Maintenance Quick Guide SB4312E05 내지 161004...* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance

Index

INTERNAL COMBUSTION POWERED LIFT TRUCKS

Lubricant Specification and Refill Capacity ……………………….. 3

Maintenance Parts ……………………………………………………… 7

Maintenance Quick Guide …………………………………………….. 9

ELECTRIC POWERED LIFT TRUCKS

Lubricant Specification and Refill Capacity ……………………….. 14

Maintenance Parts ……………………………………………………… 16

Maintenance Quick Guide …………………………………………….. 17

1

INTERNAL COMBUSTION POWERED LIFT TRUCKS

2

Lubricant Specification and Refill Capacity

Lubricant Specification

Min Max Min Max

SAE 5W30 -30 +30 -22 +86 ○ ○ ○ ○ • • ○ ○ • ○ ○ ○ • • • • •

SAE 10W30 -20 +40 -4 +104 ○ ○ ○ ○ • • ○ ○ • ○ ○ • • • • • •

SAE 5W40 -30 +40 -22 +104 • ○ • • • • • • • ○ • • • • • • •

SAE 10W40 -20 +40 -4 +104 • ○ • • • • • • • ○ • • • • • • •

SAE 15W40 -10 +40 +14 +104 • ○ • • • • • • • ○ • • • • • • •

SAE 15W50 -10 +50 +14 +122 • ○ • • • • • • • ○ • • • • • • •

SAE 20W50 -5 +50 +23 +122 • ○ • • • • • • • ○ • • • • • • •

SAE 5W30 -30 +30 -22 +86 • • • • • ○ • • ○ • • ○ • • ○ • ○

SAE 10W30 -20 +30 -4 +86 • • • • • ○ • • ○ • • ○ • • ○ • ○

SAE 5W40 -30 +40 -22 +104 • • • • • ○ • • ○ • ○ ○ • • ○ • ○

SAE 10W40 -20 +40 -4 +104 ○ • • • ○ ○ • ○ ○ • ○ ○ ○ • ○ ○ ○

SAE 15W40 -15 +40 +5 +122 • • ○ • • ○ ○ ○ ○ • ○ ○ • ○ ○ • ○

SAE 15W50 -15 +50 +5 +122 • • • • • ○ • • ○ • ○ ○ • • ○ • ○

SAE 20W50 -10 +50 +14 +122 • • • • • ○ • • ○ • ○ ○ • • ○ • ○

SAE 10W -20 +22 -4 +72 • • ○ ○ ○ ○ ○ • • • ○ • ○ ○ ○ • ○

SAE 30 +10 +50 +50 +122 • • ○ ○ ○ ○ ○ • • • ○ • ○ ○ ○ • •

SAE 10W -20 +22 -4 +72 ○ ○ • • • • • • • • • • • • • • •

SAE 30 +10 +50 +50 +122 ○ ○ • • • • • • • • • • • • • • •

DEXRON III DEXRON III -20 +50 -4 +122 • • • • • • • ○ ○ ○ ○ ○ • • • • •

ZF POWERFLUID UTTO -30 +50 -22 +122 • • • • • • • • • • ○ ○ - • • • •

MOBILE FLUID Mobil 424 -30 +50 -22 +122 • • • • • • • • • • • • - • • • •

DV

180/

200/

250S

-7(D

L08P

, T4)

Power Shift Transmission

LUBRICANT SPECIFICATION

°C °FCompartment or System

D(G

)35/

40/4

5S-5

, D(G

)50/

55C

-5(D

B58

S, D

439E

,V

3800

, G64

3(E

), P

SI 4

.3L)

Engine Crankcase(LP and Gasoline)

D(G

)20/

25/3

0G(B

3.3,

4T

NV

98, 4

TN

E98

, 4T

NE

94L,

G42

4F(E

),G

424P

(E))

API CD/TO-2

API SJ/SL/SH/SG

DV

180/

200/

250S

-7(D

L08K

. T3)

G(C

)20/

25/3

0/33

P-5

, G35

C-5

(G42

4F(E

), G

424P

(E))

G(C

)20/

25/3

0/33

E-5

(G42

0F(E

), G

424I

(E))

G20

/25/

30/3

3P-5

Plu

s, G

35C

-5 P

lus

(G43

0FE

)

GC

35S

/40S

/45S

/50C

/55C

-5(G

643(

E),

PS

I 4.3

L)

D11

0/13

0/16

0S-5

(S

hoe)

(DE

08T

S, D

L06)

D(G

)15/

18G

(V24

03, G

420F

)

D(G

)60/

70S

-7 ,D

80/9

0S-7

(D34

, PS

I 4.3

L)

D20

/25/

30/3

3S-5

, D35

C-5

(B3.

3, 4

TN

V98

, 4T

NE

98, 4

TN

E94

L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D(G

)50/

60/7

0S-5

, D80

/90S

-5(D

B58

S, D

439E

, V38

00, G

643(

E))

D(G

)15S

/18S

/20S

C-5

(A23

00, V

2403

, G42

0F(E

), G

424I

(E))

D11

0/13

0/16

0S-5

(O

CD

B)

(D

E08

TS

, DL0

6K)

D10

0/12

0/14

0/16

0S-7

(O

CD

B)

(D

L06P

)

Oil Specification D35

/40/

45S

-7, D

50/5

5C-7

(D34

)

API CH4/CI4/CJ4,ACEA E5/E7/E9Engine Crankcase (Diesel)

API CD/TO-4

GC

15S

/18S

/20S

C-5

(G42

0F(E

), G

424I

(E))

3


Lubricant Specification

Min Max Min Max

DV

180/

200/

250S

-7(D

L08P

, T4)


°C °FCompartment or System

D(G

)35/

40/4

5S-5

, D(G

)50/

55C

-5(D

B58

S, D

439E

,V

3800

, G64

3(E

), P

SI 4

.3L)

D(G

)20/

25/3

0G(B

3.3,

4T

NV

98, 4

TN

E98

, 4T

NE

94L,

G42

4F(E

),G

424P

(E))

DV

180/

200/

250S

-7(D

L08K

. T3)

G(C

)20/

25/3

0/33

P-5

, G35

C-5

(G42

4F(E

), G

424P

(E))

G(C

)20/

25/3

0/33

E-5

(G42

0F(E

), G

424I

(E))

G20

/25/

30/3

3P-5

Plu

s, G

35C

-5 P

lus

(G43

0FE

)

GC

35S

/40S

/45S

/50C

/55C

-5(G

643(

E),

PS

I 4.3

L)

D11

0/13

0/16

0S-5

(S

hoe)

(DE

08T

S, D

L06)

D(G

)15/

18G

(V24

03, G

420F

)

D(G

)60/

70S

-7 ,D

80/9

0S-7

(D34

, PS

I 4.3

L)

D20

/25/

30/3

3S-5

, D35

C-5

(B3.

