www.inter-m.com

MADE IN KOREA2014. 4

Auto Power Switcher

APS-6502

CONTENTS

Specifications ................................................................................. 1

Electrical parts list ........................................................................ 3

top and bottom view of p.c. board ............................................... 7

block Diagram ............................................................................. 13

Schematic Diagram ..................................................................... 14

Wiring Diagram ............................................................................ 21

Exploded view of cabinet & chassis / Mechanical parts list ...... 22

SPECIFICATIONS

1

APS-6502

AcSection

Ac - 1 Input

terminal type 3pin Screw terminal(4ø)

voltage 220vAc ± 15%, 50/60Hz

current 20A Max

Ac - 2 Input

terminal type 3pin Screw terminal(4ø)

voltage 220vAc ± 15%, 50/60Hz

current 20A Max

pD-1 Output

terminal type 3pin Screw terminal(4ø)

voltage 220vAc ± 15%, 50/60Hz

current 20A Max

pD-2 Output

terminal type 3pin Screw terminal(4ø)

voltage 220vAc ± 15%, 50/60Hz

current 20A Max

Switched power Input 1 from pD1

terminal type 3pin Ac Inlet

voltage 220vAc ± 15%, 50/60Hz

current 5A

Switched power Input 1 from pD2

terminal type 3pin Ac Inlet

voltage 220vAc ± 15%, 50/60Hz

current 5A

Switched power Output 1

terminal type 3pin Ac Outlet x3

voltage 220vAc ± 15%, 50/60Hz

current 15A

Switched power Input 2 from pD1

terminal type 3pin Ac Inlet

voltage 220vAc ± 15%, 50/60Hz

current 5A

Switched power Input 2 from pD2

terminal type 3pin Ac Inlet

voltage 220vAc ± 15%, 50/60Hz

current 5A

Switched power Output 2

terminal type 3pin Ac Outlet x3

voltage 220vAc ± 15%, 50/60Hz

current 15A

Switched power Input 3 from pD1

terminal type 3pin Ac Inlet

voltage 220vAc ± 15%, 50/60Hz

current 5A

Switched power Input 3 from pD2

terminal type 3pin Ac Inlet

voltage 220vAc ± 15%, 50/60Hz

current 5A

Switched power Output 3

terminal type 3pin Ac Outlet x 3

voltage 220vAc ± 15%, 50/60Hz

current 15A

Unswitched power Output

terminal type 3pin Ac Outlet x 2

voltage 220vAc ± 15%, 50/60Hz

current 3A

2

SPECIFICATIONS

* Design and specification are subject to be changed for the improvement of product quality without pre notice.

DcSection

battery Input

terminal type 2pin Screw terminal

voltage 24vDc ± 20%

current 67A Max

24vDc Switched pD1 Input

terminal type 2pin Screw terminal(3ø)

voltage 24vDc ± 20%

current 5A Max

24vDc Switched pD2 Input

terminal type 2pin Screw terminal(3ø)

voltage 24vDc ± 20%

current 5A Max

24vDc Switched Output (Rack Only)

terminal type 2pin Euro block terminal x 4

voltage 24vDc ± 20%

current 5A Max

24vDc Unswitched pD1 Input

terminal type 2pin Screw terminal(3ø)

voltage 24vDc ± 20%

current 5A Max

24vDc Unswitched pD2 Input

terminal type 2pin Screw terminal(3ø)

voltage 24vDc ± 20%

current 5A Max

24vDc Unswitched Output

terminal type 2pin Euro block terminal

voltage 24vDc ± 20%

current 5A Max

24vDc Amp Output

terminal type 2pin Screw terminal(3ø)

voltage 24vDc ± 20%

current 60A Max

Dry contact&

communication

Remote power control In 2pin Euro block terminal

link Input RJ-45 (RS-485)

link Output RJ-45 (RS-485)

Ac Source-1 Input Fault Out 2pin Euro block terminal

Ac Source-2 Input Fault Out 2pin Euro block terminal

battery Input Fault Out 2pin Euro block terminal less than 19.2vDc battery Input

pD1 Fault Out 2pin Euro block terminal

pD2 Fault Out 2pin Euro block terminal

ApS Fault Out 2pin Euro block terminal

General

Operation Humidity 35%~85%

Operation temperature -10℃ ~ 40℃

power Source 220 - 230vAc, 50/60Hz, 24vDc

power consumption 10W (Only ApS-6502)

