MADE IN RUSSIAhydrogas.ru/files/catalog_en_2016.pdf · 4 P UMPING E q UIPMENT PUMPS DESIGNED UNDER API REqUIREMENTS Production of chemical pumps has been one of the manufacturing

MADE IN RUSSIAMADE IN RUSSIA

FROM 1996 IT IS AT PETROCHEMICAL MARKET OF RUSSIA

Dear colleagues!

In 2016 our factory celebrates its 20th anniversary from the day of its foundation. Our enterprise may rightly count itself a veteran of a new economy.

Today in Russia and abroad «HYDROGAS» is widely known as a manufacturer of pumps, shutoff and control valves, water treatment systems and other high-technology equipment for energetics, oil and gas processing, chemical and other branches of industry. Successful work of our equipment at many Atomic Power Stations, at Plesetsk Cosmodrome and at oil platform «Prirazlomnaya» in the production of microelectronics in Open Joint-Stock Company «Angstrem» speaks for itself.

Our company has achieved great success and steadily dominates in designing and manufacturing of chemical pumps and valves for pumping out of highly hazardous and aggressive substances. During the last 5-7 years the enterprise significantly increased manufacture and broadened pump range for the oil-extracting and oil-processing industries for a short period of time.

During the early 2000s the company began to work actively in the field of import substitution. Hundreds of projects were implemented in this direction during this time. The enterprise responds quickly and efficiently to the market change, meeting customers’ needs in modern high-technology equipment due to the presence of the closed production cycle at the enterprise, provided with the most advanced technological equipment; due to the presence of three specialized construction departments, a preproduction center and a research experimental center in the structure. Peculiarity and pride of the enterprise is the ability to create quickly a unique product taking into consideration analysis of the requirements and operating conditions using most advanced, including patented technical solutions. Our equipment is completely manufactured at the enterprise using the minimum amount of import component parts.

One of the last inventions in stages of the factory in the sphere of import substitution is modern pumping equipment that is manufactured according to the standards API610 \ ISO 13709, that is used at the largest enterprises: «Tatneft» «Rosneft», «Gazprom neft» and others.

During the recent years the factory played a leading role in the sphere of designing and manufacturing of industrial water treatment systems with the use of baromembrane technologies. It is enough to give the following example: the largest industrial building site of the country, project Open Joint-Stock Company «Novatek” «Yamal LNG» will use water, received at our mini-factory. Today «Hydrogas» is investing its money in designing of new membrane technologies.

Rich experience gained during the years of work connected with import equipment substitution allows us even today, when many factories only start this work, to offer the product which is as good as the best world analogues and which corresponds with the highest standards of reliability, efficiency and environmental disposal.

Work in a team, creative approach to offbeat task solution, high professionalism and developed corporate spirit are the factors that are necessary for efficient and successful company’s work. Such an approach has been allowing our company to be a leader in quality, prices and project implementation already for 20 years.

Summarizing everything said above a new anniversary product catalogue is offered for your familiarization. Here you will find everything what we have designed and what we manufacture now. You will find all the recent inventions and the main enterprise competences.

The most important factor for us is a constant dialogue, search of a better way of work organization and technical solutions with design engineers, users and distributers of our product. Marketing service, repair and operational center, test center of the enterprise are always glad to help you in everything you need: from creating of a new or upgraded item to installation, engineering support, maintenance service and on-line repair of the manufactured equipment.

In conclusion, I want to assure all of you that the factory team will do their best to justify your confidence.

Director General of «HYDROGAS», JSC Markov D.V.

СОДЕРЖАНИЕ

Pumping equipment .....................................................................................................................................4

Chemical shutoff and control valves ...........................................................................................................40

Industrial water treatment equipment ........................................................................................................51

Non-standard equipment ..........................................................................................................................52

ACS (Automatic Control Systems) of technical processes .........................................................................53

Contact information ...................................................................................................................................54

OIL-EXTRACTING INDUSTRY

NUCLEAR INDUSTRY

CHEMICAL INDUSTRY

OIL-PROCESSING INDUSTRY

MECHANICAL ENGINEERING

POWER INDUSTRY

METALLURGY CONSTRUCTION MATERIALS INDUSTRY

FURNITURE INDUSTRY

LIGHT INDUSTRY

MILITARY-INDUSTRIAL COMPLEX

EXTRACTION OF MINERALS

NANOTECHNOLOGIES

PHARMACEUTICAL INDUSTRY

PULP-AND-PAPER INDUSTRY

HOUSING AND PUBLIC UTILITIES

INSTRUMENTATION SYMBOLS

TABLE OF CONTENTS

FOOD-MANUFACTURING INDUSTRY

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PUMPS DESIGNED UNDER API REqUIREMENTS

Production of chemical pumps has been one of the manufacturing priorities.

The needs of oil and petrochemical companies for state-of-the-art pumping equipment that would meet the highest requirements of domestic and international standards (API 610\ISO13709\GOST32601-2013) have shaped a new priority: development and manufacture of centrifugal pumps designed under the requirements of the API/ISO standards for the technological processes used in oil, petrochemical and gas industries. The main function of these pumps is to ensure operational safety which defines the development and manufacturing characteristics.

The major tasks solved by these pumps are:

- Safety of oil-refining processes;

- Reliability of pumps;

- Compatibility of pumps designed by different manufacturers (body materials, structural features, etc);

- Standardization of pump units (end face mechanical seal chambers, etc);

- Simplification of development and design of pumps and systems.

Type of Pump

Flow, m3/h

Head, m ISO Marking Motor Speed, rpm

NA 1,5/70 1,5 70 two-stage 2950

NA 3/65 3 65 two-stage 2950

NA 6,3/32 6,3 32 40-25-160 2950

NA 6,3/50 6,3 50 - 2950

NA 6,3/80 6,3 80 two-stage 2950

NA 6,3/100 6,3 100 two-stage. 2950

NA 12,5/32 12,5 32 50-32-160 2950

NA 12,5/50 12,5 50 50-32-200 2950

NA 12,5/80 12,5 80 two-stage. 2950

NA 25/32 25 32 65-50-160 2950

NA 25/50 25 50 65-40-200 2950

NA 25/80 25 80 two-stage. 2950

NA 25/100 25 100 two-stage. 2950

NA 50/32 50 32 80-65-160 2950

NA 50/50 50 50 80-50-200 2950

NA 50/80 50 80 80-50-250 2950

NA 50/100 50 100 two-stage. 2950

NA 70/80 70 80 80-50-250 2950

NA 100/32 100 32 100-80-160 2950

NA 100/50 100 50 100-65-200 2950

NA 100/80 100 80 100-65-250 2950

NA 100/100 100 100 100-65-250 2950

NA 50/120 50 120 two-stage. 2950

NA 50/150 50 150 three-stage 2950

NA 50/200 50 200 four-stage 2950

NA 50/250 50 250 five-stage 2950

NA 50/300 50 300 six-stage 2950

NA 50/350 50 350 seven-stg. 2950

“HYDROGAS” COMPANY HAS BEEN MANUFACTURING A LINE OF OIL PUMPS DESIGNED IN ACCORDANCE WITH API REqUIREMENTS SINCE 2012.

NA 25/100 Motor Pump

Flow – 25 m3 per hour;

Head – 100 meters;

Material of Construction: Stainless Steel

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PUMPS DESIGNED UNDER API REqUIREMENTS

Selected properties of pumps designed under API 610\ISO13709\GOST32601-2013 include:

- pump barrel withstands pressure over 4 MPa. Wall thickness of the barrel is designed to ensure allowable corrosion wear up to 3 mm over the pump’s service life;

- bearing system service life over 25.000 hours of continuous operation;

- materials used in the pumps conform to grades as defined by the standards;

- mechanical seals and seal flush systems under API 610\ISO13709\GOST32601-2013 standards;

- use of spark-proof labyrinth seals;

- pump shafts and motor are connected by a steel diaphragm coupling with a spacer to ensure the possibility of replacing the sealing without disconnecting the pump from the piping systems;

- pump frame is fitted with a pan to collect leakage liquid. All leakages are localized within the span of the baseplate;

- minimum vibration level – root mean square value of speed 3 mm/s or less;

- rotor dynamic balancing – balance grade G2.5 GOST/ISO1940-1.




Material of Construction: Carbon Steel




Material of Construction: Stainless Steel

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NVD SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- recommended for updating items associated with pumps

NV, NV-E, 12 NA9x4, etc;- principal application is handling impure water and

petroleum products (and mixtures thereof) with viscosity up to 100 cSt from underground drainage vessels;

- volume content of solid inclusions in handled media up to 3%, size up to 10 mm;

- working temperature: –60°C to +80°C:- immersion depth up to 9 m;- no need for maintenance and control, including additional

protective automation;- stationed outdoors without sheds (climatic version CT1);- fitted with explosion-proof motor;- immersible part and liquid end materials – 35ХМЛ (C

0.35% max, Cr, Mo) and 09Г2С (C 0.9%, Mn up to 2%, Si);- two end face mechanical seals with an intermediate

chamber filled with barrier fluid;- control device detecting barrier fluid leakage from the

chamber between the mechanical seals;- leak-proof “dry” column with ball-bearing supports filled

with lubrication;- manufactured in accordance with TDFA.062621.100.TU

specifications;- compliant to the Customs Union Technical Regulations TR

TS 004, 010, 012;

Type ISO Marking Flow, m3/h Head, m

NVD 50/50 80-50-200 50 50

NVD 50/80 80-50-250 50 80

Innovative solutions and original design of the NVD semi-submersible pump are protected by the RF Patent.

included in the JSC TRANSNEFT Technical Specifications and Infrastructure Upgrade Project.

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Overall and coupling dimensions of the baseplate according to GOST 12815 DN 600…1,000 mm, standard PN 0.6 MPa, custom versions PN up to 1.6 MPA, sealing surfaces versions 1-5.

IMMERSIBLE PARTS AND LIqUID END MATERIALS:35ХМЛ steel (C 0.35% max, Cr, Mo);09Г2С steel (C 0.9%, Mn up to 2%, Si).

NVD SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS

Counterialnge

Minimum level of liquid at start-up

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Flow, m3/h

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VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- recommended for updating the items associated with the

pumps MOU, N1V, NV, NV-E, NVN, NVM, NCSG, 12NA9x4, etc;

- principal application is handling impure water and petroleum products (and mixtures thereof) with viscosity up to 100 cSt from underground drainage vessels;

- volume content of solid inclusions in handled media up to 3%, size up to 10 mm;

- working temperature: –60°C to +150°C:- immersion depth 1 to 11 m;- require minimum maintenance and control, including

additional protective automation;- stationed outdoors without sheds (climatic version CT1);- two end face mechanical seals with an intermediate

chamber filled with barrier fluid;- control device detecting barrier fluid leakage;- leak-proof “dry” column with ball-bearing supports filled

with lubrication;- manufactured in accordance with TDFA.062621.100.TU

specifications;- compliant to the Customs Union Technical Regulations TR

TS 004, 010, 012;- optional delivery package includes a pump box;- optional delivery package includes an SBTU vessel for

mechanical seal.

q – H CHARACTERISTICS

included in the JSC TRANSNEFT Technical Specifications and Infrastructure Upgrade Project.