3, 4

TN

V98

, 4T

NE

98, 4

TN

E94

L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D(G

)50/

60/7

0S-5

, D80

/90S

-5(D

B58

S, D

439E

, V38

00, G

643(

E))

D(G

)15S

/18S

/20S

C-5

(A23

00, V

2403

, G42

0F(E

), G

424I

(E))

D11

0/13

0/16

0S-5

(O

CD

B)

(D

E08

TS

, DL0

6K)

D10

0/12

0/14

0/16

0S-7

(O

CD

B)

(D

L06P

)

Oil Specification D35

/40/

45S

-7, D

50/5

5C-7

(D34

)

GC

15S

/18S

/20S

C-5

(G42

0F(E

), G

424I

(E))

ISO VG 22 -30 +20 -22 +68 • • • ○ ○ ○ ○ • • • • • • • • ○ •

ISO VG 32 -20 +30 -4 +86 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ISO VG 46 -10 +40 +14 +104 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ISO VG 68 0 +50 +32 +122 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ShoeBrake API GL-5 SAE 80W 90 -20 +50 -4 +122 ○ ○ ○ • • • ○ ○ • • ○ • ○ • • ○ ○

API GL-5 SAE 80W 90 -20 +50 -4 +122 • • • • • • • • • • • • • ○ ○ • •

UTTO (API GL-4) SAE 80W -20 +80 -4 +176 ○ • • • • • • ○ ○ ○ ○ ○ • • • • •

SAE 10W -20 +22 -4 +72 • ○ • ○ ○ ○ ○ • • • • • • • • • •

SAE 30 +10 +50 +50 +122 • ○ • ○ ○ ○ ○ • • • • • • • • • •

ShoeBrake DOT3, DOT4 SAE J1703f -30 +50 -22 +122 ○ ○ ○ • • • ○ • • • • • • • • • •

ISO VG 10 -20 +30 -4 +86 ○ ○ • • • • • • • • • • • • • • •

ISO VG 15 -40 +10 -40 +50 • • • • • • • • • • • • • ○ ○ ○ ○

ISO VG 22 -30 +20 -22 +68 • • • • • • • • • • • • • ○ ○ ○ ○

ISO VG 32 -20 +30 -4 +86 • • • ○ ○ ○ • ○ ○ ○ ○ ○ • ○ ○ ○ ○

ISO VG 46 -10 +40 +14 +104 • • • • • • • ○ ○ ○ ○ ○ • ○ ○ ○ ○

ISO VG 68 0 +50 +32 +122 • • • • • • • ○ ○ ○ ○ ○ • • • ○ ○

* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance Manual.* The SAE grade number indicates the viscosity of oil. A proper SAE grade number should be selected according to ambient temperature.

DiscBrake

Brake Reservoir

Drive Axle

DiscBrake

(OCDB)ISO 6743/4 HM

ISO 6743/4 HM

API CD/TO-2

Hydraulic andPower Steering System

4


Refill Capacity

Liters(U.S. Gal.)

6.5(1.7)

4.2(1.11)

5.1(1.34)

4.0(1.06)

5.1(1.34)

9.5(2.5)/4.2

(1.11)

7.5(1.98)

7.6(2.00)/ 9.2

(2.43)

8.6(2.27)

9.2(2.43)

4.5(1.19)

5.7(1.56)

4.5(1.19)

5.7(1.51)

4.2(1.11)

4.2(1.11)

4.3(1.14)

4.5(1.19)

20.5 (5.41)

8.5(2.25)

13.6(3.59)

13.5(3.57)

5.3(1.4)

5.3(1.4)

4.3(1.1)

Liters(U.S. Gal.)

9.8(2.55)

8.5(2.25)

8.5(2.25)

9.5(2.5)

9.5(2.5)

8.4(2.2)/8.5

(2.25)

11.0(2.91)

10.7(2.83)

10.7(2.83)

10.7(2.83)

9.0(2.38)

9.0(2.38)

9.0(2.38)

8.5(2.25)

8.5(2.25)

8.5(2.25)

9.0(2.38)

9.0(2.38)

23(6.1)

15(4.0)

4.7(1.24)

23(6.1)

19.0(5.0)

19.0(5.0)

19.0(5.0)

Liters(U.S. Gal.)

42(11.0) • • • • 42

(11.1)51

(13.47)51

(13.47)51

(13.47)50

(13.2)51

(13.47)51

(13.47)40

(10.56)51

(13.47)51

(13.47)40

(10.56)51

(13.47)50

(13.2)90.0

(23.8)90.0

(23.8)90.0

(23.8)90.0

(23.8) • • •

Liters(U.S. Gal.)

11.2(3)

11.2(3)

11.2(3)

11.2(3)

11.2(3)

8.5(2.24)

13.0(3.43)

13.0(3.43)

13.0(3.43)

7.0(1.85)

13.0(3.43)

13.0(3.43)

11.2(3.0)

13.0(3.43)

13.0(3.43)

11.2(3.0)

13.0(3.43)

7.0(1.85)

13.0(3.4)

13.0(3.4)

13.0(3.4)

13.0(3.4)

13.0(3.4)

13.0(3.4)

13.0(3.4)

Liters(U.S. Gal.)

30(7.9)

30(7.9)

30(7.9)

25(6.6)

25(6.6)

30(7.9)

34(8.98)

34(8.98)

34(8.98)

44(11.6)

34(8.98)

34(8.98)

34(8.98)

34(8.98)

34(8.98)

34(8.98)

34(8.98)

44(11.6)

73.0(19.3)

73.0(19.3)

73.0(19.3)

73.0(19.3)

73.0(19.3)

73.0(19.3)

73.0(19.3)

Disc Brake Liters(U.S. Gal.)

5.0(1.3)

5.0(1.3)

5.0(1.3)

5.0(1.3)

5.0(1.3) • 9.2

(2.43)9.2

(2.43)9.2

(2.43) • 9.2(2.43)

9.2(2.43)

10.0(2.64)

9.2(2.43)

9.2(2.43)

10.0(2.64)

9.2(2.43) • 14.0

(3.7)14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

Shoe Brake Liters(U.S. Gal.)

5.0(1.3)

5.0(1.3)

5.0(1.3) • • 7.5

(2.0) • • • 8.0(2.11) • • • • • • • 8.0

(2.11)11.3

(2.99)11.3

(2.99) • 11.3(2.99)

11.3(2.99) • •

Liters(U.S. Gal.)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

1.0(0.26)

1.0(0.26)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

0.6(0.16)

Drive Axle

Brake Reservoir(If equipped)

Engine Crankcasewith Filter

Cooling System withCoolant Recovery Bottle

Fuel Tank



G35

/40/

45S

-5, G

50/5

5C-5

(PS

I 4.3

L)

GC

35S

/40S

/45S

/50C

/55C

-5 (G

643(

E),

PS

I 4.3

L)

G20

/25/

30G

(G42

4F(E

), G

424P

(E))

D35

/40/

45S

-5, D

50/5

5C-5

, D40

/45/

50/5

5SC

-5 (D

B58

S)

D35

/40/

45S

-5, D

50/5

5C-5

, D40

/45/

50/5

5SC

-5 (D

439E

)

D35

/40/

45S

-7, D

50/5

5C-7

, D40

/45/

50/5

5SC

-7 (D

34)

D35

/40/

45S

-5, D

50/5

5C-5

, D40

/45/

50/5

5SC

-5 (V

3800

)

G35

/40/

45S

-5, G

50/5

5C-5

, G40

/45/

50/5

5SC

-5 (G

643(

E))

G20

/25/

30/3

3P-5

, G35

C-5

(G42

4P(E

))

GC

20/2

5/30

/33P

-5 (G

424F

(E))

G20

/25/

30E

-5 (G

424I

(E))

G20

/25/

30E

-5 (G

420F

(E))

GC

20/2

5/30

/33E

-5 (G

420F

(E))

G20

/25/

30/3

3P-5

Plu

s, G

35C

-5 P

lus

(G43

0FE

)

D(G

)15/

18G

(V24

03, G

420F

)

D20

/25/

30/3

3S-5

, D35

C-5

(B3.