Weight (SEt) 9.5Kg / 20.9lb

Dimensions (SEt) 482(W) x 220(H) x 280(D) mm/17.3(W) x 8.66(H) x 11(D) in

3

ELECTRICAL PARTS LIST

REF ItEM NO. DEFINE VALUE

D110 102684 SD/Sbl3040, Sbl 3040pt Sbl 3040pt

bD100 103528 H5b/bEAD/103528, H5b H5b

l100 103547 220UH/14/cHOKE/103547, 220uH 220uH

R242 R251 104269 R1.8KJ/A, 1.8K 1.8K

R200 R250 104329 R470J/A, 470 470

R117 R122 104333 R47KJ/A, 47K 47K

R114 R121 104504 R100KJ/3W/MO, 100K 3W 100K 3W

R149 104666 R0.47J/2W/MO/t, 0.47 2W 0.47 2W

R225 104667 R4.7J/2W/MO, 4.7 2W 4.7 2W

R112 104694 R6.8J/1W/MO/A, 6.8 1W 6.8 1W

vR100-101 105326 102/SEM/Ft-63tp, 1K 1K

c139 105351 Ec220U50M/RD, 220/50 220/50

c108 c130 c132-133 105409 Ec1U50M/RG/t, 1/50 1/50

c106 c120-122 105421 Ec100U25M/RG/t, 100/25 100/25

tp1-19 106871 tp/tp00325-21/t, tp00325-21 tp00325-21

G100 106885 GNDplAtE/106885, GND GND

cN101 111212 02p/53047/1.25, 53047-02p 53047-02p

cN102 111215 06p/53047/1.25, 53047-06p 53047-06p

cN103 111251 06p/pHWS-2/12.2, pHWS-06p pHWS-06p

cN104 111359 04p/lW-5267/2.5, lW5267-04p lW5267-04p

cN105 111361 06p/lW-5267/2.5, lW5267-6p lW5267-6p

cN107 111362 07p/lW-5267/2.5, lW5267-07p lW5267-07p

cN100 111365 10p/lW-5267/2.5, lW5267-10p lW5267-10p

cN106 111370 15p/lW-5267/2.5, lW5267-15p lW5267-15p

SW101 112184 tc/tQcv503R, tQcv503R tQcv503R

F100-101 112403 pSW/30R110, 30R110 30R110

Q100-103 Q113-120 118642 NpN/Ktc3875S-Y/SOt23, Ktc3875S-Y Ktc3875S-Y

Q104-111 118663 pNp/2N3906S/SOt23, 2N3906S 2N3906S

Q112 118672 NpN/2N3904/SOt23, 2N3904 2N3904

Ic107 118763 AtMEGA128/tQFp64p/2, Atmega128 Atmega128

Ic100-101 118872 pc/ltv817b, ltv817b ltv817b

Ic108 119046 7042AF/KIA/SOt89, KIA7042AF KIA7042AF

D100-103 D118-124 119171 D/1N4148/SOt23, 1N4148 1N4148

D117 119171 D/1N4148/SOt23, 1N4148 1N4148

D108 119178 bD/DbS105G/Db, DbS105G DbS105G

D109 D127 119200 SD/1SS355/SOD323, 1SS355 1SS355

D128 119206 ZD/6.2v/bZX84c/SOt23, 6.2v 6.2v

lD100-103 lD110-116 119233 lD/R/1608S/cSlG0804, cSlG0804 cSlG0804

l101-102 119260 10UH/2518/lbc, 10uH 10uH

bD101 119309 120OHM/bEAD/119309, 120ohm 120ohm

R170 R177-178 R199 R212 R241

R243 R245 119334 R0J/2012, 0 0

R160 119346 R10J/2012, 10 10

R240 119362 R1KJ/2012, 1K 1K

R18 R100-101 R104-105

R108-109 R119-120 R124-125

R134-135 R139 R155 R157 R159

R163 R165 R167 R169 R172-176

R189 R202 R204-206 R211

R226-237 R249 R253 119367 R10KJ/2012, 10K 10K

R239 R252 119401 R12KJ/2012, 12K 12K

R103 R107 R111 R116 R213

R215 R217 R219 R221 R223 R254 119424 R1.5KJ/2012, 1.5K 1.5K

R142 R144 R146 R148 119466 R180KJ/2012, 180K 180K

R126 R179-184 R191-192 R256 119492 R220J/2012, 220 220

R138 119499 R22KJ/2012, 22K 22K

MAIN B’D

4

ELECTRICAL PARTS LIST

REF ItEM NO. DEFINE VALUE

R118 R123 R162 R164 R166

R168 R201 R203 R248 119576 R3.3KJ/2012, 3.3K 3.3K

R238 119580 R33KJ/2012, 33K 33K

R193-198 119602 R390J/2012, 390 390

R190 R207-210 119617 R47J/2012, 47 47

R133 R137 R152-153 R161 119620 R470J/2012, 470 470

R141 R143 R145 R147 R255 119625 R4.7KJ/2012, 4.7K 4.7K

R171 119629 R47KJ/1608, 47K 47K

R156 R158 119630 R47KJ/2012, 47K 47K

R154 119679 R56KJ/2012, 56K 56K

R102 R106 R110 R115 R131-132

R214 R216 R218 R220 R222 R224 119707 R6.8KJ/2012, 6.8K 6.8K

R140 119831 R1.4KF/2012, 1.4K 1% 1.4K 1%

R130 119838 R1.87KF/2012, 1.87K 1% 1.87K 1%

R128 R136 119854 R3.32KF/2012, 3.32K 1% 3.32K 1%

R246 119886 R100F/2012, 100 1% 100 1%

R247 119893 R383F/2012, 383 1% 383 1%

R127 R129 119916 R750F/2012, 750 1% 750 1%

R244 119928 R47.5F/2012, 47.5 1% 47.5 1%

R151 119939 R1.1KF/2012, 1.1K 1% 1.1K 1%

c104-105 c111-113 c115 120346 cE0.33U25Z/2012, 0.33/25 0.33/25

c135-136 120368 cE22p50J/2012, 22p 22p

c141 120371 cE220p50J/2012, 220p 220p

c119 120391 cE470p50J/2012, 470p 470p

c125-128 120417 cE0.01U50K/2012, 0.01U 0.01U

c100 c107 c109 c114 c116

c129 c131 c134 c138 c140 120421 cE0.1U50K/2012, 0.1U 0.1U

c123-124 120425 cE1500p50J/2012, 1500p 1500p

X1 120478 11.0592MHZ/Hc-49S/SMD, 11.0592MHz 11.0592MHz

Ic103 Ic105 Ic109 122230 74Hc123D/SOp16p/2, 74Hc123D 74Hc123D

Ic102 122232 NJM2901M/DMp14p

c103 122404 Ec220U25M/SHl/t, 220/25 220/25

Ic106 122913 NJM2374AM, NJM2374AM NJM2374AM

l103 123882 20MH/18/tYl-202-UU1116, 20mH 20mH

c142 125195 MA0.47U275M/Ac, 0.47/275(M) 0.47/275(M)

