MagnuMStone Marketing MaterialS cornerstonewallsolutionsbbp.style/.../AM-RetainingWalls-MagnumstoneTechnicalManual-NAT.… · Our MagnumStone™ product is a large block, hollow core,

MagnuMStone™ Marketing MaterialS

CornerStone® Website Installation Guide Sustainability Brochure General Brochure Technical Reference

AMMS-GU-TR-32-01© 2011 Austral Masonry.

www.australmasonry.com.au

738-780 Wallgrove Road, Horsley Park, NSW 2175 • PO Box 6550 Wetherill Park NSW 1851Tel: 02 9830 7896 • Fax: 02 9830 7894 • Email: [email protected]

Please consult with regulating council for local design requirements prior to the commencement of any retaining wall. Councils may request that walls over 0.5m in height and/or where a surcharge exists (e.g driveway, house, fence or other structure) be designed and certified by a suitable qualified consulting engineer.

DiSclaiMer

cornerstonewallsolutions.com

Technical Reference Manual

3 D D r a w i n g s i U n i t S p e c i f i c a t i o n s i C r o s s S e c t i o n s i D e s i g n C h a r t s i D e t a i l s

Magnumstone

Our MagnumStone™ product is a large block, hollow core, wet-cast segmental retaining wall system that uses nearly half the amount of concrete per face foot when compared to traditional solid systems. The environmental and economical advantages of the pre-cast hollow block MagnumStone™ product are unprecedented in the retaining wall industry. Because of its size and design flexibility, MagnumStone™ is ideal for almost any retaining wall project from residential to large commercial installations.

Unit to unit connection uses our patented, mortarless, SecureLug™ interlock system (no expensive, time consuming pins or clips.) and are light enough that they can be moved two at a time with lighter machinery such as a standard Bobcat.

A wet cast segmental retaining wall product provides freeze/thaw durability advantages over competing products, a critical factor for the Departments Of Transport work that MagnumStone™ is very well suited for. The wet-cast process also allows for unique through-wall applications, face options and logo details for any type of project.

MagnumStone™ Technical Reference I © 2011 Austral Masonry I australmasonry.com.au

MagnumStone™ Technical


The System 2

The Units 3

Standard Unit 4

Standard Base Unit 5

Standard Top Unit 6

Half High Unit 7

Half High Base Unit 8

Half High Top Unit 9

Corner/End Units 10

Step/Cap Unit 11

Pillar & Pillar Cap Unit 12

Double Sided Unit 13

Gravity Wall 14

Gravity Wall Charts 15

Double Deep Gravity Wall 16

Double Deep Gravity Wall Charts 17

.609m Plantable Wall 18

.609m Plantable Wall Charts 19

1.22m Plantable Wall 20

1.22m Plantable Wall Charts 21

1.83m Plantable Wall 22

1.83m Plantable Wall Charts 23

Geogrid Friction Wall 24

Positive Connection Wall 25

Steel/Concrete Wall 26

Free Standing Double Sided Wall 27

Interlock/Drainage 28

Top of Wall Detail 29

2

MagnumStone™ System


3MagnumStone™ Technical Reference I © 2011 Austral Masonry I australmasonry.com.au

MagnumStone™ Units

Weights and dimensions are nominal. Specifications may change. Verify exact information with your local producer.

4

MagnumStone™ Standard Unit




MagnumStone™ Standard Base Unit


6

MagnumStone™ Standard Top Unit




MagnumStone™ Half High Unit


8

MagnumStone™ Half High Base Unit




MagnumStone™ Half High Top Unit


10

MagnumStone™ Corner/End Units




MagnumStone™ Step/Cap Unit


12

s

MagnumStone™ Pillar & Pillar Cap Unit




MagnumStone™ Double Sided Unit


14

MagnumStone™ Gravity Wall



MagnumStone™ Gravity Wall Charts

Soil type Height ex- Height embed- totalAASHTO #57 2469mm 152mm 2621mm

34˚ Soil 2012mm 152mm 2164mm

30˚ Soil 1798mm 152mm 1951mm

26˚ Soil 1494mm 152mm 1646mm


34˚ Soil 1646mm 152mm 1798mm

30˚ Soil 1341mm 152mm 1494mm

26˚ Soil 1006mm 152mm 1158mm


34˚ Soil 1006mm 152mm 1158mm

30˚ Soil 610mm 152mm 762mm

26˚ Soil 274mm 152mm 427mm


34˚ Soil 1372mm 152mm 1524mm

30˚ Soil 975mm 152mm 1128mm

26˚ Soil


34˚ Soil 1707mm 152mm 1859mm

30˚ Soil 1341mm 152mm 1494mm

26˚ Soil 1006mm 152mm 1158mm

DISCLAIMER. This chart is for initial estimation purposes only. Do not use for final design or construction. Retain a licensed professional engineer to design every wall on a case-by-case basis using site specific criteria. The accuracy and use of this document are the sole responsibility of the user. All calculations were performed based on NCMA methodology using factors of safety of 1.5 for sliding and overturning. The bearing capacity of base soils will be no less than 3,000 pounds per square foot (psf ). All soils have been assumed to be less than 125 pounds per cubic foot (pcf ). Global Stability Analysis has not been performed.