3)

D20

/25/

30/3

3S-5

, D35

C-5

(4TN

V98

,/ 4T

NE

98,/

4TN

E94

L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D20

/25/

30G

(4TN

E98

, 4T

NE

94L)

G20

/25/

30/3

3P-5

, G35

C-5

(G42

4F(E

))

D15

S/1

8S/2

0SC

-5 (A

2300

, V24

03)

G15

S/1

8S/2

0SC

-5 (G

420F

(E))

G15

S/1

8S/2

0SC

-5 (G

424I

(E))

GC

15S

/18S

/20S

C-5

(G42

0F(E

))

GC

15S

/18S

/20S

C-5

(G42

4I(E

))

Compartment or System

Model


Model

5


Refill Capacity

D10

0/12

0S-7

(D

L06P

)

D14

0/16

0S-7

(D

L06P

)

Liters(U.S. Gal.)

4.3(1.1)

4.3(1.1)

20.5 (5.41)

13.5(3.56)

8.5(2.25)

12.6(3.32)

20.5 (5.41)

13.5(3.56)

8.5(2.25)

12.6(3.32)

24(6.34)

24(6.34)

29(7.66)

29(7.66)

29(7.66)

29(7.66)

36(9.5)

36(9.5)

39(10.3)

39(10.3)

Liters(U.S. Gal.)

19.0(5.0)

19.0(5.0)

18.5(4.89)

18.5(4.89)

15(4.0)

12.7(3.35)

23(6.08)

23(6.08)

15(4.0)

12.7(3.35)

35(9.25)

35(9.25)

35(9.25)

35(9.25)

35(9.25)

35(9.25)

50(13.2)

50(13.2)

50(13.2)

50(13.2)

Liters(U.S. Gal.) • • 140

(37)140(37)

140(37)

137(36.1)

140(37)

140(37)

140(37)

137(36)

170(44.9)

300(79.3)

170(44.9)

300(79.3)

200(52.8)

250(66)

280(74)

380(100)

300(79.3)

400(105.6)

Liters(U.S. Gal.)

11(2.9)

13(3.4)

11(2.9)

11(2.9)

11(2.9)

11(2.9)

23(6.08)

21(5.5)

23(6.08)

21(5.5)

25(6.6)

25(6.6)

25(6.6)

25(6.6)

25(6.6)

25(6.6)

33(8.7)

33(8.7)

25(6.6)

25(6.6)

Liters(U.S. Gal.)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

117(30.6)

180(47.6)

180(47.6)

180(47.6)

180(47.6)

180(47.6)

180(47.6)

180(47.6)

300(79.3)

180(47.6)

180(47.6)

Disc Brake Liters(U.S. Gal.)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

14.0(3.7)

20(5.3)

21(5.5)

19(5.02)

20(5.3)

19(5.02)

20(5.3)

20(5.3)

24(6.3)

23(6.08)

27.2(7.2)

Shoe Brake Liters(U.S. Gal.)

11.3(2.99) • 11.3

(2.99)11.3

(2.99)11.3

(2.99) • 11.3(2.99)

11.3(2.99)

11.3(2.99) • 24.7

(6.5)24.7(6.5)

24.7(6.5)

24.7(6.5) • • • • • •

Liters(U.S. Gal.)

0.6(0.16) • 0.6

(0.16)0.6

(0.16)0.6

(0.16) • 0.6(0.16)

0.6(0.16)

0.6(0.16) • • • • • • • • • • •

DV

250S

-7 (D

L08P

, T4)

Brake Reservoir(If equipped)

Fuel Tank

Cooling System withCoolant Recovery Bottle

Engine Crankcasewith Filter

DV

250S

-7 (D

L08K

)

DV

180S

-7 (D

L08P

, T4)

Drive Axle



D50

/60/

70/8

0/90

S-5

(V38

00, 2

spe

ed)

D50

/60/

70/8

0/90

S-7

(D34

, 3 s

peed

)

D11

0/13

0S-5

(Tie

r III,

Tie

r IV

) (D

L06)

D16

0S-5

(Tie

r III,

Tie

r IV

) ( D

L06)

G50

/60/

70S

-5 (G

643(

E))

D50

/60/

70/8

0/90

S-5

( V

3800

, 3 s

peed

)

D50

/60/

70/8

0/90

S-5

(D43

9E, 3

spe

ed)

D16

0S-5

(Non

Cer

ti) (D

E08

TS)

DV

180/

200S

-7 (D

L08K

)

D50

/60/

70S

-5 (D

B58

S, 2

spe

ed)

D50

/60/

70/8

0/90

S-5

(DB

58S

, 3 s

peed

)

D50

/60/

70S

-5 (D

439E

, 2 s

peed

)

D11

0/13

0S-5

(Non

Cer

ti) (D

E08

TS)

G50

/60/

70S

-7 (P

SI 4

.3L,

2 s

peed

)

D60

/70S

-7 (D

34, 2

spe

ed)

ModelModel


6

Maintenance Parts

Air Cleaner Element -Primary

A383526 A383526 A371682 ← ← A383526 ← ← A213939 A213939 A371682400504-00193

A213939 A213939 A213939 ← ← A371682

Air Cleaner Element - Safety A218870 A218870 A371683 ← ← A218870 ← ← A213938 A213938 A371683400504-00194

A213938 A213938 A213938 ← ← A371683

Fuel Cartridge - Engine A323029 A323029 A323029 • • • • • A408491 A409559 A408254400508-00064

• • • • • •

Engine Oil Filter A293225 A383718 A383718 A403646400404-00036

A403646400404-00036

A403646 A408489 A408065 A408065400404-00068A

A408423400405-00167

400405-00082

A403646400404-00036

A413511

Suction Filter - Hydraulic D501397 D501397 A371159 ← ← A155222 ← A371159 D164457 ← A371153 D164457 ← ← ← ← ← A371153

Return Filter - Hydraulic D516976 D516976 D516976 ← ← ← ← ← D516975 ← A371159 D516975 ← ← ← ← ← A371159

Transmission Oil Filter A383013 A383013 A373605 ← ← A383013 ← A373605 D140182 ← A373605 D140182 ← ← ← ← ← A373605

Fuel Filter - LPG(Repair Kit)

• • • D141186 ← ← ← ← • • • • D141186400403-00169 ← ← ← D700179

Timing Belt • • • A403831 • A403831 • A403831 • • • • A413674130204-00225

• A403831 •A413674/ 130204-

00225

Oxygen Sensor • • • A413502 ← ← ← • • • • • A413502 ← ← ← ← ←

D15

S/1

8S/2

0SC

-5 (

A23

00)

D15

S/1

8S/2

0SC

-5 (V

2403

)

D15

/18G

(V24

03)

G15

S/1

8S/2

0SC

-5 (G

420F

(E))

G15

S/1

8S/2

0SC

-5 (G

424I

(E))

GC

15S

/18S

/20S

C-5

(G42

0F)

G15

/18G

(G42

0F)

D20

/25/

30/3

3S-5

, D35

C-5

(B3.

