

over the years and has a continuing technical collaboration with many universities in

abroad. The research and developmental of water resources systems. The continually

expanding capacity of high-speed computers has stimulated a large number of

techniques for the modeling of irrigation systems, ground water systems, simulation

of water resources systems and other computational aspects. Many types of software

for real world applications are developed and implemented on mainframe and micro-

computer for ready use.

Three Indo-German joint research projects have been successfully completed.

Many sponsored research projects in the area of Decision support system for crop

planning during droughts, Expert System for Water Resources Management, Multi

objective reservoir operation have been successfully completed. Recently, a

European Commission sponsored project on “Prioritizing Maintenance and

Rehabilitation Tasks of Irrigation/Drainage Systems using Fuzzy Logic Procedure”

with partners from HR Wallingford, UK and Hydrocontrol, Italy has been completed.

Page 58: Management of University Industry Science Partnership (UNISPAR)

These above discussions highlight the common interest to exchange knowledge

and experiences in the field of management of water resources.

2. Agreement Declaration

On the above basis, Director of Hydrocontrol, is authorized to represent his

institute on this research subject, while IIT Madras is represented by IC&SR,

authorized by Director, IIT Madras. Environmental and Water Resources Engineering

Division of Department of Civil Engineering will carry out the project components at

IIT Madras, under the stipulations of IC&SR rules and regulation of IIT Madras.

Agree to develop together the project:

Study of salt-water intrusion and evolution of strategies for salt-water

movement control: comparison between two cases in Italy (Sardinia) and in India

(Tamil-Nadu)

Coastal areas of Sardinia and of Tamil Nadu have many common problems to

tackle concerning the management of groundwater; particularly many locations suffer

from salt intrusion. With this in mind, Hydrocontrol and Indian Institute of

Technology have decided to develop this pilot project that will allow, after the

exchange of reciprocal know-how, to enhance the knowledge on salt-water intrusion

and to develop solutions aimed to solve effectively these common problems.

Objectives have been agreed to be the ensuring:

1. To develop and implement a groundwater flow model in a coastal region

acquifer sytem.

2. To simulate the saltwater intrusion in the freshwater acquifer zone with an

appropriate model using data provided by the flow model.

3. To identify possible technical solution aimed to solve the salt intrusion

problem.

4. To carry out Benefit-cost analysis involving each of the proposed solutions.

5. To carry out the scenario analysis, concerning interaction between

environment and technical solutions.

6. To develop a GIS for predicting seawater intrusion as a useful tool for the

management of the acquifer.

Activities of:

Development of knowledge on acquifers and salt intrusion in the case study locations;

assessment of acquifer parameters; monitoring quality and quantity of wells water;

G.I.S. implementation to manage the acquifer will be carried out by technicians of

Page 59: Management of University Industry Science Partnership (UNISPAR)

both institutes (Hydrocontrol and I.I.T.M) up to the end of the project fixed for March

2002. Field visit in the case study areas will be programmed during the work. The

two institutes will solve “on line”, by means of Internet, problems met on course of

the work. Intermediate reports will allow to verify during the project critical points of

the research and to propose remedial measures.

The possibility to assist each other whenever necessary by means of Internet will

allow to work side by side despite the distance between the two places.

A visit of Hydrocontrol experts to the location of Indian case study and a visit of IIT

experts to the Sardinian case study are programmed; these meeting will permit to

schedule the close interaction in the ensuring months and to better absorb the know-

how of the other partner.

3. Funds

The project will be developed by means of the fund of erogated by the

Sardinian Regional Authority and by means of a co-fund of and a contribute of IIT in

terms of services and knowledge.

4. Duty of Hydrocontrol

Hydrocontrol engages itself to cover expenses by means of the contribute of

the Sardinain Regional Authority and its co-fund

5. RESPONSIBILITIES ON IITM SIDE

The IITM will perform the following tasks:

• Carryout the tasks assigned in the project by engaging suitable project

personnel.

• Assist technically Italian experts during their stay in India (meeting rooms,

possibility to use personal computers, copy-paper, etc.).

• Nominate and communicate to Hydrocontrol Engineers/Scientists who will

participate in the research project and to the meetings with Hydrocontrol;

• Provide the Utilization Certificates and the Expenditure cost statements

concerning expenses for the purpose of the project.