16




MagnumStone™ Double Deep Gravity Wall

4877mm 0mm 4877mm

4267mm 610mm 3658mm

3658mm 1524mm 2134mm

3048mm 2438mm 914mm

2134mm 2134mm 0mm

no Slope, no load

3962mm 0mm 3962mm

3658mm 610mm 3048mm

3048mm 1219mm 1829mm

2438mm 1829mm 914mm

1829mm 1829mm 0mm

no Slope, no load

4267mm 0mm 4267mm

3658mm 305mm 3353mm

3048mm 1219mm 1829mm

2438mm 1829mm 610mm

2134mm 2134mm 0mm

2:1 Slope, no load

2134mm 0mm 2134mm

2134mm 914mm 1219mm

1829mm 1219mm 610mm

1219mm 1219mm 305mm

1219mm 1219mm 0mm

2:1 Slope, no load

4572mm 0mm 4572mm

4267mm 0mm 4267mm

3658mm 914mm 2743mm

3048mm 1524mm 1524mm

2438mm 2134mm 305mm

2438mm 2438mm 0mm

3:1 Slope, no load

3048mm 0mm 3048mm

2438mm 1219mm 1219mm

1829mm 1524mm 305mm

1524mm 1524mm 0mm

3:1 Slope, no load

4877mm 0mm 4877mm

4267mm 305mm 3962mm

3658mm 914mm 2743mm

3048mm 1829mm 1524mm

2438mm 2134mm 305mm

2134mm 2134mm 0mm

no Slope, 100psf load3353mm 0mm 3353mm

3048mm 305mm 2743mm

2438mm 1219mm 1219mm

1829mm 1524mm 305mm

1524mm 1524mm 0mm

no Slope, 100psf load

4267mm 0mm 4267mm

3658mm 305mm 3353mm

3048mm 914mm 2134mm

2438mm 1524mm 914mm

1829mm 1829mm 0mm

1524mm 1524mm 0mm

no Slope, 250psf load 2743mm 0mm 2743mm

2438mm 914mm 1524mm

1829mm 1219mm 610mm

1219mm 914mm 305mm

914mm 914mm 0mm

no Slope, 250psf load

Lower Tier Upper Tier (AASHTO #57) Factor of Safety Lower Tier (AASHTO #57) Upper Tier (AASHTO #57)Summary of Analyses Using Broken Back Wall

Lower Tier Upper Tier (AASHTO #57) Factor of Safety Lower Tier (AASHTO #57) Upper Tier (AASHTO #57)fsoil = 30° (min.) fsoil = 38° (min.) Fsl = 1.5 fsoil = 38° (min.) fsoil = 38° (min.)gsoil = 125pcf (max.) gsoil = 110pcf (max.) Fot = 1.5 gsoil = 110pcf (max.) gsoil = 110pcf (max.)

H h1 h2 H h1 h2

12.9 Use Full Double Section 16.0 Use Full Double Section12.0 2.3 9.7 14.0 2.4 11.610 0 3 8 6 2 12 0 5 0 7 0

No slope, No load No slope, No load

10.0 3.8 6.2 12.0 5.0 7.08.0 5.5 2.5 10.0 7.5 2.56.4 Use Single Section 8.6 Use Single Section

H h1 h2 H h1 h2

7.4 Use Full Double Section 14.0 Use Full Double Section7.0 3.3 3.7 12.0 1.4 10.66.0 4.0 2.0 10.0 3.9 6.1

2:1 slope, No load 2:1 slope, No load

4.0 3.5 0.5 8.0 6.3 1.73.7 Use Single Section 7.0 Use Single Section

H h1 h2 H h1 h2

9.8 Use Full Double Section 15.2 Use Full Double Section8.0 3.8 4.2 14.0 0.4 13.66.0 5.1 0.9 12.0 2.8 9.24 9 Use Single Section 10 0 5 4 4 6


4.9 Use Single Section 10.0 5.4 4.68.0 7.4 0.67.6 Use Single Section

H h1 h2

11.4 Use Full Double Section10.0 1.2 8.8 H h1 h2

8.0 3.6 4.4 15.7 Use Full Double Section6.0 5.0 1.0 14.0 0.7 13.34.9 Use Single Section 12.0 3.2 8.8

No slope, 100psf load


g10.0 5.5 4.58.0 7.0 1.07.1 Use Single Section

H h1 h2

9.0 Use Full Double Section8.0 2.8 5.26.0 3.8 2.2 H h1 h2

4.0 3.3 0.7 13.7 Use Full Double Section2.5 Use Single Section 12.0 0.9 11.1

10 0 3 2 6 8



10.0 3.2 6.8H represents the total wall height (including embedment) 8.0 5.1 2.9h1 represents the single stacked unit height. 6.0 5.6 0.4h2 represents the double stacked unit height. 5.4 Use Single Section