3)

D20

/25/

30/3

3S-5

, D35

C-5

(4T

NV

98, 4

TNE

98, 4

TNE

94L)

D20

/25/

30G

(4T

NE

98, 4

TNE

94L)

D20

/25/

30/3

3S-7

, D35

C-7

(D

24)

GC

15S

/18S

/20S

C-5

(G42

4I(E

))

G20

/25/

30/3

3P-5

, GC

20/2

5/30

/33P

-5 (G

424F

)

G20

/25/

30/3

3P-5

, GC

20/2

5/30

/33P

-5 (G

424P

(E))

G20

/25/

30/3

3P-5

Plu

s, G

35C

-5 P

lus

(G43

0F(E

))

G20

/25/

30/3

3E-5

, GC

20/2

5/30

/33E

-5 (G

424F

(E))

G20

/25/

30E

-5 (G

424I

(E))

G20

/25/

30G

(G

424F

, G42

4P(E

))

Model

Part Name

7

Maintenance Parts

Air Cleaner Element -Primary

A131768 ←400504-00170 ← ← A131768

400504-00170

400504-00260

A131768 A131768 A131768 A131768 A131768 A131768400504-00170

A147202 ← ← ←400504-00054

← ←

Air Cleaner Element - Safety A131769 ←400504-00171 ← ← A131769

400504-00171

400504-00261

A131769 A131769 A131769 A131769 A131769 A131769400504-00171

A147203 ← ← ←400504-00055

← ←

Fuel Cartridge - Engine 65.12503-5016

A453975400508-00064

400508-00055

• • • •65.12503

-5016A453975

400508-00055

400508-00055

65.12503-5016

A453975400504-00115

65.12503-5016

65.12503-5026

65.12503-5016

400504-00078

65.12503-5033A ← ←

Engine Oil Filter 65.05510-5028

A433754400504-00115

400508-00056

A232028400405-00225

A232028400405-00225

65.05510-5028

A433754400508-00056

400508-00056

65.05510-5028

A433754400508-00064

65.05510-5022

65.05510-5032

501665.05510-

5032A65.05510-

5026B ←400508-00092

Suction Filter - Hydraulic A235011 ← ← ← ← ← A135050 ← ← • A135050 A135050 A135050 A135050 A135050 A145025 ← A235011 ← A235011 ← ←

Return Filter - Hydraulic D516974 ← ← ← ← ← D501696 ← ← • D501696 D501696 D501696 D501690 D501690 A145088 ← ← A145088400504-00076 ← ←

Transmission Oil Filter D140182 ←400409-00003 ← ← ←

400409-00003

← ← D140182400409-00003

K1029612A138746

(A453462)A453462

400405-00072

A138746 ← ← ←400405-00034 ← K1029612

Fuel Filter - LPG(Repair Kit)

• • • •D700179

(D141186)400403-00152

D700179(D141186)

400403-00152

• • • • • • • • • • • • • •

Oxygen Sensor • • • • A413502301308-00159

A413502301308-00159 • • • • • • • • • • • • • •

DV

180/

250S

-7 (D

L08

Tier

4)

D11

0/13

0/16

0S-5

(Tie

r III,

Tie

r IV

) (D

L06,

Sho

e)

D50

/60/

70S

-5 (2

spe

ed) (

D43

9E)

D50

/60/

70/8

0/90

S-5

(3 s

peed

) (D

439E

)

D50

/60/

70/8

0/90

S-5

(3 s

peed

) (D

B58

S)

DV

250S

-7 (D

L08

Tier

3)

D60

/70/

80/9

0S-7

(3 s

peed

) (D

34)

D11

0/13

0/16

0S-5

(Non

Cer

ti)(D

E08

TS, O

CD

B)

G50

/60/

70S

-5 (G

643)

D35

/40/

45S

-5,D

50/5

5C-5

, D

40/4

5/50

/55S

C-5

(V38

00)

D35

/40/

45S

-5,D

50/5

5C-5

, D40

/45/

50/5

5SC

-5 (

DB

58S

)

G35

/40/

45S

-5,G

50/5

5C-5

, G40

/45/

50/5

5SC

-5G

C35

S/4

0S/4

5S/5

0C/5

5C-5

(G64

3)

D60

/70/

80/9

0S-5

(3 s

peed

) (V

3800

)

G60

/70S

-7 (P

SI 4

.3L)

D50

/60/

70S

-5 (2

spe

ed) (

DB

58S

)

D35

/40/

45S

-7, D

50/5

5C-7

, D40

/45/

50/5

5SC

-7 (D

34)

D35

/40/

45S

-5, D

50/5

5C-5

, D

40/4

5/50

/55S

C-5

(D43

9E)

G35

/40/

45S

-5,G

50/5

5C-5

, G40

/45/

50/5

5SC

-5G

C35

S/4

0S/4

5S/5

0C/5

5C-5

(PS

I 4.3

L)

D60

/70S

-5 (2

spe

ed) (

V38

00)

D10

0/12

0/14

0/16

0S-7

(D

L06,

Tie

r 4)

DV

180/

200S

-7 (D

L08

Tier

3)

D11

0/13

0/16

0S-5

(Non

Cer

ti) (

DE

08TS

, Sho

e)

Model

Part Name

8

Maintenance Quick Guide

FREQUENCY WHAT TO DO

D(G

)15S

/18S

/20S

C-5

(A23

00, V

2403

, G

420F

(E),G

424I

(E))

GC

15S/

18S/

20SC

-5(G

420F

(E),

G42

4I(E

))

D(G

)15/

18G

(V24

03, G

420F

)

G(C

)20/

25/3

0/33

P-5,

G35

C-5

(G42

4F(E

), G

424P

(E))

G(G

C)2

0/25

/30/

33E-

5(G

420F

(E),

G42

4I(E

))G

20/2

5/30

/33P

-5,G

35C

-5 P

lus

(G43

0FE)

D20

/25/

30/3

3S-5

,D35

C-5

(B3.