c101-102 125720 cE2200p400M/SD, 2200p 2200p

D105 D107 125806 ZD/51v/1N4757/1W, 1N4757_51v 1N4757_51v

Ic104 125845 KIc7SZ08FU/USv05p, KIc7SZ08FU KIc7SZ08FU

c117-118 125848 Ec100U50M/NXb/t, 100/50 100/50

D111 125880 SD/SS16/SMA, SS16 SS16

R150 126120 R3.3KF/2012, 3.3K 1% 3.3K 1%

D104 D106 128685 D/UF4007, UF4007 UF4007

D112-116 D125 128701 D/bAt54S/SOt23, bAt54S bAt54S

D126 129228 ZD/KDZ6.8v/200MW/USc, 6.8v 200mW 6.8v 200mW

AN102 130934 06p/ASSY/2.5/H/130934, ASS’Y-06p ASS’Y-06p

Rl102-103 Rl105-107 133069 24v/735-2c-c-t24/S2l1, 24v 24v

Rl100-101 Rl108-110 133071 24v/735-2A-c-t24/S2l1, 24v 24v

AN103-105 133642 05p/ASSY/3.96/133642, ASS’Y-05p ASS’Y-05p

AN101 133649 05p/ASSY/3.96/133649, ASS’Y-05p ASS’Y-05p

AN100 133650 05p/ASSY/3.96/133650, ASSY-05p ASSY-05p

tb100-107 133678 tER/Sc/bR-120/01v/133678, tERMINAl01p tERMINAl01p

cON100-106 133794 AcOUt/WS-023, WS-023 WS-023

Rl104 134164 12v/845N-2c-c/S2l1, 12v 12v

cN108-113 134468 05p/YW396-3v/3.96, YW396-053v YW396-053v

Q500-509 102525 NpN/Ktc3198-Y, Ktc3198-Y Ktc3198-Y

tERMINAL B’D

5

ELECTRICAL PARTS LIST

REF ItEM NO. DEFINE VALUE

D514 102644 D/1N4007, 1N4007 1N4007

D512-513 102684 SD/Sbl3040, Sbl 3040pt Sbl 3040pt

D510-511 102685 SD/SRA2040, SRA2040 SRA2040

D500-509 102687 D/1N4148, 1N4148 1N4148

pc101 103385 pc/ltv817, ltv817 ltv817

R521-522 104234 R10J/A, 10 10

R208 104237 R10KJ/A, 10K 10K

R514 R516 R518-519 104256 R1.5KJ/A, 1.5K 1.5K

R200 R500 R502 R504 R506

R508 R510 104332 R4.7KJ/A, 4.7K 4.7K

R501 R503 R505 R507 R509

R511 R513 R515 R517 R520 104361 R6.8KJ/A, 6.8K 6.8K

R512 104372 R8.2KJ/A, 8.2K 8.2K

c500-502 105806 cE0.1U50Z/X7R/A, 0.1U 0.1U

AN517 107092 07p/ASSY/2.5/107092, ASS’Y-07p ASS’Y-07p

AN506-514 107122 05p/ASSY/3.96/107122, ASS’Y-05p ASS’Y-05p

AN516 107248 06p/ASSY/3.96/107248, ASS’Y-06p ASS’Y-06p

AN515 108334 04p/ASSY/3.96/108334, ASS’Y-04p ASS’Y-04p

cN515 110494 04p/b4p-vH/3.96, b4pvH-04p b4pvH-04p

cN516 110496 06p/b6p-vH/3.96, b6pvH-06p b6pvH-06p

cON511 110852 tER/bl/010/04H/110852, tERMINAl04p tERMINAl04p

cON512 110856 tER/bl/010/08H/110856, tERMINAl08p tERMINAl08p

AN502 111361 06p/lW-5267/2.5, lW5267-6p lW5267-6p

AN503 111370 15p/lW-5267/2.5, lW5267-15p lW5267-15p

cON500-505 111737 AcIN/SS-7b-1-09, Ac IN Ac IN

cON506-509 111747 AcOUt/DSO-121, DSO-121 DSO-121

FH500 111858 FUSE/FH-FAU0031.3577, FH-FAU0031.3577 FH-FAU0031.3577

cON1 111886 tER/Sc/9810/04H/111886, tERMINAl04p tERMINAl04p

cON514 111891 tER/Sc/9810/09H/111891, tERMINAl09p tERMINAl09p

SW500 112233 Dp/KSp52H, KSp52H KSp52H

F500 112549 20/6.3A/250v/t/Ucvccc/112549, t6.3A/250v t6.3A/250v

Rl500-502 112629 24v/897p-1A/S1l1, 24v 24v

Rl503 112639 24v/812H-1c-c/S1l1, 24v 24v

bK500 113478 bK/113478, bracket bracket

bK1-4 113528 bK/113528, bracket bracket

bK5-6 114265 HS/114265/30, Heat sink Heat sink

lIM1-6 114978 lIMItER/5.5/7.5/114978, 7.5mm 7.5mm

bK7 126037 HS/126037/31.5, Heat sink Heat sink

lD104-109 130018 lD/G/3.1t/bl-b2141, bl-b2141-AA-Av-t05 bl-b2141-AA-Av-t05

