MAK 3002 - BARTEC · 2019. 7. 9. · Introduction 3 MAK 3002 Configuration SAK 970916 (13.04.2017) 1 Introduction The MAK 3002 system consists of a number of separate components which

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MAK 3002

Configuration

Software version MAK 2.47

SAK 970916

Contents

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MAK 3002 Configuration SAK 970916 (13.04.2017)

Table of Contents Contents Page Date of issue as in the German version

1 Introduction _______________________________________ 3

2 Safety precautions _________________________________ 5

3 Call up configuration _______________________________ 6

4 Entering passwords ________________________________ 7 4.1 Driver password ____________________________________ 7 4.2 User password _____________________________________ 8 4.2.1 Changing the user password __________________________ 8 4.2.2 Deleting the user password ___________________________ 9 4.3 Service password ___________________________________ 9 4.4 Seal switch _______________________________________ 11 4.5 No password ______________________________________ 11

5 Controller configuration ____________________________ 12 5.1 plus-Interface _____________________________________ 12 5.2 Contrast __________________________________________ 13 5.3 System time ______________________________________ 14 5.4 Screen layout _____________________________________ 14 5.5 Language selection _________________________________ 15 5.6 Erase EEPROMs __________________________________ 16 5.7 EEPROM menu____________________________________ 17 5.7.1 Write ____________________________________________ 17 5.7.2 Clear ____________________________________________ 18 5.7.3 Compare _________________________________________ 19 5.7.4 Read ____________________________________________ 19

6 System configuration ______________________________ 20 6.1 Basic functions ____________________________________ 20 6.2 Data capture ______________________________________ 21 6.3 Sequence control __________________________________ 22

7 Parameter configuration ___________________________ 23 7.1 Temperature limits _________________________________ 23 7.2 pH limits _________________________________________ 24 7.3 Sequence control __________________________________ 25 7.3.1 Truck type ________________________________________ 25 7.3.2 Truck parameters __________________________________ 26 7.3.3 Pump configuration _________________________________ 30 7.3.4 Timers ___________________________________________ 31 7.3.5 Tank compartment capacity __________________________ 32 7.3.6 Cleaning _________________________________________ 32 7.3.7 Air eliminator control ________________________________ 34 7.4 Sampling _________________________________________ 36 7.5 Sampling bottle identification _________________________ 40 7.6 Print pack ________________________________________ 41 7.6.1 Ticket configuration _________________________________ 42 7.6.2 Erase spooler _____________________________________ 43 7.7 Data capture ______________________________________ 44 7.7.1 Configuration ______________________________________ 44 7.7.2 Format ___________________________________________ 53 7.7.3 Drive ____________________________________________ 56 7.7.4 Erase files ________________________________________ 57 7.7.5 Long-term storage __________________________________ 57 7.8 Quantity memory ___________________________________ 58 7.9 Milk separation ____________________________________ 59 7.10 I-Mode ___________________________________________ 62

Contents

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Contents Page Date of issue

8 Peripherals ______________________________________ 63 8.1 Activating hardware modules _________________________ 63 8.2 Power supply unit __________________________________ 65 8.2.1 Truck interface ____________________________________ 65 8.2.2 Power supply unit 6781-11 ___________________________ 67 8.3 MID _____________________________________________ 68 8.4 Volume counter ___________________________________ 69 8.5 Temperature sensor ________________________________ 70 8.6 Printer ___________________________________________ 71 8.6.1 Thermal printer ____________________________________ 71 8.6.2 Slip printer _______________________________________ 72 8.6.3 Thermal printer TM-T88 _____________________________ 72 8.6.4 Reader station ____________________________________ 73 8.7 I/O boxes ________________________________________ 74 8.7.1 I/O box 6864 ______________________________________ 74 8.7.2 I/O box 6753 ______________________________________ 76 8.7.3 Outputs in the MAK system __________________________ 76 8.7.4 Inputs in the MAK-system ___________________________ 79 8.8 Ultrasampler ______________________________________ 81 8.8.1 Ultrasampler Type 6870 _____________________________ 81 8.8.2 Ultrasampler Vario _________________________________ 84 8.9 Barcode reader ____________________________________ 90 8.10 Cassette box ______________________________________ 91 8.11 Barcode-Scanner __________________________________ 92 8.11.1 CLV 21x _________________________________________ 92 8.11.2 CLV 42x _________________________________________ 95 8.12 pH temperature sensor ______________________________ 97 8.13 GPS receiver _____________________________________ 98 8.14 Targo-DIGI-SENS _________________________________ 100 8.15 UPI 3221 ________________________________________ 101 8.16 TAG-V24 ________________________________________ 103 8.17 ARS 300 ________________________________________ 106 8.18 BDXY0010 ______________________________________ 107 8.19 V 2000 module 6757-105 ___________________________ 110 8.20 Data transfer _____________________________________ 113 8.20.1 Short-range radio _________________________________ 113 8.20.2 Data Modem _____________________________________ 114 8.20.3 W-LAN _________________________________________ 115 8.20.4 Nullmodem ______________________________________ 116 8.21 Configuration of the RFID-Reader for Sampling in Belgium 117 8.21.1 Parameter settings ________________________________ 117 8.21.2 Terminal assignment ______________________________ 119 8.21.3 Reading test _____________________________________ 120

9 Parameter output ________________________________ 121

10 Seal parameters _________________________________ 122

11 BIOS Setup _____________________________________ 123

12 Overview of the configuration menus _______________ 125

All rights reserved. Subject to change without prior notice. No part of this document may be reproduced, processed or distributed in any form or by any means without the prior written permission of BARTEC BENKE.

Copyright © 2017 by BARTEC BENKE GmbH Schulstraße 30, D-94239 Gotteszell D-94239 Gotteszell

Document: SAK 970916 valid from: Oct.2014 Revision: 13.04.2017 Author: G. Rothe

Introduction

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1 Introduction The MAK 3002 system consists of a number of separate components which communicate with each other over a serial field bus (P-NET). The controller is the central operating and information unit of this system.

Components of a MAK 3002 System (Example)

The basic operating procedures for the controllers can be found in the Oper-ating Instructions manual.

This manual describes how to configure the system with the Software ver-sion MAK 2.47.

Controller Cartridge-Station Printer Truck-Interface Temperature sensor

MID ULTRASAMPLER ®

-Controller GPS receiver

Cable type reader

ULTRASAMPLER ®

P-NET

Reader station

Introduction

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All the settings preferred for running the control software and necessary for the specific system configuration are made by means of the configuration menus. All the configuration data is saved automatically when you exit the configuration function.

The control software of the MAK 3002 system in the controller is modular and hierarchical in structure. The various software modules are distributed over three levels, each level possessing one key module (shown in the dia-gram below on a grey background). A software module can be activated only if the corresponding key module is active. Software modules of the same level can be combined. For users, this means that some of the individual menu items or entire men-us described in this manual may not be shown on their systems. The key modules are accessed and activated in the “system config” menu.

Most of the settings possible can be made after entering passwords which permit access to specific configuration levels (see chapter 4 Entering pass-words ). All data subject to statutory calibration and all data of relevance to running the program can be changed only when the seal switch (calibration switch) is actuated. The seal switch has to be actuated before you call up configura-tion! The seal switch is located in the bottom section of the controller and is equipped with a seal pin secured with a lead seal. The lead seal has to be broken and the seal pin removed in order to actuate the seal switch. You must then turn the seal switch 90° anticlockwise. When the seal switch is ac-tuated, a flashing E appears in the basic menu on the display.

If you want to change data subject to statutory calibration, the seal switch (calibration switch) has to be actuated before you call up configuration. Whenever the seal switch is actuated, this necessitates compulsory re-calibration by an official office, for which a charge will be made!

Due to differences between software releases and/or configurations, the dis-plays illustrated below may differ slightly from the displays on your system.

An overview of the structure of the configuration menu together with the ap-propriate configuration level in each particular case can be found in chapter 12. The configuration level that permitts access to the menu is also noted there. A configuration level always includes access to the next lower configuration levels.

Basic functions

Data capture Print pack

Sampling ULTRASAMPLER qty. memory Tour data

Tour schedule Operating data capture

Long-term memory

Sequence control

Monitoring

Sampling bottle identification

Unloading/Transfer

Milk separation

I-Mode

Benelux

ZEVODAT-M

Safety precautions

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2 Safety precautions The operator of the system is responsible for compliance with all the regula-tions that apply to the storage, transportation and transshipment (load-ing/unloading) of milk. Regulations and requirements lose none of their validity when the system is operated using MAK units. MAK units are built with due consideration to the regulations currently in force and have left the factory in perfect condition. These units must be in-stalled and maintained by qualified technical personnel.

Make sure that the data and operating conditions specified by the manufacturer are observed.

Following the instructions for operating and servicing the units.

If you discover any signs of damage or destruction to any parts of the system or if safe operation of the system cannot be guaranteed for any other reason, do not start up the system or, if already in operation, shut down the system immediately. Notify your local service representative.

You should also contact our service specialists if you discover any faults or defects during operation or if you have cause to doubt whether the units are working properly.

BARTEC BENKE GmbH and its vicarious agents only assume liability in the case of deliberate acts or gross negligence. The extent of liability in such a case is limited to the value of the order placed with BARTEC BENKE GmbH. BARTEC BENKE accepts no liability for any damage resulting from non-observance of the safety regulations or from non-compliance with the oper-ating instructions or operating conditions. Secondary damage is excluded from the liability.

Disclaimer of liability

Call up configuration

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3 Call up configuration To call up configuration, press the menu softkey in the main menu. The

menu “special functions” will appear. The number of displayed submenus depends on the configuration of the system.

Use the select_field softkey to choose the menu “configuration” and

press OK . You can also press just key 1 for direct choose The configura-

tion main menu appears. Now you can open the various configuration menus.

If there is a checksum error in EEPROM, you can open the configuration menus only after actuating the seal switch (see section 4.4).

Entering passwords

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4 Entering passwords

The software configuration function is protected by several passwords. The various passwords enable access to different configuration levels.

4.1 Driver password The driver password permits access to configuration level 1. Here it is possible to change following parameters: - language (contr.-config. / Language select) - driver number (param. config / sequence param.). The driver password is the sum of the day, month and hour (as shown in the display). Driver password = day + month + hour Date: 18. 03. 2016, 07:05 o´clock Driver password = 18 + 3 + 7 = 28 When the password is entered, the display shows the configuration level to which access is permitted.

Example

Entering passwords

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4.2 User password The user password is the vehicle fleet manager’s password. It is formed us-ing a maximum three-digit code (user code) which the fleet manager can de-fine himself. The user password permits access to configuration level 2. Here it is possible to activate and deactivate options and to configure hard-ware modules and program parameters that are not subject to statutory cali-bration. User password = driver password x (user code + 1) + user code Driver password = 28, user code = 120 User password = 28 x 121 + 120 = 3509 The default user code= 0. Hence the user password is the same as the driv-er password.

If entering the password doesn’t succeed (there is no level shown), the sys-tem time can differ from the current hour. To calculate the password use date and time as shown in the display.

4.2.1 Changing the user password Entering the user password (if no user code is defined yet the driver pass-

word) activates the change User-PW softkey. Press this key if you want to

change the user code.

When you are prompted to enter the “old PW”, first enter the old code (de-fault = 0) and confirm it. You will then be prompted to enter the new code (“new PW”). Once you have entered and confirmed the new code, you will be prompted to enter it again and to confirm it again.

Example

Entering passwords

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4.2.2 Deleting the user password If it is no longer possible to access the user level because you have forgot-ten the code, you can delete the code after entering the service password.

Press the delete User-PW softkey. The user code is then reset to its original

default value (= 0). At service password level or seal switch level, you can only reset the code (= 0) but not change it to a different code.

4.3 Service password

The service password permits access to all the configuration options that are not subject to statutory calibration (configuration level 3). The service password is formed and changed periodically by special mode. The service password is revealed only to authorized service personnel. It consists of numbers and letters. When entering the service password you

must switch the keypad to number and to letter mode ( ALT key).

When using a controller with numerical keyboard are no keys for letters available. You have to enter letters by means of their ASCII codes. The top two softkeys are dual-function keys: in normal use, they move the cursor to the left or the right respectively (represented in the display by the < and > symbols to the left of the two softkeys). The second function is depicted on the right-hand side of the softkeys (ASCII

and ABC). To use the second function, press the Shift key ( ^ ) at the same

time as you press the softkey.

Entering passwords

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To enter a letter, press the ASCII softkey ( ^ + <: ASCII ) and enter the ASCII

code for the required character. Then move the cursor to the next

tion >: ABC softkey) and enter the next character in the same way.

The following table lists the ASCII codes of the most important characters.

Character Decimal code



Space ! " # $ £ % & * + - . / 0 1 2 3 4 5 6 7 8 9

032 033 034 035 036 156 037 038 042 043 045 046 047 048 049 050 051 052 053 054 055 056 057

A Ä B C D E F G H I J K L M N O Ö P Q R S T U Ü V W X Y Z

065 142 066 067 068 069 070 071 072 073 074 075 076 077 078 079 153 080 081 082 083 084 085 154 086 087 088 089 090

a ä b c d e f g h i j k l

m n o ö p q r s t u ü v w x y z

097 132 098 099 100 101 102 103 104 105 106 107 108 109 110 111 148 112 113 114 115 116 117 129 118 119 120 121 122

Entering the service password “1AE7”: 1. Enter 1: press the key.

