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visit us at www.imi-sensors.com Toll-free in the USA 800-959-4464 716-684-0003
Machine Tool SpindlesEliminate the Guesswork, Use Vibration Trends to Change Tooling Efficiently
IMI Sensors - A PCB Piezotronics Division
Complete specifications available at www.imi-sensors.comToll-free in the USA 800-959-4464 716-684-0003
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Predictive Maintenance
Machine Tool SpindlesVibration monitoring of machine tools is useful for the analysis of tool life, tool integrity, part quality andpreventing unexpected tool failure causing unscheduled downtime. Machining processes, like cutting,generate very high levels of vibration, therefore a 100 mV/g accelerometer or less is always recommended.Furthermore, cutting operations often leave the accelerometer exposed to large amounts of cutting fluids andrazor sharp chips and metal scrap. To prevent damage, it is always recommended to utilize a sensor withintegral armor jacketed cable in this environment.
Bearings
Main Shaft
Debris
Suggested Sensor Placement
Machine Tool Spindles
Complete specifications available at www.imi-sensors.comToll-free in the USA 800-959-4464 716-684-0003
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ICP® Accelerometers - Predictive Maintenance
Low Cost ICP® AccelerometerModel 607A61
n Unique 360º swivel design
n Allows for easy cable orientation
n Integral or armored integral cable options available
Low Cost ICP® AccelerometerModel 603C01, Model M603C01
n General purpose, hermetically sealed
n IMI’s most popular accelerometer
n Small footprint
n M12 connector version available
Low Cost ICP® AccelerometerModel 602D01, Model M602D01Model HT602D01
n Easy installation in tight spaces
n No cable/connector clearance required
n Less than 1 in height
n M12 connector version available
Precision ICP® AccelerometerModel 625B61
n 5% sensitivity tolerance
n Through-hole mounting
n Intrinsically safe, velocity output versions
Precision ICP® AccelerometerModel 625B01
n Side exit, ring-style
n Low frequency response to 12 cpm (0.2 Hz)
n Ceramic sensing element
High Frequency ICP® AccelerometerModel 623C01
n 15 kHz high frequency response
n 10 mV/g or 100 mV/g options
n Intrinsically safe models available
Machine Tool Spindles
AccessoriesArmor Jacketed, PTFE Jacketed Cablewith MIL Connector to Blunt Cut048BPXXXBZ
Flat Surface MagnetModel 080A120: Ø0.75”Model 080A121 Ø1.0”
1/2-20 to 1/4-28Mounting StudModel 080A156
Mounting hole is prepared intomachine surface to accept sensor’smounting stud (A). Stud is thentightened to recommended torque withhex Allen key. Sensor (B) hex nut (C) isthreaded onto mounting stud.
B
Using the 360º capabilities of the Swiveler®,the cable is positioned into desired orientation& temporarily hand tightened. Using a wrench,the hex nut is tightened to the recommendedtorque while holding the cable or connector inthe desired location.
C
A
Swiveler® & Spindler® Accelerometers
This industry exclusive product is innovative in both itssmall size and its convenient swiveling mounting method
Model 607A11Model 607A11/030BZModel M607A11
Model 607A61
n Patented 360º swivel mount allows for convenient cable orientation (US Patent #6,435,902)n Lower cost alternative to through-bolt sensorsn Very low profile for installation in tight spaces
Spot Face ToolsModel 080A128Model 080A129
Cables & Connectors
XXX = Denote cable length, 010 = 10 feet (Metric lengths available)
Sensor Mounting Pad Model 080A93: Ø0.75”Model 080A118: Ø1.0”
Mounting Hardware
Corporate Headquarters 3425 Walden Avenue Depew, NY 14043-2495 USAToll-free in the USA 800-959-446424-hour SensorLineSM 716-684-0003Fax 716-684-3823 n Email [email protected] www.imi-sensors.comAS9100 CERTIFIED n ISO 9001 CERTIFIED n A2LA ACCREDITED to ISO 17025
The Global Leader in Sensors & Instrumentation For All Your Industrial Applications!
© 2015 PCB Group, Inc. In the interest of constant product improvement, specifications are subject to change without notice. PCB, ECHO, ICP, IMI, Modally Tuned, Spindler, Swiveler and TORKDISC are registered trademarks of PCB Group.Sound-Track LXT, Spark and Blaze are registered trademarks of PCB Piezotronics. SensorLine is a service mark of PCB Group. All other trademarks are properties of their respective owners. PCB is an EOE/AAP Employer
IMI-App-MachineTools-1215 Printed in U.S.A.
n Vibration Screens & Feedersn Reciprocating Machineryn Machine Tool Spindlesn Steel Rolling & Annealingn Rotary Screw Compressorsn Nuclear Power Instrumentationn Shock Monitoring
n Motor Vibrationn Pumps & Submersible Pumpsn Paper Machines & Conveyorsn Combustion Dynamics Instrumentationn Cooling Towers & HVACn Gearboxesn Wind Turbine Condition Monitoringn Oil & Gas Wells and Pipelines