cON510 132911 tER/bl/vl121151/12H/132911, tERMINAl06p tERMINAl06p

Rl1-5 Rl504 133899 24v/AGN20024/S2l1, 24v 24v

JK401-402 110823 MD/5621/08H/110823, MODUlAR08p MODUlAR08p

cN485 111346 06p/lA-5268/2.5, lA5268-06p lA5268-06p

SW402 112022 Sl/JSS-2208A, JSS-2208A JSS-2208A

Q401-402 118642 NpN/Ktc3875S-Y/SOt23, Ktc3875S-Y Ktc3875S-Y

D401-402 119171 D/1N4148/SOt23, 1N4148 1N4148

lED406 119232 lD/G/1608S/ltSt-c191KGKt, c191KGKt c191KGKt

lED404 119233 lD/R/1608S/cSlG0804, cSlG0804 cSlG0804

R75-78 119333 R0J/1608, 0 0

R418 119334 R0J/2012, 0 0

R421 119361 R1KJ/1608, 1K 1K

R411-412 119513 R240J/2012, 240 240

R416 R451 119569 R330J/1608, 330 330

R402-403 R405 119616 R47J/1608, 47 47

R462 R464 119624 R4.7KJ/1608, 4.7K 4.7K

COMM B’D

ELECTRICAL PARTS LIST

6

REF ItEM NO. DEFINE VALUE

R408-410 R413 R469 119629 R47KJ/1608, 47K 47K

c402 c404 120117 Ec10U16M/Rc, 10/16 10_ 16_

c401 c403 120246 cE0.1U50Z/1608, 0.1U 0.1U

Ic403-404 123668 SM712/SOt23, SM712 SM712

Ic401-402 127045 MAX487cSA/SOp08p/2, MAX487cSA MAX487cSA

RlY401-402 127994 5v/bc3-5/S2l1, 5v 5v

110914 JAcK, bINDING pOSt, 1U, 1p, St JAcK

110915 JAcK, bINDING pOSt, 1U, 1p, St JAcK

133641 cON ASS’Y, pG6-4Y, 2p, 1015#10, 450MM cONNEctOR ASS’Y

133645 cON ASS’Y, pG2.5-4Y, 1p, 1015#18, 200MM cONNEctOR ASS’Y

133653 cON ASS’Y, 6p, HOU, tERMI, 1007#26, 400MM cONNEctOR ASS’Y

133676 tRANS, StAR30S-F-24c, ApS-6502 tRANSFORMER(pOWER)

133679 tERMINAl Sc, bR1200YDc, 3p cONNEctOR

WAFER/tERMINAl

134350 cON ASS’Y, 15p, 5264, 5263, 1007#26, 300mm cONNEctOR ASS’Y

WIRING B’D

7

TOP & BOTTOM VIEW OF P.C BOARD

8

TOP & BOTTOM VIEW OF P.C BOARD

9

TOP & BOTTOM VIEW OF P.C BOARD

10

TOP & BOTTOM VIEW OF P.C BOARD

11

TOP & BOTTOM VIEW OF P.C BOARD

12

TOP & BOTTOM VIEW OF P.C BOARD

13

BLOCK DIAGRAM

14

SCHEMATIC DIAGRAM

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

g

AWG

#8

Y-Rin

gPS

ourc

e1_I

N

PSou

rce2

_IN

PSou

rce1

_OU

T

PSou

rce2

_OU

T

UL-

Tub

e

UL-

Tub

e

UL-

Tub

e

UL-

Tub

e

To U

N_S

W_O

UTLE

T

L N G L N G L N G L N G

Live

Neu

tral

Live

Neu

tral

Live

Neu

tral

Live

Neu

tral

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30mm Pattern

30m

m P

atte

rn30

mm

Pat

tern

30m

m P

atte

rn30

mm

Pat

tern

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30m

m P

atte

rn

30mm Pattern

30mm Pattern

AC AC

chas

sis

bott

om 4

poi

nt G

ND

Each

GN

D s

ticke

r

1336

79

1336

79 1336

79

1336

79

1336

78

1336

78

1336

78

1336

78

1336

78

1336

78

1336

78

1336

78

1

2

3

4

TB100

TERMINAL01P

1

2

3

4

TB101

TERMINAL01P

1

2

3

4

TB102

TERMINAL01P

1

2

3

4

TB103

TERMINAL01P

1

2

3

4

TB104

TERMINAL01P

1

2

3

4

TB105

TERMINAL01P

1

2

3

4 TB106

TERMINAL01P

1

2

3

4

TB107

TERMINAL01P

D1001N4148

D1011N4148

D1031N4148

D1021N4148

Q10

0KT

C387

5S-Y

R10

31.

5K

R10

26.

8K

Q10

2KT

C387

5S-Y

R11

1

1.5K

R11

06.

8K

Q10

1KT

C387

5S-Y

R10

7

1.5K

R10

66.

8KQ

103

KTC3

875S

-Y

R11

6

1.5K

R11

56.