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Low-Head PumpsType Flow, m3/h Head, m

VND 3/32 3 32

VND 3/40 3 40

VND 3/65 3 65

VND 3,6/40 3,6 40

VND 6,3/12,5 6,3 12,5

VND 6,3/25 6,3 25

VND 6,3/32 6,3 32

VND 6,3/40 6,3 40

VND 6,3/50 6,3 50

VND 6,3/60 6,3 60

VND 6,3/80 6,3 80

VND 6,3/100 6,3 100

VND 8/20 8 20

VND 8/60 8 60

VND 8/90 8 90

VND 12,5/12,5 12,5 12,5

VND 12,5/40 12,5 40

VND 12,5/50 12,5 50

VND 12,5/60 12,5 60

VND 12,5/80 12,5 80

VND 12,5/100 12,5 100

VND 15/80 15 80

VND 20/80 20 80

VND 25/12,5 25 12,5

VND 25/20 25 20

VND 25/32 25 32

VND 25/50 25 50

VND 25/80 25 80

VND 25/100 25 100

VND 30/55 30 55

VND 35/70 35 70

VND 35/90 35 90

VND 50/12,5 50 12,5

VND 50/20 50 20

VND 50/32 50 32

VND 50/50 50 50

VND 50/100 50 100

VND 50/130 50 130

VND 80/43 80 43

VND 90/60 90 60

VND 100/12,5 100 12,5

VND 100/32 100 32

VND 100/50 100 50

VND 150/54 150 54

VND 150/90 150 90

VND 200/32 200 32

VND 200/50 200 50

Low-Head VND-type Pumps are custom-made to fit the Customer’s requirements in terms of flow/head within the following ranges:

- flow 3 to 200 m3/h;

- head 8 to 120 meters.

- 35ХМЛ steel (C 0.35% max, Cr, Mo);- 12X18H10T steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 10X17H13M2T steel (C 0.10%, Cr 17%, Ni 13%, Mo

2%, Ti up to 1.5%);- 09Г2С steel (C 0.9%, Mn up to 2%, Si);- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti).

Overall and coupling dimensions of the baseplate according to GOST 12815 DN 600…1,000 mm, standard PN 0.6 MPa, custom versions PN up to 1.6 MPA, sealing surfaces versions 1-5.

IMMERSED PARTS AND LIqUID ENDMATERIALS:

VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS

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VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS(HIGH-HEAD PUMPS)

High-Head PumpsType Flow, m3/h Head, m

VND 12,5/150 12,5 150

VND 12,5/200 12,5 200

VND 12,5/250 12,5 250

VND 12,5/300 12,5 300

VND 12,5/320 12,5 320

VND 12,5/350 12,5 350

VND 12,5/400 12,5 400

VND 12,5/450 12,5 450

VND 12,5/500 12,5 500

VND 12,5/550 12,5 550

VND 12,5/600 12,5 600

VND 12,5/640 12,5 640

VND 25/150 25 150

VND 25/200 25 200

VND 25/250 25 250

VND 25/270 25 270

VND 25/300 25 300

VND 25/350 25 350

VND 25/400 25 400

VND 25/450 25 450

VND 25/500 25 500

VND 25/550 25 550

VND 25/600 25 600

VND 25/640 25 640

VND 50/150 50 150

VND 50/180 50 180

VND 50/200 50 200

VND 50/240 50 240

VND 50/250 50 250

VND 50/300 50 300

VND 50/320 50 320

VND 50/350 50 350

VND 50/400 50 400

VND 50/450 50 450

VND 50/480 50 480

VND 50/500 50 500

VND 50/550 50 550

VND 50/600 50 600

VND 50/640 50 640

High-head multi-stage pumps of the VND50/150…640 series are a new generation of semi-submersible centrifugal pumps for oil transportation and petroleum industry. The structural design of the pump rotor shaft is a between bearing system on roller bearings isolated from the handled medium by a system of double end face mechanical seals of the “Tandem” design. The condition of the barrier fluid can be visually controlled. These pumps can provide maximum operation periods while handling heavily contaminated petroleum products without the need to clean the filters.

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VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS(HIGH-HEAD PUMPS)

DESIGN FEATURES AND SCOPE OF APPLICATION:

Type VS4 VND motor pump (with a wet column for pumping

liquids up to 200°C and more) meets the API 610 requirements.

- suspension shaft structures on roller bearings with a

coolant inlet and flushing with the pumping fluid;

- upper shaft is hinged to the motor shaft by means of a

diaphragm coupling;

- mechanical seal used: CAPI A1 DUAL;

- end face mechanical seal unit located on the pump

baseplate;

- mechanical seal piping is designed without stub junctions.

VND50/50A, fully compliant to the API 610 type VS4 (with a wet

column for pumping liquids up to 200°C and more) requirements,

is a development of the basic VND type pump design and differs

from the previously manufactured VND series:

- suspension shaft bearings on roller bearings with a coolant

inlet and flushing with the pumping fluid;

- suction and outlet joints have the same diameter (DN 80);

- upper and lower shafts are connected by means of key joints

with the lens-shaped Woodruff key excluding intermediate non-

metallic parts such as ring gears;

- upper shaft is hinged to the motor shaft by means of the

RADEX (KTR) diaphragm coupling;

- mechanical seal used: CAPI A1 DUAL compliant to API610

and API682 requirements;

- end face mechanical seal unit located on the pump’s baseplate;

- mechanical seal piping is designed without stub junctions and

makes use of flanges;

- AES15 vessel is used;

- using counterfalnge of the pressure line for 4.0 MPa (PN40).

The pump is designed to handle clean liquids. If necessary, it

can be fitted with a filter for pumping contaminated media.

IMMERSED AND FLOW PARTS MATERIALS:- 35ХМЛ steel (C 0.35% max, Cr, Mo);

- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to

1.5%);

- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo

2%, Ti up to 1.5%);

- 09Г2С steel (C 0.9%, Mn up to 2%, Si);

- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti).

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Single mechanical seal with an auxiliary cartridge seal

Flow, m3/h

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AH SERIES METAL MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- liquid end of the pump is made of stainless steels and

alloys;- to be used in hazardous facilities, handling explosive,

combustible, chemically active and toxic media and petroleum products;

- volume content of solid non-abrasive inclusions in the working fluid up to 1.5%, size up to 1 mm;

- working fluid density up to 1,850 kg/m3;- operational temperature –40°C to +250°C;- high anti-cavitation properties, including pre-started axial

stage (inducer);- manufactured in accordance with TDFA.062411.800.TU;- compliant to the Customs Union Technical Regulations TR

TS 004, 010, 012;- certificates for design and manufacturing nuclear power

plant equipment (nuclear power plants).

q-H CHARACTERISTICS:

Sealing Options:

Double mechanical seal with neutral medium washing


Hydrodynamic seal with a centrifugal device*

“Tandem” type mechanical seal

LIqUID END MATERIALS:- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- ХН65МВ alloy (Cr, Ni 65%, Mo, W);- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti

up to 1.5%).

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Pumps of this series have the widest range of shaft seals: double gland seal (with a flushing option), hydrodynamic, single mechanical, including cartridge type seal, double mechanical seal, including cartridge type.

The choice of the seal type is prescribed by GOST 31839-2012 “General Safety Requirements” (analog to EN809:1998) and Federal Norms and Regulations.

The pump unit package can optionally include a diaphragm coupling with spacer.

The AH series pumps provide reliable operation and handling of aggressive media with a higher content of foreign impurities. Can be manufactured with an open-type impeller.

Type of Pump Flow, m3/h

Head, m ISO Marking Motor Speed,

rpm D1

D2

d1

d2

n1

n2

a h1

h2

Lmах

L1

Bmax

Hmax

Weight, kg, up

to

AH 1,5/50 1,5 50 two-stage 2950 32 20 100 75 4 4 120 132 160 1200 1120 480 500 200

AH 1,5/70 1,5 70 two-stage 2950 32 20 100 75 4 4 120 132 160 1800 1120 480 500 220

AH 3/32 3 32 32-20-160 2950 32 20 100 75 4 4 70 132 160 930 900 400 420 130

AH 3/65 3 65 two-stage 2950 32 20 100 75 4 4 120 132 160 1340 1120 480 500 260

AH 6,3/32 6,3 32 40-25-160 2950 40 25 110 85 4 4 80 132 160 915 900 480 420 180

AH 6,3/12,5 6,3 12,5 50-32-200 1450 50 32 125 100 4 4 80 160 180 975 900 400 485 180

AH 6,3/50 6,3 50 - 2950 40 25 110 85 4 4 80 160 180 1150 900 440 485 200

AH 6,3/80 6,3 80 two-stage. 2950 40 25 110 85 4 4 133 132 160 1380 1120 480 560 330

AH 6,3/100 6,3 100 two-stage. 2950 40 25 145 110 4 4 145 160 180 1400 1250 480 650 400

AH 12,5/12,5 12,5 12,5 65-40-200 1450 65 40 145 110 4 4 100 160 180 1130 900 400 550 200

AH 12,5/32 12,5 32 50-32-160 2950 50 32 125 100 4 4 80 132 160 1200 900 400 585 250

AH 12,5/50 12,5 50 50-32-200 2950 50 32 125 100 4 4 80 160 180 1240 1000 480 585 300

AH 12,5/80 12,5 80 two-stage. 2950 50 32 125 100 4 4 127 160 180 1400 1250 480 650 400

AH 25/12,5 25 12,5 80-50-200 1450 80 50 160 125 8 4 100 160 200 1160 900 400 565 200

AH 25/32 25 32 65-50-160 2950 65 50 145 110 4 4 100 160 180 1340 1000 480 585 300

AH 25/50 25 50 65-40-200 2950 65 40 145 110 4 4 100 160 180 1380 1120 530 680 330

AH 25/80 25 80 two-stage. 2950 65 40 145 110 4 4 125 160 180 1500 1250 530 680 400

AH 25/100 25 100 two-stage. 2950 65 40 145 110 4 4 127 173 180 1400 1250 530 680 400

AH 50/12,5 50 12,5 100-65-200 1450 100 80 180 160 8 8 100 160 200 1235 1120 480 630 240

AH 50/32 50 32 80-65-160 2950 80 65 160 145 8 4 100 160 180 1380 1120 480 680 310

AH 50/50 50 50 80-50-200 2950 80 50 160 125 8 4 100 160 200 1390 1250 530 660 330

AH 50/80 50 80 80-50-250 2950 80 50 160 125 8 4 125 180 225 1400 1120 650 680 335

AH 50/100 50 100 two-stage. 2950 80 50 160 125 8 4 137 180 225 1400 1250 530 700 450

AH 100/12,5 100 12,5 125-100-200 1450 125 100 210 180 8 8 125 200 280 1120 1250 530 490 360

AH 100/32 100 32 100-80-160 2950 100 80 180 160 8 8 100 160 200 1390 1250 620 680 350

AH 100/50 100 50 100-65-200 2950 100 80 180 160 8 8 100 160 200 1455 1400 620 700 360

AH 100/80 100 100 100-65-250 2950 100 65 180 145 8 8 125 225 280 1800 1600 660 900 800

AH 200/32 200 32 125-100-200 2950 125 100 210 180 8 8 125 200 280 1680 1400 620 745 600

AH 200/50 200 50 125-100-200 2950 125 100 210 180 8 8 125 200 280 1840 1400 530 765 750

AH 400/32 400 32 - 2950 175 150 270 240 8 8 160 220 400 1980 1600 530 1000 1800

AH 400/50 400 50 - 2950 175 150 270 240 8 8 160 220 400 1980 1600 730 1000 1800

Разм

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* This type of seal remains efficient during start-up and dry run. Hydrodynamic seal requires no maintenance for the entire period of service life of the pump, it was developed by and protected by the Federal Patent No. 2350812.