Lower Tier Upper Tier (AASHTO #57) Factor of Safety Lower Tier (AASHTO #57) Upper Tier (AASHTO #57)Summary of Analyses Using Broken Back Wall

Lower Tier Upper Tier (AASHTO #57) Factor of Safety Lower Tier (AASHTO #57) Upper Tier (AASHTO #57)fsoil = 30° (min.) fsoil = 38° (min.) Fsl = 1.5 fsoil = 38° (min.) fsoil = 38° (min.)gsoil = 125pcf (max.) gsoil = 110pcf (max.) Fot = 1.5 gsoil = 110pcf (max.) gsoil = 110pcf (max.)

H h1 h2 H h1 h2

12.9 Use Full Double Section 16.0 Use Full Double Section12.0 2.3 9.7 14.0 2.4 11.610 0 3 8 6 2 12 0 5 0 7 0

No slope, No load No slope, No load

10.0 3.8 6.2 12.0 5.0 7.08.0 5.5 2.5 10.0 7.5 2.56.4 Use Single Section 8.6 Use Single Section

H h1 h2 H h1 h2

7.4 Use Full Double Section 14.0 Use Full Double Section7.0 3.3 3.7 12.0 1.4 10.66.0 4.0 2.0 10.0 3.9 6.1


4.0 3.5 0.5 8.0 6.3 1.73.7 Use Single Section 7.0 Use Single Section

H h1 h2 H h1 h2

9.8 Use Full Double Section 15.2 Use Full Double Section8.0 3.8 4.2 14.0 0.4 13.66.0 5.1 0.9 12.0 2.8 9.24 9 Use Single Section 10 0 5 4 4 6


4.9 Use Single Section 10.0 5.4 4.68.0 7.4 0.67.6 Use Single Section

H h1 h2

11.4 Use Full Double Section10.0 1.2 8.8 H h1 h2

8.0 3.6 4.4 15.7 Use Full Double Section6.0 5.0 1.0 14.0 0.7 13.34.9 Use Single Section 12.0 3.2 8.8



g10.0 5.5 4.58.0 7.0 1.07.1 Use Single Section

H h1 h2

9.0 Use Full Double Section8.0 2.8 5.26.0 3.8 2.2 H h1 h2

4.0 3.3 0.7 13.7 Use Full Double Section2.5 Use Single Section 12.0 0.9 11.1

10 0 3 2 6 8



10.0 3.2 6.8H represents the total wall height (including embedment) 8.0 5.1 2.9h1 represents the single stacked unit height. 6.0 5.6 0.4h2 represents the double stacked unit height. 5.4 Use Single Section

18

MagnumStone™ .607m Plantable Wall

39˚



MagnumStone™ .607m Plantable Wall

Soil type Height ex- Height embed- total

34˚ Soil 6.37m .335m 6.7m

30˚ Soil 6.37m .335m 6.7m

26˚ Soil 4.42m .24m 4.66m


34˚ Soil 6.37m .33m 6.7m

30˚ Soil 5.42m .30m 5.73m

26˚ Soil 3.29m .18m 3.47m


34˚ Soil 6.37m .33m 6.71m

30˚ Soil 4.08m .24m 4.33m

26˚ Soil N/A N/A N/A


39˚

39˚

39˚

20

MagnumStone™ 1.22m Plantable Wall

25˚





34˚ Soil 4.42m .24m 4.66m

30˚ Soil 3.29m .18m 3.47m

26˚ Soil 2.4m .15m 2.62m


34˚ Soil 3.60m .21m 3.81m

30˚ Soil 2.56m .15m 2.71m

26˚ Soil 1.7m .15m 1.92m


34˚ Soil 2.99m .18m 3.17m

30˚ Soil 1.89m .15m 2.04m



25˚

25˚

25˚

22

18˚





34˚ Soil 3.32m .18m 3.50m

30˚ Soil 2.59m .15m 2.74m

26˚ Soil 2.01m .15m 2.16m


34˚ Soil 2.68m .15m 2.83m

30˚ Soil 1.95m .15m 2.10m

26˚ Soil 1.43m .15m 1.59m


34˚ Soil 2.19m .15m 2.35m

30˚ Soil 1.46m .15m 1.61m



18˚

18˚

18˚

24

MagnumStone™ Geogrid Friction Wall



MagnumStone™ Positive Connection Wall

26

MagnumStone™ Steel/Concrete Wall



MagnumStone™ Free Standing Double Sided

28

MagnumStone™ Interlock/Drainage

>>>VERTICAL PERMEABILITY

>>>INTERLOCK



MagnumStone™ Top of Wall Detail

Documents

MagnuMStone Marketing MaterialS cornerstonewallsolutionsbbp.style/.../AM-RetainingWalls-MagnumstoneTechnicalManual-NAT.… · Our MagnumStone™ product is a large block, hollow core,