6. PAYMENT TERMS

The payment of the project budget for the IIT Madras will be as per the following

schedule:’

- 40% of the total cost at the start of the project, after the agreement is signed

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- 40% of the total cost after the project review meeting at Italy after 6-7

months of the project starting date

- 20% of the total cost of the project after the submission of final report.

7. INTELLECTUAL PROPERTY

The know-how developed in the project, concerning new methodologies of

investigations, new methodologies of analysis, results of models in the case studies

areas, etc., is a common property of the two institutes HydroControl, Italy and Indian

Institute of Technology, Madras.

8. ARBITRATION OF DISPUTES

In case of conflicts or disputes between HydroControl, Italy and Indian

Institute of Technology, Madras that cannot be solved friendly; the Court of Justice of

Cagliari (Italy) will be place of jurisdiction.

Director, Dean (IC & SR) HydroControl, Capotera Indian Institute of Technology ITALY CHENNAI-600 036.

Page 61: Management of University Industry Science Partnership (UNISPAR)

Case Study-1 ANNEXURE-5

Process Development, Columbian Chemicals

Columbian Chemicals Company, Georgia, USA has a programme of research with the

Chemistry Departments of IIT Madras with the following objectives.

1) To modify and value-add to the carbon materials CDX-972 of

manufactured by CCC so as to be suitable for possible electrode

applications in Fuel cells.

2) To develop suitable anodes for Fuel cells in the carbon supports.

3) To devise new and substituted carbon nanotubes for possible electronic

applications.

4) To develop inorganic/organic composite membranes for Fuel cell

applications.

The results of the work carried out by the Chemistry Department have already been

considered for patent disclosures by M/S Columbian Chemicals Company, and one of

them has already been filed and another two disclosures are in advanced stages of filing.

M/S Columbian Chemicals Company also hosted one of our fellows for the transfer of

knowledge, measurement methods and other details for this technology transfer. M/S

Columbian Chemicals Company has expressed their full satisfaction in various forms and

are also seriously considering increasing of their involvement in research activities at IIT

Madras.

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Case Study-2 ANNEXURE - 6

Technology Development By The TeNeT Group Of IIT Madras

The Telecommunications and Computer Networking (TeNet) Group at IIT Madras is

a team of fifteen faculty members in the Electrical Engineering and Computer Science and

Engineering Departments. Their mission: pushing forward the envelope of activities in India

in the areas of telecommunications and computer networking- research, technology

development, teaching, manpower training, confidence building, and entrepreneurship – to

world-class levels.

A key activity of the TeNet group, from which it draws sustenance for all its efforts, is

technology development. For more than ten years now, TeNet has developed several telecom

and Internet products. Every major telecom manufacturer in India – HFCL, ITI, Shyam

Telecom, ECIL –has licensed products from TeNet for manufacture. TeNet has also licensed

its products internationally. BBS Singapore and Omniacom Tunisia are among the licensors

of its corDECT WLL technology. Its 24-port LAN Switch licensed to an American firm was

adjudged among the three best products in 1996, at the world’s premier computer networking

show InterOp.

The TeNet Group foresaw convergence before the term was coined. It had been

developing both telecom and computer networking products in the early nineties. When the

convergence of technologies in these two areas became apparent, TeNet was ready. As a

result, access network solutions that carry both voice and Internet traffic in an efficient

manner were quickly developed and introduced in the market.

Access Technologies

Today, the TeNet group has a complete access network solution that integrates

wireless, DSL, and fiber access technologies with the appropriate access protocols and

network management software. It pioneered the concept of Versatile Access Node – a

cabinet of electronics placed in each neighborhood, which provides telecom and Internet

access to subscribers using the most appropriate and cost-effective mix of wireless, DSL-on-

copper, and optical fibre technologies. TeNet was the first to recognize the importance of

segregating voice and Internet traffic at the Access Node itself, and sending them respectively

to the telephone and Internet networks respectively. The access solution from TeNet

integrates the corDECT Wireless Access System, the Direct Internet Access System, and the

Page 63: Management of University Industry Science Partnership (UNISPAR)

CygNET Network Management System. By the end of 2003, a million lines will be deployed

in India and elsewhere using TeNet’s access technologies.