2. Press the softkey “ASCII”( ^ + <: ASCII )

3. Enter the ASCII code 065 for “A”: ^ + ; ; press the softkey OK

4. Move the cursor to the next position: press the softkey >:ABC

5. Press the softkey “ASCII”( ^ + <: ASCII )

6. Enter the ASCII code 069 for “E”: ^ + ; ^ + ; press the softkey

7. Move the cursor to the next position: press the softkey >:ABC

8. Enter 7: ^ +

9. Press the softkey OK

You have successfully completed entry of the password “1AE7”.

6 1

6 1

0 5

6 1

9 4

7 2

Example

ASCII code table

Entering passwords

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4.4 Seal switch All the configuration options are active (configuration level 4) when the seal switch is actuated. Data subject to statutory calibration can be changed only when the seal switch is actuated. The seal switch has to be actuated before you call up configuration! The seal switch is to be found at the bottom of the controller and is equipped with a seal bolt secured with a lead seal. The lead seal has to be discon-nected and the seal bolt removed in order to actuate the seal switch. You must then turn the seal switch 90° anticlockwise. When the seal switch is ac-tuated is a flashing E displayed in the main menu.

If you want to change data subject to statutory calibration, the seal switch (calibration switch) has to be actuated before you call up configuration! Whenever the seal switch is actuated, re-calibration by an official office is compulsory at a charge!

4.5 No password For checking the configuration parameters you can call up most of the config-uration menus without entering a password. Access to the menus is possible only to the exceptions below.

Without entering a password you can access the following menus: contrast within the configured limits (contr.-config./contrast) Parameter output

Seal switch

Seal bolt

Controller configuration

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5 Controller configuration Controller parameter settings affect readouts and in-system routines.

5.1 plus-Interface The menu for configuration the “plus-Interface” will appear only when a con-troller for the “MAK 3002 plus” system (Type 6744-10) is used.

temp.sens ON, if a temperature sensor directly connected to the “plus-interface” in the controller shall be used.

milk sensr ON, if a milk sensor directly connected to the “plus-interface” in the controller shall be used.

Controller Type 6744-10


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dstnce. reg ON, if a pulse counter directly connected to the “plus-interface” in the controller shall be used for counting the kil-ometers.

cal.factor If the distance registration is switched ON, enter the calibra-tion factor (pulses/km) of the tachograph here.

Diagnostics

By pressing the Diagn softkey, you can call up a diagnostics tool which can

be used to test functioning of the inputs and outputs of the temperature sen-sor and the milk sensor (see also page 75).

5.2 Contrast

The contrast of the LC display can be changed in this menu.

Without entering a password you can use the + and - softkeys to adjust

the contrast of the display within the fixed limits.. By pressing the soft-

key 0 the contrast will be set to the lower limit.

Setting the limits of the contrast range The limits within which the contrast may be varied by the driver can be set in configuration level 2 (user password).

After you have pressed the actual contr. softkey the system first actuates

the Reset with - softkey. You can then use the - softkey to reset the contrast

to its standard value.

The upper softkey is now named upper limit .

Now you can use the + and - softkeys to set the upper limit of the contrast

range. You must confirm this setting by pressing the upper limit softkey. Then

you can set the lower limit of the contrast range in the same way.

Confirm the lower limit by pressing the lower limit softkey. The upper softkey

is then named actual contr. .

Before leaving the menu set the contrast within the new fixed range to the value that you want.


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5.3 System time

date Setting the date The date must always be entered in the following format: dd.mm.yy (day, month, year). In this format the date will al-so be displayed in the controller‘s display.

time Setting the time in the format hh:mm (houres: minutes).

GpsTimSyn ON: the time will be synchronized by GPS.

Timezone If time synchronising is activated you must enter the offset for the correct time zone.

Examples : 1 = UTC + 1 hour

2 = UTC + 2 houres etc.

DaylOffset Time shift (in houres) when using summer time

5.4 Screen layout

big screen When set to “ON”, the current delivery quantity screen is displayed double its normal size. To toggle between the big

and normal screen settings, use key F3 on a controller with

alphanumeric keyboard and key 1 on a controller with nu-

meric keyboard. b. scr. dely. Delay in seconds before the display changes over to the “big

screen” setting (only available when “big screen” is set to “ON”).

big edit When set to “ON”, the entry fields are displayed double their normal size.


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5.5 Language selection If the software offers a number of different language settings, you can set the language you want to use on the display and in printouts. This is done on driver password level.

Select the language of your choice by using the select feild softkey and then

press OK or press just the respective numeric key. The language will be

switched at once.

To exit the menu select the field 0: END and press OK or press just the nu-

meric key 0 .


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5.6 Erase EEPROMs (Available only when seal switch is actuated!)

If operation of the system is accompanied by errors which cannot be reme-died by changing the configuration, it is possible to erase the configuration data saved in the various EEPROMs. The entire configuration is thus returned to its initial condition, and all system components are marked as deactivated. After you have selected the EEPROM that you want to delete, the system will ask before deleting if you are sure. After the EEPROMs are deleted, the system has to be re-configured.

Before erasing the EEPROMs you should print the current parameter set-tings if possible (see section 9). This will simplify the new setting of the pa-rameters.

Contents of the EEPROMs: CPU-EEPROM: - Calibration data for the internal temperature sensor

(used for controlling the display heating). calib.EEPROM: - Table of the configured products (including all corre-

sponding calibration data) - Controller settings (language, contrast, contrast range)

- system configuration config-EEPRPM: - Configured hardware modules - all other configuration data


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5.7 EEPROM menu This menu enables configuration data to be copied from and to a data stor-age cassette, data to be deleted from a data storage cassette, and configu-ration data on the data storage cassette to be compared with the configura-tion data in the EEPROMs of the controller. A data storage cassette box must be connected and configured (see section 8.10). With the user password you are permitted only to write onto the data storage cassette and to make deletions and comparisons. The reading of configuration data from the data storage cassette is possible only when the seal switch is actuated because it is accompanied by overwrit-ing of the data in EEPROM of the controller.

After you have called up the EEPROM menu, press the upper softkey (its

term is first select ) several times to select the operation you want to perform:

read (only with an actuated seal switch),

write,

clear,

compare. If there are already files stored at the cassette, you must previously select

the file for the procedure you want to carry out with the softkeys next and

back .

5.7.1 Write Press twice the softkey select . The term of this softkeys is now write . Start

procedure by pressing the OK softkey.

If there are already files stored at the cassette and one of them is selected after confirming “write” you will be asked if you want overwrite the marked file.


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When answering YES the selected file will be overwritten by the current con-

figuration data.

If you answer NO , a new configuration file will be written onto the cassette.

Before a file will be written onto the cassette, you are asked to enter an ident-number which is used to register the new file at the cassette.

5.7.2 Clear If several files are saved on the data storage cassette, you must first use

the next and back softkeys to select the file to delete.

Then press three times the softkey select . The term of this softkeys is

now clear . Start procedure by pressing the OK softkey.

After selecting and confirming “clear” you will be asked if you are sure; use

the Yes softkey to delete the selected file from the cassette.


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5.7.3 Compare If several configuration files are saved on the data storage cassette, you

must first use the next and back softkeys to select the file to compare to the

current configuration.

Then press four times the softkey select . The term of this softkeys is

now Compare . Start procedure by pressing the OK softkey.

After you have selected a file and confirmed “compare”, the data of the se-lected file is compared with the configuration data in all EEPROMs of the controller.

5.7.4 Read “Read” is possible only when the seal switch is actuated. The configuration data is then read from the data storage cassette and written into the EEPROMs of the controller. The old configuration is overwritten.

The current configuration can only be overwritten if configuration data comes from the same software version!

If several files are saved on the data storage cassette, you must first use

the next and back softkeys to select the file to read.

Then press the softkey select . The term of this softkeys is now Read . Start

procedure by pressing the OK softkey.

The configured serial numbers of peripherals will also be overwritten. There-fore you must enter them again if they don’t apply to the installed devices! You can start a parameter output before using the “read” operation. So the required data is available easy (see chapter 9 Parameter output).

System configuration

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6 System configuration

6.1 Basic functions

print pack Switch on/off the printing functions; print out captured data on the system printer (protocol printout, journal printout)

sampling Switch on/off the sampling function

I-Mode Switch on/off the “Italy mode”. After switching on this mode you can configure special parameters, wich are demanded in Italy (see section 7.10).

Benelux ON: you can change the code for unloading and transfer of milk in the data record when converting data to the PRF-format (see page 49).

ZEVODAT-M ON: MAK 3002 can be connected to the ZEVODAT-M sys-tem.

LetraQ ON: guarantees traceability conforming to the spanish law.


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6.2 Data capture The data capture menus enable you to define data management.

tour data ON: The tour data remain stored for connection to the of-fice.

OFF: Only the data of the last tour remain stored.

vehic. data Switch on/off the operating data capture function (vehicle operating data: journey times, collection times, stoppage times, rest times, pump running times, sensor re-sponse times).

tour sched Switch on/off the tour schedule. The tour schedule specifies the order of milk collections.

qty-memry. Quantity memory – the program “learns” supplier-specific data (collection quantities, milk quality, GPS data). This data can be used to automate certain sequences during the tour, e.g. for the sampler control function for automatic specifica-tion of quantities for the ULTRASAMPLER®, supplier identi-fication by means of GPS.

lngterm st. Switch on/off the long-term storage of data. Further settings see section 7.7.5.


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6.3 Sequence control

sequence c. ON: Sequence control on (the following parameters are dis-played when sequence control is on).

delivery Switch on/off the control and data capture functions for de-livery and transfer

monitoring Switch on/off the tank content monitoring function (tank con-tents are determined mathematically)

smpl. b. ident. Switch on/off the sampling bottle identification function (the sampling bottles are assigned to the respective suppliers)

milk separ. Switch on/off the milk separation function The milk is pumped into different tank compartments de-pending on its quality.

Parameter configuration

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7 Parameter configuration

Parameter configuration is used to define how the program runs and to adapt the controller to the specific conditions of application.

7.1 Temperature limits The milk to be collected can be monitored to check that it conforms with cer-tain temperature limits depending on the time of day. An error message is issued and the pump stoppes (if activated) if the tem-perature limits (upper or lower) are exceeding).

temp.limit Switch on/off the temperature monitoring function

stop limit ON The collection truck pump stops if the temperature overshoots or undershoots the limitse


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warn dist. This parameter is only displayed if the pump stop function is on (stop limit: ON). It enables you to enter a temperature tolerance for the upper and lower limits. A warning signal is emitted when the rele-vant temperature is reached.

recording This parameter is only displayed if the pump stop function is off (stop limit: OFF). It enables you to define whether or not the temperature over-/undershoot is recorded.

The rest of this menu enables to you enter three times with specific tempera-ture limits (the third entry is made on the 2nd menu page).

time The time up to which the milk is monitored to ensure that it complies with the two limits that follow.

low. tmp. l. Lower temperature limit

up. temp. l. Upper temperature limit time: 08:00 low. tmp. l: 02.0° C up. temp. l. 15.0 °C time: 10:00 low. tmp. l.: 08.0 °C up. temp. l.: 20.0 °C time: 18:00 low. tmp. l.: 10.0 °C up. temp. l.: 22.0 °C In this case, milk will be accepted without restriction from 18:00 to 24:00 h.

7.2 pH limits The milk to be collected can be monitored to ensure that it complies with a definable pH value range. If this option is activated, an appropriate message will be displayed and the pump stopped if the limits are over-/undershot.

pH-limits Switch on/off the pH value monitoring function

stop limit ON: The collection truck pump stops if the pH value over-/under shoots a limit

recording Define whether or not over-/undershooting of the specified pH limits is recorded.

from 00:00 to 08:00 h, milk will be accepted without an error signal only if it lies within the temperature range from 2°C to 15°C.

from 08:00 to 10:00 h, milk will be accepted without an error signal only it lies within the temperature range from 8°C to 20°C.

from 10:00 to 18:00 h, milk will be accepted without an error signal only it lies within the temperature range from 10°C to 22°.

Example


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low. pH-lim. Lower pH limit

up. pH-lim. Upper pH limit

7.3 Sequence control With the parameters in this menu you can adapt the software to different truck types and operating conditions.

7.3.1 Truck type

First select the relevant collection truck group.


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Then select the type of collection truck within this group and and set its se-

quence control “ON” (key 1 ).

A sequence control of another truck type that was active before will automat-ically set to “OFF”.

Then make the appropriate settings in the truck parameter menu in accord-ance with the truck type you have selected.

7.3.2 Truck parameters Different parameters have to be set depending on the type of collection truck you have selected. Only those parameters that apply to the collection truck type in question are displayed.


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The following list of truck parameters shows you which parameters apply to which type of collection truck.


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29



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7.3.3 Pump configuration These settings are necessary only with automatic sampling branch control by means of preset quantities or with a sensor-controlled ULTRASAMPLER

®.

pump rate

low Average pumping (suction) rate for collection quantities that are smaller than the quantity entered under “threshold low/med”.

medium Average pumping rate for collection quantities that lie be-tween “low/med” and “med/high”.

high Average pumping rate for collection quantities that lie above “med/high”.

threshold

The pumping rate to match the expected or preset quantity of milk is relayed to the ULTRASAMPLER

®.