3, 4

TNV9

8, 4

TNE9

8, 4

TNE9

4L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D(G

)20/

25/3

0G(B

3.3,

4TN

V98,

4TN

E98,

4TN

E94L

,G

424F

(E),

G42

4P(E

))

D(G

)35/

40/4

5S-5

, D(G

)50/

55C

-5(D

B58S

, D

439E

, V3

800,

G64

3(E)

, PSI

4.3

L)

D35

/40/

45S-

7, D

50/5

5C-7

(D34

)

GC

35S/

40S/

45S/

50C

/55C

-5(G

643(

E), P

SI 4

.3L)

D(G

)50/

60/7

0S-5

, D80

/90S

-5(D

B58S

, D

439E

, V38

00, G

643(

E))

D(G

)60/

70S-

7, D

80/9

0S-7

(D34

, PSI

4.3

L)

D11

0/13

0/16

0S-5

(DE0

8TS,

DL0

6)

D10

0/12

0/14

0/16

0S-7

(OC

DB)

(DL0

6P)

DV1

80/2

00/2

50S-

7(D

L08K

)

DV1

80/2

00/2

50S-

7(D

L08P

, T4)

Battery Terminal N I ○ ○ ○ ○ ○ ○ ○ ○ ○

Brake Oil (OCDB Only) C ○

Carriage Roller Extrusion A C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Circuit Breaker T ○ ○

Draining the Water From the Fuel Filter C D ○ ○

Engine Valve Lash (Diesel Engine Only) C A ○ ○ ○ ○ ○ ○ ○ ○ ○

Fuel Tank Filler Cap & Screen (If Equipped) N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Fuse & Relay ○ ○ ○ ○ ○ ○

Fuses, Bulbs and Circuit Breaker & Relay S Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Mast, Carriage, Lift Chain & Attachment I L ○

Priming the Fuel System (Diesel Engine Only) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Radiator Cap N Chg ○ ○ ○ ○ ○ ○

SCR Cleaning - DeSOx ○ ○ ○ ○

Seat, Hood Latch and Support Cylinder C L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Steering Mechanism (Link Bearing) C L ○ ○

Test Fuel System for Leaks (LP and Dual Fuel Engine Only) T ○ ○ ○ ○ ○ ○ ○

Transmission Cooler N Chg ○

Transmission Display C ○ ○ ○

Tires and Wheels (D, G-Series) I C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Water Separator (Diesel Engine Only) D C ○ ○ ○ ○ ○

Wheel Bolts I ○

Air Cleaner Indicator C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Air Intake System C ○

Back-Up Alarm (If Equipped) T ○ ○ ○ ○

Brake Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○

Coolant Level C N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Drive Axle Oil Level C ○ ○ ○ ○ ○ ○ ○ ○

DEF/AD-Blue Fluid Level C ○ ○ ○ ○

Engine Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Exhaust Leaks C I ○ ○ ○ ○ ○ ○ ○ ○

Fluid Leaks C I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Foot Pedal Operation (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) T ○ ○ ○ ○ ○ ○

Hydraulic Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Inspect Acceleration Pedal Operation (G643E/ PSI 4.3L Only) I ○

Mast Channels (Roller Mast Only) L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Parking Brake I ○ ○ ○ ○

Transmission Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Thermostat Valve (If Equipped) C ○

Walk-Around Inspection I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

HOW TO DO C CHECK I INSPECT Chg CHANGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R EASSEMBLE O Oiling

WHENREQUIRED

EVERY 10HOURS or DAILY

Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 9



D(G

)15S

/18S

/20S

C-5

(A23

00, V

2403

, G

420F

(E),G

424I

(E))

GC

15S/

18S/

20SC

-5(G

420F

(E),

G42

4I(E

))

D(G

)15/

18G

(V24

03, G

420F

)

G(C

)20/

25/3

0/33

P-5,

G35

C-5

(G42

4F(E

), G

424P

(E))

G(G

C)2

0/25

/30/

33E-

5(G

420F

(E),

G42

4I(E

))G

20/2

5/30

/33P

-5,G

35C

-5 P

lus

(G43

0FE)

D20

/25/

30/3

3S-5

,D35

C-5

(B3.

3, 4

TNV9

8, 4

TNE9

8, 4

TNE9

4L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D(G

)20/

25/3

0G(B

3.3,

4TN

V98,

4TN

E98,

4TN

E94L

,G

424F

(E),

G42

4P(E

))

D(G

)35/

40/4

5S-5

, D(G

)50/

55C

-5(D

B58S

, D

439E

, V3

800,

G64

3(E)

, PSI

4.3

L)

D35

/40/

45S-

7, D

50/5

5C-7

(D34

)

GC

35S/

40S/

45S/

50C

/55C

-5(G

643(

E), P

SI 4

.3L)

D(G

)50/

60/7

0S-5

, D80

/90S

-5(D

B58S

, D

439E

, V38

00, G

643(

E))

D(G

)60/

70S-

7, D

80/9

0S-7

(D34

, PSI

4.3

L)

D11

0/13

0/16

0S-5

(DE0

8TS,

DL0

6)

D10

0/12

0/14

0/16

0S-7

(OC

DB)

(DL0

6P)

DV1

80/2

00/2

50S-

7(D

L08K

)

DV1

80/2

00/2

50S-

7(D

L08P

, T4)


Drive Axle Oil N C Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Engine Oil & Filter (Diesel Engine Only) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Parking Brake T A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Transmission Oil & Oil Filter & Strainer N Chg C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Brake Oil Tank and Strainer (OCDB) N Chg C ○ ○ ○ ○

Engine Valve Lash (Diesel Engine Only) C A ○

Hydraulic Return Filter Chg ○ ○

Air Intake System C N ○ ○

Battery Terminal N I ○ ○

Brake Oil Level C ○ ○

Drive Axle Oil Level Chg ○ ○

Engine Oil & Filter Chg ○ ○ ○ ○ ○ ○ ○ ○

Fuel Filter (Diesel Engine Only) Chg ○

Hydraulic Oil Level C ○ ○

Mast, Carriage, Lift Chains & Attachments I L ○ ○

PCV Valve System I N ○

Steering Mechanism C L ○ ○

Wheel Bolts & Nuts C I ○ ○

Air Intake System C N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Battery Terminal N I ○ ○ ○ ○

Belts C A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Brake Cam Shaft & Slack Adjuster L ○ ○

Brake Oil Tank and Strainer (OCDB) Chg N ○ ○

Cabin Mounting I ○

Carriage Side Rollers Thrust (If Equipped) L ○ ○ ○

Carriage Side Rollers L ○ ○ ○ ○

Carriage Sideshifter (If Equipped) L ○ ○ ○

Circulation Pump Belt (OCDB & LPG Engine Only) C A ○ ○ ○

Crosshead Roller I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Cylinder Rod Extension A ○ ○

Drive Axle Oil (OCDB) Chg ○ ○ ○ ○

Drive Axle Oil & Strainer C N Chg ○ ○ ○ ○ ○ ○

Electrical System (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○

Engine Oil & Filter(Diesel Engine Only) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Fuel Filter (Diesel Engine Only) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

EVERY 500HRSor

3 MONTHS

CAUTION

FIRST 250HOURS

FIRST 50~100HOURS

Before performing any work, be sure to refer to and follow all recommended safety precautions set out in theapplicable DOOSAN Maintenance Manual. In addition, DOOSAN recommends that all mechanics wear appropriate protective items, such as safety glasse

EVERY 250HRSor MONTHLY




D(G

)15S

/18S

/20S

C-5

(A23

00, V

2403

, G

420F

(E),G

424I

(E))

GC

15S/

18S/

20SC

-5(G

420F

(E),

G42

4I(E

))

D(G

)15/

18G

(V24

03, G

420F

)

G(C

)20/

25/3

0/33

P-5,

G35

C-5

(G42

4F(E

), G

424P

(E))

G(G

C)2

0/25

/30/

33E-

5(G

420F

(E),

G42

4I(E

))G

20/2

5/30

/33P

-5,G

35C

-5 P

lus

(G43

0FE)

D20

/25/

30/3

3S-5

,D35

C-5

(B3.