Incubation of Technology Firms

In 1994, the TeNet group recognized the key role that companies focused on product R&D in

the IT area could play in India. However, there were very few companies that were doing

this. When the corDECT WLL project was kicked off, some alumni decided to join this

exciting new effort by forming a new company Midas Communication Technologies focused

on technology development. The second company to be incubated in this manner was Banyan

Networks in 1996. Banyan focuses on DSL-based access systems and high-speed packet

switching technology. The systems developed by Midas and Banyan are deployed in the

telecom and Internet networks in India and several other countries.

With the explosion in the number of active elements in the telecom and Internet

networks, TeNet saw the need for a new paradigm in network management solutions.

NMSworks was incorporated to work with the TeNet group to create CygNet, a network

management solution for managing the integrated voice and Internet works of tomorrow in a

cost-effective and flexible manner.

More than four hundred engineers are at work today at these partner companies and at

IITM to further develop access technologies. The technology they work on is leading edge,

and they constitute a significant part of the IT community in India that works on product

development. They represent an important component of efforts in India to move up the

value chain in IT technology.

Connecting Rural India to the Net

The corDECT WLL system was expanded by the TeNet group and Midas

Communication Technologies to provide cost-effective voice and Internet access in rural

India. At this point, the TeNet group found that the vehicle for providing this service to rural

areas at an affordable cost was absent, and no operator had any serious economically

sustainable plan to provide such rural connectivity.

The TeNet group then extensively studied the problem, and the associated regulatory

and policy issues. As a result of this study, the group came to the conclusion that a radically

new way of funding and operating the access networks in rural areas was needed. Local

entrepreneurs must be enabled to participate and become the channels for cost-effective

service provisioning, maintenance, and marketing. It follows that a single window was a

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must for technology support, backhaul Internet Service, training, investment support, cost-

effective procurement of equipment, and Internet applications support.

A new company called n-Logue Communications was created with the help of the

TeNet group.

Advanced Research

One of the key beliefs of the TeNet group is that all the latest technological

developments worldwide have to be brought to bear on its mission of enhancing telecom and

Internet in India and other developing nations. While systems developed abroad for a

different market may have only limited application in India, the technologies incorporated in

them, with appropriate re-design, give rise to systems that are more affordable and better

suited to our requirements. It is therefore imperative for the TeNet group to be at the

forefront of research in wireless and optical technologies, system design and ASIC

development, communication protocols, audio, video and image processing, and international

standardization efforts.

Faculty of the TeNet group, along with the research scholars they guide, are active in

the all the areas mentioned above. Many of the research scholars also work part-time on

product development. There is thus much two-way flow between these two important

streams of activity in the TeNet group. TeNet faculty and their students routinely publish in

international journals, present their work in conferences, and give tutorials on the latest

technological developments. A number of leading organizations have established laboratories

at IITM to work with the TeNet group. Among these are HP, TI, and Media Lab Asia. In

recognition of the leading role played by the TeNet Group at IIT Madras in the wireless area,

Intel has recently given a grant for setting up a state-of-the-art Software Radio Laboratory in

the Electrical Engineering Department.

Recently, TeNet faculty have teamed up with their colleagues from other institutions

and from industry to form a forum for developing the next-generation wireless technology in

India. The aim is to move forward from merely following international standards, to driving

them and creating Indian-owned essential IPR. This is the logical next step in the evolution

of IT technology development in India.

Page 65: Management of University Industry Science Partnership (UNISPAR)

Case Study -3 ANNEXURE - 7

Simulation Studies, Boeing

“The genesis of the project with Boeing Company, USA happened during a visit by

the principal investigator (PI) during summer 1998 to Ohio State University. One of the

engineers in Boeing, who had earlier collaborated with the principal investigator (PI), felt that

the expertise in nonlinear dynamics of the PI would be useful for tackling a problem they

were facing in the engine. Consequently, the PI made a presentation of his projects in the

area of nonlinear dynamics at the Boeing Company in Seattle. A discussion on the nature of

the problem also took place. About three months later, a formal request for submission of a

proposal was made by Boeing. The PI proposed a two-phase project, with each phase to be

of 1-year duration. A few other investigators were also requested to submit proposals.