If branch sampling with automatic branch selction via preset quantity is con-figured (see section 7.4, param.config. /sampling/ branch pr.: ON) the branch will be selected automatcally. The configured threshold-values will also be used to select the correction factor for calming with ULTRASAMPLER

® type 6870 up from ULTRASAM-

PLER®-program version 2.32 (see section 8.8.1).

low/med With preset quantities below this value, the “low” pumping rate is relayed to the ULTRASAMPLER

®; with other quanti-

ties, the “medium” rate is relayed. The throttle valve is actu-ated when the preset quantity is below this value. branch sampling: when the preset quantity is lower than this value: big branch, higher (till threshold “med/high”) : medium branch.

med/high With preset quantities above this value, the “high” pumping rate is relayed to the ULTRASAMPLER

®; with other quanti-

ties, the “medium” rate is relayed. branch sampling: when the preset quantity is higher than this value: small branch.


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7.3.4 Timers

timers

start dly. The time from starting the pump until milk has to be detected (by the milk sensor, vacuum switch or milk flow). If this time is exceeded, the pump stops. Enter zero for no time limit.

stop delay Pump run-on time after the sensor signal “no milk”.

del power Time for working of 2 ejectors during the “Stopp delay” time.

del. pumpov. Pump run-on time when transferring a load.

Slow pump Pump run-on time for throttling when counter starts The time entered defines the length of the period with re-duced pumping rate after starting the collection of milk (I/O box output to throttle valve), if the truck-parameter “Slow pump” is set to “ON” (see p. 28). This function is active only if the preset quantity is smaller than the quantity entered un-der “pump config.” for “low/med” and if the sampling/Slow pump parameter is set to “ON (see p. 38). Throttling during sampling is automatically switched to “ON” if the the truck-parameter “Slow pump” is set to “ON” (see p. 28).

meter dly. The time from starting the pump until the milk meter has to start again, in residual milk processing mode.

temp.watch The time by which temperature measurement is delayed af-ter the sensor has detected milk.

pH watch The time by which the pH value measurement is delayed af-ter the sensor has detected milk.

clr. air el. Pumping time when clearing the air eliminator. 0 = no time limit. Clearing is ended by pressing a key.

sensor dly

sen. on. dly Delayed signal output from the milk sensor or vacuum switch after milk is detected (sensor “debouncing”).

sen. of. dly Delayed signal output from the milk sensor or vacuum switch when no milk is detected.


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7.3.5 Tank compartment capacity

You use this menu to enter the capacity of the various tank compartments.

7.3.6 Cleaning

out of tour ON: CIP-cleaning is also out of a tour available. In this case is no CIP-data recorded.

CIP-temp Enter the minimum temperature for in-process cleaning. The total time this temperature is exceeded during cleaning is recorded.

monitoring ON: activates CIP monitoring. Parameters for monitoring are to enter after closing this window.

aut. smp. on ON The ULTRASAMPLER® is also cleaned irrespective

of whether or not it was in service beforehand.

s.b.handl. Switch on/off the automatic sampling bottle handling system during cleaning (only in conjunction with ULTRASAM-PLER

®).

Samp.clean revolutions of the ULTRASAMPLER®-pump in Hz.

standard value: 1250 Hz, when using “XY-sampling rack”: 5000 Hz.

smp.cln.ti sampler cleaning time, running time of the sampler after the medium has changed.


33


Clk.rate 1/2 (only “V-2000.1/.2” and “Mega 700”) valve interval times for CIP-cleaning. In this connection pay attention to the service information “cleaning V2000 up from software version 1.36/2.36”.

If CIP monitoring is activated you must enter the parameters for it.

min. ti tmp During cleaning the temperature must be higher than the configured temperature (CIP-temp) for at least this time (cri-terion for a sufficent cleaning)

min. quant minimum quantity for cleaning (criterion for a sufficent clean-ing)

max. tours Number of tours after a sufficent cleaning. You cannot start another tour without cleaning before.

CIP–>tour Maximum time to elapse after CIP till starting a tour.

tour–>tour Maximum time to elapse between tours without required cleening.

If CIP monitoring is active and one of the monitored parameters is overshot, you cannot start a tour without cleaning.


34


7.3.7 Air eliminator control

V2000.1

The parameters “Ejector 1” and “Ejector 2” determine the threshold for switching over the ejectors.

Ejector 2 flow in l/min If the flow is lower than this value, ejector 2 is sucking, If the flow is higher, ejector 1 is sucking.

Ejector 1 flow in l/min If the flow is lower than this value but higher the value of ejector 2, ejector 1 is sucking. If the flow is higher than this value is only the rotary pump sucking.

hysteresis Switching difference for restarting ejector 1. In the example ejector 1 switches on at 660 l / min.

The flow of ejector 1 must be higher than the flow of ejector 2!

(“V 2000.X“ only)


35


V2000.2 /V2000.5

Ejector 2 flow in l/min If the flow is higher than this value ejector 2 switches off and ejector 1 switches on. If the flow is lower than this value the adjustment depends on the pressure: if the pressure in ejector 1 is higher than the value that is set there +100 will be ejector 2 furthermore active, if the pressure is lower it will be switched off. If 0 is entered, the ejectors will be controlled only depending on the pressure.

Ejector 2 absolute pressure in ejector 2 in hPa

Ejector 1 flow in l/min If the flow is lower than this value but higher the value of ejector 2, ejector 1 is sucking. If the flow is higher than this value is only the rotary pump sucking.

hysteresis Switching difference for restarting ejector 1. In the example ejector 1 switches on at 660 l / min.

Ejector 1 absolute pressure in ejector 1 in hPa If the pressure decreases lower than this value, ejector 1 switches off or it exceeds the flow that is configured for ejec-tor 1.

hysteresis Switching difference for restarting ejector 1. In the example ejector 1 switches on at 220 hPa.

The flow of ejector 1 must be higher than the flow of ejector 2!


36


7.4 Sampling The menu “sampling” appears only when system config./ sequence cntrl. /

sampling ON.

sampling

aut.smp. on ON: sampling is activated automatically at the beginning of a tour.

smp forced ON: Sampling cannot be deactivated during a tour (Disa-bling possible only in case of errors). After cleaning, sampling is nevertheless disabled until next tour is started. (Is only displayed if truck parameter is set to “BENELUX” and aut.smp. on is set to ON.)

sampl. mind ON: If sampling was used during a tour is sampling also switched on for the following tour. If sampling shall not be used, it must be swiched off.

samp. diary ON: When sampling you are asked if the sample shall be used for the dairy (“sampling only for the dairy”) Such samples are not given to the laboratory but stay in the dairy.

pump over ON: sampling is performed when transferring (pumping over) milk

pre sample ON: Pre-sampling function is activated. When switching this parameter on, the parameters for pre-sampling are available. (see page 38). With the truck type “Jansky Optimate” is pre-sampling only available with ULTRASAMPLER

®.

Manual sampl When the first collection is made after activating sampling or when no sampling has been performed within a period of one hour, a manual sample is demanded. This involves fill-ing the sampling bottle by hand.

Rep. sampl. A marking for repeat sampling can be transferred together with the preset data for the tour. A repeat sample is taken from those suppliers correspondingly marked.

vessel smp. ON: switching on tank sampling. When switching this parameter on, the parameters for tank sampling are available (see page 38).


37


smp. box. te ON: monitoring of the sampling box temperature (this re-quires temperature sensor 4 to be installed and con-figured)

When switching this parameter on, the parameters for moni-toring of the sampling box temperature are available (see page 39).

smp. dev. nr. Serial number of the respective sampling device. Here also the serial number for the wavebox 1000S (at MAGTAG) is set.

After the sample parameters follows entering of the parameters for branch-sampling or ULTRASAMPLER

®-sampling or pulse tank sampling.

hydr. watch ON : the hydraulic pressure monitored permanently. If the pressure drops, a message is displayed and the sample is marked “faulty” in the recorded data

ext. brnch Branch check-back signal. The controller is notified of the sampling branch via inputs of the I/O box (sampling branch check-back signal).

branch pr. “ON” for automatic branch via preset quantity

stp.dl.lim (standard probe delay limitation) “ON”: stop delay“ is limited to 4 seconds when sampling (see cf. “stop delay”, section 7.3.4) (“Favorit” only),

meter dly Time from starting the pump to restart the milk quantity counter, when exceeding the time the milk collection is fin-ished (cf. “meter dly.”, section 7.3.4) (“Varimat” only)

mix time Before the milk is filled into the sampling bottles, the con-tents of the sampling tank are mixed (stirred) for the time en-tered here (“Schwarte-Luft” only).


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Ultrasampler (only when sampling by ULTRASAMPLER®

is activated)

Slow pump ON: In the case of small collection quantities, the suction power of the pump is throttled (in accordance with the setting of the timers/slow pump parameter (see page 31). If geneal throttling is configured (see truck pa-rameter “slow pump” page. 28) the pump will be throt-tled at all quantities.

Abfüllzeit Time for emptying the sample hose if the bottling pin is con-nected by a hose (compensates the length of the hose).

The two following parameters for pulse sampling are displayed only when the parameter “vessel smp.” is set to “ON”, or for single sample with the types “V2000.1”, “V2000.2” and “V2000.5”.

pul. distnc. The number of litres entered defines the intervals between sampling pulses during pulsed tank sampling (sampler 2 off).

In the case of „Belgium sample“ with MAGTAG reader, enter here the quantity of liters until the needles will pierce.

pul. length The time entered defines the length of the sampling pulses during pulsed tank sampling (sampler 2 off, control via log. output 15).

If “pre sample” is set to “ON” follows the input of the parameters for pre sampling.

quantity After collecting this quantity a pre-sample will be taken at the first supplier after after switching on the sample function.

flow Elapse time for starting pre-sampling after the milk sensor triggers.

presmp. add. number of additional pre-samples

presamp. ti. presample time: if this time run out since last sampling you will automatically asked if a presampling shall be done

(0 function disabled).

presamp.no. Pre-sample number: is stored in the pre-sample data record as a supplier code

Pump.stopp Filling level of the sample bottles at which the suction pro-cess will be interrupted for ending the pre-sampling.

Stopp.verz. Time delay to stop sampling


39


If the sampling box temperature monitoring function is active (parameter “smp. box. te” ON) the further four entries have to be made:

low. tmp. l. lower limit of the sampling box temperature

up. temp. l. Upper limit of the sampling box temperature

rec. intrvl. Time interval during which the sampling box temperature is to be recorded when a limit is exceeded. Standard: 600 s

sb.te. all ON: the sampling box temperature is recorded during eve-ry collection (delivery) (independent from temperature limits and recording interval). The maximum temperature since last recording is captured additionally to the current sampling box tem-perature.


40


7.5 Sampling bottle identification (The menu appears only when system config/sequence contrl./smpl.b.id .is ON.)

smp. box id. Switch on/off the sampling box identification function

smp. box sz. (Appears only when the sampling box identification function is activated.) Enter the number of sampling bottles per sampling box. If you enter 0, no automatic sampling box change takes place.

Standident ON when the sampling box rack is used. The other parame-ters are cancelled.

The controlling device for the used sampling box rack is to configure under peripherals / ARS 300 or BDXY0010 (see section 8.17 or 8.18).

TAG Switch on/off the sampling bottle TAG reading

Format Format for writing to Tags (only when TAG V24.1 → TAG Type: ISO, see section 8.16) 0=PAGE : Standard format 1=FILE : TDL-File

pos. pulse (appears only, when “TAG” is ON) Positioning pulse, pulse length for rotating the sample bottle

barcd.rdr. Switch on/off the sampling bottle barcode reading


41


Em.Read Off (Is only displayed when “TAG” or “barcd.rdr.” is set to ON)

ON: Disabling the TAG or barcode reading is allowed in case of errors. The tag or barcode reading is enabled again when starting a new tour.

number mem (appears only, when “barcd.rdr.” is ON) ON: a barcode that was red once is permitted for just one

tour.

s.b. handl. Switch on/off the automatic sampling bottle handling func-tion.

The following menu items appear after you activate the sampling bottle han-dling function.

trans.puls Enter the duration of the transport pulse (in s). When using the pneumatic bottledrive 6774-10: 0,3s !

transp.del ON: Delay of the bottle transport by the vehicle control is allowed.

(only with “Varimat”, “Optimate”, “MD-Foods”)

BC-rd.trls Barcode reading trials, i.e. number of transport cycles in the event of a faulty reading

Ultrasampler

rotat. wtch ON if a bottledrive with proximity switch is used

contl. 6771 ON: The bottledrive is controlled by the Ultrasampler-Controller (Ultrasampler vario).

TimeOut (appears only, when “contrl. 6771” is ON) Error time for rotating the star-shaped disk wheel.

incom. cont (appears only, when “contrl. 6771” is ON) Number of the ultrasampler-controller output that controlls

the intake cassette.

pul. length (appears only, when “incom. cont” is ON) Puls length for controlling the intake cassette.

7.6 Print pack (This menu appears only when system config/ basic functions/ print pack ON.)


42


7.6.1 Ticket configuration

With the entries in this menu, you specify which details are to appear on the ticket.

print err Switch on/off the error printing function (errors are printed on the ticket). The error printing function can be deactivated only when the long-term storage option is activated (param. config/data capture/lngtrm.st.).

line space Enter the line spacing (min. 2 dots)

line feeds Number of empty lines after printing as paper feed (for ther-mal printers only).

journal TE “ON” Journal printout menu is automatically triggered at the end of the tour.