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AH SERIES METAL MOTOR PUMPS

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AH SERIES LINED MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- handling chemically active liquids (acids, alkali, organic

solvents) and toxic liquids;- working fluid density up to 1.850 kg/m3;- optional features include the choice of any type of shaft

seal, start protection unit, explosion-proof motor;- high anti-cavitation properties;- exceptional chemical resistance of the liquid end parts is

achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4…6 mm (up to 8 mm);

- volume content of solid inclusions in the working fluid up to 0.5%, size up to 1 mm;

- operational temperature –40°C to +100°C;- to be used in hazardous facilities, handling explosion/

fire hazardous, chemically active and toxic media and petroleum products;

- manufactured in accordance with TDFA.062411.800.TU;- comply with the Customs Union Technical Regulations TR

TS 004, 010, 012.

LINING MATERIALS:- Armlen PPGF;- PVDF Solef;- Teflon PVA.

Sealing Options:



Hydrodynamic seal with a centrifugal device*

Single mechanical seal with an auxiliary cartridge type seal

Flow, m3/h

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AH SERIES LINED MOTOR PUMPS

Lined AH pumps fit severe operating conditions of metallurgic, petroleum, petrochemical and power engineering facilities.

Designed with any type of shaft sealing:- double gland seal (with a flushing option);- hydrodynamic with a centrifugal device;- single mechanical seal;- double mechanical seal.

The choice of the seal type is prescribed by GOST 31839-2012 “General Safety Requirements” (analog to EN809:1998) and Federal Norms and Regulations.

Lower price as compared to similar pumps designed with stainless steel and alloy liquid end without compromising the performance.

Type of Pump

Flow, m3/h

Head, m ISO Marking

Motor Speed,

rpmD

1D

2d

1d

2d

3n a b h

1h

2L

maxL

1maxB

maxH

max

Weight, kg, up

to

AH 6,3/12,5 6,3 12,5 50-32-200 1450 55 32 125 100 М14 4 70 104 160 160 960 900 485 485 145AH12,5/12,5 12,5 12,5 65-40-200 1450 70 40 150 110 М14 4 66 117 160 160 1120 900 560 560 160AH 12,5/32 12,5 32 50-32-160 2950 55 32 125 100 М14 4 70 104 160 160 1230 1000 630 630 220AH 12,5/50 12,5 50 50-32-200 2950 55 32 125 100 М14 4 70 104 160 160 1290 1200 630 630 250AH 12,5/80 12,5 80 двухступ. 2950 - - - - - - - - - - 1455 1200 480 635 320AH 25/12,5 25 12,5 80-50-200 1450 80 46 150 110 М14 4 66 117 160 160 1150 900 560 560 170AH 25/32 25 32 65-50-160 2950 70 40 150 110 М14 4 66 117 160 160 1260 1200 700 700 260AH 25/50 25 50 65-40-200 2950 70 40 150 110 М14 4 66 117 160 160 1260 1200 700 700 300AH 50/12,5 50 12,5 100-65-200 1450 100 75 180 160 М16 8 70 124 180 180 1140 1200 480 480 210AH 50/32 50 32 80-65-160 2950 80 46 150 110 М14 4 66 117 160 160 1270 1200 680 680 300AH 50/50 50 50 80-50-200 2950 80 46 150 110 М14 4 66 117 160 160 1425 1200 700 700 350AH 100/32 100 32 100-80-160 2950 100 75 180 160 М16 4 70 124 180 180 1425 1200 710 710 370AH 100/50 100 50 100-65-200 2950 100 75 180 160 М16 4 70 124 180 180 1640 1300 700 700 455AH 200/20 200 20 150-125-250 1450 150 125 225 200 М16 8 88 180 250 240 1480 1220 545 545 400AH 200/32 200 32 125-100-200 2950 130 125 225 200 М16 8 88 180 250 240 1670 1400 590 590 650

* This type of seal remains efficient during start-up and dry run. Hydrodynamic seal requires no maintenance for the entire period of service life of the pump, was developed by and protected by the Federal Patent No. 2350812.

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AHM SERIES METAL UNIT CONSTRUCTION PUMPS


- used in hazardous facilities to handle combustible,

aggressive, toxic media and oil products;

- liquid end made of stainless steels and alloys;

- volume content of non-abrasive solids (up to 1 mm) in

the pumped medium up to 1.5%;

- density of pumped media up to 1.850 kg/m3;

- working temperature from - 40° to + 120°C;

- excellent anti-cavitaion properties;

- small size and light weight;

- heating (cooling) jacket available on demand;

- comply with TDFA.062411.800TU;

- comply with the Customs Union Technical Regulations

TR TS 004, 010, 012.

TYPES OF SEALS:

- double gland seal;

- single mechanical seal;

- double mechanical seal.

Flow, m3/h

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d, m


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LIqUID END MATERIALS:

- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- ХН65МВ alloy (Cr, Ni 65%, Mo, W);- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti

up to 1.5%);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%,

Mo 2%, Ti up to 1.5%).

Chemical pumps of this type combine reliability with compact dimensions, thus reducing material intensity and weight.

Extended service life without the need for repairs.

All rotating parts of the pump are subject to balancing which improves the noise and vibration characteristics.

Type of Pump Flow, m3/h Head, m ISO Marking Motor

Speed, rpm D1

D2

d1

d2

n1

n2

a h1

h2

Lmax

L1max

Bmax

Hmax

Weight, kg, up

to

АHM 1,5/32 1,5 32 32-20-160 2950 32 20 100 75 4 4 70 132 160 720 550 390 450 80

АHM 3/32 3 32 32-20-160 2950 32 20 100 75 4 4 70 132 160 720 550 390 450 90

АHM 3/42 3 42 32-20-160 2950 32 20 100 75 4 4 70 132 160 720 550 390 450 90

АHM 6,3/12,5 6,3 12,5 50-32-200 1450 50 32 125 100 4 4 80 160 180 975 600 420 485 95

АHM 6,3/32 6,3 32 40-25-160 2950 40 25 110 85 4 4 80 132 160 750 600 420 450 135

АHM 6,3/42 6,3 42 - 2950 40 25 110 85 4 4 80 132 160 750 600 420 450 135

АHM 6,3/50 6,3 50 - 2950 40 25 110 85 4 4 80 160 180 600 550 440 470 200

АHM12,5/12,5 12,5 12,5 65-40-200 1450 65 40 145 110 4 4 100 160 180 750 600 420 485 160

АHM 12,5/32 12,5 32 50-32-160 2950 50 32 125 100 4 4 80 132 180 850 700 450 585 130

АHM 25/12,5 25 12,5 80-50-200 1450 50 32 125 100 4 4 80 160 180 850 700 450 585 100

АHM 25/32 25 32 65-50-160 2950 65 50 145 125 8 4 100 132 160 900 700 450 565 170

АHM 25/50 25 50 65-40-200 2950 65 40 145 110 4 4 100 160 180 800 700 450 565 190

АHM 50/12,5 50 12,5 100-65-200 1450 100 80 180 160 8 8 100 160 200 900 700 450 630 190

АHM 50/32 50 32 80-65-160 2950 80 50 160 125 8 4 100 160 180 950 700 450 680 215

АHM 100/32 100 32 100-80-160 2950 100 80 180 160 8 8 100 160 200 980 800 450 680 230

AHM SERIES METAL UNIT CONSTRUCTION PUMPS

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AHI SERIES VERTICAL SEMI-SUBMERSIBLE MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION::- principal application is to pump acids, alkali and

contaminated liquids from tanks and pits;- volume content of solids (up to 2 mm) in the pumped

medium up to 1.5%;- working temperature from - 40° to + 90°C;- immersion depth from 0.8 to 1.3 m (not including optional

installation of a suction nozzle with a check valve);- require no maintenance or control, including additional

protection controllers;- bearings removed from the area of contact with the

pumped media and equipped with additional protection from exposure to their vapors;

- base plate shielded with stainless steel to prevent corrosion caused by exposure to the pumped medium;

- comply with TDFA.062621.050.TU;- comply with the Customs Union Technical Regulations TR

TS 004, 010;- certificates for design and manufacturing nuclear power

plant equipment.

LIqUID END MATERIALS:- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- 12X18H10T steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 10X17H13M2T steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti

up to 1.5%);- 09Г2С steel (C 0.9%, Mn up to 2%, Si);- 35ХМЛ steel (C 0.35% max, Cr, Mo);


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Head, m ISO Marking Motor Speed, rpm D

1D

2L

maxL

1L

2L

3B B

1n Weight*,

kg, up to

AHI 3/32 3 32 32-20-160 2950 32 75 2050 210 1000 150 300 78 4 270

AHI 6,3/12,5 6,3 12,5 50-32-200 2950 32 100 2100 228 1000 150 300 78 4 370

AHI 6,3/32 6,3 32 40-25-160 1450 32 100 2100 238 1000 150 300 78 4 300

AHI 12,5/12,5 12,5 12,5 65-40-200 1450 42 110 2210 238 1000 150 300 78 4 380

AHI 12,5/32 12,5 32 50-32-160 2950 32 100 2286 248 1000 150 300 78 4 390

AHI 12,5/50 12,5 50 50-32-200 2950 32 100 2236 248 1000 150 300 78 4 395

AHI 25/12,5 25 12,5 80-50-200 2950 50 125 2220 238 1000 150 352 78 4 390

AHI 25/32 25 32 65-50-160 2950 42 110 2336 248 1000 150 300 78 4 420

AHI 25/50 25 50 65-40-200 2950 42 110 2430 278 1000 150 300 78 4 460

AHI 50/12,5 50 12,5 100-65-200 1450 80 160 2286 248 1000 150 352 78 8 400

AHI 50/32 50 32 80-65-160 2950 50 125 2474 278 1000 150 352 78 4 475

AHI 50/50 50 50 80-50-200 2950 50 125 2300 278 1000 600 352 78 4 495

AHI 100/32 100 32 100-80-160 2950 80 160 2504 314 800 150 352 78 8 520

AHI 100/50 100 50 100-65-200 2950 80 160 2560 314 800 150 352 78 8 590

A suction nozzle (of a specified length) with a filter can be fitted on customer’s demand. Available with a check valve, which is highly advisable when the residual level of the pumped medium is below the impeller.

Modern equipment is used to balance the rotor.A solid shaft gives rigidity to the cantilever structure, which,

together with strengthened bearings, guarantees a long service life of the pumps.

* – pump weight given for immersion depth L2 = 1 meter.


Flow, m3/h

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Innovative solutions and original design of the GH hermetic pumps are protected by RF Patent No. 57846.

GH SERIES HERMETIC METAL MOTOR PUMPS(HORIZONTAL DESIGN)


- leakage elimination, working chamber separated from

environment by a stationary shield made of stainless steels,

alloys and technical ceramics;

- recommended to replace pumps with shaft mechanical

seals with complex piping, to be used with combustible,

explosive and toxic media;

- torque transfer via SmCo and NdFeB permanent magnets;

- minimum maintenance required during the entire service

life, does not require barrier fluid;


- volume content of non-abrasive solids (up to 0.2 mm) in


- used to handle aggressive and toxic liquids, and oil

products;

- working temperature from –40° to +250°С;

- excellent anti-cavitaion properties, optional designs include

pre-started axial stage (inducer);


- comply with the Customs Union Technical Regulations TR

TS 004, 010, 012;

- certificates for design and manufacturing nuclear power

plant equipment.