8K

D106UF4007

D1071N4757_51V

R114100K 3W

R11

747

K

D104UF4007

D1051N4757_51V

R121100K 3W

R12

247

K

Q10

42N

3906

S

R1183.3K

R11910K

Q10

52N

3906

S

R1233.3K

R12410K

R11

2

6.8

1W

R12010K

R12510K

67RL1

00-A

24V

32

RL1

00-B

24V

54

RL100-C24V

67R

L101

-A24

V

32

RL1

01-B

24V

54

RL101-C24V

687

RL1

02-A

24V

312

RL1

02-B

24V

54

RL102-C24V

687

RL1

03-A

24V

312

RL1

03-B

24V

54

RL103-C24V

LD10

0CS

LG08

04

R10010K

R10110K

LD10

2CS

LG08

04

R10810K

R10910K

LD101CSLG0804

R10410K

R10510K

LD103CSLG0804

R13410K

R13510K

TP1

TP0

0325

-21

TP2

TP0

0325

-21

TP3 TP0

0325

-21

TP4

TP0

0325

-21

TP5

TP0

0325

-21

TP6

TP0

0325

-21

TP8

TP0

0325

-21

TP7

TP0

0325

-21

PS_O

N

PS_S

EL

+5V

D

PD2

+5V

D

PD1

UN

_SW

_L

UN

_SW

_N

PS1-

L

PS2-

L

PS2-

N

PS1-

N

+24

V

15

SCHEMATIC DIAGRAM

STAR

30S-

F-24

C

No

Pin

No

Pin

CN1

CN2

To S

MPS

Mod

ule

GN

D

GN

D

+24

V

+24

V+

24V

To S

MPS

Mod

ule

L NPN

NP

SGN

D

-> P

1070

75

-> 1

0107

54

1 5

LNP

NNP

SGN

D

SMPS

MO

DU

LE

1 5

GN

D

GN

D

+24

V

+24

V

+24

V

From

Mai

n B'

D

From

Mai

n B'

D

1305

14

SMPS

,

, 1

80

.1

3071

8

PCB

RES

1

2013

.05.

17

_1

3080

7

DC2

.5V

33m

s33

ms

33m

s

33m

s

2.2s

2s

1336

76

1224

04

1336

50 1336

49

1341

64

LIB

_131

028

DG

ND

Cut

F100

30R11

0

1124

03

F101

30R11

011

2403

R12

83.

32K

1%

123

VR10

0-A

1K

R12

775

0 1%

R12

975

0 1%

123

VR10

1-A

1K

C104

0.33

/25

C105

0.33

/25

C106

100/

25R13

0

1.87

K 1%

C108

1/50

C107

0.1U

C114

0.1U

R14

14.

7K

C111

0.33

/25R142

180K

R14

34.

7K

C113

0.33

/25

R144180K

C1160.1U

R14

54.

7K C112

0.33

/25R146

180K

R14

74.

7K

C1150.33/25R148

180K

C117

100/

50

12

3

D11

0SB

L 30

40PT

1CS

2ES

3CT

4G

ND

5IN

+

6V+

7SI

8CD

IC10

6N

JM23

74AM

R14

90.

47 2

W

C118

100/

50C1

1947

0PD

111

SS16L100

220u

H

C120

100/

25

R15

03.

3K 1

%

R15

11.

1K 1

%

L102

10uH

C121

100/

25

L101

10uH

C122

100/

25

R13

26.

8K

R13

16.

8K

11A

21B

31R

D4

1Q

52Q

62C

EXT

72R

EXT

/CEX

T8

GN

D9

2A

102B

112R

D

122Q

131Q

141C

EXT

151R

EXT

/CEX

T

16VC

C

IC10

974

HC1

23D

11A

21B

31R

D4

1Q5

2Q6

2CEX

T7

2REX

T/C

EXT

8G

ND

92A

102B

112R

D

122Q

131Q

141C

EXT

151R

EXT/

CEX

T

16V

CC

IC10

574

HC1

23D

D1266.8V 200mW

G10

0G

ND

BD10

0H

5B

H1

H2

H3

H4

H5

H6

H7

H8

H9

H10

H11

H12

H13

H14

12345

AN10

1AS

S'Y-

05P

H16

VAL

UE

H17

VAL

UE

H18

VAL

UE

H19

VAL

UE

H20

VAL

UE

R13

3

470

R13

63.

32K

1%R13

7

470

TP18

TP00

325-

21

TP19

TP00

325-

21

Q119KTC3875S-Y

R2511.8K

R25212K

LD11

6CS

LG08

04D1271SS355

Q12

0KT

C387

5S-Y

R25

310

K

D12

86.

2V

R25

41.

5K R25

54.

7K

C139220/50

R18

10K

R23

912

K

R2421.8K

R25

047

0R20

047

0

R24

30

R13

822

K

R14

01.

4K 1

%

R24

447

.5 1

%

R24

610

0 1%

R247383 1%

R24

83.

3K

98

14

IC10

2-C

1110

13

IC10

2-D

76

1

IC10

2-B

2

4 5123

IC10

2-A

C109

0.1U

C138 0.1U

R13

910

K

11A

21B

31R

D4

1Q5

2Q6

2CEX

T7

2REX

T/C

EXT

8G

ND

92A

102B

112R

D

122Q

131Q

141C

EXT

151R

EXT/

CEX

T

16V

CC

IC10

374

HC1

23D

C1000.1U

R23833K

D1091SS355

C103220/

25

1 2

4

35

IC10

4KI

C7SZ

08FU

C140 0.1U

C141

220P

R24

910

K

1 3 5

AN10

0AS

SY-0

5P

~

~

+-

1

2

3

4 D10

8D

BS10

5G

H21

VAL

UE

H22

VALU

E

1 3

2 4

L103

20m

H

C142

0.47

/275

(M)