Journ. only “ON” inside a tour is no ticket printed.

orig.print “ON” Not the configured ticket, but a single-line original print (ticket) is printed. This print contains the following data: serial no. of the collection/delivery, the time at the end of the order, the supplier code, quantity and unit. The original print is always printed in English! The following parameters are only displayed when “orig.print” is deactivated (set to “OFF”)

start “ON” Output the “start” line

seq. nr. “ON” Output the data record number

avg. temp. “ON” Output the average temperature

temp. max “ON” Output the maximum temperature

avg. pH-val “ON” Output the average pH value


43


added a. e. “ON” Output the air eliminator volume when the “add air eliminator volume” function has been performed

smp. seq. nr “ON” Output the sample sequence number (the “how manyth” sample taken during the tour)

smp. branch “ON” Output the branch position

smp. bt. nr. “ON” Output the sampling bottle number (from the bar-code label)

n. wait. met “ON” Output the line “Did not wait for meter to stop”

density “ON” Output the density (in kg mode)

tour part “ON” Output the dairy, driver and vehicle codes

7.6.2 Erase spooler If errors arise during printing, all print jobs keep saved in the spooler. They can be printed after eliminating the errors. If necessary, you can delete all existing print jobs from the spooler under the vehicle fleet manager's password (user password).


44


7.7 Data capture

7.7.1 Configuration

Dairies Number of dairies, for which the vehicle is used (1…5). If the truck serves several dairies data can be separated accord-ing to the dairies. When starting a tour the dairy number must be entered.

backupdata ON: Tourdata are saved for max. 10 days.

std. data “ON”: The standard data (entire scope of data) is always recorded.

“OFF”: The program records only the data that is defined in a special header file or in the schedule file.

LogResoltn Minutes / Seconds Recording interval for GPS position in the logfile

RAM-Drive warn limit For the RAM-drive you can enter a warning limit in % of the

storage capacity. If this limit is reached, a warning message is displayed before each subsequent storage of data.

P-Net-HLK “ON” if there is a cassette box in the MAK system and you want to use the box. If the vehicle is used for several dairies, this parameter must be set to “OFF”!

warn limit After activating the P-NET cassette box, you can enter a warning limit in % of the storage capacity. If this limit is reached, a warning message is displayed before each sub-sequent storage of data.


45


After confirming the settings, you can set the parameters for communication with the dairy. If you have specified that the collection truck is used for sev-eral dairies, you can configure these settings individually for each dairy.

dairy Number of the dairy

Dataformat Selection of the data format for the data transfer to this dairy.

Select the Data Format box and press any number key. Then the choices available for the data format are displayed.

Select the line with the applicable data

format for the dairy and press OK ., or

select the data format by pressing the corresponding number key.

dat.transf Method of data transfer

Select the line with the applicable Method of data transfer for the dairy and

press OK ., or select it by

pressing the corresponding number key.

OFF no data transfer P-NET data transfer via P-NET cable RADIO data transfer via short-range radio WLAN data transfer via WLAN 0-MODEM data transfer via V24 cable. CASSETTE data transfer to cassette GSM data transfer via radio modem GPRS data transfer via Internet

For the data format ADIS / ADED is only the data transfer “0 MO-DEM” available!

vehicle Number of the truck When entering 0 - the vehicle number, set in the ”Truck pa-rameters” is used.


46


The further configuration of the data capture depends on the chosen type of data transfer.

P-NET

When P-NET is chosen, no further settings are required.

RADIO

The parameters “radio-chan”, “net number” and “radio-adr” for short-range-radio transmission must correspond with the settings of the office side PC program “RTM”. Please also refer to the separate product information on the topic of “short-range radio”.

net-number ID that is assigned to the dairy. Enter three digits (001...999) It is recommended to use the last three digits of the dairy-number. Make definitely sure that the number is different from the net numbers of neighboring dairies!

radio-chan Channel in the 433 MHz band (1...28). Channel 1 should not be used if possible; it is the default channel setting for the wireless transceiver 6722-13 after switching on the supply voltage.

radio-adr Vehicle-bound address (0...998), e.g. three-digit vehicle number. Each vehicle in the fleet must have an individual radio address!

Transf.num. If the vehicle is used for several departments of a dairy, you can enter an individual number for each department.


47


WLAN

For data transfer via WLAN you must configure access data for up to 2 servers for two different locations. IP-address IP-address of the PC (server) that receives the data.

password Password for accessing the respective network.

0-MODEM When 0-Modem is chosen, no further settings are required.


48


CASSETTE / TDL

show capac. ON: At the end of the tour, the storage capacity of the cas-sette is displayed before the data is transferred to the cassette.

lab. cass ON: Sampling data is separately recorded on a lab-cassette.

eras. allow. ON: If the data is not transferred to MPR (lab) cassette at the end of the tour, it will be deleted in the same way as it is after being transferred, after you have con-firmed the relevant prompt.

CASSETTE / PRF

MPR ON: Data is compatible with MPR (sample data counter).

Chang.date ON: In the case of a tour that start before and ends after midnight, the change of date is marked by recording a tour ID record.

clr air.el ON: Clearing (emptying) of the air eliminator is recorded.


49


Alarms Configuration of fault recording: No no faults are recordet Sampler only ULTRASAMPLER-

faults are recorded All all faults are recorded

km 1.0 ON: The distance is recorded in whole kilometers (without decimal places)

temp. 1 (2) In PRF format, two temperatures can be recorded per data record, but the controller makes three different temperatures available. The temp. 1 and temp. 2 fields enable you to specify which temperature is to be recorded:

Min: minimum temperature, Average: average temperature, Maximum: maximum temperature

smp.record. Off Sampling data is not rec-orded.

Mixed: Sampling data is record-ed on the cassette.

Separatet Sampling data is sepa-rately recorded on a lab-cassette.

The 2 following parameters will only appear in Benelux-mode (system config

/ basic functions / Benelux ON). They can be used for manipulation the codes in the data record for delivery and transfer of milk.

Delivry –>F assigning the code for delivery e. g. F1 (standard: F6, un-measured delivery)

pumpov.–>F assigning the code for pump over (transfer of milk)


50


Dairy data

dat.transf file: The dairy data (return data) is written to a file and transferred.

P-NET-HLK: The dairy data is record-ed on the cassette.

Sampling data

dat.transf file: Sampling data is written to a file and transferred.

P-NET-HLK: Sampling data is record-ed on the cassette.

show capac ON: At the end of the tour, the storage capacity of the cassette is displayed before the data is trans-ferred to the cassette (only when “dat.transf.”=CASSETTE, see page 45).

eras. allow. ON: If the data is not transferred to MPR (lab) cassette at the end of the tour, it will be deleted in the same way as it is after being transferred.


51


GSM

protocol The protocol depends on the type of modem (analog or digital)

V110-protocol (digital) V42-protocol (analog)

dial no. phone number which is to dial

dial no. After 5 unsuccessful calls of the first number will this number be dialed.

overwrite ON: Overwriting the configured number is allowed.

Auto/Pause Configuration of automatic data transfer at the end of tour. If the transfer fails, the transfer after the specified time will be repeated. 0: No automatic data transfer.

Transf.num. If the vehicle is used for several departments of a dairy, you can enter an individual number for each department.


52


GPRS

FTP-Server Address of the FTP server

FTP User Provider

FTP PW Password for accessing the FTP Server

FTP Port Port of the server

Upload Dir Folder on the FTP server for the data that is sent from the vehicle (return data)

Download Dir Folder on the FTP server that provides the data for down-loading to the vehicle (schedule data)

Auto/Pause Configuration of automatic data transfer at the end of tour. If the transfer fails, the transfer after the specified time will be repeated. 0: No automatic data transfer

APN Set If your SIM card supports this functionality, different access data to the APN server can be used for various dairies.

APN Server dial-in server of the Provider

APN User Provider

APN Passwd Password for accessing the dialed server

Note when entering: The parameters are case-sensitive!


53


7.7.2 Format With this menu point you can delete the data saved in the RAM drive and the data storage cassette by formatting. The drive used for long-term storage of the data can be formatted only when the seal switch is activated.

Formatting results in all the data saved on the data carrier being lost. Before formatting, make sure that you no longer need this data or that it has been saved elsewhere.

The options “Quick-Format” and” Format” are available for the formatting. “Quick-Format” is only executed when the RAM drive has already been for-matted once with “Format”. “Quick-Format” corresponds to the DOS com-mand “del .”. All files and the file allocation table are deleted. The saved data can be deleted with “Quick-Format”. If the data carrier contains data that is corrupt, you can use “Format” to completely reformat the carrier.


54


The RAM drive is always formatted in TDL format.

Formatting of the data storage cassette (HLK in German; = SSM cartridge) in TDL format is performed in the same way as formatting of the RAM drive.

RAM-Drive

P-NET-HLK


55


Before formatting the cassette in PRF format, you must first select the cas-sette type.

Then you can then enter the serial number of the cassette (A-No. on the case).

After entering the serial number start formatting with the OK softkey.


56


7.7.3 Drive

Drive Use the following fields to specify the data carrier to which the various data records are to be saved resp. from which the data is to be read (RAM-Drive or PNET-HLK).

Contents of the data records:

sched. data Data for the tour schedule

tour data Data collected during the tour

Prn. sheets User-defined formats to be used to design the slip printout

custo. data Customer data

res. datab. Driver data, dairy data, text block file (for ticket texts)

quant. memo Quantity memory data (collection quantities)

vat data ID-No. of the vats (LetraQ)

systm file Density specifications for two periods of 7 days each. vehicle code, cassette code for operation with 2 TDL-cassettes


57


7.7.4 Erase files This menu item enables you to erase (delete) TDL format files selectively from the RAM drive or data storage cassette. After selecting a file type and confirming that you are sure you want to erase the files selected, the data is erased. The erase function applies to the storage medium configured for the data in question (RAM drive or data storage cassette, see section 7.7.3).

7.7.5 Long-term storage The long-term storage function can be configured only when the seal switch is opened.

Rec.-per. The number entered specifies how many months the data is to remain in the long-term memory. Standard: 3 months.

Drive available only without dairy da-ta separation, only in TDL for-mat:

Select the storage medium for the long-term storage function, (RAM-Drive or PNET-HLK).


58


7.8 Quantity memory When the quantity memory option is activated (system config. / data capture / qty-memry: ON), you can specify the degree in % to which the quantity of milk just collected is used in calculating the new preset quantity. The quanti-ty collected is that quantity of milk recorded from a supplier, possibly also in the course of several sub-collections. If a further collection follows from the same supplier within 2 hours of the last collection, the new collection is add-ed to the quantity already collected. When collecting sub-quantities, the quantity still remaining to make up the total preset quantity is regarded as the preset quantity.

teach in The “teach-in” factor specifies the degree in % to which the quantity of milk just collected is used to calculate the new preset quantity.

teach in = 0%: The quantity collected is not used to calculate the new pre-

set quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 100 l teach in = 30% The quantity collected is used to a degree of 30% to calcu-

late the new preset quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 106 l teach in = 50% The quantity collected is used to a degree of 50% to calcu-

late the new preset quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 110 l teach in = 100% The quantity collected is used to a degree of 100% to

calculate the new preset quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 120 l

100

TIPPQQCPPQNPQ

NPQ new preset quantity PPQ previous preset quantity QC quantity collected TI teach in factor

Examples


59


7.9 Milk separation

act. separ. ON: Milk separation is performed actively, i.e. selection of the compartments is performed by the controller.

empty a.el. ON: If there is a chanche of milk quality at an air-eliminator this air-eliminator will be made empty at the beginning of a collection.

down quant To minimize spreading can the air-eliminator be completely or partly emptied.

0 l the air-eliminator will completely made empty,

> 0 l the level of the air-eliminator will be decreased by the entered quantity.

down time Duration for emptying the air eliminator (is used alternative to “down quant”).

Decreasing ON: The quality of the milk being collected can be changed by the driver to be poorer (“bad”). The system then suggests this milk is pumped into the compartment with the corresponding quality. It is also possible to add milk of better quality to a compartment with poorer quality milk, without 'de-creasing' its quality beforehand (e.g. if there is no more capacity available in another compartment)..

only when „empty a.el. is ON


60


Increasing ON: The quality of the milk can be changed by the driver to be better (“good”). The system then suggests this milk is pumped into the compartment with the correspond-ing quality. It is also possible to add milk of poorer quality to a compartment with better quality milk (e.g. if there is no more capacity available in another compartment). If milk of poorer quality is added to a compartment con-taining higher quality milk, the quality of that com-partment will be decreased to the quality of the current collection for the rest of the tour.

Overcrowd ON: If the configured capacity of all compartments is reached you can intake further 100 liters.

Comp. all ON: Compartments of equal quality are simultaneously filled. (HLW Datec only) “tank full” - indicator is urgent-ly recommended for this purpose.

Comp. auto If a compartment is detected as full the collection will auto-matically switched to another compartment that is available for the current collection. The collection will not be interrupt-et.

pul. length This option defines the duration of the pulse (0...9.9 s) which is emitted at pump start-up when a switchover of compart-ments is to be expected (log. output 27) (0 = continuous sig-nal until switchover).

swtch dely Switchover delay for compartment switchover. Once a com-partment has been closed, the other compartment is opened after the delay specified here. This enables, e.g., the closing and opening times of valves to be taken into account.

int. cab. no Number of measuring chambers (1 or 2).

air elim. Number of installed air eliminators (1 or 2) if only one meas-uring chamber is available.

comp. conct Number of compartment inlets (1 or 2) with two measuring chambers or with one measuring chamber with two air elimi-nators.