Flow, m3/h

Hea

d, m


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Fram

e D

imen

sion

s ac

c. to

ISO

366

1-77

(E)

LIqUID END MATERIALS:- ХН65МВ alloy (Cr, Ni 65%, Mo, W);- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti

up to 1.5%);- 15X18H12С4ТЮ type steel (C 0.15%, Cr 18%, Ni 12%, Si 4%, Ti, Al).


Head, m ISO Marking

Motor Speed,

rpmD

1/ D

2d

1/ d

2n

1/ n

2a h

1/h

2f L

maxL

1maxB

maxH

max

Motor max

Weight, kg, up

toGH 6,3/12,5 6,3 12,5 50-32-200 1450 50/ 32 125/ 100 4/ 4 80 160/180 540 925 900 390 550 90L4 180GH 12,5/12,5 12,5 12,5 65-40-200 1450 65/ 40 145/ 110 4/ 4 100 160/180 560 1000 900 390 560 100S4 200GH 12,5/50 12,5 50 50-32-200 2950 50/ 32 125/ 100 4/ 4 80 160/180 540 1230 1120 490 650 160S2 300GH 12,5/100 12,5 100 двухступ. 2950 50/ 32 125/ 100 4/ 4 125 160/180 635 1450 1250 540 650 180M2 340GH 25/12,5 25 12,5 80-50-200 1450 80/ 50 160/ 125 4/ 4 100 160/200 560 1000 900 390 560 100L4 200GH 25/32 25 32 65-50-160 2950 65/ 50 145/ 125 4/ 4 80 132/160 530 1080 1000 450 620 132M2 250GH 25/50 25 50 65-40-200 2950 65/ 40 145/ 110 4/ 4 100 160/180 560 1300 1120 490 680 160M2 330GH 25/100 25 100 двухступ. 2950 65/ 40 145/ 110 4/ 4 125 160/180 600 1480 1250 540 680 200M2 300GH 50/12,5 50 12,5 100-65-200 1450 100/ 65 180/ 145 8/ 8 100 180/225 570 1110 1120 490 680 112M4 240GH 50/32 50 32 80-65-160 2950 80/ 65 160/ 145 8/ 4 100 160/180 560 1300 1120 490 680 160M2 310GH 50/50 50 50 80-50-200 2950 80/ 50 160/ 125 8/ 4 100 160/200 560 1300 1120 490 650 180M2 330GH 50/80 50 80 80-50-250 2950 80/ 50 160/ 125 8/ 4 125 180/225 580 1400 1400 610 680 225M2 400GH 70/80 70 80 - 2940 80/ 50 160/ 125 8/ 4 125 180/225 580 1400 1400 610 680 225M2 400GH 100/12,5 100 12,5 125-100-200 1450 125/100 210/ 180 8/ 8 125 200/280 710 1260 1120 490 700 132M4 400GH 100/32 100 32 100-80-160 2950 100/ 80 180/ 160 8/ 8 100 160/200 570 1310 1250 540 680 180M2 450GH 100/50 100 50 100-65-200 2950 100/ 65 180/ 145 8/ 4 100 180/225 590 1310 1400 610 680 225M2 560GH 100/125 100 125 100-65-315 2950 100/ 65 180/ 145 8/ 4 125 225/280 860 1900 1800 730 920 280S2 1200GH 200/32 200 32 125-100-160 2950 125/100 210/ 180 8/ 8 125 200/280 730 1600 1400 610 700 250S2 540GH 200/50 200 50 125-100-200 2950 125/100 210/ 180 8/ 8 125 200/280 730 1600 1600 660 700 250M2 560GH 400/32 400 32 - 2950 175/150 270/ 240 8/ 8 160 220/400 900 1980 1800 730 1000 280M2 1500GH 400/40 400 40 - 2950 175/150 270/ 240 8/ 8 160 220/400 900 1980 1800 730 1000 280M2 1500GH 400/50 400 50 - 2950 175/150 270/ 240 8/ 8 160 220/400 900 1980 1800 730 1000 280M2 1500

MAGNETIC COUPLING

GH SERIES HERMETIC METAL MOTOR PUMPS(HORIZONTAL DESIGN)

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GH SERIES HERMETIC METAL MOTOR PUMPS(VERTICAL DESIGN)


DESIGN FEATURES AND SCOPE OF APPLICATION:- total leakage elimination, working chamber separated from

environment by a stationary shield made of stainless steels, alloys and technical ceramics;

- recommended to replace pumps with shaft mechanical seals with complex piping, to be used with combustible, explosive and toxic media;

- torque transfer via SmCo and NdFeB permanent magnets;- minimum maintenance required during the entire service

life, does not require barrier fluid;- liquid end made of stainless steels and alloys;- volume content of non-abrasive solids (up to 0.2 mm) in

the pumped medium up to 0.5%;- used to handle aggressive and toxic liquids, oil products;- working temperature from –40° to +250°С;- excellent anti-cavitaion properties, optional designs include

pre-started axial stage (inducer);- comply with TDFA.062443.300TU;- comply with the Customs Union Technical Regulations TR


plant equipment.

Flow, m3/h

Hea

d, m




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GH SERIES HERMETIC METAL MOTOR PUMPS(VERTICAL DESIGN)

Option 1 Option 2


Head, m ISO Marking Motor Speed, rpm D

1/ D

2d

1/ d

2n

1/ n

2В

Motor max

Weight, kg, up to

GH 6,3/12,5 6,3 12,5 50-32-200 1450 50/ 32 125/ 100 4/ 4 180 90L4 180GH 12,5/12,5 12,5 12,5 65-40-200 1450 65/ 40 145/ 110 4/ 4 180 100S4 200GH 12,5/50 12,5 50 50-32-200 2950 50/ 32 125/ 100 4/ 4 180 160S2 300GH 12,5/100 12,5 100 two-stage. 2950 50/ 32 125/ 100 4/ 4 180 180M2 340GH 25/12,5 25 12,5 80-50-200 1450 80/ 50 160/ 125 4/ 4 200 100L4 200GH 25/32 25 32 65-50-160 2950 65/ 50 145/ 125 4/ 4 160 132M2 250GH 25/50 25 50 65-40-200 2950 65/ 40 145/ 110 4/ 4 180 160M2 330GH 25/100 25 100 two-stage. 2950 65/ 40 145/ 110 4/ 4 180 200M2 300GH 50/12,5 50 12,5 100-65-200 1450 100/ 65 180/ 145 8/ 8 225 112M4 240GH 50/32 50 32 80-65-160 2950 80/ 65 160/ 145 8/ 4 180 160M2 310GH 50/50 50 50 80-50-200 2950 80/ 50 160/ 125 8/ 4 200 180M2 330GH 50/80 50 80 80-50-250 2950 80/ 50 160/ 125 8/ 4 225 225M2 400GH 70/80 70 80 - 2940 80/ 50 160/ 125 8/ 4 225 225M2 400GH 100/12,5 100 12,5 125-100-200 1450 125/100 210/ 180 8/ 8 280 132M4 400GH 100/32 100 32 100-80-160 2950 100/ 80 180/ 160 8/ 8 200 180M2 450GH 100/50 100 50 100-65-200 2950 100/ 65 180/ 145 8/ 4 225 225M2 560GH 100/125 100 125 100-65-315 2950 100/ 65 180/ 145 8/ 4 280 280S2 1200GH 200/32 200 32 125-100-160 2950 125/100 210/ 180 8/ 8 280 250S2 540GH 200/50 200 50 125-100-200 2950 125/100 210/ 180 8/ 8 280 250M2 560

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GH SERIES LINED HERMETIC MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- exceptional chemical resistance of the liquid end parts is

achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4…6 mm (up to 8 mm);

- total leakage elimination, working chamber separated from environment by a stationary shield made of stainless steels, alloys and technical ceramics;

- torque transfer via a system of SmCo and NdFeB permanent magnets;

- handling chemically active liquids (acids, alkali, organic solvents) and toxic liquids;

- volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%;

- working temperature from –40° to +130°С;- comply with TDFA.062443.300TU;- comply with the Customs Union Technical Regulations TR

TS 004, 010, 012.


Lined hermetic motor pumps manufactured by are one of the best examples of Russian pump

equipment engineering. The range of chemical resistance is determined by the wide variety of the polymeric coatings for the liquid end.

No need for additional maintenance,

adjustments or operation control, as well as high efficiency, significantly reduce the costs of the units’ service life.

Suitable to replace high-cost imported equipment for handling highly hazardous media.


Fram

e D

imen

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s ac

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ISO

366

1-77

(E)

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Type of Pump

Flow, m3/h

Head, m

ISO Marking

Motor Speed,

rpmD

1D

2d

1d

2

d3,

d4

h1,

h2

a b f Lmax

L1max

Bmax

Hmax

Motor max

Weight, kg, up

to

GH 6,3/12,5 6,3 12,5 50-32-200 1450 70 32 125 100 М14 160 88 104 520 870 900 390 460 90L4 150

GH12,5/12,5 12,5 12,5 65-40-200 1450 90 40 150 110 М14 160 84 117 550 870 900 390 460 90L4 170

GH 12,5/32 12,5 32 50-32-160 2950 70 32 125 100 М14 160 88 104 520 870 900 390 500 112M2 175

GH 12,5/50 12,5 50 50-32-200 2950 70 32 125 100 М14 160 88 104 520 870 1000 450 500 132M2 175

GH 25/12,5 25 12,5 80-50-200 1450 90 46 150 110 М14 160 84 117 550 910 900 390 560 100L4 195

GH 25/32 25 32 65-50-160 2950 90 40 150 110 М14 160 84 117 550 1020 1120 490 600 160S2 340

GH 25/50 25 50 65-40-200 2950 90 40 150 110 М14 160 84 117 550 1080 1120 490 650 180M2 360

GH 50/12,5 50 12,5100-65-

2001450 115 75 180 150 М16 180 92 124 565 970 1120 490 600 112M4 250

GH 50/32 50 32 80-65-160 2950 90 46 150 110 М14 160 84 117 550 1080 1120 490 650 160M2 340

GH 50/50 50 50 80-50-200 2950 90 46 150 110 М14 160 84 117 550 1210 1120 490 650 180S2 390

GH 100/32 100 32100-80-

1602950 115 75 180 150 М16 180 92 124 565 1250 1250 540 650 180M2 410

GH 100/50 100 50100-65-

2002950 115 75 180 150 М16 180 92 124 565 1250 1250 540 680 180M2 410

GH SERIES LINED HERMETIC MOTOR PUMPS

Flow, m3/h

Hea

d, m


26

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GHM SERIES HERMETIC METAL UNIT CONSTRUCTION PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- total leakage elimination, working chamber separated from

environment by a stationary shield made of stainless steels, alloys and technical ceramics;

- small construction sizes;- torque transfer via a system of SmCo and NdFeB

permanent magnets;- liquid end made of stainless steels and alloys;- used to handle aggressive and toxic liquids, and oil

products;- volume content of non-abrasive solids (up to 0.2 mm) in

the pumped medium up to 0.5%;- working temperature from –40° to +400°С;- to be used in hazardous facilities to handle toxic,

combustible and explosive media, including those at high temperatures;

- minimum maintenance required during the entire service life, does not require barrier fluid supply piping;

- excellent anti-cavitaion properties, optional designs include pre-started axial stage (inducer);

- comply with TDFA.062443.300TU;- comply with the Customs Union Technical Regulations TR


plant equipment.