C101

2200

P

C102

2200

P

H15

VALU

E

324RL1

04-A

12V

675RL1

04-B

12V

1 8

RL104-C

12V

1 347

T10

0P1

0707

5

1 347

T10

1P1

0707

5

PS1-

L

PS1-

N

PS2-

N

PS1_

82

PS2_

82

PS2_

87

PS1_

AC

PS2_

AC

AC_R

EF

+5V

A

+5V

D

+24

VBAT

T

+24

V

+5V

D

+5V

D

+24

V

PS2-

L

+24

VB

+5V

A

PS1_

92

+5V

D

+5V

D

16

SCHEMATIC DIAGRAM

NC

ADD

1AD

D2

ADD

4

ADD

8

ADD

16

GN

D

AC1

Faul

t

AC2

Faul

t

PD1

Faul

t

PD2

Faul

t

BATT

Fau

lt

APS

Fau

lt

DC2

4V_O

N

Am

p_D

C24V

_ON

Rem

ote

GN

D

+24

VB

+24

VBA

TT

+24

PD1

+24

PD2

To

CO

MM

B'D

From

Ter

min

al B

'D

To

Ter

min

al B

'D

TX-D

EBU

G

RX-

DEB

UG

RES

ET

SCK

GN

D

+5V

BATT

LED

PD2

LED

PD1

LED

PS2

LED

PS1

LED

PWR L

ED

GN

D

GN

D

TX-D

EBU

G

RX-

DEB

UG

GN

D

+5V

Faul

t

_130

531

13.0

7.18

NC

13.0

7.18

13.0

7.18

JIG

1PE

N2

RXD

0/(P

DI)

PE0

3(T

XD0/

PDO

)PE1

4(X

CK0/

AIN

0)PE

25

(OC3

A/AI

N1)

PE3

6(O

C3B/

INT

4)PE

47

(OC3

C/IN

T5)

PE5

8(T

3/IN

T6)

PE6

9(I

CP3/

INT

7)PE

710

(SS)

PB0

11(S

CK)P

B112

(MO

SI)P

B213

(MIS

O)P

B314

(OC0

)PB4

15(O

C1A)

PB5

16(O

C1B)

PB6

17(OC0A/OC1C)PB7

18TOSC2/PG3

19TOSC1/PG4

20RESET

21VCC_1

22GND_1

23XTAL2

24XTAL125

(SCL/INT0)PD026

(SDA/INT1)PD127

(RXD1/INT2)PD228

(TXD1/INT3)PD329

(ICP1)PD430

(XCK1)PD531

(T1)PD632

(T2)PD7

33PG

0(W

R)

34PG

1(RD

)

35PC

0(A8

)

36PC

1(A9

)

37PC

2(A1

0)

38PC

3(A1

1)

39PC

4(A1

2)

40PC

5(A1

3)

41PC

6(A1

4)

42PC

7(A1

5)

43PG

2(AL

E)

44PA

7(AD

7)

45PA

6(AD

6)

46PA

5(AD

5)

47PA

4(AD

4)

48PA

3(AD

3)

49PA2(AD2)

50PA1(AD1)

51PA0(AD0)

52VCC_2

53GND_2

54PF7(ADC7/TDI)

55PF6(ADC6/TDO)

56PF5(ADC5/TMS)

57PF4(ADC4/TCK)

58PF3(ADC3)

59PF2(ADC2)

60PF1(ADC1)

61PF0(ADC0)

62AREF

63GND_3

64AVCC

IC10

7

ATm

ega1

28

2

G

1V

3O

IC10

8KI

A704

2AF

R18

910

K

D11

81N

4148

C132

1/50

SW10

1T

QCV

503R

R19

0

47

X1

C135

22P

C136

22P

R17210K

R17310K

R17410K

R17510K

R17610K

1 2 3 4 5 6

AN10

2AS

S'Y

-06P

R211

10K

1 2 3 4 5 6 7

CN10

7LW

5267

-07P

R19

739

0

R19

639

0

R19

539

0

R19

439

0

R19

339

0

C133

1/50

C134

0.1U

C131

0.1U

C130

1/50

C129

0.1U

R16

0

10

Q10

62N

3906

S

R16

23.

3K R16310K

Q10

72N

3906

S

R16

43.

3K R16510K

Q10

82N

3906

S

R1663.3K R167

10K

Q10

92N

3906

S

R1683.3K R169

10K

R16

147

0

C128

0.01

UD

116

BAT

54S

R15

456

K

D11

4BA

T54

S

R15

647

K

R15710K

D12

5BA

T54

S

R15

8

47K

D11

5BA

T54

S

R15

247

0

C123

1500

PD

112

BAT

54S

R15

347

0

C124

1500

P

D11

3BA

T54

SR21

20

R17

70

R17

80

R17

922

0

R18

022

0

R18

122

0

R18

222

0

R18

322

0

R18

422

0

R20

947

R21

047

R20

747

R20

847

R19

122

0

R19

222

0

1 2 3 4 5 6

CN10

5LW

5267

-6P

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

CN10

6LW

5267

-15P

Q11

22N

3904

R20

610

K

R20

510

K

C126

0.01

U

R15910K

C127

0.01

U

R15510K

C125

0.01

U

R19

839

0

Q11

02N

3906

S

R20

13.

3K

R20

210

K

Q11

12N

3906

S

R20

33.

3K R20

410

K

BD10

112

0ohm

1 2 3 4 5 6

CN10

3PH

WS-

06P2

1 3

SW10

0O

PEN

1 2 3 4

CN10

4

LW52

67-0

4P

47K

D11

71N

4148

R17

00

R11

3OPE

N

R24

0

1K

R24

10

TP1

7T

P003

25-2

1

1 2

CN10

1

02P/

5304

7/1.