Inl.no.Del. With 2 compartment inlets: inlet no. (1 or 2), that is used for deliveries.

pipe quant Volume in the pipes between MID and valve block.

A.el.vol. 1 forerun flow quantity for counter 1

A.el.vol. 2 forerun flow quantity for counter 2

In single measurement systems, the configuration of the forerun flow quanti-ty must be done in the Truck parameters menu (see section 7.3.2). Sens. volume Pipe volume of the MID switch quantity

good>bad Quantity after which the compartments are switched over on changing quality from “good” to “bad” (0...99 l)

bad>good Quantity after which the compartments are switched over on changing quality from “bad” to “good” (0...99 l)

Enter the quantity without air-eliminator volume!

with double measuring systems (2 counters or 2 air eliminators)

only when „act. separ” is ON

only when „act. separ” is ON


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Once you have confirmed the settings, you have to assign the milk quality grades to the tank compartments configured.

The display shows those tank compartments for which a tank compartment capacity > 0 has been configured (see section 7.3.5). The example above contains the following assignments: Tank compartments 1 and 2: Quality 1 Tank compartments 3, 4, 5 : Quality 2 Tank compartments 6, 7, 8 : Quality 3 If two air eliminators have been configured (2 measuring chambers or one measuring chamber with two air eliminators), you then have to assign the air eliminators or measuring chambers to the quality grades.


62


7.10 I-Mode This menu is only available if you have set to “ON” the paramter “I-Mode” in the menu system config/ basic functions (see section 6.1). Here are to con-figure two special parameters which are demanded for use in Italy. The I-mode can only be configured if the seal-switch is actuated!

min. power Minimum flow during the collection (in liters per minute). If the flow is lower appears an error message.

resol. 0,05 The collected quantity is displayed with a resolution of 0.05 liters till reaching a quantity you have to enter here. Higher Quantities are displayed with the standard resolution of 0.1 l.

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8 Peripherals

These menus are used to select and configure all the hardware modules used in the system.

8.1 Activating hardware modules If you call up the menu for initial configuration or after change of a module you must first activate the respective module. The following example shows the principal method by activating the cassette box. All other modules have to be activated in the same way.

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Select the field for the module and press OK .

Switch the device on (press key 1 ).

You are shown a message that the module is not activated and the serial number has to be entered. Confirm this message.

Enter the serial number (=”A-No.”) and confirm it. The extension “UE” will be added automatically. If the entered serial number is right the message “Module activated” appears.

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After confirming this message you can access the module’s various parame-ters.

If the module could not be activated it will be switched OFF automatically when exiting the menu. If the selected module was active already, you will be able to access its vari-ous parameters immediately after calling up the configuration menu. The fol-lowing descriptions are based on this condition.

8.2 Power supply unit

8.2.1 Truck interface

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truck-interf Switch on/off the truck interface type 6754-10 /-11. If you switch on the interface, you will have to make the fol-lowing entries

SerialNr. Serial number of truck interface according to the type plate.

version The program version implemented in the truck interface; it is read and displayed automatically after the interface is acti-vated.

emerg.mode OFF: standard ON: Only for truck interfaces with special circuitry. If the

supply voltage fails, the system can be switched to emergency mode. Power is then supplied from a bat-tery.

Time (When emergency mode is on) The time set here specifies the number of seconds the system operates in emergency mode before it switches itself off again. The time set should allow you to read the last data from the controller display (10...15 s).

dstnce.reg ON: The truck interface supplies km data.

cal.factor If “dstnce. reg” is set to “ON”, use this field to enter the cali-bration factor (pulses/km) for the kilometre counter.

rev.p.m ON: The engine speed is recorded continuously during the tour.

cal.factor If “rev.p.m” is set to “ON”, use this field to enter the calibra-tion factor (pulses/revolution) for the rev. counter.

water temp ON: The engine coolant temperature is recorded continu-ously.

oil temp ON: The engine oil temperature is recorded continuously.

exhst temp ON: The exhaust temperature is recorded continuously

Calibration

The temperature sensors for the engine coolant and oil can be calibrated. To

do this, press the calib softkey.

Then select the calibration function for the coolant (water) or oil temperature. The system then allows you to calibrate the temperature sensor for up to 5 temperature values.

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Use a reference thermometer to measure the temperature of the medium in which the temperature sensor is positioned. Enter the temperature you have

measured in the “calib.temp” field and press the calib softkey. The frequen-

cy prevailing at this moment is assigned to this temperature and saved. Re-peat this procedure for a number of temperatures.

8.2.2 Power supply unit 6781-11

pwr. sup.67. Switch on/off the power supply unit If you switch on the device, you will have to make the follow-ing entries.

SerialNr. Serial number of the power supply unit according to the rat-ing type plate.

version The program version implemented in the power supply unit; it is read and displayed automatically after the power supply unit is activated.

emerg.mode OFF: standard ON: Only for power supply units with special circuitry. If the

supply voltage fails, the system can be switched to emergency mode. Power is then supplied from a bat-tery.

Time (When emergency mode is on) The time set here specifies the number of seconds the system operates in emergency mode before it switches itself off again. The time set should allow you to read the last data from the controller display (10...15 s).

dstnce.reg ON: The truck interface supplies km data.

cal.factor If “dstnce. reg” is set to “ON”, use this field to enter the cali-bration factor (pulses/km) for the kilometre counter.

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8.3 MID (MID: Magnetisch-Induktiver Durchflussmesser in German = magnetically inductive flow meter)

First select the MID for measuring chamber 1 or 2.

MID 1 Switch on/off the MID. If you set the MID to “ON”, you will have to make the follow-ing entries.

SerialNr. Serial number of the MID module according to the type plate.

version The program version implemented in the MID module; it is read and displayed automatically after the MID is activated.

flowlevelm Switch on/off the flow-level meter function. The function has to be activated if you want to operate the sampler in flow-level meter mode, but no flow-level meter is available. (This function makes sense only when the flows through the MID

and sampler are identical sampling downstream of the air eliminator).

quant. back ON After acknowledging the error message “air in flow-meter”, the quantity last measured before the error occurred is written back to the MID because this quantity may be wrong caused by the error. The quantity that will flow on be-cause of its kinetic energy will not be registered.

width nom Nominal width of the MID measuring tube (according to the rating plate)

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meter fact Meter factor (for information about calculation of the meter factor, see the service manual for MAK 3002 hardware.

resolution (0.01; 0.1 or 1 l), depending on the flow rate. At 0.1 l, the maximum collection quantity per operation is 100,000 l.

quant/pul Enter the flow rate (quantity) per pulse – for MIDs with 3-channel pulse output (e.g. Type 6823-16). rated value for “V2000”: 0,03.

dirct. ind. ON: indication of forward and reverse flow in MID is activat-ed

air delay If there is air in the measuring tube, the MID is not scanned. Once the measuring tube has been filled again, the MID re-sponds with a delay. To prevent errors from occurring as a result of this, the MID is not scanned again until after the de-lay time set here (approx. 3..4s). Logical input 13 of the I/O box has to be configured for this purpose and activated.

8.4 Volume counter

First select the volume conter for measuring chamber 1 or 2.

Vol-Cnt. 1 Switch on/off the volume counter.

SerialNr. Serial number of the volume counter according to the type plate. The extension “UE” is added automatically by the pro-gram.

version The program version implemented in the volume counter is read and displayed automatically.

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Cal-Fac. 1 The calibration factor specifies how many pulses result from one litre of the product. The calibration factor is defined when the system is calibrated (see the service manual for MAK 3002 hardware). Four decimal places are permitted for the calibration factor.

Cal-Fac. 2 and 3 not relevant

pulse/rev. Depending on the pulse generator used, the number of pulses supplied per revolution (as specified by the manufac-turer) must be entered here. The value is stored in the pulse counter. A change should only be done in exceptional cases after consulting the BARTEC BENKE service.

CounterNo. This field is used to enter the counter number of the measur-ing chamber.

sealcountr The seal counter is read by the unit connected and is incre-mented each time a setting subject to statutory calibration is changed. The entries are checked by the program prior to each delivery. If they fail to comply with the setpoint values (e.g. after a change of volume counter), no measurements are possible. In this case, you must call up this configuration menu in order to check the entries.

chng. dir. The direction of rotation of the volume counter can be con-figured as of Version 2.00. If no changes have been made to the pulse generator, 0 corresponds to the ex-works setting for the direction of rotation, i.e. clockwise rotation = positive counting. If you enter 1, the respective direction of rotation is reversed.

8.5 Temperature sensor

A number of temperature sensors can be configured. Select the temperature sensor you want to configure. Te.-Sens.1 For measuring the collection temperature in the 1st measuring

chamber. Te.-Sens.2 For measuring the collection temperature in the 2nd measur-

ing chamber. Te.-Sens.3 For measuring the unloading temperature (not reqired in this

program version). Te.-Sens.4 For measuring the sampling box temperature.

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Te.-Sens.1 Switch on/off the temperature sensor.

SerialNr. Serial number of the temperature sensor according to the type plate The extension “UE” is added automatically by the program.

version The program version implemented in the temperature sensor is read and entered automatically.

8.6 Printer

8.6.1 Thermal printer

There is no need to enter the serial number when you switch on the thermal printer. The address of thermal printer Type 6863-3 is set by means of DIP switches (see the service manual for MAK 3002 hardware). With thermal printer Type 6761-10, the address is preset. Addressing of the printer can also be carried out by means of the BIOS.

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8.6.2 Slip printer

The slip printer works with a printing width of 65 mm. If this printer is config-ured as ON, the following entries are required.

slip prt. configure the slip printer on/off.

SerialNr. Serial number of the printer according to the type plate.

version The version number of the printer is read and entered au-tomatically after you have entered the serial number.

8.6.3 Thermal printer TM-T88 The menu is used for configuration of the thermal printer TM-T88 (Type 6761-11). The printer can be connected either at the serial port of the controller RS 232 or at a V24-P-NET-converter 4386-4.

TM-T88 configure the slip printer on/off

version The version number of the printer is read and entered au-tomatically after you have switched it on.

When connecting at a V24-P-NET-converter:

V24-P-NET ON

SerialNr. Serial number of the converter according to the type plate The extension “UE” is added automatically by the program.

version The version number of the printer is read and entered au-tomatically after you have entered the serial number

Port No. of the port used (for multiplexed converters)

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Auto Detect

By pressing the Auto Detect softkey the interface parameters are checked

and used for configuration. Press this softkey if the printer cold not be acti-vated at once.

8.6.4 Reader station

radio-read Switch on/off the reader station.

SerialNr. Serial number of the reader station according to the type plate.

version The program version implemented in the reader station is read and entered automatically after you have entered the serial number.

doubl. read Double reading: when set to “ON”, the supplier code has to be entered twice.

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8.7 I/O boxes

The following menus are used to configure the I/O boxes on or off and to de-fine the assignments of the inputs and outputs.

8.7.1 I/O box 6864

Three I/O boxes of Type 6864 can be configured.

I/O-Box 68 Switch on/off the I/O box.

SerialNr. Serial number of the I/O box according to the type plate.

version The version is read and entered automatically after you have entered the serial number.

I/O box 6864 has 8 outputs and 16 inputs (physical outputs and inputs). Each of these physical outputs and inputs can be assigned a logical output and input respectively (a logical output is, e.g. the signal “suction pump”).

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By pressing the diagn softkey you can call up a diagnostics tool which can

be used to test functioning of the inputs and outputs.

Assign the connected and used logical outputs and inputs (right side in the window) to the physical outputs and inputs (left side in the window), see ta-bles below. If necessary you can invert the switch reaction of each output and input with

the invert. softkey.

If, after replacing a module (e.g. after installing a proximity switch with in-verse switching characteristics), a break contact generates input signals otherwise generated by a make contact, you must select the corresponding

physical input and invert it by pressing the invert. softkey.

Confirm your entries finally by pressing ready .

Example

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8.7.2 I/O box 6753 I/O box type 6753 can be used as an alternative to I/O box Type 6864. You can also use both types simultaneously. The basic module of the Type 6753 I/O box has 8 inputs and 8 outputs. Fur-thermore, it is also possible to add further modules, each with 8 inputs or outputs, to the I/O box. This type of I/O box is configured in the same way as Type 6864. The diagnostics tool (see page 75) is also available.

Pulse outputs can only be controlled by the 8 outputs of the basic module!

8.7.3 Outputs in the MAK system

Outputs No. (logic 3002) Explanation

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- ) Status: 20.06.11

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8.7.4 Inputs in the MAK-system

Inputs No. (logic 3002) Explanation

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Inputs No. (logic 3002) Explanation

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8.8 Ultrasampler First select the type of the sampler(s) installed.

8.8.1 Ultrasampler Type 6870

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Ultras.1 If you set the ULTRASAMPLER® to “ON”, you will have to make the following entries.