3, 4

TNV9

8, 4

TNE9

8, 4

TNE9

4L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D(G

)20/

25/3

0G(B

3.3,

4TN

V98,

4TN

E98,

4TN

E94L

,G

424F

(E),

G42

4P(E

))

D(G

)35/

40/4

5S-5

, D(G

)50/

55C

-5(D

B58S

, D

439E

, V3

800,

G64

3(E)

, PSI

4.3

L)

D35

/40/

45S-

7, D

50/5

5C-7

(D34

)

GC

35S/

40S/

45S/

50C

/55C

-5(G

643(

E), P

SI 4

.3L)

D(G

)50/

60/7

0S-5

, D80

/90S

-5(D

B58S

, D

439E

, V38

00, G

643(

E))

D(G

)60/

70S-

7, D

80/9

0S-7

(D34

, PSI

4.3

L)

D11

0/13

0/16

0S-5

(DE0

8TS,

DL0

6)

D10

0/12

0/14

0/16

0S-7

(OC

DB)

(DL0

6P)

DV1

80/2

00/2

50S-

7(D

L08K

)

DV1

80/2

00/2

50S-

7(D

L08P

, T4)


Fuel Trim Valve - FTV(G420F(E) / G424F(E) / G424I(E) / G643E) I ○ ○ ○ ○ ○ ○ ○ ○

Governor Lever and Engine Speed Control (Diesel Engine Only) C A ○

Horn & Lights (If Equipped) C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Inching & Brake Control Shaft L ○ ○ ○ ○ ○ ○ ○ ○

Mast, Carriage, Lift Chains & Attachments I L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Mast Hinge Pin L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Operator Compartment (Cabin and Overhead Guard) I ○

Overhead Guard I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Parking Brake T A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

PCV Valve System I N ○ ○ ○

Servicing Filter Element ○

Steering Axle Support C O ○ ○

Steering Mechanism C L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Steer Suspension I ○ ○ ○ ○ ○ ○ ○ ○ ○

Tilt Cylinders C A L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Transmission Oil & Filter (2speed only) Chg ○ ○ ○ ○

Universal Joint I L ○ ○ ○ ○ ○ ○ ○ ○

Vacuum Lines & Fittings(G420F(E) / G424F(E) / G424I(E) / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○

Water Separator (Diesel Engine Only) N ○

Wheel Bolts & Nuts I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Air Breather Chg ○ ○ ○

Air Intake System Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Brake Oil Tank and Strainer Chg C N ○ ○

Carburetor (LP - Gas Engine Only) A N ○ ○

Coolant Hoses I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Drive Axle Oil Chg ○ ○ ○

Engine Valve Lash (Diesel Engine Only) C A ○ ○ ○ ○

Fuel Filter Chg C N ○ ○

Fuel Lines & Fittings C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Hydraulic High Pressure Filter Chg ○ ○ ○

Hydraulic Strainer & Breather C Chg N ○ ○

Hydraulic Return Filter, Breather & Strainer C Chg N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Lift Chains T C A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

LP Regulator/Converter Inspection(G420F(E) / G424F(E) / G643E) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Mixer Assembly (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○

Strainer & Breather Chg C N ○ ○

Throttle Assembly (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○

Transmission Oil, Oil Filter & Strainer N C Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Transmission Oil (2speed Only) Chg ○ ○

Transmission Oil, Oil Filter (3speed, ZF 3WG116) C ○

Universal Joint I ○ ○ ○ ○ ○ ○

EVERY 1000HRSor

6 MONTHS

EVERY 500HRSor

3 MONTHS




D(G

)15S

/18S

/20S

C-5

(A23

00, V

2403

, G

420F

(E),G

424I

(E))

GC

15S/

18S/

20SC

-5(G

420F

(E),

G42

4I(E

))

D(G

)15/

18G

(V24

03, G

420F

)

G(C

)20/

25/3

0/33

P-5,

G35

C-5

(G42

4F(E

), G

424P

(E))

G(G

C)2

0/25

/30/

33E-

5(G

420F

(E),

G42

4I(E

))G

20/2

5/30

/33P

-5,G

35C

-5 P

lus

(G43

0FE)

D20

/25/

30/3

3S-5

,D35

C-5

(B3.

3, 4

TNV9

8, 4

TNE9

8, 4

TNE9

4L)

D20

/25/

30/3

3S-7

, D35

C-7

(D24

)

D(G

)20/

25/3

0G(B

3.3,

4TN

V98,

4TN

E98,

4TN

E94L

,G

424F

(E),

G42

4P(E

))

D(G

)35/

40/4

5S-5

, D(G

)50/

55C

-5(D

B58S

, D

439E

, V3

800,

G64

3(E)

, PSI

4.3

L)

D35

/40/

45S-

7, D

50/5

5C-7

(D34

)

GC

35S/

40S/

45S/

50C

/55C

-5(G

643(

E), P

SI 4

.3L)

D(G

)50/

60/7

0S-5

, D80

/90S

-5(D

B58S

, D

439E

, V38

00, G

643(

E))

D(G

)60/

70S-

7, D

80/9

0S-7

(D34

, PSI

4.3

L)

D11

0/13

0/16

0S-5

(DE0

8TS,

DL0

6)

D10

0/12

0/14

0/16

0S-7

(OC

DB)

(DL0

6P)

DV1

80/2

00/2

50S-

7(D

L08K

)

DV1

80/2

00/2

50S-

7(D

L08P

, T4)


Drive Axle Oil C Chg N ○ ○ ○ ○ ○ ○ ○ ○

Fuel Filter (G420F(E) / G424F(E) / G643E) Chg ○ ○ ○ ○ ○ ○ ○ ○

Fuel Injection (Diesel Engine Only) I N T ○ ○ ○

Ignition System (G420F(E) / G424F(E) / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○

LP Fuel Filter Element (G420F(E) / G424F(E) / G643E) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○

Spark Plugs (G420F(E) / G424F(E) / G643E) I Chg ○ ○ ○ ○ ○ ○

Testing Fuel Lock-off Operation (G420F(E) / G424F(E) / G643E) T ○ ○ ○ ○ ○ ○ ○ ○ ○

Transmission Oil & Filer(3 Speed, ZF 3WG94) T ○

Air Intake System Chg ○ ○ ○ ○

Cooling System N Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Drive Wheel Bearing (Power Shaft and Drive Wheel) R ○ ○ ○ ○ ○ ○

Engine Valve Lash (Diesel Engine Only) C A ○ ○ ○

Exhaust System I ○ ○ ○ ○

Forks I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Fuel Lines & Fittings C ○ ○ ○ ○