CERAMIC SHIELD

Innovative solutions and original design of the GHM hermetic pumps are protected by RF Patent No. 57846.

Flow, m3/h

Hea

d, m




27

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GHM SERIES HERMETIC METAL UNIT CONSTRUCTION PUMPS


Head, m ISO Marking

Motor Speed,

rpmD

1/D

2d

1/d

2n

1/n

2a h

1/h

2f L

maxL

1maxB

maxH

max

Motor max

Weight, kg, up

toGHM 1,5/8 1,5 8 - 1450 32/20 100/75 4/ 4 70 255/132 160 560 600 360 440 71В4 80GHM 1,5/32 1,5 32 - 2950 32/20 100/75 4/ 4 60 250/132 160 650 700 390 530 100S2 100GHM 1,5/70 1,5 70 two-stage. 2950 32/20 100/85 4/ 4 108 300/145 108 800 700 390 560 100L2 170GHM 3/32 3 32 32-20-160 2950 32/20 100/75 4/ 4 70 255/132 160 700 700 390 540 100S2 120GHM 3/40 3 40 - 2950 32/20 100/75 4/ 4 70 255/132 160 700 700 390 540 100L2 120GHM 3/65 3 65 two-stage. 2950 32/20 100/75 4/ 4 125 315/132 160 850 700 390 560 100L2 180GHM 6,3/12,5 6,3 12,5 50-32-200 1450 50/32 125/100 4/ 4 80 280/160 180 620 700 390 550 90L4 130GHM 6,3/32 6,3 32 40-25-160 2950 40/25 110/85 4/ 4 80 275/132 160 700 700 390 540 100S2 130GHM 6,3/42 6,3 42 - 2950 40/25 110/85 4/ 4 80 280/160 180 740 700 390 560 112M4 140GHM 6,3/50 6,3 50 - 2950 40/25 110/85 4/ 4 80 280/160 180 780 700 450 580 132M2 145GHM 6,3/80 6,3 80 two-stage. 2950 40/25 110/85 4/ 4 135 405/160 180 1100 900 490 620 160S2 220GHM 6,3/100 6,3 100 two-stage. 2950 40/25 110/85 4/ 4 135 405/160 180 1100 900 490 620 160M2 220GHM12,5/12,5 12,5 12,5 65-40-200 1450 65/40 145/110 4/ 4 100 300/160 180 740 700 390 560 100S4 130GHM 12,5/32 12,5 32 50-32-160 2950 50/32 125/100 4/ 4 80 275/132 160 740 700 390 540 100L2 130GHM 12,5/50 12,5 50 50-32-200 2950 50/32 125/100 4/ 4 80 280/160 180 970 800 490 650 160S2 220GHM 12,5/100 12,5 100 two-stage.. 2950 50/32 125/100 4/ 4 125 385/160 180 1170 900 490 650 160M2 260GHM 25/12,5 25 12,5 80-50-200 1450 80/50 160/125 4/ 4 100 310/160 200 760 700 390 560 100L4 150GHM 25/32 25 32 65-50-160 2950 65/50 145/125 4/ 4 100 275/132 160 840 700 450 620 132M2 220GHM 25/50 25 50 65-40-200 2950 65/40 145/110 4/ 4 100 300/160 180 1030 800 490 650 160M2 280GHM 25/100 25 100 two-stage.. 2950 65/40 145/110 4/ 4 125 385/160 180 1170 900 490 650 160M2 270GHM 50/12,5 50 12,5 100-65-200 1450 100/65 180/145 8/ 8 100 310/180 225 810 800 490 620 112M4 200GHM 50/32 50 32 80-65-160 2950 80/65 160/145 8/ 4 100 305/160 180 1050 800 490 650 160M2 270GHM 50/50 50 50 80-50-200 2950 80/50 160/125 8/ 4 100 305/160 200 1050 800 490 650 160M2 270GHM 50/80 50 80 80-50-250 2950 80/50 160/125 8/ 4 125 335/180 225 1100 800 540 650 160M2 280GHM 100/32 100 32 100-80-160 2950 100/80 180/160 8/ 8 100 310/160 200 1050 800 540 650 160M2 270

The pumps in this series have earned a reputation of compact, no-maintenance units. Reliable design, low noise and vibration levels make them one of the most popular choice for petrochemical pumps.

These pumps have the widest range of types

and sizes, multiplied by modifications* inherent to petrochemical processes.

The original thermobarriers design prevents liquid-cooling of the pump and its systems when handling high-temperature media.

* see Pump Equipment Modifications section.

28

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GHM SERIES HERMETIC LINED UNIT CONSTRUCTION PUMPS


- small size and light weight;

- chemical resistance of the liquid end parts is achieved by

using leading-edge plastopolymeric materials and a special

lining technology, lining thickness 4…6 mm (up to 8 mm);

- total leakage elimination, working chamber separated from

environment by a stationary shield made of stainless steels,

alloys and technical ceramics;

- torque transfer via SmCo and NdFeB permanent magnets;

- handling chemically active liquids (acids, alkali, organic

solvents) and toxic liquids;

- volume content of non-abrasive solids (up to 0.2 mm) in


- working temperature from –40° to +130°С;


- comply with the Customs Union Technical Regulations TR

TS 004, 010, 012.


29

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GHM SERIES HERMETIC LINED UNIT CONSTRUCTION PUMPS


Head, m

ISO Marking

Motor Speed,

rpmD

1D

2d

1d

2

d3,

d4

h1,

h2

a b1

f Lmах

L1max

Bmax

Hmax

Motor max

Weight, kg, up

to

GHM 6,3/12,5 6,3 12,5 50-32-200 1450 70 32 125 100 M14 160 88 104 265 660 700 390 550 90L4 100

GHM 6,3/32 6,3 32 70-32-125 2950 70 32 125 100 M14 160 88 250 250 700 700 450 560 132M2 135

GHM 6,3/50 6,3 50 --- 2950 70 32 125 100 M14 160 88 250 250 700 700 450 560 132M2 135

GHM12,5/12,5 12,5 12,5 65-40-200 1450 90 40 150 110 M14 160 84 265 265 690 700 390 560 90L4 115

GHM 12,5/32 12,5 32 50-32-160 2950 70 32 125 100 M14 160 88 265 265 830 700 390 650 112M2 135

GHM 12,5/50 12,5 50 50-32-200 2950 70 32 125 100 M14 160 88 265 265 810 700 450 650 132M2 185

GHM 25/12,5 25 12,5 80-50-200 1450 90 46 150 110 M14 160 84 265 265 720 700 390 560 100L4 170

GHM 25/32 25 32 65-50-160 2950 90 40 150 110 M14 160 84 265 265 1000 800 490 650 160S2 215

GHM 25/50 25 50 65-40-200 2950 90 40 150 110 M14 160 84 265 265 1000 800 490 650 160M2 300

GHM 50/12,5 50 12,5100-65-

2001450 115 75 180 150 M16 180 92 300 300 840 800 490 650 112M4 250

GHM 50/32 50 32 80-65-160 2950 90 46 150 110 M14 160 84 265 265 1050 800 490 650 160M2 315

GHM 50/50 50 50 80-50-200 2950 90 46 150 110 M14 160 84 265 265 1050 800 490 650 160M2 315

GHM 100/32 100 32100-80-

1602950 115 75 180 150 M16 180 92 300 300 1050 900 540 680 160M2 325

The advantage of these pumps is their high reliability while handling aggressive and toxic media, and the small size and light weight. They are characterized by easy maintenance and high reparability.

All lined pumps manufactured by are equipped with the BPZ start protection units (BPZ) designed by the Company to start and stop the pump and help to avoid dry run and overload.

Flow, m3/h

Hea

d, m



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L=0.8...6 м

Overall and coupling dimensions of the base plate according to GOST 12815 DN 600…1,000 mm, standard PN 0.6 MPa, custom versions PN up to 1.6 MPA, sealing surfaces versions 1-5.

GHI SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- total leakage elimination, working chamber separated

from environment by a stationary shield made of metal or ceramics;

- submersion depth 0.8 to 9 m;- liquid end made of stainless steels and alloys;- to be used in hazardous facilities to handle toxic,

combustible and explosive media, petrochemical products and liquefied gases, including those at high temperatures;

- volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%;

- density of pumped media up to 1,850 kg/m3;- working temperature from –40° to +150°С;- equipped with built-in filter or cyclone separator to clean

the pumped liquid (containing up to 3% solid particles up to 2 mm large) and deliver it to the roller bearings;



plant equipment.

LIqUID END MATERIALS:- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%);

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GHI Series semi-submersible pumps designed to fully eliminate leakages from the working chamber have been widely used to handle highly hazardous substances, such as hydrogen fluoride.

For extra safety and the possibility to

control leakages and mitigate emergency consequences, GHI pumps can be manufactured with a double encapsulation system including pressurizing the suspension cavity with an inert gas.

Type of Pump Flow, m3/h Head, m ISO Marking Motor Speed, rpm D

1D

2lmax

GHI 3/12,5 3 12,5 40-25-200 1450 32 100 400

GHI 3/32 3 32 32-20-160 2950 35 100 440

GHI 6,3/32 6,3 32 40-25-160 2950 32 100 605

GHI 6,3/50 6,3 50 40-25-200 2950 32 100 785

GHI 6,3/80 6,3 80 two-stage 2950 32 100 820

GHI 12,5/32 12,5 32 50-32-160 2950 40 110 705

GHI 12,5/50 12,5 50 50-32-200 2950 40 110 785

GHI 12,5/100 12,5 100 two-stage 2950 40 110 865

GHI 25/32 25 32 65-50-160 2950 65 145 785

GHI 25/50 25 50 65-40-200 2950 50 125 865

GHI 25/120 25 120 two-stage 2950 50 125 905

GHI 50/32 50 32 80-65-160 2950 80 160 865

GHI 50/50 50 50 80-50-200 2950 65 145 875

GHI 50/80 50 80 80-50-250 2950 65 145 905

GHI 100/32 100 32 100-80-160 2950 100 180 905

GHI 100/50 100 50 100-65-200 2950 80 160 1045

GHI SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS

Flow, m3/h

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GHD SERIES CHEMICAL HERMETIC DISK PUMPS

DESIGN FEATURES AND SCOPE OF APPLICATION:- handling high-viscous (up to 10,000 cSt) chemically active and

toxic liquids, petroleum products with a high content of abrasive and fibrous inclusions in hazardous facilities;

- excellent leakage elimination of the working chamber ensured by a system of mechanical seals covered by a stationary heavy-duty engineering ceramics shield;

- torque transfer via a system of SmCo and NdFeB permanent magnets;

- liquid end made of stainless steels and alloys;- volume content of solids, abrasives and fibers (up to 2 mm) in the

pumped medium up to 15%;- working temperature from -40°C to +150°C;- comply with TDFA.062815.000TU;- the only hermetic disk pumps produced in Russia;- comply with the Customs Union Technical Regulations TR TS 004, 010.

Type of Pump

Flow, m3/h

Head, m

Shaft speed, RPM

D1

D2

d1

d2

n1

n2

a С h1

h2

f Lmax

L1max

Bmax

Hmax

э/дв, max

Weight, kg, up to

GHD 0,5/25 0,5 25 2950 25 20 85 75 4 4 40 107 173 132 230 700 480 400 470 100L2 150

GHD 0,5/32 0,5 32 2950 25 20 85 75 4 4 40 107 173 132 230 700 480 400 470 100L2 150

GHD 6,3/25 6,3 25 2950 38 25 100 85 4 4 40 112 173 132 240 720 480 400 470 100L2 155

Innovative solutions and original design of the AHS self-priming pumps are protected by RF Patent No. 85578.