SerialNr. Serial number of the ULTRASAMPLER according to the type plate.

version The program version implemented in the ULTRASAM-PLER® is entered automatically after you have entered the serial number.

width nom Nominal width of the flow tube (50 mm, 65 mm, 76 mm).

flowlevelm This option must be activated if a flow-level meter is con-nected or if the same option is active on the MID module (see section 8.3).

flushing Flush the sampler hose before each collection (for en-trainment-free sampling). Standard: ON

flush. quty When collection quantities (preset quantities) are smaller than the value entered here, there is no flushing (even when the “flushing” parameter is activated).

calm down This option must be activated if a section used to reduced turbulence or whirling (a steadying or “calm-down” section) is installed. OFF: no “calm-down” section ON: “calm-down” section available

whirl. slow Parameter is cancelled from ULTRASAMPLER®-program

version 2.31 Whirling during throttling (when “calm down” is set to “ON”) Greater air input is likely due to the short intake time with small quantities (depending on the switching threshold; see “Pump configuration” under section 7.3.3). This can be taken into account by activating this parameter

corr.fact correction factors for “calm down” from ULTRASAM-PLER

®-program version 2.32

You can enter values from 0 (= calmed) till 10 (= not calmed, whirled).

low correction factor for “calm down” at quantities lower than the quantity set in the pump configuration under “threshold low/med” (see section 7.3.3).

medium correction factor for “calm down” at quantities higher than the quantity set in the pump configuration under “threshold low/med” but lower than the quantity set under “threshold, med/high” (see section 7.3.3).

high correction factor for “calm down” at quantities higher than the quantity set in the pump configuration under “threshold med/high” (see section 7.3.3).

dyn.adaptn from ULTRASAMPLER®-program version 2.30

for smoothing of pump regulation at rapid flow alterations, ON: if the flow is decreasing the pump power is throtteled after a delay (200 ms).

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powermatch Matching the specified power of the collection truck pump to the actual power (significant only when there is no flow-level meter)

fill limit Permissible overfilling of the sampling bottles in percent

e.g. 120% bottle may be filled up to 20% over the nomi-nal volume.

deduct. qt. For correcting the filling quantities during sampling with in-terruptions (when working without a flow-level meter).

calib.-fact Pump hose calibration factor; specifies how many µl are drawn off per sampler revolution. (Enter 270 µl. Change the value if sampling bottle filling deviates from the value set.)

sample vol Volume of the sampling bottle in ml.

on-delay Start delay for the ULTRASAMPLER®. Delay time from the milk sensor signal (milk present) to when sampling starts

off-delay Run-on time of the ULTRASAMPLER®. Delay time from the milk sensor signal (no milk) to when sampling stops.

error dly Delay of the error message when sampling bottles are overfilled. If, after the specified filling limit is exceeded, col-lection is completed within the time entered here, the error message is suppressed.

strt delay from ULTRASAMPLER®-program version 2.30, flow-

levelmeter operating only delay time from sensor signal “milk present” to when sam-pling starts (for entrainment-free sampling)

strt.qty. only when strt delay >0 starting from this preset quantity the start delay is active. At lower preset quantiies the sampler start is not delayed.

ULTRASAMPLER 2 has to be installed for taking samples from the tank.

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8.8.2 Ultrasampler Vario

Sampler If you set the ULTRASAMPLER® to “ON”, you will have to make the following entries. After activating the sampler the version is displayed (e.g. rac or -31)

SerialNr. Serial number of the ULTRASAMPLER according to the type plate.

version The program version implemented in the ULTRASAM-PLER

® is entered automatically after you have entered the

serial number.

6757-112 ON: The bottle-drive is controlled by the bottle-drive-module in rack-system.

BottlDrive OFF: when no sample bottle feeding is performed BottleDrive: when a Bottle-Drive is connected to the

ULTRASAMPLER®vario-controller

Monotrans: when sample bottle feeding is performed via Monotrans

Up/Down automatic bottle lifting without bottle drive

when Up/Down is set to OFF:

Down watch Control of the bottle lifter ON/OFF

than the value entered here, there is no flushing.

Controllng sampling control via milk sensor by the controller 0=OFF : (control by MAK 3002), 1=flowlevelmeter, 2=sensor (don`t use!)

FLM E5 maximum feasible flow for flowlevelmeter

dyn. adaptn ON: The output of the flowlevelmeter-Signal is delayed.

when s.b.handl. is set to OFF (see page 32).

with rack only

only when parameter „Controllng“ is set to 1 (Flowlevelmeter)

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corr.fact correction factors for “calm down” You can enter values from 0 (= calmed) till 10 (= not calmed, whirled).

low correction factor for “calm down” at quantities lower than the quantity set in the pump configuration under “threshold low/med” (see section 7.3.3).

medium correction factor for “calm down” at quantities higher than the quantity set in the pump configuration under “threshold low/med” but lower than the quantity set under “threshold, med/high” (see section 7.3.3).

high correction factor for “calm down” at quantities higher than the quantity set in the pump configuration under “threshold med/high” (see section 7.3.3).

Diagnostics

In 1-8 Inputs Inp. 26...33

Out 1-8 Outputs Out 6...14

Rel 1-5 Relay for Bottle-Drive (Sampler-Controller Version “-30” only)

ADC Volt voltage of the flowlevelmeter filling level input (0...2,5V)

ADC Amp current from flowlevelmeter flow value(4...20 mA)

Freq 1 frequency temperature sensor 1



temp.sens value present at the frequency input 1 (example: 27,5 °C)

milk sensr value present at the frequency input 2 (example: OFF)

OFF frequency input 3 OFF (example)

Position current pacing position of the ultrasampler (Sampler-Controller Version “-30”)

react moving to the zero point (piston down)

(Sampler-Controller Version “-30”)

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frequency inputs 1 (21) 1= temperature sensor measuring passage 1 2= temperature sensor measuring passage 2 3= temperatutre compartment outlet 4= sample box temperature 5= milk sensor measuring passage 1 6= milk sensor measuring passage 2

Cal.fr.0° acc. to declaration at the sensor

Cal.fr.25° acc. to declaration at the sensor

2 (22) frequency input 2 see frequency input 1

3 (23) frequency input 3 s. frequency input 1

Ultras. 1 0 = OFF 1 = Supplier sample

flushing Flush the sampler hose before each collection (for en-trainment-free sampling). Standard: ON

sample vol Volume of the sampling bottle in ml

Max. amount Maximum preset quantity from which the sample is splitted to 2 or more bottles. (Example: preset quantity: 24000 l, Max. amount:10000 l

→3 samples each 8000 l of the preset quantity)

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fill limit Permissible overfilling of the sampling bottles in percent

e.g. 120% bottle may be filled up to 20% over the nomi-nal volume.

on-delay Start delay for the ULTRASAMPLER®. Delay time from the milk sensor signal (milk present) to when sampling starts.

off-delay Run-on time of the ULTRASAMPLER®. Delay time from the milk sensor signal (no milk) to when sampling stops

deduct. qt. For correcting the filling quantities during sampling with in-terruptions (when working without a flow-level meter).

calib. fact The pump hose calibration factor specifies how many µl per revolution the sampler bottles. (Enter 270 µl. Modify this value if the sample bottle filling volume differs from the configured volume.)

low Calibration factor for quantities lower than the configured quantity in Pump configuration / threshold low/med (see section 7.3.3).

medium Calibration factor for quantities higher than the configured quantity in Pump configuration / threshold low/med but lower than the configured quantity in threshold med/high (see section 7.3.3).

high Calibration factor for quantities higher than the configured quantity in Pump configuration / threshold med/high (see section 7.3.3).

Min. frequ. Minimal number of revs for the sampler. Less number of revs effect faults in the sample bottle filling volume when a big volume is collected (default value 50 Hz).

Min. steps For guaranteeing the minimal number of revs when big volumes are collected, the sampler works in intermittend mode. This parameter specifies the minimal number of in-tervals (default value 10).

Bottl. Lift ON: the sample bottle is lifted when sample starts.

UpWatching ON: The lifting of the sample bottle is monitored. If the sample bottle is not lifted despite activation, sampling is stopped with an error message.

Ultras. 2 0 = OFF 1 = Supplier sample 2 = Tank sample

Parameters like Ultrasampler 1. The parameters marked with a are omit-ted.

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vario 0 = OFF 1 = Supplier sample

flushing Flush the sampling system before each collection (for en-trainment-free sampling). Standard: ON

on-delay Start delay for the ULTRASAMPLER®. Delay time from the

milk sensor signal (milk present) to when sampling starts (0,0...9,9s).

sample vol Volume to fill into the sampling bottle (0...200 ml)

numb.mixng number of mix procedures before filling the sample bottle (0...99)

mix.quant amount of air sucked for each mix procedure (0,0...100,0 ml)

flush.qty flushing volume when sampling with separated filling tube (0...999 ml) (with sample rack)

hose volum

sucking volume of the intake hose

filling volume of the filling hose

not applicable with versions –31 and –12

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After exiting the parameter assignment screens for the ULTRASAMPLER® ,

you can configure the inputs and outputs (see section 8.7). The assignments of the inputs and outputs can be found in the tables on pages 76 and 79.

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8.9 Barcode reader

Barcode reader station 1: for identifying sampling bottles Barcode reader station 2: for identifying suppliers

barc.st.1 ON / OFF After switching on the barcode reader stations, you have to enter the serial numbers.

SerialNr. Serial number of the barcode reader station according to the type plate.

version The program version implemented in the barcode reader station is read and entered automatically after you have entered the serial numbers.

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After activating the barcode station 2 (for identifying suppliers), you must configure it. Three different barcodes can be configured.

barc.lngth Enter the total number of digits in the barcode

part begin Part beginning: if only part of the barcode is to be evaluat-ed (as opposed to the entire sequence of digits), you must specify the position of the digit (in reading order) at which that part of the barcode begins. Enter zero if the entire bar-code is to be used.

part lngth Part length: enter the number of digits you want to use for that part of the barcode to be evaluated. Enter zero if the whole of the rest of the barcode is to be used.

8.10 Cassette box

cassette b If you set “cassette box” to “ON”, you will have to make the following entries.

SerialNr. Serial number of the cassette box according to the type plate.

version The program version implemented in the cassette box is read and entered automatically after you have entered the serial number.

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8.11 Barcode-Scanner You can configure the barcode scanner types CLV 21x and CLV 42x. The barcode scanner can be connected either via the serial port of the controller RS 232 or via V24-P-NET-converter 4386-4.

8.11.1 CLV 21x

BC-scanner Switch on/off the barcode scanner

type The type is automatically displayed after you have entered the serial number

version The software version implemented in the barcode scanner (is displayed with software version 6.10 and higher) after you have entered the serial number.

When connected to a V24-P-NET-converter:

V24-P-NET ON

SerialNr. Serial number of the converter according to the type plate

version The program version implemented in the converter is dis-played after you have entered the serial number

port Number of the port to which the scanner is connected (0, 1 o 2), when using a multiple converter (e.g. type 4386-6/-7).

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Service

Press the Service softkey to access four service functions.

Reading test Confirm the function “reading test” and point the barcode reader at a bar-code. The code will be read and displayed.

Auto Detect By confirming the “Auto Detect” function, the interface parameters are checked and used for configuration. Press this softkey if the scanner could not be activated at once.

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Terminal-Emulation The Terminal-Emulation is used to configurate the barcode scanner (service function). Please consult the configuration manual for the scanner.

Parameter With Version 6.10 and higher, the configuration file can be read from and written to the cassette when a cassette box is connected and configured.

scan >cas the configuration data is read from the barcode scanner and written to the cassette as a file

cas > scan the parameter file is transferred from the cassette to the barcode scanner for configuration

If a parameter file whose version is not identical with the software version of the barcode scanner is read from the cassette, a warning message will be displayed. You can nevertheless still proceed with configuration. However, if the parameter file is not compatible with the existing software, there is no guarantee that the configuration you set will function properly. When delivered, the barcode scanner has been configured by trained spe-cialists for the particular application for which it is intended. If any problems arise, please contact your service centre.

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After activating the barcode scanner you must configure the barcodes. Three different barcodes can be configured.

barc.lngth Enter the total number of digits in the barcode



8.11.2 CLV 42x

BC-scanner Switch on/off the barcode scanner

version The software version implemented in the barcode scanner (is displayed with software version 6.10 and higher) after you have entered the serial number

version The software version implemented in the barcode scanner (is displayed with software version 6.10 and higher).


V24-P-NET ON


version The program version implemented in the converter is dis-played after you have entered the serial number.

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port Number of the port to wich the scanner is connected (0, 1 o 2), when using a multiple converter (e.g. type 4386-6/-7).

Service

Press the Service softkey to access two service functions (reading test and

Auto Detect).

Reading test Confirm the function “reading test” and point the barcode reader at a bar-code. The code will be read and displayed.

Auto Detect By confirming the “Auto Detect” function, the interface parameters are checked and used for configuration. Press this softkey if the scanner could not be activated at once

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After activating the barcode scanner you must configure the barcodes. Three different barcodes can be configured.

barc.lngth Enter the total number of digits in the barcode.



8.12 pH temperature sensor

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pH-te.-Sen Switch on/off the sensor.

Serial nr Serial number according to the type plate.

version The version is read and entered automatically after you have entered the serial number.

temp.comp Factor for compensating the effect of temperature on the pH value curve. Retain the default setting 1,0000 here.

8.13 GPS receiver The GPS receiver can be connected either at the serial port of the controller RS 232 des Controllers or at a V24-P-NET-converter 4386-4.

GPS-receiv. Switch on/off the GPS receiver

Type Typ of GPS receiver: 0 = Rockwell 1 = Garmin

Version The version is read and entered automatically after you have entered the serial number.