Hydraulic Oil Chg ○ ○ ○ ○

Steer Wheel Bearings R ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Transmission Oil & Filer(3 Speed, ZF 3WG94) Chg ○

Inspect Battery System I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Intake Leaks (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○

Hydraulic Oil C N Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Oxygen Sensor (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○

PCV Valve and breather element (G420F(E) / G424F(E) / G643E) Chg ○ ○ ○ ○ ○ ○ ○ ○

Spark Plugs (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I Chg ○ ○ ○ ○

TMAP Sensor (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○

Timing Belt (G420F(E) / G424F(E)) Chg ○ ○ ○ ○ ○

Timing Belt for Counterbalance Shaft Chg ○

DPF Maintenance N ○ ○

DEF Filter / Supply Module Filter Replacement (D34P Engine Only) Chg ○ ○

Fuel Injection Pump (Diesel Engine Only) C ○

Replace Oxygen Sensor (G420F(E) / G424F(E) / G643E) Chg ○

DEF Filter / Supply Module Filter Replacement Chg ○ ○

EVERY 6000 HRS DEF Filter / Supply Module Filter (If SCR Equipped) Chg ○

EVERY 8000 HRSor 48 Months Timing Belt (G424P(E) LP, Dual Fuel Engine Only) Chg ○ ○

EVERY1500HRS or9 MONTHS

NOTE 1: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have the first 50~100 hrs service .(Cummins B3.3, Yammar 4TNV98, DB58S, DL06, DE08TS)

EVERY 2500HRSor

15 MONTHS

EVERY 3000HRS or 18MONTHS

EVERY 2000HRSor

12 MONTHS

EVERY 4500 HRS


ELECTRIC POWEREDLIFT TRUCKS

13

Lubricant Specification and Refill CapacityLubricant Specification

Min Max Min Max

ISO VG 15 -40 +10 -40 +50 • ○ • ○ • • ○ • • ○ • ○ ○ ○ • ○ ○

ISO VG 22 -30 +20 -22 +68 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ISO VG 32 -20 +30 -4 +86 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ISO VG 46 -10 +40 +14 +104 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ISO VG 68 0 +50 +32 +122 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

API GL-5 SAE80W/90

-20 +50 -4 +122 ○ ○ ○ ○ ○ • ○ • • • • • • • • • •

API GL-4 SAE 80W -20 +80 -4 +176 • • • • • ○ ○ ○ • • • • ○ ○ ○ ○ ○

SAE 10 W -20 +22 -4 +72 • • • • • • • • ○ ○ ○ ○ • • • • •

SAE 30 +10 +50 +50 +122 • • • • • • • • ○ ○ ○ ○ • • • • •

ISO 6743/4 HM ISO VG 10 -30 +50 -22 +122 ○ ○ • • • ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance Manual.

* The SAE grade number indicates the viscosity of oil. A proper SAE grade number should be selected according to ambient temperature.

Hydraulic andPower Steering

SystemISO 6743/4 HM

Drive Axle

API CD/ TO-4

Brake Reservoir

B16

/18/

20X

-7 (A

C)

B16

/18/

20X

-5 (A

C)


BR

13/1

5/18

S(J

)-5,

BR

14/1

6JW

-5

BR

13/1

5/18

S-7

, BR

20/2

5S-7

B(C

)20/

25/3

0/32

S-5

, B20

/25S

E-5

, BC

25S

E-5

BC

20/2

5/30

/32S

-7, B

C25

SE

-7

B22

/25/

30/3

5X-5

B22

/25/

30/3

5X-7

B40

/45/

50X

-5

BR

20/2

5S-5

B10

/13/

15/1

6R-5

B(C

)15/

18S

-5, B

C20

SC

-5

B15

/18/

20T-

5 (A

C)

B15

/18/

20T-

7, B

18/2

0TL-

7 (A

C)

BR

14/1

6JW

-7

BR

14/1

6JW

-7 P

LUS

BR

18/2

0SP

-7

Compartment or System Oil Specification

°C °F

14

Lubricant Specification and Refill CapacityRefill Capacity

Hydraulic & Power SteeringSystem

Liters(U.S. Gal)

16(4.23)

16(4.23)

18(4.76)

16(4.23)

20(5.3)

18(4.76)

18(4.76)

20(5.28)

18(4.76)

18(4.76)

18(4.76)

18(4.76)

32(8.3)

32(8.3)

55(14.3)

32(8.3)

55(14.3)

Drive Axle Liters(U.S. Gal)

• • • • •4.1

(1.1)4.2

(1.11)5

(1.32)1.4

(0.29)1.4

(0.29)1.4

(0.29)1.4

(0.29)9.2

(2.43)9.2

(2.43)3.0

(0.79)2.4

(0.64)3.0

(0.79)

Brake Reservoir Liters(U.S. Gal)

0.5(0.13)

• • • • •0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)0.6

(0.16)

Transfer Case Liters(U.S. Gal)

3.4(0.9)

3.4(0.9)

4.1(1.1)

3.3(0.87)

3.3(0.87)

• • • • • • • • • • • •

B40

/45/

50X

-5

B16

/18/

20X

-5 (A

C)

B(C

)20/

25/3

0/32

S-5

, B20

/25S

E-5

, BC

25S

E-5

B22

/25/

30/3

5X-5

B10

/13/

15/1

6R-5

B(C

)15/

18S

-5, B

C20

SC

-5

B15

/18/

20T-

5 (A

C)

B22

/25/

30/3

5X-7

B16

/18/

20X

-7 (A

C)

BC

20/2

5/30

/32S

-7, B

C25

SE

-7

B15

/18/

20T-

7 (A

C)


REFILL CAPACITY(APPROXIMATE)

BR

13/1

5/18

S(J

)-5,

BR

14/1

6JW

-5

BR

20/2

5S-7

BR

20/2

5S-5

BR

14/1

6JW

-7

BR

18/2

0SP

-7

BR

13/1

5/18

S-7

15

Maintenance Parts

D500261400504-00082

400504-00221

D516976 D516976 D516975 D516976 ← ← ← ← D144020 D516975 D516974

• • • • • • A155222 ← ← ← ← D512992 ← A235011

Filter - Return

Filter - Suction Strainer

B10

/13/

15/1

6R-5

B15

/18S

-5

B(C

)15/

18S

-5, B

C20

SC

-5

BR

13/1

5/18

S-7

BR

20/2

5S-7

BR

18/2

0SP

-7

B(C

)20/

25/3

0/32

S-5

,B

20/2

5SE

-5, B

C25

SE

-5

B22

/25/

30/3

5X-5

,B

22/2

5/30

/35X

-7

B40

/45/

50X

-5

B15

/18/

20T-

5,B

15/1

8/20

T-7,

B18

/20T

L-7

(AC

)

B16

/18/

20X

-5,

B16

/18/

20X

-7 (

AC

)

BR

13/1

5/18

S(J

)-5,

BR

14/1

6JW

-5

BR

14/1

6JW

-7 (P

LUS

)