LIqUID END MATERIALS:- ХН65МВ alloy (Cr, Ni 65%, Mo, W);- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up

to 1.5%).

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SLURRY PUMPS


- barrel parts and liquid end units of the AHV pumps are

made of ultra-high molecular weight polyethylene;

- acceptable concentration of abrasive inclusions (up to 10

mm) in the pumped media is 10%;

- density of pumped media up to 1,850 kg/m3;

- working temperature from - 40° to +80°C;

- shell parts and liquid end blocks of the AHV pumps

are made of 35ХМЛ steel (C 0.35% max, Cr, Mo) and

06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);

- suitable for hazardous facilities, handling chemically active

slurry-rich substances.

Type of Pump Flow, m3/h Head, m ISO Marking

AHV 25/50 25 50 2950

AHV 50/32 50 32 1450

AHV 50/40 50 40 2950

AHV 50/55 50 55 2950

AHV 100/32 100 32 1450

AHV 110/40 110 40 1450

TYPES OF SEALS:

-double gland seal;- single mechanical seal (with auxiliary seal);- double mechanical seal.

Today the AHV slurry pumps are used to pump:- heavily contaminated solutions and water;- chemical products with high suspension content: slurry,

emulsions, etc.- mixtures in pulp and paper and tobacco industries, etc.

Today is one of the few companies that can offer pumping equipment capable of resisting exposure to aggressive media and abrasive wear.

Ultra-high molecular weight polyethylene (PE-UHMW) used to achieve this is different from the regular varieties in that its molecule contains hundreds of thousands of strands while the molecular weight can be as high as a few millions. Depending on the scope of application and PE-UHMW treatment techniques, different kinds of this polymer with varying molecular weight, particle size and supermolecular structure are needed.

This is a structural polymeric material that can substitute steel, bronze as well as high-cost polymers such as fluoropolymer. The ultra-high molecular weight of the polymer defines its unique physical and mechanical properties: high wear resistance and toughness, increased rigidity, low friction loss. PE-UHMW can resist exposure to acids, alkali, salt solutions, decontamination agents, aggressive gases, sea water, solar radiation, cyclic temperature changes, and is characterized by very low water absorption. Retains its performance characteristics in the temperature range up to +80°C.

PE-UHMW –based compounds, such as ceramic and glass beads, etc, display even more attractive properties. Polymers of this series can be widely used in mining and chemical industries, car manufacturing, engineering as well as in the military-industrial complex.

HANDLING CHEMICALLY ACTIVE SLURRY-RICH MEDIA

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AHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS


- chemical resistance of the liquid end parts is achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4…6 mm (up to 8 mm);

- manufactured in accordance with TDFA.062411.800TU;- pumping concentrated acids, alkali, and other aggressive

media during unloading truck or railway tank containers through the upper manhole;

- handling emergency spillages of chemical, toxic and explosive substances;

- extracting media from buried tanks and pits in hazardous facilities;

- comply with the Customs Union Technical Regulations TR TS 004, 010, 012.

Innovative solutions and original design of the AHS self-priming pumps are protected by RF Patent No. 2351805.

LIqUID END MATERIALS:- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%);- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti

up to 1.5%).

LINING MATERIALS:- Armlen PPGF;- PVDF Solef.

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AHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS

The design of the pump includes an induced jet device. When installing the AHS pumps on top of tanks and pits to replace the semi-

submersible pumps prompt maintenance can be performed without the need to open the tanks.

Type of Pump

Flow, m3/h

Head, m

Мах Suction Lift, m

Suction Time from Mах Depth, sec, max

D1

D2

d1

d2

а a1

h1

h2

h3

f Lmах

L1max

Bmax

Hmax

Weight, kg, up

to

AHS 12,5/32 12,5 32 8,5 150 50 32 125 100 200 60 240 100 80 725 1430 1250 540 560 270

AHS 12,5/50 12,5 50 8,5 150 50 32 125 100 200 60 240 100 80 725 1430 1250 540 560 270

AHS 25/32 25 32 7,5 180 65 40 145 110 200 60 240 100 80 725 1430 1250 540 560 320

AHS 25/50 25 50 7,5 180 65 40 145 110 200 60 240 100 80 725 1430 1250 540 560 320

AHS 50/32 50 32 7 210 80 50 160 125 200 53 265 100 80 743 1430 1250 540 630 480

AHS 50/50 50 50 7 210 80 50 160 125 200 53 265 100 80 743 1430 1250 540 630 480

* for water at +15°C and suction pipeline length not exceeding 10 m (without suction lift).

SUCTION DIAGRAMS *AHS 12,5/32, AHS 12,5/50 AHS 25/32, AHS 25/50 AHS 50/32,AHS 50/50

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GHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS


- handling an emergency spillage of chemical, toxic and

explosive substances;

- extracting media from buried tanks and pits in hazardous

facilities;


- torque transfer via a system of SmCo and NdFeB

permanent magnets;

- manufactured in accordance with TDFA.062443.300TU;

- handling concentrated acids, alkali, and other aggressive

media during unloading truck or railway tank containers

through the upper manhole;

- comply with the Customs Union Technical Regulations

TR TS 004, 010, 012.


Head, m

Мах Suction Lift, m

Suction Time from Mах Depth, sec, max

D1

D2

d1

d2

a a1

h1

h2

h3

f Lmax

L1max

Bmax

Hmax

Weight, kg, up to

GHS 6,3/32 6,3 32 9,0 140 40 25 110 85 215 65 188 76 132 460 900 700 390 440 170

GHS 12,5/32 12,5 32 8,0 160 50 32 125 100 215 65 188 76 132 460 940 700 390 460 180

GHS 25/32 25 32 7,5 180 65 40 145 110 245 65 246 70 172 530 1100 900 450 610 280

GHS 50/32 50 32 7,5 180 80 50 160 125 65 245 244 96 160 570 1100 900 450 560 250

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GHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS

Activities undertaken to simplify starting, operation and maintenance of commercially available chemical self-priming pumps have led to the accumulation of a vast body of research by the company’s engineers.

Design and development research carried out in the area of self-priming centrifugal pumps paved the way for introduction of a number of original design

solutions. The results of these activities are:- high efficiency;- low power consumption;- reduction of the unit’s life-cycle cost;- no need for in-operation maintenance;- small size and weight;- permanent self-priming characteristics over entire

service life.

SUCTION DIAGRAMS *

GHS 6,3/32

GHS 25/32

GHS 12.5/32

* for water at +15°C and suction pipeline length not exceeding 10 m (without suction lift). Pumps in this series have no moving mechanical seals which ensures stability of suction characteristics over entire service life.

Innovative solutions and original design of the GHS self-priming pumps are protected by RF Patent No. 2351805.

GHS 50/32

LIqUID END MATERIALS:- 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti

up to 1.5%);- 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti);- 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%,

Mo 2%, Ti up to 1.5%).

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MODIFICATION OF PUMPING EqUIPMENT

PUMPS WITH V-BELT DRIVES

The main direction of modern pump engineering development defined by the needs of the petrochemical industry and nuclear power engineering is perfect compliance with existing technical and safety regulations, unification of equipment, nonstandard H-q characteristics, operation in explosive areas and seismic resistance.

Equipping the standard pump with a V-belt drive gives the following advantages:

- head increase by 80% and flow increase by 30% over the nominal value;

- frame (base) dimensions remain the same;- no need for pump or motor axles centering, which

guarantees easy maintenance and repairs;- damping the impact of start-up torque on the rotor during

direct start-up of the motor;- no dangerous consequences to the maintenance personnel

and no loss of the power transmission capacity in case of the disintegration of any of the belts;

- easy alteration of the pump characteristics by changing the motor rpm (replacing the band wheel);

- all necessary adjustments (including belt tension) can be done at the site of mounting;

- belts by the best manufacturers guarantee continuous performance throughout the pump’s life cycle.

PUMPS FOR HIGH-TEMPERATURE MEDIA

Due to technological specifics oil-processing companies often have to deal with high-temperature petroleum products (+250...400°C). The companies usually use expensive oil pumps with double face seals and a complex liquid-cooling system.

However, a more reasonable alternative would be to use hermetic pumps with magnetic couplings with an original design of thermobarriers including ceramic parts, extra ribbing, forced convection, etc.

Temperature stabilized SmCo magnets guarantee reliable work of magnetic couplings throughout the entire life cycle of the pump.

OTHER MODIFICATIONS:

- rotor speed regulation;- heating (cooling) of the liquid end parts;- excellent anti-cavitation properties due to the use of

inducer, etc.

In order to meet the growing customer demands our team has been doing their best since was founded in 1996. Introducing new modifications to the domestic market every year, a broad wealth of experience in designing unique pumping equipment has been gained, and a large number of complex technical challenges have been solved. Below are some of the most common modifications of chemical and petrochemical pumps.

HIGH INLET PRESSURE PUMPS

manufactures hermetic pumps which can be operated at high inlet pressure (up to 63 atm.), ambient temperature from -60 to +50°C and pumped medium temperature up to +250°C.

The pumps have an in-built cyclone separator, which prevents the solid inclusions from getting in the bushings. The pumps can be installed in oil trunk pipelines and other technological positions.

SCREW

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Pump stations are used in especially important processes when liquid supply should not be interrupted or the main pump must be supported by instantly available back-up pumps, as well as in highly variable supply schedule systems.

Generally, pump stations provide the option to enable a standby mode for one of the standby pumps. The control system sends a signal to start a back-up pump if the main pump cannot perform its functions fully or there is a need in a capacity increase. Pump stations can be designed as series of pumps installed one after another to increase the station’s overall head.

Pumping liquids in the context of varying inlet flows requires pump stations with cascade or rpm regulation and process control, for example, to maintain pressure in variable flow networks. In doing so, the system either switches the pumps or changes the q-H characteristics by regulating the shaft rpm of the pump.

PUMP STATIONS

DESIGN FEATURES:- fully closed cycle of design and production using the

company’s materials;- microprocessor-based control;- hermetic pumps or pumps with mechanical seals of

the shaft and selection of liquid end materials to suit the conditions of the pumped media;

- rpm control.

1- Storage tank2- Butterfly valve3- Pump4- Check valve5- Butterfly valve6- Pressure gauge7- Ball valve8- Accumulator9- Turbine flowmeter10- Butterfly valve with electric motor11- Diaphragm

PUMP STATION HYDRAULIC DIAGRAM:

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ESKShH SERIES CHEMICAL BALL VALVES

DESIGN FEATURES AND SCOPE OF APPLICATION:- lining of liquid end parts with chemically resistant plastic

polymers (lining thickness 4…5 mm);- valve leak-proof capacity equivalent to class A acc. to

GOST R 54808-2011;- flanges acc. to GOST 12815 (PN 6 and 16 kg/cm2), version

1, 2, 8 or DIN3202;- volume content of solid mechanic inclusions (up to 0.2

mm) in the pumped medium up to 0.5%;- working temperature from -40° to +140°C;- no elastomeric parts or lubrication in the structure;- fitted with actuators, including those compliant with DIN/

ISO 5211:- general purpose industrial and explosion-proof versions of

the actuators;- two-position and adjustable-speed actuators;- double-acting and spring-return actuators;- connecting to the consumer’s actuator.- additional fittings:- positioners;- distributors;- starters;- end switches, etc.- the main application of this type of valves is in hazardous

facilities using active media in technological processes;- comply with TDFA.306171.000TU;- comply with the Customs Union Technical Regulations TR

TS 010, 032.