The scope of the project was to develop an efficient solution methodology for

simulation of nonlinear rotor-stator contact in engines. In the first phase the software was

developed and tested with standard benchmarks available in the open literature. In the 2nd

phase, more realistic and larger models were simulated and benchmarked. At present, they

are using this for simulation of real engine models and the PI is actively involved in helping

them with issues/problems with the software.

At the end of each phase a presentation and training of the engineers at Boeing was

carried out. During the course of this project the coordinator from Boeing made several visits

to IIT Madras to ensure that the PI knew the needs of Boeing, which would ensure

appropriate transfer of technology. At his request a training session was also organized in

England for one of the suppliers of the engine. This was done to ensure that the supplier was

able to address the problem satisfactorily with the help of Boeing. Each of these training

sessions were of 3-4 days duration with intense discussions on the

modifications/enhancements to the software. Most of these have been implemented at this

stage.”

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Case Study-4 ANNEXURE - 8

Microcontroller based Speed Measurement System, Indian Railways

A speed measurement system has been developed for the Southern Railway. It is

intended to measure the speed of the locomotive using the existing tacho-system, as a

replacement of the existing strip-chart recording device. The unit stores instantaneous

record of speed-time data at 32 samples per second during the last one hour, and the last

thirty days record of speed-time information at 1 sampler per minute. Capable of

providing an accuracy of +- 0.1 –kmph, it can measure upto a maximum speed of 160

kmph. The unit is designed to operate from the standard 110 V DC supply available in

trains and can take a wide fluctuation in this supply. Since for given rpm of the wheels

the linear speed is a function of the diameter of the wheel, which is subject to wear,

diameter-setting facilities have been provided. In addition, date and time can be set.

While working, the unit displays speed, date and time on a LCD display. The stored data

can be downloaded to a computer using the RS 232 interface for further analysis. The

unit has so far been successfully tested on the local EMU trains at Chennai.

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Case Study - 5 ANNEXURE -9

Technology Development Mission - IIT Madras

During the Eighth Five Year Plan, IIT Madras was the lead Institute for the

Technology Development Missions in the areas of Energy and New Materials. This new

concept for interaction with Industries was introduced by the Ministry of Human Resource

Development in 1994-95. Through this scheme, IITs were asked to collaborate with

industries/institutions for development of technology/processes. The government funded 75

to 80% of the value of these projects and the remaining was met by the Industry in cash and

kind. The main focus in these TDM projects were deliverables for exploitation by the partner

industries. The brief details of the projects completed at IIT Madras is given below.

1) Application of Heat Pump Heat Recovery Systems

The project was implemented in association with M/S Thiru Aroran Sugars Ltd,

Chennai. The total value of the project was Rs. 9 Million.

A bagasse dryer, in which a compression heat pump operating on the environment

friendly working fluid HFC 134a is adapted for energy recovery, has been developed and

installed in a sugar industry. This energy efficient dryer technology can be widely used in

food, agricultural and industrial processing applications. Energy recovery using heat pump

not only contributes to conserve the energy but also to mitigate the thermal pollution caused

by the heat which would have been otherwise rejected to atmosphere, is upgraded and reused.

The dried product quality is likely to be better compared to many conventional drying

techniques due to the precise control that can be exercised on the conditions of drying air

stream.

2) Vapour Compression Heat Pump-Chiller

The project outlay was Rs.10 million and the participating industry was M/S

Kirloskar Mcquay (P) Ltd., Pune. Details are given in Annexure-10.

3) Development of Magnetostrictive Rods

The total outlay of the project was Rs.16 Million and the participating industry was

M/s Asian Electronics, Bombay.

Giant Magnetostrictive rods, containing rare earth and transition metal with large

magnetostriction and magnetomechanical coupling coefficients was developed. These find

application in SONARS, antivibration systems, current sensors and fuel injection systems.

Page 68: Management of University Industry Science Partnership (UNISPAR)

4) Development of all Composites Bridges by Pressure Bag/Autoclave Moulding Methods The project outlay was Rs. 6.8 Million and the participating industry was Research &

Development Establishment (Engineers), Pune.

A pressure bag and autoclave moulding facility was set up and a 40 m span and 4m

wide mechanically deployable bridge using carbon/epoxy composites was designed. A

weight saving of 33% has been achieved compared to conventional aluminium bridges of the

same span. These find application in the mechanically deployable bridges by the army,

emergency bridges for railways and for disaster mitigation.