Type GPS-Type: 1 = GPS (Standard) 2 = DGPS


V24-P-NET ON



port Number of the port to wich the scanner is connected (0, 1 or 2) when using a multiple converter (e.g. Type 4386-6/7).

With the Diagn softkey you can display the current GPS data. (longitude,

latitude, number of received satellites).

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4 further parameters are to configure after activating the GPS receiver.

Min. dist. Enter the minimum radius around the geographical position calculated within which the supplier must be located in or-der to be identified. If there is not found a supplier within this range, it will be searched in the range of the maximum radius. Because of accuracy of the found position you should not enter a radius of less than 50 m.

Max. dist. Enter the maximum radius around the geographical posi-tion calculated within which the supplier must be located in order to be identified.

sorted ON: the next suppliers will be displayed in an order ac-cording to the distance to the current position (direct line).

Tracking Track recording After every x meters is made an entry in the log file with time and position data. 0: no recording

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8.14 Targo-DIGI-SENS

This parameter must be activated for vehicles that use a weighing unit (Tar-go-DIGI-SENS) to measure the quantity of milk.

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8.15 UPI 3221 The UPI 3221 is used to control the air separator in the vehicle “Schwarte V 2000”.

Modifications to the parameter settings may only be carried out by specialists who have been trained and authorized by BARTEC BENKE and who have the necessary special documentation for this purpose. Incorrect settings can cause malfunctions during operation!

UPI 3221 Switch on/off the UPI

SerialNr. Serial number according to the type plate. The extension “PD” will automatically be added.

version The version of the unit is read and entered automatically after you have activated it.

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levels

Strt value Pump power when starting collection (specified as a per-centage of the max. power)

Nominal Operating point of the air eliminator during collection (spec-ified as a percentage of the max. filling height)

Security Cut-out point of the air eliminator (specified as a percent-age of the max. filling height)

Seal Level of the air eliminator after standstill (specified as a percentage of the max. filling height)

Strt nomin. val


Appr. speed Speed at which the level is increased towards “Nominal” at the start of collection.

TipTronic

Appr. speed If the needed vacuum cannot be reached at the nominal level of the air eliminator will the level be raised. This pa-rameter determines how fast the level will sink bach to the nominal level (reference value: 0.5).

Start seal val

Strt value Power with which the pump starts after stopping at the cut-out point and reduces the level towards “Seal”.

Appr. speed Speed at which the level is reduced towards “Seal”.

lvl variat Level variation which must not be exceeded during the measuring time in order to stop the pump at the cut-out point.

meas. time During this measuring time, the level must not vary by any more than is specified under “lvl variat”, so that the pump stops at the cut-out point.

Measur. end


Regulate param

Prop.factr Proportionality factor for influencing the control characteris-tics.

PWM (pulse width modulation)

frequency Operating frequency of the hydraulics valve (only V2000.2)

minimum The mark-to-space ratio for closed-loop controlling the hy-draulic valve which open-loop controls the hydraulic motor

of the air eliminator ( valve position at 0% pump power). The parameter must be set that way that the pump does not run!

maximum Factor that determines the shift in the mark-to-space ratio when the pump power is increased (range of regulating the pump control).

Peripherals

103


8.16 TAG-V24 If a TAG reader for identifying the saple bottles is installed, this is where you switch it on or off. The TAG reader can be connected either via the serial port of the controller RS 232 or via V24-P-NET-converter 4386-4. For sample bottles equipped with a transponder you can configure an RFID reader (see section 8.21).

Example: ARIO

Example: M 210H

In the Benelux version and dual operation MAGTAG + M 210H the M210H must be trained with TAG-V24.

Peripherals

104


Example: MAGTAG

TAG-V24 Switch on/off the TAG reader After switching on you have to enter the following entries.

TAG-type 0 = ARIO 1 = M 210H (only Benelux-version) 2 = ISO 3 = MAGTAG

Version The version of the unit is read and entered automatically after you have activated it. (not at M 210H)

time delay delay in ms between writing and read back (compare) of a page (only at ARIO)

SW-Support Here you can select which data will be written to the tag: 1: Basic (only relevant collecting data) 2: Error docu (Basic + Errors and manual sampling) 3: AddSamples (default) (Basic + Error docu + Additional

samples / Additional tests)

Antenna Number of antennas connected to the wavebox 1000S. Default setting is 1. You can change it to 2 if a second an-tenna for writing to the additional sample-Tag is connected to port 2.


V24-P-NET ON



MAGTAG

Peripherals

105


Port Number of the port (0, 1 or 2) to which the TAG reader is connected (when using a multiple converter, e,g. type 4386-6/-7).

In the wavebox 1000S is Port 2 provided for a second an-tenna, which can be used for writing to additional samples during milk collection → setting “Antenna”: 2. If only one antenna is connected, after collection is written on the additional samples.

Diagnostics

The Diagn softkey is aditionally available at the ISO-TAG reader, the

M 210H and the MAGTAG. With this softkey you can start a reading test. Example: ISO

To finish the test press any key. Example: M 210H

Peripherals

106


Example: MAGTAG

(see also section 8.21.3)

8.17 ARS 300 If you use a sample box rack you mst configure it here. The rack can be connected either via the serial port of the controller RS 232 or via V24-P-NET-converter 4386-4. When using the rack, pay attention also to the configuration of the sampling bottle configuration (see section 7.5, param. config / Sampling bottle identifi-cation / standident).

ARS300 Switch on/off the control device. After switching on you have to enter the following entries.


V24-P-NET ON



port When using a multiple converter (e.g. type 4386-6/-7) enter the number of the port to wich the rack is connected (0, 1 or 2).

Peripherals

107


8.18 BDXY0010 Use the menu to configure the “XY-sampling rack” (ACRAM).

BDXY0010 Switch on/off the XY-sampling rack After switching on you have to enter the following entries.

SerialNr Serial number according to the type plate. The extension “AC” will automatically be added.

version The version of the unit is read and entered automatically after you have entered the serial number

rows Number of rows with sample bottles in the magazine (e.g. 6) = Y-direction

positions Number of positions with sample bottles in a row (e.g. 18) = X-direction

startpos X Distance between the first bottle to the zero-position of the sledge (= back left) in X-direction.

startpos Y Distance between the first bottle to the zero-position of the sledge (= back left) in Y-direction.

delta X Distance of the sample bottles in X-direction

delta Y Distance of the sample bottles in Y-direction Enter the positions and distances via keyboard (in mm with a resolution of 0,1 mm). You must measure the the distances very precisely. Finding out “delta X” and “delta Y”:

Measure the distance between the middle of the first bottle and the mid-dle of the last bottle in a row.

Divide this distance by the number of spaces between the bottles in the row (number of bottles –1). The result is the value for “delta X”.

Measure the distance between the middle of a bottle in the first row and the middle of a bottle at the same position in the last row.

Divide this distance by the number of spaces between the rows (number of rows –1). The result is the value for “delta Y”.

Peripherals

108


Service

Press the Service softkey to access two service functions

Register the start position You can register the start position easy by using the program: Select “determ. startpos.”. The sledge will automatcally move to the zero-position.

Now you can move the sledge in the two directions by using the four soft-keys with the arrows. Move the sledge to the position of the first bottle that is to fill. This is the left bottle in the first (towards the user) row of the magazine. Position the sample needle exactly above the middle of the bottle. Then press

the START/STOP key at the controller.

START

STOP

START

STOP

START

STOP

Peripherals

109


Press the YES softkey to safe the position.

Test Position After confirming the menu item “test position” you can use the arrow-softkeys to move the needle to all sample bottle positions. The position is displayed in the lower line (YXX) (Y = row, X = position).

Press the START/STOP key at the controller to exit this function

Peripherals

110


8.19 V 2000 module 6757-105 In the truck types V2000.2 and V2000.5 with rack-system is the V 2000 -module 6757-105 used to control the air eliminator and the valves.

This parameters may only be changed by qualified personnel who is trained and authorized by BARTEC BENKE. Incorrect settings are causing troubles in the system.

6757-105 Switch on/off the module

SerialNr Serial number according to the type plate. The extension “UE” will automatically be added.

Version The version of the unit is read and entered automatically after you have entered the serial number.

Contrl 3002 ON: valve control like system 3002 with UPI

Peripherals

111


levels

Strt value Start level at each suction start to intensivy the vacuum (specified as a percentage of the max. filling height)

Nominal Operating point of the air eliminator during collection (spec-ified as a percentage of the max. filling height)

Security Cut-out point of the air eliminator (specified as a percent-age of the max. filling height)

Seal Level of the air eliminator after standstill (specified as a percentage of the max. filling height)

Strt nomin. val


Appr. speed Speed at which the level is increased towards “Nominal” at the start of collection.

TipTronic

Appr. speed If the needed vacuum cannot be reached at the nominal level of the air eliminator will the level be raised. This pa-rameter determines how fast the level will sink bach to the nominal level (reference value: 0.5).

Start seal val

Strt value Power with which the pump starts after stopping at the cut-out point and reduces the level towards “Seal”.

Appr. speed Speed at which the level is reduced towards “Seal”.


meas. time During this measuring time, the level must not vary by any more than is specified under “lvl variat”, so that the pump stops at the cut-out point.

Measur. end


Regulate param

Prop.factr Proportionality factor for influencing the control characteris-tics.

PWM (pulse width modulation)

frequency Operating frequency of the hydraulics valve (only V2000.2)

minimum The mark-to-space ratio for closed-loop controlling the hy-draulic valve which open-loop controls the hydraulic motor

of the air eliminator ( valve position at 0% pump power). The parameter must be set that way that the pump does not run!

maximum Factor that determines the shift in the mark-to-space ratio when the pump power is increased (range of regulating the pump control).

Peripherals

112


Levels

Foam sensr Sensibility of the foam sensor (default value: 60%)

Dry sensor Sensibility of the dry sensor (default value: 60%)

Diagnostics

By pressing the Diagn softkey, you can call up a diagnostics tool which can

be used to test functioning of the inputs and outputs.

In 1-4 current state of the inputs

Out 1-8 current state of the outputs

levels current level

Unterdruck currently measured vacuum related to ambient pressure

Absolutdruck currently measured absolute pressure

Drehzahl current number of revs of the pump

Durchfluss current flow

Sensor 1

Sensor 2

Status Ch1 Error states (P-NET-channel 1) Assign the used logical outputs and inputs to the physical outputs and in-puts. An overview of the outputs and inputs you can find in sections 8.7.3 and 8.7.4.

conductance of the milk sensors as a percentage and state for milk detection (1= milk, 0= no milk)

Peripherals

113


8.20 Data transfer Here you can configure the peripherals for data transmission according to the different requirements of dairies.

8.20.1 Short-range radio

ShortDistR switching the short-range radio module ON or OFF

SerialNr. serial number of the short-range radio module

version After activating the version of the short-range radio module is displayed.

The short-range radio module can only be operated on V24-P-NET convert-er. The V24-P-NET converter must always be configured for this purpose.

V24-P-NET-conv

SerialNr. serial number as per nameplate

version After activating the version of the converter is displayed.

Peripherals

114


8.20.2 Data Modem

Data modem switching the data modem ON or OFF

SerialNr. is indicated after activating

V24-P-NET ON when connected to a V24-P-NET-converter OFF when connected directly to the serial interface of the

controller





Baudrate Setting the data transfer rate 1200 2400 4800 (without handshake) 9600 19200 (with Handshake) 38400

Handshake Switching ON or OFF the hardware-handshake (Rts/Cts) for port 2 of the multiple converter.

SIM Pin PIN of the SIM-card

APN Server dial-in server of the Provider

APN User Provider

APN Passwd Password for accessing the dialed server

DNS Server Server address

Peripherals

115


8.20.3 W-LAN

W-LAN switching the W-LAN function ON or OFF

When using a V24-P-NET-converter:

V24-P-NET ON



Peripherals

116


8.20.4 Nullmodem

Nullmodem switching interface function ON or OFF

V24-P-NET ON when connected to a V24-P-NET-converter OFF when connected directly to the serial interface of the

controller





Baudrate Setting the data transfer rate 1200 2400 4800 (without handshake) 9600 19200 (with Handshake) 38400

Handshake Switching ON or OFF the hardware-handshake (Rts/Cts) for port 2 of the multiple converter.

Peripherals

117


8.21 Configuration of the RFID-Reader for Sampling in Belgium For sampling procedures in Belgium (“Belgium sampling”) can be used sam-pling bottles with a transponder. For this purpose a RFID-reader for automat-ic sampling bottle identification must be configured.

8.21.1 Parameter settings Menu “System configuration” (see chapter 6) basic functions: sampling: ON

sequence cntrl: sequence cn.: ON smpl.b.id.: ON

Peripherals

118


Menu “Parameter configuration” (see section 7.4) sampling: aut.smp. on: ON smp forced ON smp. dev. nr: serial no. wavebox pul. length: Quantity up to inserting the needle in li-

ters (min. 60 l)

Peripherals

119


Menu “Peripherals” (see chapter 8) TAG-V24 TAG-V24: ON TAG type: 3=MAGTAG version: The version is displayed after activating

the readers. SW-Support: AddSampl (see page 104) Antenna: 1 V24-P-NET: ON Serial Nr.: Serial no. of the converter according to

type plate. The extension UE is added automatically.

version: The program version of the converter is automatically added after entering the se-rial no.