The Company’s quality management system has repeatedly proven its efficiency, displaying consistent quality indicators of the produced equipment.

Commercially available KShH chemical ball valves are characterized by:

- valve design perfected over years of experience and executed with regard to customers’ needs and requirements of existing regulations and safety rules;

- minimum friction loss;- functional versatility in terms of potential working media;- long life cycle in demanding operational conditions;- positive feedback and recommendations from chemical and

petroleum industry experts.


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KShH SERIES CHEMICAL BALL VALVES

BALL VALVE KShH 25/6

BALL VALVES KShH 15/25, 20/25, 25/16, 25/25, 32/16, 32/25, 40/25

BALL VALVES KShH 50/16, 50/25

BALL VALVES KShH 80/16, 100/16

Model d=DN PN, МПа d1

D D1

L L1

H H1

d2

n Working Temperature, °C Weight, kg

KShH 25/6.M 25 0,6 25 70 - 125 118 - 79 31 - +10…+90 0,56

KShH 25/6 25 0,6 25 115 85 160 118 - 79 14 4 +10…+90 0,73

KShH 15/25 15 2,5 15 95 65 138 121 37,5 95 14/М12 4 -40*…+140 4,2

KShH 20/25 20 2,5 20 105 75 138 121 40 95 14/М12 4 -40*…+140 4,5

KShH 25/16 25 1,6 25 115 85 160 150 52 113 14 4 -40*…+140 6,5

KShH 25/25 25 2,5 25 115 85 160 150 52 113 14/М12 4 -40*…+140 6,5

KShH 32/16 32 1,6 32 135 100 160 150 52 113 18 4 -40*…+140 8,0

KShH 32/25 32 2,5 32 135 100 160 150 52 113 18/М16 4 -40*…+140 8,0

KShH 40/25 40 2,5 40 145 110 208 252 74 140 18/М16 4 -40*…+140 18,0

KShH 50/16 50 1,6 50 165 125 230 252 74 140 18 4 -40*…+140 18,5

KShH 50/25 50 2,5 50 165 125 230 252 74 140 18 4 -40*…+140 18,5

KShH 80/16 80 1,6 80 195 160 310 526 98 211 18 8 -40*…+140 40,0

KShH 100/16 100 1,6 100 215 180 350 526 126 221 18 8 -40*…+140 50,0

BALL VALVE KShH 25/6.М

* - special version for- 50° to + 140°C temperature range

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ESVDH SERIES MEMBRANE CHEMICAL VALVES



GOST R 54808-2011;- flanges acc. to GOST 12815 (PN 6 and 16 kg/cm2) version

1, 2, 8 or DIN3202;- volume content of solid mechanic inclusions (up to 2 mm)

in the pumped medium up to 0.5%;- working temperature from -40° to +120°C;- any version acc. to actuator type, including those compliant

with DIN/ISO 5211;- ability to control membrane integrity;- the sprocket pressing the membrane to the saddle has

an articulated suspension and is protected with lining against exposure to environment in case of membrane disintegration;

- non-rising stem;- comply with TDFA.062815.000TU;- comply with the Customs Union Technical Regulations TR

TS 010, 032.


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Model d=DNPN,

МПаD D

1D

2d

1n L H

Travel Range, mm (rpm)

Weight, kg

VDH 25/10 25 1,0 115 85 125 14 4 160 125 13,5 (4,5) 1,25

VDH 32/6 32 0,6 135 100 125 18 4 180 155 19 (6,5) 1,8

VDH 40/6 40 0,6 145 110 125 18 4 200 155 19 (6,5) 2,0

VDH 40/16 40 1,6 145 110 125 18 4 200 162 19 (6,5) 7,4

VDH 50/10 50 1,0 130 125 180 18 4 230 230 28 (7) 5,4

VDH 50/16 50 1,6 165 125 180 18 4 230 230 28 (7) 10,0

VDH 65/16 65 1,6 180 145 180 18 4 290 273 40 (10) 21,0

VDH 80/16 80 1,6 195 160 254 18 8 310 330 47 (9,5) 22,0

VDH 100/16 100 1,6 215 180 254 18 8 350 346 52,5 (10,5) 40,0

VDH 125/16 125 1,6 245 210 387 18 8 400 440 61 (12,5) 67,5

VDH 150/16 150 1,6 280 240 387 22 8 480 506 76 (13) 85,5

VDH 40/16, 50/16, 65/16, 80/16, 100/16

VDH 125/16, 150/16

VDH 25/10, 32/6, 40/6, 50/10

VDH 25/10.С

VDH 25/10.М

VDH 50/10 VALVE WITH PNEUMATIC DRIVE. MONOBLOCK VERSION

VDH SERIES MEMBRANE CHEMICAL VALVES

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ESKOH SERIES CHEMICAL CHECK VALVES AND PLUGS

CHECK VALVES KOH 50/6, KOH 80/10


polymers (lining thickness 4…5 mm);- manufactured with two types of plugs to take into

consideration operation specifics;- glove valve – characterized by quick response and extended

service life;- butterfly valve – least sensitive to working fluid

contamination and can be installed on pipeline horizontal sections*

- valve leak-proof capacity equivalent to class A acc. to GOST R 54808-2011;

- flanges acc. to GOST 12815 (PN 6 and 16 kg/cm2) version 1, 2, 8 or DIN3202;

- volume content of solid mechanic inclusions (up to 2 mm) in the pumped medium up to 0.5%;

- working temperature from - 40° to + 100°C;- the main application of this type of valves (plugs) is in

hazardous facilities using chemically active media in technological processes to prevent liquid backflow;


TS 010, 032.


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KOH SERIES CHEMICAL CHECK VALVES AND PLUGS

CHECK VALVEKOH 20/25, КОH 25/25, 32/25, 50/25

CHECK VALVEKOH 50/16, 80/16, 150/10

CHECK VALVE KOH 25/6, 40/6

CHECK VALVEKOH 50/16

CHECK VALVEKOH 150/16

CHECK VALVEKOH 80/16, 100/16

Model d=DNPN,

МПаD D

1D

2Н d

1n Working Temperature, °C Weight, kg

KOH 25/6 25 0,6 85 115 - 160 14 4 -40…+90 0,8

KOH 20/25 20 2,5 75 105 - 150 14 4 -40…+100 4,3

KOH 25/25 25/20 2,5 85 115 - 160 14 4 -40…+100 4,9

KOH 32/25 32 2,5 100 135 - 180 18 4 -40…+100 6,8

KOH 40/6 40 0,6 110 145 - 200 18 4 -40…+90 1,7

KOH 50/6 50 0,6 125 - - 105 - 4 -40…+90 1,7

KOH 50/16 50 1,6 125 165 175 225 18 4 -40…+100 11

KOH 50/25 50 2,5 125 160 160 225 18 4 -40…+100 13

KOH 80/10 80 1,0 160 - - 150 - 8 -40…+90 3

KOH 80/16 80 1,6 160 195 215 310 18 8 -40…+100 24

KOH 100/16 100 1,6 180 215 245 350 18 8 -40…+100 36,7

KOH 150/10 150 1,0 240 280 460 480 18 8 -40…+100 96

KOH 150/16 150 1,6 240 280 340 480 22 8 -40…+100 80

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ESZPH SERIES CHEMICAL BUTTERFLY VALVES



GOST R 54808-2011;- smallest dimensions and weight compared to any other

type of valves;- low friction loss;- mounted between version 1 and 3 flanges acc. to GOST

12821-80 (PN 10 and 16 kg/cm2) for any spatial configuration;

- volume content of solid mechanic inclusions (up to 0.2 mm) in the pumped medium up to 0.5%;

- working temperature from - 40° to + 160°C;- fitted with actuators, including those compliant with DIN/

ISO 5211;- general purpose industrial and explosion-proof versions of

the actuators;- two-position and adjustable-speed actuators;- double-acting and spring-return pneumatic actuators;- connecting to the consumer’s actuator.- fitting with additional units:- positioners;- distributors;- starters;- end switches, etc.- the main application of this type of valves is in hazardous

facilities using active media in technological processes;optional antistatic version;- comply with TDFA.062815.000TU;- comply with the Customs Union Technical Regulations TR

TS 010, 032.

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ZPH SERIES CHEMICAL BUTTERFLY VALVES

BUTTERFLY VALVES. SIZES AND MOUNTING DIMENSIONS

Model d=DNPN,

МПаd d

1d

2d

3L L

1B B

1H a Weight, kg

ZPH 50/16 50 1,6 60 18 125 - 145 225 48 92 245 90 4,4

ZPH 65/16 65 1,6 60 18 145 - 145 225 48 92 245 90 4,4

ZPH 80/16 80 1,6 80 18 160 - 170 225 48 92 269 45 4,8

ZPH 100/16 100 1,6 100 18 180 - 192 315 52 83 262 45 5,5

ZPH 125/16* 125 1,6 125 18 210 - 212 315 56 83 300** 45 7,5

ZPH 150/16* 150 1,6 150 22 240 - 240 400 56 83 330** 45 8,5

ZPH 200/10* 200 1,0 200 22 295 - 315 191 65 136,5 408 45 33***

ZPH 250/10 250 1,0 250 22 350 - 365 191 69 136,5 460 30 54***

ZPH 300/10 300 1,0 300 22 400 - 426 311 78 206 623 30 77***

ZPH 350/10 350 1,0 350 - 460 М20 560 311 92 206 641 22,5 74***

ZPH 400/10 400 1,0 400 26 515 M24 620 311 102 206 695 22,5 135***

ZPH 400/16 400 1,6 400 26 515 M24 620 311 102 206 695 22,5 135***

ZPH Series disk valves have a double sealing for plug axles and a fluoropolymer sealing ring which significantly increases the application range in terms of chemical resistance and temperature.

* Optional handle or gearbox** For valves with a handle*** With a gearbox

ZPH 50/16, 65/16, 80/16, 100/16, 125/16, 150/16

ZPH 300/10, 350/10, 400/10

ZPH 200/10, 250/10


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DESIGN FEATURES AND SCOPE OF APPLICATION:- suitable for facilities that store, handle and process liquid

chlorine, chlorine gas and chlorinated media;- lining of liquid end parts with chemically resistant plastic

polymers;- working temperature from -50° to +90°C;- valve leak-proof capacity equivalent to class A acc. to GOST

R 54808-2011;- fully open flow area;- the valve design provides for free passage of the working

media through the cavities between the saddles in the closed position;

- flanges acc. to GOST 12815-80 (PN 6 and 16 kgf/cm2), versions 2, 8;

- optional actuator type specific version;- comply with TDFA.062815.000TU;- certificate of compliance with the Customs Union Technical

Regulations TR TS 010 for the certification guidelines applicable to handling chlorinated media.

“VALVE OPEN” POSITION

“VALVE CLOSED” POSITION

This type of valves is suitable for the facilities whose technological process involves using chlorine and other toxic and aggressive media. Chemical, chlorine, pulp and paper, textile, mining and processing industries, municipal engineering, etc.