25

5304

7-02

P

R25

622

0

R12

622

0

1

2

3

4

5

6

CN10253047-06P

R19

90

R24

50

1 2 3 4 5 6 7 8 9 10

CN10

0LW

5267

-10P

C110

OPEN

C137OPEN

+5V

D

PS1_

82

PS1_

92

PS2_

82

PS2_

87

PD1

PD2

I2C_

SCL

I2C_

SDA

+5V

D

+5V

D

+5V

D

+5V

A

+5V

D

PS_O

NPS

_SEL

+5V

D

AC_R

EF

+5V

D

+24

VBAT

T

+5V

D

PD2_

24V

PD1_

24V

PS2_

AC

+5V

D

PS1_

AC

+24

VBAT

T

+24

VB

+5V

D

+5V

D

PD1_

24V

PD2_

24V

OU

TLE

T_S

EL_S

W

OU

TLE

T_O

N_S

W

+5V

D

+5V

D

+5V

D

/OL_

RST

DC(

+)A

DJ

DC(

-)AD

J

AC(+

)AD

J

AC(-

)AD

J

DC(

+)A

DJ

DC(

-)AD

J

AC(+

)AD

J

AC(-

)AD

J

I2C_

SDA

I2C_

SCL

+24

VB+

5VD

/OL_

RST

17

SCHEMATIC DIAGRAM

SW-O

UT

LET

_3-2

SW-O

UT

LET

_3-3

SW-O

UT

LET

_2-3

SW-O

UT

LET

_1--

3

SW-O

UT

LET

_1--

2

UN

SW-O

UT

LET

_1--

2

UN

SW-O

UT

LET

_1--

1

AC-S

W_1

--1

AC-S

W_2

--1

AC-S

W_1

--2

AC-S

W_2

--2

AC-S

W_1

--3

AC-S

W_2

--3

L L L L L L NNNNNN

From

OU

TLE

T B

'D

From

OU

TLE

T B

'D

From

OU

TLE

T B

'D

SW-O

UT

LET

_3-1

SW-O

UT

LET

_2-1

SW-O

UT

LET

_2-2

SW-O

UT

LET

_1-1

From

ACIN

-1 B

'D

From

ACIN

-2 B

'D

From

ACIN

-1 B

'D

From

ACIN

-2 B

'D

From

ACIN

-1 B

'D

From

ACIN

-2 B

'D

Safe

ty G

ND

to

Chas

sis

D1191N4148

D1201N4148

D1221N4148

D1231N4148

D1211N4148

D1241N4148

Q11

3KT

C387

5S-Y

Q11

6KT

C387

5S-Y

Q11

4KT

C387

5S-Y

Q11

7KT

C387

5S-Y

Q11

5KT

C387

5S-Y

Q11

8KT

C387

5S-Y

R21

31.

5KR21

91.

5K

R21

51.

5KR22

11.

5K

R21

71.

5KR22

31.

5K

R21

46.

8KR22

06.

8K

R21

66.

8KR22

26.

8K

R21

86.

8KR22

46.

8K

R22

54.

7 2W

1 2G

3CO

N10

2W

S-02

3

1 2G

3CO

N10

3W

S-02

3

1 2G

3

CON

104

WS-

023

1 2G

3

CON

105

WS-

023

1 2G

3

CON

106

WS-

023

1 2G

3CO

N10

0W

S-02

3

1 2G

3CO

N10

1W

S-02

3

687 RL1

05-A

24V

312 RL1

05-B

24V

5 4

RL105-C24V

687 RL1

06-A

24V

312 R

L106

-B24

V

5 4

RL106-C24V

687 RL1

07-A

24V

312 RL1

07-B

24V

5 4

RL107-C24V

67

RL1

08-A

24V

32

RL1

08-B

24V

54

RL108-C24V

67

RL1

09-A

24V

32 R

L109

-B24

V

54

RL109-C24V

67

RL1

10-A

24V

32

RL1

10-B

24V

54

RL110-C24V

LD110CSLG0804

R22610K

R22710K

LD111CSLG0804

R22810K

R22910K

LD112CSLG0804

R23010K

R23110K

LD113CSLG0804

R23210K

R23310K

LD114CSLG0804

R23410K

R23510K

LD115CSLG0804

R23610K

R23710K

TP9

TP0

0325

-21

TP1

0T

P003

25-2

1

TP1

1T

P003

25-2

1 TP1

2T

P003

25-2

1

TP1

3T

P003

25-2

1

TP1

4T

P003

25-2

1

TP1

5T

P003

25-2

1

TP1

6T

P003

25-2

1

1 2 4 5

AN10

3AS

S'Y

-05P

1 2 4 5

AN10

4AS

S'Y

-05P

1 2 4 5

AN10

5AS

S'Y

-05P

1 2 4 5

CN10

8Y

W39

6-05

3V 1 2 4 5

CN11

1Y

W39

6-05

3V 1 2 4 5

CN10

9Y

W39

6-05

3V 1 2 4 5

CN11

2Y

W39

6-05

3V 1 2 4 5

CN11

0Y

W39

6-05

3V 1 2 4 5

CN11

3Y

W39

6-05

3V

+24

V

OU

TLE

T_O

N_S

W

OU

TLE

T_S

EL_S

W

UN

_SW

_N

UN

_SW

_L

18

SCHEMATIC DIAGRAM

SW-O

UTL

ET_3

-1

SW-O

UTL

ET_2

--2

SW-O

UTL

ET_2

--1

SW-O

UTL

ET_1

--1

OU

TLET

B'D

AC I

NLE

T-1

B'D

AC-S

W_1

--1

AC-S

W_2

--1

AC-S

W_1

--2

AC-S

W_2

--2

AC-S

W_1

--3

AC-S

W_2

--3

AC I

NLE

T-2

B'D

From

PD

1

From

PD

2

L NNP L NNP

L NNP

L NL NL N

L N

Safe

ty G

ND

to

Chas

sis

Safe

ty G

ND

to

Chas

sis

Safe

ty G

ND

to

Chas

sis

L NNP

L NNP

L NNP

L NNP

L NNP

L NNP

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

To M

ain

B'D

LED

B'D

To M

ain

B'D

BATT

LED

PD2

LED

PD1

LED

PS2

LED

PS1

LED

PWR L

ED

GN

DL G N

CON

500

L G NCO

N50

1

1 2G

3

CO

N50

6D

SO-1

21

1 2G

3

CO

N50

7D

SO-1

21

1 2G

3

CO

N50

8D

SO-1

21

1 2G

3

CO

N50

9D

SO-1

21

1 2 3 4 5

AN51

2

ASS'