5) Design, Development and Fabrication of Sonar Dome Employing Pressure Bag Moulding Method The project outlay was Rs. 4 Million and the participating institution was M/S Naval

Physical and Oceanographic Laboratory, Thrikkara, Kerala.

A pressure bag moulding process was developed for rib less shells and a boat hull

shaped 4 meters long FRP sonar dome was designed. The technology of acoustic design of

sonar domes of different shapes was done.

6) Development of Metal Matrix Composites for Automotive Applications

The project outlay was Rs.8.4 Million and the participating industry was M/S India

Pistons Ltd., Madras.

Metal matrix composites for automotive applications [Metal matrix composites

pistons with Al-Si alloy and alumina silicate fibre] was developed and technology transferred

to the industry. These reinforced pistons are used in diesel engines.

7) Reinforced Reaction Injection Pultrusion Process for the Fibre Reinforced Nylon Structural Profiles

The project outlay was Rs.3.9 Million and the participating industry was ACT Ltd.,

Kerala. A lab-scale machine for studying the pultrusion process was developed and an angle

section was developed.

Page 69: Management of University Industry Science Partnership (UNISPAR)

Case Study-6 ANNEXURE -10

Vapour Compression Heat Pump Chiller

Capable of delivering hot water at a temperature of 75°C along with chilled water at

4°C, the heat pump is ideal for applications in process industries, pharmaceutical industries,

food and dairy industries, hotel industry and practically any application requiring

simultaneous heating and cooling. This equipment was developed jointly by IIT Madras and

Kirloskar Mcquay Ltd., Pune under the Technology Development Mission programme.

Principle of Operation

The water cooled condenser of the heat pump is capable of generating hot water at

temperatures as high as 75°C. Advantage is taken of the lower condensing pressures that are

encountered in a HFC 134a system. At design condensing pressure, the hot water

temperature that can be achieved is 75°C. The heat pump saves a lot of precious energy that

would have otherwise gone waste and rejected in a cooling tower. Instead it recovers this

heat upgrades it and delivers in the form of hot water. The working of the heat pump is given

briefly below: The heat pump generates chilled water in the evaporator, the liquid refrigerant

picking up heat from the chilled water, in the process chilled water cools and the refrigerant

evaporates. The chilled water can be generated at temperatures ranging from 4~9°C. The

heat that has been picked up from the chilled water by the refrigerant in the evaporator is then

transferred at a sufficiently high temperature in the condenser to the cooling water. Thus

instead of rejecting the heat in the cooling tower, in a heat pump it is put to beneficial use.

However, to find any application for this heat energy, the temperature at which this heat is

available has to sufficiently high. Till the development of this heat pump, the maximum

temperature that was achievable was about 55°C. However, with the development of the heat

pump, a temperature as high as 75°C is achieved. Thus this hot water can now be used for

process applications such as drying, process heating in chemical and pharmaceutical

industries, hot water for hotel industry, food and dairy industries, etc.,

Special attention has been given to the optimization of individual components for

maximum efficiency of the integrated system. Materials of construction are carefully chosen

to deal with the extreme operating conditions.

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With this, practically free hot water is achieved. The capital cost of the sytem is only

marginally higher than that of a standard vapour compression chiller. Thus, the cost of a

separate hot water generator is avoided. The additional compressor power for getting hot

water in any conventional type of hot water generator. Thus, the operating cost of the heat

pump chiller is also only marginally higher than that of standard chiller.

Page 71: Management of University Industry Science Partnership (UNISPAR)

Bibliography

Some of the information and data presented in this document are taken from the

following references, internal reports/publications.

1. Mechanisms of Sustainable University -

Industry linkages by Prof. Hans Wagner, Karlsruhe, Germany.

Paper presented at University of Dar-es-salaan. .. July 1998

2. Strategic Management draft Report of IIT Madras .. 2002

3. Science & Technology Policy, Government of India .. 2003

4. Indian Institute of Technology Madras – A Profile .. March 2000

5. Industry and higher education,

Pergamon Press, London, New York, p. 938.

C. Blackman and N. Segal, .. 1993

6. Industrial Associateship Scheme .. September 2001

7. Products developed at IIT Madras .. October 2000

8. Partnership with Industry –

Status report submitted to Review Committee .. 2002