Model d=DN PN, МПа d1

D D1

L L1

H H1

d2

n Weight, kg

KShH 15/25 15 2,5 17 95 65 138 121 37,5 95 14/М12 4 4,2

KShH 20/25 20 2,5 17 105 75 138 121 40 95 14/М12 4 4,5

KShH 25/25 25 2,5 24 115 85 160 150 52 113 14/М12 4 6,5

KShH 32/25 32 2,5 24 135 100 160 150 52 113 18/М16 4 7,2

KShH 40/25 40 2,5 40 145 110 208 252 74 140 18/M16 4 18

KShH 50/25 50 2,5 50 160 125 233 252 74 140 18 4 18

KShH 80/16 80 1,6 78 195 160 310 263 98 211 18 8 38,8

KShH 100/16 100 1,6 95 215 180 350 263 126 221 18 8 46,3

KSHH SERIES VALVES FOR CHLORINE VALVES AND FITTINGS FOR NUCLEAR POWER STATIONS

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VALVES AND FITTINGS FOR NUCLEAR POWER STATIONS


- lining of liquid end parts with chemically resistant plastic polymers (lining thickness 4…5 mm) or made of corrosion-resistant steels and alloys;

- valve leak-proof capacity equivalent to class A acc. to GOST R 54808-2011;

- flanges acc. to GOST 12815, versions 1, 2, 8; or acc. to GOST R 54432-2011, versions B, E, L;

- volume content of solid mechanic inclusions (up to 0.2 mm) in the pumped medium up to 0.5%;

- fitted with various types of actuators designed for nuclear industry applications;

- two-position and adjustable-speed actuators;- comply with TDFA.306171.000TU,

TDFA.305365.000TU, TDFA.302671.000TU;- comply with the Customs Union Technical

Regulations TR TS 010, 032.

A special series of valves and fittings designed for nuclear power station applications (safety class 4, 2nd quality assurance category).

This series includes KShH chemical ball valves, ZPH chemical check valves, KOH chemical check valves.

The valves and fittings are manufactured in accordance with the specifications agreed with JSC “Atomproekt”.

Valve Type Diameter Nominal Pressure Nominal, kgf/cm2 Working Temperature, 0С

KShH 15-100 16, 25 -40...+140

KOH 15-150 6, 10, 16 -40...+140

ZPH 40-400 10, 16 -40...+160

LINING MATERIALS:

- Armlen PPGF;

- PVDF Solef;

- Teflon PVA.

- Fluoropolymer-4 (PTFE).

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Three-way plug valves are designed to rearrange the flow of chemical fluids for operation in microclimatic regions with temperate climate T, placement category 2 acc. to GOST 15150 with the lowest service capability air temperature at minus 30°C.

Nominal pressure PN 16 kgf/cm2.Working pressure P 7.5 kgf/cm2.Gate sealability class B acc. to GOST R 54808-2011.Working media requirements:- temperature from – 30°C to +95°C;- solid inclusions not allowed.


Three-way valves with pneumatic control (further

on referred to as valves) are designed to distribute

the flow of liquid aggressive media at pressures not

exceeding 0.63 MPa (6.3 kgf/cm2).

The working temperature range: -10 to +90°C.

The valves are designed for operation in

macroclimatic regions with temperate and cold

climate CT, placement category 3.1 acc. to GOST

15150-69.

Model d=DN PN, МПа Weight, kg Liquid End Material

KPT 80/16 80 1,6 7512X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%)

10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%)

Steel 200

KPT 100/16 100 1,6 110

KPT 150/16 150 1,6 160

ОбозначениеDN,мм

PN,МПа

KTP 50/6 50 0,6

KTP 80/6 80 0,6

KTP 100/6 100 0,6

KTP 150/6 150 0,6

THREE-WAY PLUG VALVE

KTP 100 THREE-WAY VALVE

SPECIAL-PURPOSE CHEMICAL EqUIPMENT

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INDUSTRIAL WATER TREATMENT EqUIPMENT

- is one of the leading designer and manufacturer of industrial water treatment systems. Our company offers a wide range of services for uninterrupted and ecologically clean water supply for power engineering, industrial and municipal engineering water supply systems. Technological systems and units designed by our company utilize state-of-the-art technologies of purification, desalinization and separation of liquids using baromembrane (ultrafiltration, reverse osmosis) and electromembrane (electrodeionization) technologies.

The scope of activities of the company includes:- manufacturing and supply of equipment;- installation, commissioning and personnel training (issuing

required turnover documentation in accordance with the Federal regulatory documents);

- warranty services and technical support;- consultations;- designing;- upgrading and reconstruction of existing water treatment

systems.

Completed projects:Closed JSC “Metanol I Azotnye Processy”, OJSC “Angstrem”, LLC

“SK Feliks”, OJSC Corporation NPO “RIF”, OJSC “Kvadra”, OJSC “VZPP-S”, LLC “NOVATEK-YURKHAROVNEFTEGAZ”, Novomoskovsk Thermal Power Station, OJSC “NLMK”, Gubkin Thermal Power Station, JSC “Electrovipryamitel”, OJSC “Gruppa E4”, OJSC “Arktikgaz”, Izhevsk Thermal Power Station 1, etc.

Technological processes:- water decontamination, clarification, deferrization;- desalinization and disinfection;- softening and desalting;- reclamation of water solutions;- treatment of industrial and technological waste water;- generating potable quality water;- dechlorination and degassing;- generating high-resistivity (up to 18MOhm/cm) water for

microelectronics.

The company’s profile:- dozens of completed projects;- availability of in-house production facilities and engineering

capacities of the plant;- we manufacture a significant share of the parts used in production;- all equipment is fully automated;- customized approach to each project;- developed dealership network in the major Russian regions;- company’s staff includes over 700 personnel;- long-term follow-up support of each project;- production in accordance with ISO 9001 quality management

system;- Rostekhnadzor certificates of compliance and permits;- post-warranty service;- certificate permitting installation and commissioning at

construction sites, hazardous and technically complex construction sites No. 619.02-2013-3661015428-С-130 of March 24, 2014;

- certified central plant laboratory (certificate No. 64A040403);- complies with the Customs Union Technical Regulations TR TS

004, 010, 020.

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PLANTS FOR CHEMICAL AND PETROCHEMICAL INDUSTRIES

“HYDROGAS” has gained experience in designing and production of complex technological lines of pilot plants for chemical, petrochemical and oil and gas industries. The plants are designed for developing technological modes in the production of synthetic materials, such as rubbers, develop test series and low-volume production.

According to project requirements and working norms and regulations :

- prepares technical documentation;- selects parts, and manufactures special-purpose

pumps, capacitive equipment, valves and fittings;- assembles equipment and piping in units with

unified dimensions;- assembles field instrumentation units and electric

connections;- installs industrial control systems and power

cabinets;- performs the whole range of required tests of

equipment and systems;- provides delivery and logistical services;executes installation and commissioning.

Today “Hydrogas” has design and production facilities that allow for solving tasks involving calculation, modeling, designing and manufacturing ready-to-use plants, as well as subsequent technical support and guarantee servicing. The company provides the quality of the abovementioned plants on par with best Russian and international manufacturers.

is looking forward to cooperating with research centers and project companies to act as an associate contractor and manufacturer of certain units and facilities.

Customer-focused approach, finding the most efficient project implementation strategies, contemporary project management methods and advanced production practice allow our customers to reduce expenses and save time.

All our equipment is integrated into functional technological modules that consist of unified units which allows them to be transported and assembled separately.

53

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Design Features:- power capacity of the connected pump 0.37…200 kW;protection of pumps by controlling the process parameters (pressure, flow, temperature, level, vibration, etc.);- various options for start-up/shut-down of motor pumps: direct start, star-delta, soft starter and frequency inverters manufactured by Schneider Electric, ABB, Fuji Electric, Danffos;- the option to adjust the electric motor rpm and change process parameters when used with frequency inverters;- floor- or wall-mounted steel body with protection level IP54 or higher;- intrinsic safety barriers for operation in facilities with fire and explosion hazards;- depending on the Customer’s requirements, the control system can be executed in various versions: from the least complex relay version to systems assembled on the basis of industrial controllers with displays, keyboard, interface, RS-485 for connection to the Customer’s “upper level” system by the Modbus RTU protocol;- use of sensors, warning devices, actuator mechanism and other electronic equipment from leading international manufacturers;- user-friendly human-machine interface;- warranty servicing, providing the Customer with all the necessary information on circuit designs, structure and software.- Manufactured acc. to SPK.301443.000TU.

MOTOR PUMP START AND CONTROL SYSTEM

INDUSTRAL CONTROL SYSTEMS

START PROTECTION UNITS FOR MOTOR PUMPS Design Features:- 7 types of start protection units (BPZ) according to the electric capacity of

the connected equipment;- microprocessor-based control;- an option of remote start-up/shut-down from remote control (optional);- remote alarm modes “operation”/”emergency”;- power switching element – starter;- in-built automatic switch protecting the electric motors from short circuit;- strong steel body with IP54 protection from dust and water;- optional BPZ version with an explosion-proof platform during shipping.

Start protection unit has the following functions:- start-up and shut-down of the motor pump directly from the BPZ or

external remote control;- LED indication of start-up and operation modes;- automatic adjustment to the equipment’s nominal power in the calibration

mode;- automatic disconnection of the unit from the mains in case of loss of phase;- automatic disconnection of the unit from the mains in case of overreaching the designated power range (protection from dry run and overload).

Manufactured in compliance with TDFA.061500.000TU; Complies with the Customs Union’s Technical Regulations TR TS 004, 020.

POWER CABINETSDesign Features:

- floor- or wall-mounted version;

- steel body with protection level IP54 from dust and water;

- ShS has modified versions depending on the type and number of motor control devices installed inside of it (frequency inverter, soft starter).

Power cabinet has the following functions:

controlling motor pumps and other motor units (mixers, valves, etc) of JSC Hydrogas and other manufacturers;

start-up/shut-down, rpm adjustment of electric motors, protection from overloading, and the remote control option.

Manufactured acc. to ShS.301446.000TU

Certificate of compliance No. ROSS RU.MH04.B00347

SCOPE OF APPLICATION:Control and protection of motor pumps in power engineering,

chemical, steelmaking, petrochemical and other industries.

CONTACTS

LEGAL AND POSTAL ADDRESS:160, Leninskiy Prospect, 394033, Voronezh, Russia.

RECEPTION DESK

Dmitriy V. MarkovPhone (Reception Desk):……………………………………………….…………… …………… (473) 223-72-33Fax: …………………………………………………………………………………………… … (473) 260-63-11

MARKETING AND SALES

Deputy Director for Marketing and SalesIgor A. MogilchenkoTelephone: ………………………………………………………………………………………… (473) 260-61-12

REGIONAL MANAGERSTelephone: ………………………………………………………………………………………… (473) 260-61-12

SALES DEPARTMENTTelephone: ………………………………………………………………………………………… (473) 223-96-26

Information Support of Project OrganizationsAlexey A. RYASKINTelephone: …………………………………………………………………………… ……(473) 260-61-12 ext 25

WATER TREATMENT DEPARTMENT

Head of Water Treatment DepartmentMikhail A. TIYAROVTelephone: …………………………………………………………………… …………………. (473) 223-15-89

TECHNICAL SUPPORT

Head of Testing and RepairsRoman A. SVIRIDOVTelephone: … ……………………………………………………………………………………. (473) 223-64-97

e-mail: [email protected]

Documents

MADE IN RUSSIAhydrogas.ru/files/catalog_en_2016.pdf · 4 P UMPING E q UIPMENT PUMPS DESIGNED UNDER API REqUIREMENTS Production of chemical pumps has been one of the manufacturing