MAIS PLASTIC

Conducted By: Green Line Company

Power Factor Readings:

Load Percentage:

Predicting the Energy savingsBefore Installing Powerboss

Formula: Ave kW / Ave Kvar (100) = Saving Factor

Power Readings:

Injection Molding (41kW Motor)Injection Molding (41kW Motor)

Off Load: 71.43%

Off Load: 2.121 / 15.595 (100) = 13.60

Mid Load: 14.29%

Mid Load: 7.750 / 16.214 (100) = 47.80

Full Load: 14.28%

Full Load: 18.361 / 18.548 (100) = 98.99

Power SavingsSaving Factor Vs Saving graph (Laoding %) =Total Saving

OFFLOAD 13.60051298 Is equal to 34 0.714285714 24.28571429LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD 47.79819909 Is equal to 15 0.142857143 2.142857143HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 98.99180505 Is equal to 0 0.142857143 0

26.4286

OFFLOAD 13.60051298 Is equal to 53 0.714285714 37.85714286LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD 47.79819909 Is equal to 31 0.142857143 4.428571429HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 98.99180505 Is equal to 0 0.142857143 0

42.2857

OFFLOAD 13.60051298 Is equal to 63 0.714285714 45LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD 47.79819909 Is equal to 33 0.142857143 4.714285714HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 98.99180505 Is equal to 0 0.142857143 0

49.7143

Kva Saving %

TOTAL Kva Savings

kW Saving %

TOTAL Kw Savings

TOTAL Kvar Savings

Kvar Saving %

Consumption & Savings

0.407kWh per 5mins.4.884kWh per Hour117.216kWh per Day703.296kWh per Week

Power Consumption kW: Power Saving kW: 26.42%9290.54kWh per Year

1.334Kvarh per 5mins.16.008Kvarh per Hour384.192Kvarh per Day2305.152Kvarh per Week

Power Consumption Kvar:35164.8kWh per Year

Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year.

115257Kvarh per Year

Power Saving Kvar: 42.28 %48730.91Kvarh per Year

Benefits from PowerBossBenefits from PowerBoss

This machines can benefit greatly from Powerboss. The softstart function will reduce both starting current drawn by the motor and mechanical strain on bearings, gears, belts and etc. The reduction in starting current will also increase motor’s life.

The optimization function will reduce the power supplied to theMotor without changing its torque and rpm. Reducing the power supplied tothe motor will significantly reduce the heat, vibration and noise. Reducing wasted energy will also reduce the maintenance cost and production downtime.