Maestro Splicing Equipment

» Improved Splice Quality» Short Cycle Time » Increased Speed and Efficiency» Reliable Splice Results» No Water Cooling

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As a leading manufacturer of process and conveyor belts, Ammeraal Beltech has developed the next generation of splice equipment, called

Maestro

Improved splice quality - Increased speed and efficiency A winning combination

With Maestro, shrinkage of fingers is reduced during the splicing process, resulting in a stronger splice.

With Maestro splice equipment, Ammeraal Beltech has made a leap forward in the critical areas of quality, efficiency/speed, and precision.Maestro splice equipment is specially designed for splicing of Ammeraal Beltech process and conveyor belts both on site and in the workshop.

Improved quality and efficiency benefits include:

Consistent, reliable splice results and superior belt appearance

Short cycle time: Most belts 6-10 minutes depending on electrical configuration

Less shrinkage of fingers, providing stronger, flatter splices

No fiberglass sheets or other splice plates necessary

Onsite benefits include:

Lightweight

No water cooling necessary

Less production downtime

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Maestro Splice Equipment Specifications

Press Units

Maestro press units areconstructed of lightweightmaterials allowing for easytransport around the plant.

Model 500 800 1000 1200 1500 2200

Length mm (in) 700 (27.6) 1000 (39.4) 1200 (47.2) 1400 (55.1) 1700 (67.0) 2400 (94.0)

Width (top & bottom) mm (in) 250 (9.80) 250 (9.80) 250 (9.80) 250 (9.80) 250 (9.80) 250 (9.80)

Height (per part) mm (in) 85 (3.40) 85 (3.40) 85 (3.40) 85 (3.40) 85 (3.40) 85 (3.40)

Overall Height mm (in) 190 (7.50) 190 (7.50) 190 (7.50) 190 (7.50) 190 (7.50) 190 (7.50)

Weight (per part) kg (lbs) 11 (24) 15 (33) 18 (40) 21 (46) 25 (55) 35 (77)

Maximum Pressure bar 2 2 2 2 2 2

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Maestro - A new conceptfor fast, reliable and effortless splicing

Maestro Splice Equipment Specifications

Splice Plates

Maestro splice plates are specially designed to splice process andconveyor belts from AmmeraalBeltech on site and in theworkshop.

Model 500 800 1000 1200 1500 2200

Max. belt width mm (in) 500 (19.7) 800 (31.5) 1000 (39.4) 1200 (47.2) 1500 (59.1) 2200 (86.6)

Plate length mm (in) 650 (25.6) 950 (37.4) 1150 (45.7) 1350 (53.1) 1650 (65.0) 2350 (92.5)

Plate thickness mm (in) 10 (0.40) 10 (0.40) 10 (0.40) 10 (0.40) 10 (0.40) 10 (0.40)

Top plate width mm (in) 330 (13.0) 330 (13.0) 330 (13.0) 330 (13.0) 330 (13.0) 330 (13.0)

Bottom plate width kg (lbs) 400 (15.8) 400 (15.8) 400 (15.8) 400 (15.8) 400 (15.8) 400 (15.8)

Maximum temperature °C (°F) 200 (392) 200 (392) 200 (392) 200 (392) 200 (392) 200 (392)

Total weight (excl. clamps) kg (lbs) 6 (13) 9 (20) 12 (27) 14 (31) 18 (40) 28 (62)

Plate thermocouple Type J Type J Type J Type J Type J Type J

Heating surface length mm (in) 600 (23.6) 900 (35.4) 1100 (43.3) 1300 (51.2) 1600 (63.0) 2300 (90.6)

Heating surface width K-L* mm (in) 150 (5.90) 150 (5.90) 140 (5.50) 140 (5.50) 105 (4.10) -

Heating surface width M-N* mm (in) - - 150 (5.90) 150 (5.90) 150 (5.90) 150 (5.90)

Heating surface width P* mm (in) - - 150 (5.90) 150 (5.90) 150 (5.90) -

Maestro Splice Equipment Specifications

Control Units

Control units with Maestro splice equipment are available in five different power versions and two types: Time Method and Time/Temperature Method.

With the Time/Temperature Method, the belt temperature is controlled along with the top and bottom plate temperatures.

The control unit used with the Time/Temperature Method, incorporates a thermocouple, allowing the user to precisely control the temperature of the splice area on the belt.

Model Time & Time/Temp.

Length/width/height mm (in) 300/300/200 (11.8/11.8/7.9)

Weight kg (lbs) 9 (20)

Max. Temp. setting plates °C (°F) 200 (392)

Max. Temp. setting belt °C (°F) 200* (392)

Maximum time setting (min.) 12

Power cords (2x) mm (ft.) 5000 (16.4)

Belt Thermocouple* Type J

All dimensions and specifications are approximate and subject to change without notice.

*K-L-M-N-P are voltages of Maestro splice plates, see table “Electrical data” below.

Electrical Data

Maestro Splice plates 500

Splice plates 800

Splice plates 1000

Splice plates 1200

Splice plates 1500

Splice plates 2200

Controlunits

K 2x120V 2x1ph 2x16A 50/60 [W] 2600 3400 3500 3800 3800 - 4000

L 240V 1ph 16A 50/60 [W] 2600 3400 3500 3800 3800 - 4000

M 400V 3ph 16A 50/60 [W] - - 4300 5100 6200 8900 6500

N 480V 3ph 16A 50/60 [W] - - 4300 5100 6200 8900 6500

P 240V 3ph 28A 50/60 [W] - - 4300 5100 6200 - 6500

*Only with Time/Temperature Method version EQ6200.

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C2012 Rev. 5/11

Headquarters:

Ammeraal Beltech Inc.7501 N. St. Louis AvenueSkokie, IL 60076-4000

Phone 847 673 6720Fax 847 673 6373Toll free 800 323 4170info@ammeraalbeltechusa.comwww.Ammeraal-Beltechusa.com

North American Locations

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North American Service Network

Georgia1649 Sands Place, EMarietta, GA 30067-8787

Phone 770 952 0336Fax 770 952 9697Toll Free 800 533 3765

Texas1014 Santerre DriveGrand Prairie, TX 75050-1937

Phone 972 647 8996Fax 972 660 2596Toll Free 800 533 3765

W. Pennsylvania112 Nardis DriveJefferson, PA 15344-4103

Phone 724 966 5084Fax 724 883 2600Toll Free 800 533 3765

E. Pennsylvania4408A Pottsville Pike, Bldg.8Reading, PA 19605-1214

Phone 610 929 3713Fax 610 929 3715Toll Free 800 533 3765

Washington6841 South 220th Street, Bldg. DKent, WA 98032-1921

Phone 253 872 7322Fax 253 872 7410Toll Free 866 778 9017

Ontario, Canada290 Britannia Rd. E.Mississauga, ON L4Z 1S6

Phone 905 890 1311Fax 905 890 3660Toll Free 800 455 3337

Québec, Canada4045 Rue GrandLaval, QC H7L 5X5

Toll Free 800 455 3337

Michigan1525 Gezon Parkway SW, Suite EWyoming, MI 49509-9548

Phone 616 534 2495Fax 616 534 2498Toll Free 866 791 0162

California10724 Bloomfield AvenueSante Fe Springs, CA 90670-3914

Phone 562 946 2700 Fax 562 946 8506Toll Free 866 778 9017

Rhode Island46 Warwick Industrial DriveWarwick, RI 02886-2400

Phone 401 732 8131Fax 401 732 8137Toll Free 800 533 3765

Oregon765 Conger StreetEugene, OR 97402-0219

Phone 541 686 9554Fax 541 344 6837Toll Free 866 778 9017