Port: (see page 105)

8.21.2 Terminal assignment

RFID terminal board V24 P-Net converter triple Antenna port assignment

clamp wire clamp wire port antenna SMA socket

24 V pink / grey 24 V + Port 0 pink / grey 1 sample bottle RFID

GND blue / white 24 V - Port 0 blue / white 2 TEST bottle

+ Opt 3 not used

- Opt 4 not used

TXD yellow TXD Port 0 yellow

RXD green RXD Port 0 green

GND brown GND Port 0 brown

For more information on installing the hardware see service manual MAK 3002.

Peripherals

120


8.21.3 Reading test To test the function of the RFID reader is a diagnostic tool available.

Place a sample bottle in reading position.

In the configuration window TAG V24 press the Diagn softkey.

Now all the antenna inputs of the reader electronics are polled sequen-tially. For each reading operation the ID number of the sample bottle should be displayed at port 0.

Press any key to stop the reading test.

If the read result is not displayed, change the antenna position.

Repeat the test.

Metallic surfaces in the area of the reader antenna can greatly affect the reading quality or interrupt the reception completely!

Parameter output

121


9 Parameter output This menu item enables you to output all the parameters you have config-ured either on the printer or to a file.

If you select the “ticket-printer” item, all the configured settings are output (i.e. printed out) on the printer connected. Those data of relevance to the calibration officer are preceded by a “” for identification purposes.

When outputting the parameters to a file (ASCII text), you can specify whether the file, when configured, is to be saved on the RAM drive or to the data storage cassette. The file name consists of the serial number of the controller base with the extension .PAR.

Seal parameters

122


10 Seal parameters To simplify calibration, the menus of those parameters subject to statutory calibration can be called up directly. When you select this menu item, you are first shown all those system modules of relevance to calibration along with their version numbers.

After that the seal parameters of the devices subject to statutory calibration are displayed one after the other. Here you can enter or change the calibra-tion factor of the MID (see section 8.3) or the volume counter (see section 8.4).

BIOS Setup

123


11 BIOS Setup

This menu is only available when the seal switch is actuated! Use this menu item to call up the menus for configuring the BIOS of the Sys-tem 3002 controller. The basic settings for adapting the controller to the spe-cific system's operating conditions are defined in the BIOS (configuration of the ports, interfaces, keyboard etc.). The service manual “BIOS-Setup for System 3002” explains how to use the menus and set the parameters.

BIOS Setup

124


Overview of the configuration menus

125


12 Overview of the configuration menus The following overview of the menu structure should help you to locate indi-vidual parameters within the configuration system The different passwords and the seal switch permit access to different con-figuration levels. The configuration levels are marked in this table to the right of the menu ti-tles. As a rule, the configuration level applies to all the menu items listed be-low it. Exceptions are marked after the respective items. A configuration level always includes access to the next lowest configuration levels.

No password Configuration level

Driver password Configuration level

User password Configuration level

Service password Configuration level Seal switch Configuration level


126


3: system config 1: basic functions

print pack sampling I-Mode Benelux ZEVODAT-M LetraQ

2: data capture

tour data vehic.data tour sched. qty-memry. lngterm st.

3: sequence cntrl.

sequence c. ON delivery monitoring smpl.b.id. milk separ

1: password inp.

Driver password User password Service password

2: contr.-config.

2: contrast

3: system time

date time GpsTimSync Timezone Dayl.Offset

4: screen layout

big sreen b. scr. dely big edit

5: Language select

6: erase EEPROMs

CPU-EEPROM calib. EEPROM config. EEPROM

7: EEPROM -menu

read write clear compare

1: plus-Interface

temp. sens. milk sensr. dstnce. reg cal.factor

English Italian Slovenian Slovakian Romanian German Hungarian Spanish Croatian Lithuanian French Czech Portugese Greek Netherlands Polish Turkish Serbian


127


4: param. config.

3: sequence control

2: pH.-limits

ON/OFF low. pH-lim. stop lmit up. pH-lim. recording

1: temp. limit

ON/OFF time stop lmit low. tmp. l. warn dist up. temp. l. recording

1: truck type 1: Schwarte

Luft V 2000.1 Varimat. V 2000.2 Ökonom V 2000.5 Mega 700+ V 2000.1 VT

2: Jansky

Blitz Optimate Favorit

3: Sonstige

ABO HLW Magyar Großbrit. MD Foods

3: pump config.

pump rate threshold low low/med medium med/high high

4: timers

timers start dly. del. pumpov temp.watch stop delay Slow pump pH watch del power meter dly clr. air el. sensor dly sen.on.dly. sen.of.dly.

capacity of tank compartments

5: compartm. capcty.

out of tour aut.smp.on smp.cln.ti CIP-temp s.b. handl. Clk.rate 1 monitoring Samp.clean Clk.rate 2

6: cleaning

when monitoring is ON: min.ti tmp max. tours min quant CIP–>tour tour–>tour

7: air. el. control

threshold V2000.1 V2000.2 /.5:

Ejector 2 (l/min) Ejector 2 (l/min)

Ejector 1 (l/min) Ejector 2 (hPa) hysteresis Ejector 1 (l/min) hysteresis Ejector 1 (hPa) hysteresis

2: truck parameter

parameter list see page. 28


128


4: param. config.

6: print pack

print err. temp. max line space avg. pH-val. line feeds added a.e. journal TE smp.seq.nr. journal only smp.branch orig. print smp.bt.nr. start n.wait.met. seq. nr. density avg.temp. tour part

1: ticket config.

2: erase spooler

smp.box id. ON/OFF smp.box sz. standident TAG Format pos.pulse barcd.rdr. Em.Read OFF number mem s.b.handl. trans.puls

transp.del. BC-rd.trls. ULTRASAMPLER rotat.wtch contrl.6771 TimeOut incom. cont pul.length

5: smpl. b. id

sampling smp. branch Ultrasampler pulse samp aut. smp. on hydr.watch Slow pump pul.distnc smp forced ext. brnch Abfüllzeit pul.length sampl. mind branch pr.

samp. diary stp.dl.lim. Umpumpen meter dly pre sample mix time

quantity flow presmp. add presamp. ti. presamp. no. Pump.stopp Stopp.verz.

hand-sampl Rep. sampl vessel smp

pul.distnc pul.length

smp.box te. low.tmp.l. up.temp.l. rec.intrvl. sb.te. all

smp.dev.nr.

4: sampling


129


Dat.tr. RADIO net number radio-chan radio-adr. Transf.num.

Netznummer

Funkkanal

Funkadress.

Transf.num.

Dat.tr. WLAN IP-address password

Dat.tr.CASSETTE / TDL show capac. lab. cass. Prb.dat. lö.

Dat.tr. CASSETTE / PRF MPR Chang.date clr air el. Alarms km 1.0 temp. 1 (2) smp. record. Delivry F (Benelux) pumpov F (Benelux) Dairy data dat.transf. Sampling data dat.transf. show capac eras. allow.

Dat.tr. GSM protocol dial no. dial no. overwrite Auto/Pause Transf.num.

Dat.tr.GPRS FTP-Server. FTP-User FTP-PW FTP-Port Upload Dir Auto/Pause APN-Set APN-Server APN-User APN-Passwd.

4: param. config.

sched. data res. datab. RAM-Drive/HLK tour data quant. memo Prn. sheets vat data custo. data systm file

3: Drive

sched. data backupdata depot data Prn. sheets vehic. data systm. file custo. data textbl.data vat data quant. memo driv.data

4: erase files

Rec.-per. Drive

5: lngtrm.st.

RAM-Drive P-NET-HLK DOS (TDL) PRF

tour cassette lab. cass. lngtrm.st.

SerialNr.

2: Format

teach in

8: qty-memry.

min.power resol. 0.05

10: I-Mode

7: data capture

Dairies dairy backupdata. Data format std. data dat.transf. LogResoltn

RAM-Drive vehicle warn limit P-NET-HLK warn limit

1: Configuration

act.separ Comp.all Inl. no. Del. empty a.el. Comp. auto pipe quant

down quant pul. length A. el. vol.1/2 Sens. menge down time swtch dely. switch quantity

Decreasing int. cab. no good>bad Increasing air elim. bad>good Overcrowd comp. conct Compart quality

9: milk separ.


130


5: peripherals

ON/OFF quant.back quant/pul. Serial Nr. width nom. dirct.ind. version meter fact air delay flowlevelm. resolution

2: MID

ON/OFF cal.fac. Serial Nr. pulse/rev. version counter No. (max. Vol). sealcountr chng. dir.

3: vol-counter

ON/OFF version Serial Nr.

4: Temp-Sensor

1: pwr. supply unit 1: T truck-interface

ON/OFF rev. p.m. Serial Nr. cal.factor version water temp. emerg. mode oil temp. Time exhst. temp. dstnce. reg. cal.factor

ON/OFF emerg. mode Serial Nr. Time version dstnce. reg. cal.factor

2: pwr.sup. 6781-11

ON/OFF calm down fill limit SerialNr corr.fact deduct. qt. version low calib. fact. width nom medium sample vol. flowlevelm. high on-delay flushing dyn.adaptn. off-delay flush.qty. powermatch error dly. whirl.slow strt. delay strt. qty

8: Ultrasampler 1: Sampler 6870

ON/OFF outputs Serial Nr. inputs version

7: I/O-Box 1: I/O-Box 6864

ON/OFF outputs Serial Nr. inputs version

2: I/O-Box 6753

ON/OFF version Serial Nr. doubl.read

6: reader st

ON/OFF version Serial Nr.

5: printer 1: therm.prnt

ON/OFF version Serial Nr. V24-P-NET Port

2: slip prt.

3: TM-T88IV


131


5: peripherals

9: barcode reader

barc. st. ON/OFF SerialNr. barc.length version part begin part lngth

ON/OFF version SerialNr.

10: cassette box

CLV 21x / CLV 42x ON/OFF write par. barc.length type read par. part begin version part lngth V24 P-NET SerialNr. version Port

11: BC-Scanner

ON/OFF version SerialNr. temp.comp.

12: pH-te.-sensor

ON/OFF V24 P-NET Type SerialNr. version version Type Port Min. dist Max. dist sorted

13: GPS- receiver

ON/OFF Down watch corr.fact Serial Nr. flush.quty low version Controlling medium 6757-112 FLM E5 high BottlDrive dyn.adaptn Up/Down Diagnostics: In 1-8 ADC Amp temp.sens Out 1-8 Freq 1 milk sensr Rel 1-5 Freq 2 OFF ADC Volt Freq 3 Position

frequency input 1 (2, 3)

Cal.fr.0° Cal.fr.25°

Ultras. 1 (2*) 0 OFF 1 Cu.smp (2 Vs.smp.)* flushing deduct. qt Min.frequ. sample vol calib. fact Min.steps Max. amount

1 low Bottl. Lift

1

fill limit medium UpWatching 1

on-delay high off-delay (

1 Not applicable forUltras. 2)

Ultras. vario 0 OFF 1 Cu. smp flushing numb. mixng hose volum on-delay mix. quant sucking sample vol flush. quty. filling

2: Ultrasamp. Vario

8: Ultrasampler


132


14: Targo-DIGI-SENS

ON/OFF

ON/OFF TipTronic PWM

SerialNr Appr. speed frequency version Start seal val minimum levels Strt value maximum Strt value Appr. speed Nominal lvl variat Security meas time Seal Regulate param. Strt.nomin.val Prop. factr

Strt value Appr. speed

15: UPI 3221

17: ARS 300

ON/OFF V24 P-NET SerialNr. version Port

5: peripherals

18: BDXY0100

ON/OFF rows delta X SerialNr. positions delta Y version startpos X startpos Y

ON/OFF Start seal val Levels Diagnostics SerialNr. Strt.value Foam sensr In version Appr.speed Dry sensor Out levels lvl variat levels Strt value meas time Unterdruck Nominal Measur. end Absolutdruck

Security lvl variat Drehzahl Seal Regulate param Durchfluss Strt nomin Prop. factr Sensor 1 Strt value PWM Sensor 2

Appr.speed frequency Status Ch1 TipTronic minimum Appr.speed maximum

19: 6757-105

16: TAG-V24

ON/OFF SW Support (Benelux) version TAG type Antenna (Benelux) port version V24-P-NET time delay SerialNr.

WLAN ON/OFF V24-P-NET-Converter Serial Nr. version

20: dat. transf.

Short Dist R. ON/OFF Serial Nr. version V24-P-NET-Converter

Serial Nr. version

1: Short Dist Radio 2: Data Modem 3: W-LAN

Data Modem ON/OFF Serial Nr. V24-P-NET-Converter Serial Nr. version port Baudrate Handshake SIM-PIN APN Server APN User APN Passwd. DNS Server

Nullmodem ON/OFF V24-P-NET-Converter Serial Nr. version

Baudrate Handshake

4: Nullmodem


133


6: param.-output 1: ticket-printer

2: file

PortConfig

Port 1 Port 2 Port 3

Time-Date-RAM LCD-Contr. System Param.

from HLK from PC

RAM-Drive P-NET-HLK

P-NET-Scan P-NET-Sernr. addr. P-NET-Mon.

7: seal parameters 1: MID

2: Imp.-Zähl.

meter fact.

Cal.-fac. pulse/rev.

8: BIOS-Setup Config.

Progr.Load

V24 Config

System Config

Diagn.


***

Documents

MAK 3002 - BARTEC · 2019. 7. 9. · Introduction 3 MAK 3002 Configuration SAK 970916 (13.04.2017) 1 Introduction The MAK 3002 system consists of a number of separate components which