Y-05

P

1 2 3 4 5

AN51

3AS

S'Y-

05P

1 2 3 4 5

AN51

4AS

S'Y-

05P

1 2 3 4 5

AN50

6AS

S'Y-

05P

1 2 3 4 5

AN50

7AS

S'Y-

05P

1 2 3 4 5

AN50

8AS

S'Y-

05P

L G NCO

N50

2

L G NCO

N50

3

L G NCO

N50

4

1 2 3 4 5

AN50

9AS

S'Y-

05P

1 2 3 4 5

AN51

0AS

S'Y-

05P

1 2 3 4 5

AN51

1AS

S'Y-

05P

L G NCO

N50

5

1 2 3 4 5 6 7

AN51

7

ASS'

Y-07

P

LD10

4

LD10

5

LD10

6

LD10

7

LD10

8

LD10

9

LIM

17.

5mm

LIM

27.

5mm

LIM

37.

5mm

LIM

47.

5mm

LIM

57.

5mm

LIM

67.

5mm

H1

H2

H3

VALU

E

19

SCHEMATIC DIAGRAM

25A

max

25A

max

25A

max

BRAC

KET

Batt

ery

DC2

4V I

NPU

T

SW24

V

UN

SW24

V

SW24

V

UN

SW24

V

From

PD

1

From

PD

2

SW24

V

GN

D

SW24

V

GN

D

SW24

V

GN

D

SW24

V

GN

D

UN

SW24

V

GN

D

REM

OTE

IN

GN

D

GN

D

GN

D

GN

D

AC1

AC2

PD1

PD2

BATT

APS

FAU

LT

ADD

1AD

D2

ADD

4AD

D8

ADD

16G

ND

BATT

Fau

ltAC

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15

16

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4

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18

RL5

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24V

324

RL1

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V

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RL1

-B

24V

18

RL1

-C24

V

324

RL2

-A24

V

675

RL2

-B

24V

18

RL2

-C24

V

324

RL3

-A24

V

675

RL3

-B

24V

18

RL3

-C24

V

324

RL4

-A24

V

675

RL4

-B

24V

18

RL4

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V

324

RL5

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V

675

RL5

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24V

18

RL5

-C24

V

20

SCHEMATIC DIAGRAM

21

WIRING DIAGRAM

22

3

1 HANDLE

No, PART NAME

1

133143

PART NUMBER

2127625

5

10

9 1BACK CHASSIS

COVER TERMINAL

133147 1FRONT PANEL2

14 PCB FRONT

6 133153

7

1MAIN CHASSIS

BKT RACK8 1BKT JOIN

111 LINK PCB ASSY

412 TERMINAL BLOCK

15

13

14 PCB-**

MAIN PCB

PCB-*

2133155

-

133159

133166

-

-

-

-

-

16 SMPS -

17 FUSE PCB -

18 BKT SUPPORT 113321

2

1

1

1

1

2

19 DC TERMINAL ASSY - 2

20 PCB-TERMINAL - 1

21 BKT PATTERN 133163 2

133162 2BKT HANDLE

22 PCB-*** - 1

S7

S7S7

S7S7

S7

S7S7

SCREW LIST

No,

S1

S2

S3

S4

S5

S6

S7

SCREW 2BTC 3*8B 114465 38

SCREW BM 3*6B 114280 18

SCREW BM 3*6N 114281 15

SCREW 2FTC 3*8B 114522 22

SCREW 3BTC 4*6B 114494 6

SCREW 3BTC 3*6B 114487 13

SCREW BM 4*12B 114297 4

S1

S1

S1

S1

S1

S1

S1

S1

S1

S1

S1

S1

S2

S2

S2

S2

S2

S2

S3

S3

S3

S3

S3

S3

S3

S3

S3

S3

S3

S3

S3

S4

S4

S4

S4

S4

S4

S8

S5

S9

S6

S6

S6

S6

S5

S5

S3

S3

S5

S5

X32

S6 X12

S6

S6

SCREW PM 4*15B 114334 8

BM ASSY 5*9N 114420 4

S8

S8

S8S8

S8

S8

S8

S8

S9

S9

S9

S9

12

3

4

5

6

7

8

9

10

11

12

13

14

13 -1

15

16

17

1819

20

21

22

23

24

S7

S7S7

S7S7

S7

S7

S7S7

S7S7

S7

S7S7

25

26

27

4FOOT 114114

23 TOP COVER 133154 1

24 BKT OUTLET(4P) 133161 2

25 BKT OUTLET(3P) 133160 1

26 BKT TERMINAL(B) 133165 11

27 BKT TERMINAL(A) 133164 2224

S10 BM 4X8N 114294 5

S10S10

S10

S5S5

S1

28

28 BKT GND 133255 1

RJ-PANEL=129065

SCREW 2BTC 3*10B 114467 38

RJ-PANEL=129065

133165

133164

:7EA

:14EA

133165

133164

:4EA

:8EA

133161

133160

133161

EXPLODED VIEW OF CABINET &

CHASSIS/MECHANICAL PARTS LIST

23

EXPLODED VIEW OF CABINET &

CHASSIS/MECHANICAL PARTS LIST