BR

20/2

5S-5

Model

Part Name

16



BR13

/15/

18S(

J)-5

, BR

14/1

6JW

-5

BR13

/15/

18S-

7,BR

20/2

5S-7

BR14

/16J

W-7

BR14

/16J

W-7

PLU

S

BR18

/20S

P-7

BR20

/25S

-5

B10/

13/1

5/16

R-5

B(C

)15/

18S-

5, B

C20

SC-5

B15/

18/2

0T-5

(AC

)

B15/

18/2

0T-7

, B18

/20T

L-7

(AC

)

B16/

18/2

0X-5

(AC

)

B16/

18/2

0X-7

(AC

)

B(C

)20/

25/3

0/32

S-5,

B20/

25SE

-5, B

C25

SE-5

BC20

/25/

30/3

2S-7

, BC

25SE

-7

B22/

25/3

0/35

X-5

B22/

25/3

0/35

X-7

B40/

45/5

0X-5

Axle Oil Level C ○

Carriage Roller Extrusion A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Compact Display Keys ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Drive Axle Gear Boxes C ○ ○ ○ ○ ○ ○ ○ ○ ○

Fuses E ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Greasing Point ○ ○ ○

Power Module Dig ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Run Time Diagnostic ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Transfer case C ○ ○ ○

Parking brake A ○ ○ ○ ○ ○ ○

Seat L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Self Diagnostics T ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Wheel Bolts C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Back-up Alarm (If Equipped) T ○ ○ ○ ○ ○

Battery C Exg Charg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Carriage Channels L ○

Indicator C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Mast Channels L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Tires and Wheels I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Walk-Around Inspection I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Wheel Bolts C ○ ○ ○

Transfer Case C ○ ○ ○

Drive Axle Oil Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Parking Brake T ○ ○

Transfer Case Oil Level C ○ ○ ○

FIRST 200 HOURS Transfer Case Oil Level Chg ○ ○ ○

Battery Cell, Case & Battery Plug C N ○ ○

Brake Cam & Brake Spring C A ○

Brake System, Brake Oil Level C ○ ○ ○

WHEN REQUIRED

EVERY 10 HOURS orDAILY

HOW TO DO C CHECK I INSPECT Chg CHANGE Charg CHARGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R REASSEMBLE E REPLACE Dig DISCHARGE Exg EXCHANGE

FIRST 50~100 HOURS

FIRST 25 HOURS

EVERY 250HRS orMONTHLY




BR13

/15/

18S(

J)-5

, BR

14/1

6JW

-5

BR13

/15/

18S-

7,BR

20/2

5S-7

BR14

/16J

W-7

BR14

/16J

W-7

PLU

S

BR18

/20S

P-7

BR20

/25S

-5

B10/

13/1

5/16

R-5

B(C

)15/

18S-

5, B

C20

SC-5

B15/

18/2

0T-5

(AC

)

B15/

18/2

0T-7

, B18

/20T

L-7

(AC

)

B16/

18/2

0X-5

(AC

)

B16/

18/2

0X-7

(AC

)

B(C

)20/

25/3

0/32

S-5,

B20/

25SE

-5, B

C25

SE-5

BC20

/25/

30/3

2S-7

, BC

25SE

-7

B22/

25/3

0/35

X-5

B22/

25/3

0/35

X-7

B40/

45/5

0X-5


Control Valve Microswitch C ○ ○

Drive Axle Oil Level C ○

Hydraulic Return Filter Chg ○ ○

Hydraulic System C ○ ○ ○ ○

Hydraulic Oil Level C ○

Mast, Carriage, Lift Chains & Attachmemts I A L ○ ○ ○ ○ ○

Parking Brake T ○ ○ ○ ○

Steer Angle Switches C N ○

Steering System L ○ ○ ○ ○

Wheel Bolts C ○

Axle Oil Chg ○

Battery Cell, Case & Battery Plug C N ○ ○ ○

Brake Cam & Brake Spring C A ○

Control Panel N I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Control Valve Microswitch C ○ ○

Crosshead Rollers C I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Cylinder Rod Extension A ○ ○ ○ ○ ○ ○ ○ ○ ○

Direction Control forward/reverse Switch C ○ ○ ○ ○

Directional Lever C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Drive Axle Oil Chg ○ ○ ○ ○ ○ ○ ○ ○ ○

Hydraulic and Power Steering System C ○ ○ ○

Hydraulic System C ○ ○ ○

Hydraulic Oil Check, Hydraulic Oil Level C ○ ○ ○ ○ ○ ○

Mast, Carriage, Lift Chains & Attachmemts I A L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Mast Hinge Pins L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Overhead Guard I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Parking Brake T ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Steer Angle Switches C N ○ ○ ○ ○ ○ ○

Steering System, Steering Mechanism L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Tilt Cylinder C A L ○ ○ ○ ○ ○ ○ ○ ○ ○

Transfer Case Oil Level C ○ ○ ○

EVERY 500HRS or3 MONTHS

EVERY 250HRS orMONTHLY




BR13

/15/

18S(

J)-5

, BR

14/1

6JW

-5

BR13

/15/

18S-

7,BR

20/2

5S-7

BR14

/16J

W-7

BR14

/16J

W-7

PLU

S

BR18

/20S

P-7

BR20

/25S

-5

B10/

13/1

5/16

R-5

B(C

)15/

18S-

5, B

C20

SC-5

B15/

18/2

0T-5

(AC

)

B15/

18/2

0T-7

, B18

/20T

L-7

(AC

)

B16/

18/2

0X-5

(AC

)

B16/

18/2

0X-7

(AC

)

B(C

)20/

25/3

0/32

S-5,

B20/

25SE

-5, B

C25

SE-5

BC20

/25/

30/3

2S-7

, BC

25SE

-7

B22/

25/3

0/35

X-5

B22/

25/3

0/35

X-7

B40/

45/5

0X-5


Air Breather Chg ○ ○ ○ ○ ○

Drive Motor N I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Electric Power Steering Motor N I ○ ○ ○

Drive Axle Oil Chg ○ ○

Fork I ○

Hydraulic Return Filter Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Lift Chains T C A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Tires and Wheels I C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Parking Brake N T ○ ○ ○

Pump Motor N I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

EVERY 1500HRS or9 MONTHS Transfer Case Oil Chg ○ ○ ○

Air Breather ○

Fork I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Hydraulic Return Filter Chg ○

Hydraulic Oil C Chg ○ ○ ○ ○

Hydraulic, Power Steering System ○ ○ ○ ○ ○ ○ ○ ○ ○

Steer Wheel Bearings R ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Transfer Case C ○ ○ ○

EVERY 2500HRS or15 MONTHS Hydraulic Oil C Chg ○ ○ ○ ○ ○ ○ ○

EVERY 1000HRS or 6 MONTHS

NOTE 1: Please refer to the latest revision of the Operation & maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification.

CAUTION

Before performing any work, be sure to refer to and follow all recommended safety precautions set out in theapplicable Doosan Maintenance Manual. In addition, Doosan recommends that all mechanics wear appropriate protective items, such as safety glasse

EVERY 2000HRS or12 MONTHS


Documents

Maintenance Quick Guide SB4312E05 내지 161004...* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance