•

MACHINE TYPE : PR 0 FILER

MACHINE MODEL:

MACHINE SERIAL NO:

CUSTOMER:

ONSRUO MACHINE WORkS , INC. 7720 NORTH LEHIGH AVENUE NILES 48 I I-LLINOIS

Suburban C'-ic:OQolond NEweottlt I- 9800 "ON SRUOMACH "

INDEX

All standard hydraulic profil.ers ~·l672H, lv684R, l:VT-2672 and ltlT-2684

General Description Machine specifications

Hoistin~ unloading, cleaning, foundation and leveling

Lubrication & recommended lubricants

How to make contour profiler templates

Tandem head work set up drwg.

Work set Up

Operat'ion of machine

Adjustments, Center support for bridg.e

Tandem head rotation

Motor·s - bear-ing :replacement

Power unit

Cutting data

Motor pedestal assembly W672H and w684H (standard equipment)

r-1otor pedestal assembly ltlT-2672 and WT-2684 (standard equipment)

Frame assembly all machines {standard equipment)

Bridge & table assembly for WT-2672 and WT-2684 (standard equipment)

Bridge & table assembly for W672H and W684H (standard equipment)

Motor 135-268 - all machines {std. equip.)

PAGE ---r-

l

2

3

4 and 5

5A

6

7

8

9

,·10

11

12 and 13

14

15

16

17

18

19

In~ex continued Page 2 ;

Motor 135•300 WT-2672 and WT-2684 (standard equipment)

Hydraulic valve assembly - table speed 153-64 all machines (standard equipment)

Cylinder assemblies (table drive) (std. equipment)

Clamp assembly - all machines 109-53 (standard equipment)

Optional 10" outboard bearing bracket WT-2672 and WT-2684 for 135-268 motor.

Optional reversible 10 11 outboard bearing bracket WT-2672 and WT-2684 for 135-300 motor

10 11 Outboard bearine; bracket for W672H and W684H (optional equipment)

Piping W672H and W684H

Piping WT-2672 and WT-2684

Electrics W672H

Electrics for W684H

Electrics for WT-2672H and WT-2684H

Optional roller follower assemblies (for all profilers with 135-268 motor (W672H and W684H, #1 head on WT-2672 and WT-2684

Roller follower for #2 head on WT-2672 and WT-

20

21

22

23

24

25

26

27

28

29

30

31 & 31A

32 & 32A

2684 (optional) 32B

Floor plan W672H 33

Floor plan W684H

Floor plan WT-2672

Floor plan WT-2684 Trouble shooting

Spare parts

Standard outboard bearing bracket Standard 6" outboard bearing Assem. Reversible 6" outboard bearing Assem.

34

35

36 37 38

39 40 41

. .;

GENERAL DESCRIPTION

The Onsrud Contour Profiler is a new woodworking machine for producing most of the type of work now done by hand shaping. The machine consists of a rectangular table with a recipro­cating table stroke, for carrying the work past the cutter and return, a high speed cutter head that can travel in or out at right angles to the work, and an automatic air clamping system to hold work securely in position. Communications with Onsrud Machine Works regarding further information pertaining to operation, maintenance, adjustment or repair of the machin~ MUST INCLUDE THE SERIAL NUMBER OF THE MACHINE. Serial number is located on a metal tag fastened near the speed control valve on the backside of the machine.

MACHINE SPECIFICATIONS

Depth of cut

Length of cut

Length of cut

Work height

Overall machine height

Overall machine width

Overall machine length

Hydraulic unit floor space

Cutter head adjustable

Pattern thickness

Pneumatic clamps

Clamping pressure

Table speed

Table drive

Motors

(1)

0 to 6 inches all machines

84" inches maximum WT-2684-W684H

72" inches maximum WT-2672-W672H

10"

57 inches

38 inches

14 ft. 16 ft. 17 ft. 19 ft.

W672H W684H WT-2672 WT-2684

17 square feet

1 inch all machines 3 inch #2 head WT-2684

WT-2672

1-1/2 i nches

Adjustable in all three dimensions

300 pounds per clamp

Variable - 0 to 80 FPM forward 80 FPM return up to 150 FPM retu1-n

Straight hydraulic

Grease packed bearings, with cups for lubrication spindle lock, totally enclosed fan, air cooled, air brake, 20 H.P., 7200 r.p.m. 440 volts, 120 cycle, 3 phase, 2 pole

Variable 220 volt motor, 120 cycle

Note: 20 h.p. 1 7200 r.p.m. 1 440 volts, 120 cycle motors can be operated at 220 volts, 60 cycle, which will result in the motor developing 10 h.p. at 3600 r.p.m.

HOISTING & UNLOADING

When hoisting be careful to maintain center of gravity. Remove all crating after machine has been moved to proper installation point. When removing machine from skid be very careful to let the weight of the "table carrying frame" to be carried by the cast iron center pedestal unit. DO NOT ATTEMPT TO LIFT MACHINE BY ENDS ONLY.

CLEANING

The Onsrud Contour Profil~is shipped with table ways protected by a KNOX RUST COMPOUND. MAKE SURE BEFORE OPERATING machine this compound is flushed off with kerosene and replaced by a light coating of oil.

FOUNDATION

The weight of the Contour PrOfiler is less than three tons and has no exact specifications on foundation as long as leveling requirements are fulfilled. We recommend 4" to 6" of concrete be poured for the base of this machine.

Machine should be bolted to floor for best results.

LEVELING

THE CENTER SECTION OF MACHINE SHOULD ALWAYS REST ON THE FLOOR. If the two end supports allow the center section to be higher than floor due to uneven floors, use shims under center section to assure bearing between this center unit and floor. If center section is allowed to be raised from floor serious damage may occur to the machine.

. (2)

LUBRICATION & RECOMMENDED LUBRICANTS.

A) TABLE WAYS

1. Automatic application by pressurized system.

2. Check daily sight glass located in bridge of machine where oil reservoir is housed.

3. If ways are not getting enough lubrication, regulator located by reservoir should be adjusted. Never apply

.more than five pounds of air in addition to average of eight to ten pounds operating pressure. Never allow more than thirty pounds of air pressure to be applied to lubrication tank.

4. Use Mobile way oil Vactra #1.

B) MOTOR SLIDE SHAFTS

1. Each motor slide has two grease fittings which are to be lubricated every month. They supply grease to the shafts as well as to the ball bushing. Note: Over lubrication can be as harmful as ander lubrication.

2. We recommend Mobilux grease no. 2 or equivalent.

C) HYDRAULIC UNIT

1. We recommend Mobile D.T.E. light or equivalent hydraulic oil.

D) CUTTER HEAD - SPINDLE BEARINGS

1. One turn every forty hours.

2. Refill with Texaco Unitemp grease.

(3)

HOW TO MAKE CONTOUR PROFILER PATTERNS (TEMPLATES)

Contour protiler shaper in most cases (other than straight

line cutting) uses two different types of templates. The

first template will be the piece part form template. Below

is a rough sketch showing the rough stock required.

Random Length

We suggest for your convenience that the rough templates

be made in random lengths and cut orr to suit your particular

length. The maximum length will be the capacity of your

machine. 72" for a W672H and WT-2672; 84" for a W684H and

WT-2684.

Now that you have the rough stock necessary~ take the part

to be shaped and duplicate it to the form. Below~ an example

or a work piece. Note stops: Edge ot Bridge

r 12"

L_ aax.

Starting block

(4)

®

This takes care of the form or pattern as sometimes

called. Now for the speed control template. We suggest a

piece of wood 6" wide x 3/4" thick. Again for your con­

venience you can make this template in random lengths. A 0 .

marking gauge shown below should be found in the accessories

box supplied with the machine. Place form and templates ' (i)

stock as shown below. Attached you will find a chart with

the feed rates for various types of woods. These will change

slightly depending on your particular wood. Below is a sketch

showing how a typical template is made. ®

0

I l=ld ~J 3/4

L J JL Random Length

r <D 12

L 5-3/8 •

i 6

f

For good shaping we suggest the angle ot rise

on the speed template should be no lees than 45° .-------J *WT-2672 and WT-26~ haYe 21" lead on tor second head.

(5)

ROUGH CUTTER

REMOVES BULK OF THE WOOD

FINISH CUTTER

TAKES FINE CUT

ROUGH 8 FINISH CUTTING

FIRST CUTTER

FOLLOWS BOTTOM HALF OF PATTERN CUTS 6lJT UNSHADED AREA

REVERSE ROTATION CUTTING

SECOND CUTTER

FOLLOWS TOP HALF OF PATTERN CUTS · OUT SHADED AREA

FACE CONTOUR CUTTER

SECONDARY GROOVING

ECONDARY CUTTING OPERATION

ER ATTACHMENT (OPTIONAL)

MASKS

WT-2672 WT-26&4

P.- SA .

OPERATION:

WORK SET UP

1. Fasten WORK template to table.

2. Motor cylinder exhaust valve lever located on the right hand side of the cutter motor pedestal should be turned 180° with lever pointing toward operator. It will exhaust the air to the cutter motor cylinder and allow cutter motor to move back from starter block.

On WT-2672 and WT-2684 #2 head motor cylinder exhaust valve lever is located on opposite side of #1 head.

3. Adjust clamp arms. and clamping shoe. PATH OF CUTTER.

Leave a maximum of 3/8" between work MAKE SURE CLAMPS DO NOT PROJECT IN

4. When setting up any job always see that the dust hood is clear of any obstruction mainly the clamps. For instance, if a fast drop~in or pull-out of cutter into pockets on template is needed check clearances.

5. Set reversing dog in line with end of template. Slight over travel may occur.

6.

7.

8.

Fasten wood SPEED CONTROL template to table.

Push motor in against starting block then turn motor cylinder valve 180° pointing away from operator. This will allow cutter head follower to engage against starter block.

Press foot switch and let table go through one cycle WITHOUT WORK ON PATTERN OR POWER TO CUTTER MOTOR. Check for desired speed. Notice follower movement against template and table reversing. Make sure follower does not run off end of pattern.

(6)

OPERATION OF MACHINE (continued)

1. Start cutter motor

2. Press foot switch (automatic cycle~)

Start cutter motor #2 - WT-2684 and WT-2672.

a) Table moves forward

b) Clamps operate

c) Table slows down.

d) Table speed up

Infinitely variable depending on each particular template.

e) Table hits reversing dog.

f) Cutter head retracts.

WT-2684 and WT-2672 - both cutter heads retract

g) Table reverses and stops, clamps open

h) Cutter head follower feeds in and contacts pattern.

3. Stop butten (two locations).

a)

b)

Cycle stop forward table motion and reverses as described in #2, steps (f), (g), and {h).

If stop button is held down, air brake is applied to cutter motor spindle. Motor stops.

(7)

ADJUSTMENTS:

CUTTER MOTOR UNIT

1. SHAFTS - The shafts on the cutter motor pedestal should be rotated whenever a groove in the shaft becomes noticeable. Loosen set screw in pedestal holding shaft and turn shaft with screw driver 10°

2. GIB - The motor gib should be tightened for production runs. The motor adjusting screw should not be allowed to carry the full weight of the motor.

CENTER SUPPORT FOR BRIDGE

W684H, WT2672, WT2684

The center bridge support should be used the clamps in one section of the table. the machine with the exception of larger case it may be removed.

when concentrating It should remain on work widths> in which

It should be noted that the clamps have even distribution pressure, when removing the support for larger work.

(8)

TAHDIM HEAD ROTATION

IMPORTANT: _ ONSRUD TANDtM HEAD MACHINES ONLY_ WT-2672 and WT-2684.

These machines have two cutting heads. The first head or #1 head nearest operator is a climb cutting head onl7. The #2 head is both a conventional and climb cutting head. Switch for reversing is located on operators control station.

Caution should be experienced in:

A. Never reverse motor while running.

B. Proper cutter for respective rotation.

c. Nut on arbor to be locked on cutter by arbor wrench and Set screws for locking threaded gib. ALL MUST BE TIGHT.

WHEN TAKING OFF ARBOR: BACK OFF LOCKING SET SCREWS BEFORE REMOVING ARBOR WITH WRENCH.

•

(9)

CUTTER MOTOR :

20 H.P. Hi-cycle (7200 RPM) precision spindle motor. Totally enclosed, fan cooled with screw on type spindle, clockwise rotation looking from arbor end. Equipped with grease cups for spindle bearing lubrication; air brake ener§ized with motor stop button. Standard machine furnished with a 4 diameter roller bracket assembly and 1-1/4" x 6" long screw on arbor assembly. W672~ and W684H tandem heads are furnished with outboard bearing bracket.

Inspection ana repairs or motor on the Contour profiler should not be undertaken except by skilled individuals experienced in care of high speed motors. The high speed and extremely close tolerances required to avoid vibration demand precision construction and assembly which should not be attempted by those unfamiliar with the work.

We recommend that the motor be sent to Onsrud Machine Works, should any repair be necessary.

Grease cups should be turned 1/4 turn clockwise every 40 hours of operation. Refill with Texaco Unitemp grease or equal (MIL. STD. #9-3278A).

RECOMMENDED PROCEDURE FOR REPLACING SPINDLE BEARING ON Dl35-268 MOTOR USED PN W672 CONTOUR PROFILER.

Top Bearing requires an Onsrud #31QBrg. {606-82) lower Bearing requires an Onsrud #307 Brg. {606!..79) whenever bearings are re­placed, we recommend also replacing. The Nilos Seals top bearing. Requires one #6310 AV Niles Seal {675-72). Lower beal"ing requires one #6307 AV Niles Seal (675-71) bearin~s to be packed 50 to 60% of capacity with Unitemp grease {Texaco) or equal. Also fill the cup portion of the Niles Seal and outside lip with above grease.

Suggest motor to be run in as follows to allow for the proper run in of the Niles Seal and for the grease to form its own pathway. Normally a bearing will run warm during the first hour of running.

Start stop motor momentarily three times. Then let motor run 20 to 60 minutes, checking periodically for heating. After motor temperature is reached let motor cool before starting a production run.

(10)

DESIGN & CONSTRUCTION

A POHER COMPONENTS

1!J684H

vJ672H

l. PUMP: Type: Vickers, pressure balanced gear

POWER UNIT

Pressure: Design rating/working 350 psi Delivery: @1800 rpm and 350 psi - 16 gallons per min. Hounting: Foot Mounting Pipe Cpnnections: Bolted flanges #V214-1Hl-1Al2

2. ELECTRIC MOTOR: Type: Allis Chalmers or equivalent frame 215 Horse power x rpm - 5 x 1740 Electric rating: 220/440 V, 3 ph/60 c. Mounting: Foot Mounting

B. CONTROL COMPONENTS - Operating pressure 350 psi

1. PRESSURE GAUGE: Marsh Pressure range: 500 psi NOTE: RED IS DANGER ZONE ABOVE 350 psi

2. PRESSURE RELIEF VALVE: Vickers Model #CT-06B-10

3. DIRECTIONAL CONTROL VALVE: ONSRUD

C. ASSEMBLY

1. OIL RESERVOIR

2. RESERVOIR ACCESSORIES: Oil level gauge Filling screen Air vent filter (in cap) Drain plug

3. HEAT EXCHANGE Aluminum coil with 12 11 Exhaust-Fan

(11)

Capacity - - - - - - - 60 gals.

CONTOUR PROFILER lAT684-H

Test results based on 100% efficiency of motor indicated by Onsrud cutters and mot0rs. Due to different density of various woods and etc. individual application may Vqry.

All tests were taken at the rate of 18 ft. min. table speed.

Test 1. Cutter step Wood Cubic inches per horsepower

Test 2. Cutter step Wood Cubic inches per horsepower

Test 3. Cutter step Wood Cubic inches per horsepower

Test 4. Cutter step Wood Cubic inches per horsepower

Test 5. Cutter Spiral Wood Cubic inches per horsepower

Test 6. Cutter spiral Wood Cubic inches per horsepower

Test 7. Cutter spiral Wood Cubic inches per hersepower

Test 8. Cutter spiral Wood Cubic inches per horsepower

Test 9. Cutter knives Wood Cubic inches per horsepower

Test 10. Cutter knives \'lood Cubic inches per horsepower

Test 11. Cutter knives Wood Cubic inches per horsepower

Test 12. Cutter knives Wood Cubic inches per horsepower

( 12)

Poplar 52.6

Maple 23.9

Oak 29

Pine 5-2.5

Pine 42.1

Map1e 18.7

Oak 26.3

Poplar 29,2

Poplar 50.4

Pine 60

Oak 45

Maple 40

ONSRUD TEST DATA TABLE FEEDS- FT/MIN I. 100% EFF. OF MOTOR

2. ONSRUD SPfRAL CUTTER

3J HARD MAPLE ¥

~

W. A, OAK X 1.2 8, POPLAR x2 C, DOUGLAS FIR 1l 2.5

DEPTH OF CUT

t ~ I~ 2 3 4 MAX IMt»< WAX ~ ~54 36 28

H I 108 68 54 40 27 18 14

T I~ G 2

~ 2~ 0 F

c u T

3 4

5 6

7 8

79

54

47

40

27

23

20

17

14

51 40

34 27

27 22

20 I 8

17 14

15 12

13 10

10 8

8 7

27 20 14 10

18 14 9 7

16 I 2 8 -14 9 7 -

9 7 - -

- - - -- - - -

- - - -

- - - -

P.- 13

W 6 72 H

W 684 H

WT 2672

WT 2684

598-119

:v ..

(8)434- 582

(2) 516-481

-..:;._ .. ~-· ~ ·-....... ~:= ~ ·~ \.

135- 268 (STANDARD ) REF.

-402-204

~619-60 615-1 ...__

676- II

W 672 H W 684 H

ONSAUD

... ,J

~t·

(2)461-543

REVERSIBLE MOTOR - . - 135-300

STANDARD MOTOR-- 135-268

513-845

(4) !516 - 641-----...

491- 839 --.,_

4-90l

8-154

4-1094

{16) 434- 582

(8) 434- 581

(2)619-118

(2) 615- I

(2) 402-255

(2) 676- II

(2}513-714

(2) 520-344

495-14

W T- 2684 8

W T- 2672

OfiiiiiiS RUD P.-1-5 .

115-169 W672H

115-170 W684H

t 15-184 WT-2672 I 15-196 WT-~684

457- 38 W672H

'------ 457- 42 W684H 457- 63 WT2672

457- 85 WT2684

\-f---{2)495-12

434~ 758 434-755

434-902

!-----(~) ILS3 MTG. TO 500-1131

~ /" 414-1379

523-120 ----~

1------ 153-64

434 905 JWT2672 - LWT2684

434-968 fW672H 43:q.-757~W684H

-(

. ...- ·'*/ 414-1284

IWT-2672 434-9-04 ~T-2684

434-967 fWT-672H

434 ~ 759 ~T-684H

W 672H

W 684H

WT-2684

W T-:. 2672

P. 16

449-44

484- 163

115-24

475-588

648-470

-518-25

513- 157

--675-71 '

PATENT NO.

707 .. 26 ( 220 v ) 707-203 ( 440 v ) 707-204 ( 550 v )

718

5t3- 157

491-720

31&-171 (SPINDLE a-ROTQll_ ASSEM.) ~

W672H

W684H

WT2672 WT2684

135-268 STANDARD MOTOR ASSEMBLY

O~SRUD

P. -··

475-581

484- 163

-675-71

115-24

PATENT NO.

707 - 2 6 ( 2 20 v ) 707-203 ( 440 v ) 707-204( 5~0 v)

718

~t3- 157

(2) 648-110 491-720

690-285

!10-172 (SPINDLE a ROTOR ASSEM.)

WT-2684 WT-2872

135-100 .

REVERSIBLE MOTOR ASSEMBLY

ONSRUD P.-20

A511-136, GUIDE ROLLER ( 2)

A470- 288, CAM HOLDER-

A 53 9- 4 49, FITTING WASHER

653-468, "o" RING ( 2) -----__/

( 606 -161~, CAM FOLLOWER (2)

.---8422-802, VALVE END CAP

8475-591, VALVE HOUSING

8422-601, VALVE END CAP

653- 469, '' 0 '' Rl NG ( 2) -------~~~~----~"---A--.:Io..-J

f .

, 606-71, SKF C6208-C-782 SINGLE ROW BALL BRG. (2)

A402- 242, CYL. PIVOT ARM ------1 A470- 289, CAM HOLDER (CUSHION} ________ _____.)

HYDRAULIC VALVE ASSEMBLY (TABLE SPEED)

Cl53-64

P.- 21

W672 H

W684H

WT-2672 W"F2684

ONSRUD

L491-719

(4}543-193 470-303

\

~(2)407-430

~------------(2)491- 72S

530-289

530-277

' '

-------(2)447-69

507-93

(2)407-599

(16)467-115

'---- (6) I 09-53

L: 530-265

--- ~-----407-535

'--- 500-1025

TABLE ASSEMBLY

WT-2672 WT-2684

WT-2684

WT-2672

OtiiiiiiSAUD P.- 17

437-212 437- 213 437 -231 437 -242

853-223

606-1482

·! 653- 457

W672H W684H

422-599

422-597

69~

510 510

513-792 A :-491-797 ~

3

~ W672H . W684H

. WT2672 / ~ . WT2684

()~ @) \_ 4 22-598(

4)

6!53-223 .

498-176./ l

'----498-176

(4) 648-202

W672H W684H WT-2672 WT-2684

w 672t4

W684H WT-2672 WT-2684

HYDRAULIC CYLINDER ASSEMBLY

O,..._SAUD P. -22

•

407-430

4 91-7 2 8 ---------.:~

447-69

~ I

643-51

520-314

491-719 t 674-72------------

PATENT NO. IB7,71B

•

414-1:580

530-264 !530-262

543-193

. . o.v ~-Y1'' ~ lo ;,()f--\"'1

3~ <W - 467-102 b l 690-311

~ 467-115-~ 529-35t;

01-53

W684H S00·876 W672H

530-265 (W684H ONLY)

531-119 W684H 531-116 W-672H

24 W684H 77 W672 H

4H 2H

W672H W684H

•

TABLE ASSEMBLY

OIIIIIIS RUD P-IA

475.595

~10- 532

414-1102

504- 100

436- 28

49.e- 178

675-167 ~,

523 -352

518 - 67

W672H

W684H

WT2672

WT2684

109-53

CLAMP ASSEMBLY

ONSRUD . P. ·- 23

i I I l ....

TABLE DRIVE CYLINDER 11

ONSRUO ''

I __ _j

685-193

HYD. POWER UNIT. 137-263

*t CUTTER·HEAD

HANNIFIN cc- J -i

661-33

TANK

• 685-193

ON

. U BRICATION

CLAMPS

uo - 109- 53

LUBRO- CONTROL 643-32 8 LUI. 581-18 REG. 620-30 FILTER.

MANUAL . 3-WAY VALVE

685-283

AIR SUPPLY

P. s.

BRAKE HEAD I

V52082100

AIR 8 HYDRAULIC PIPING

W 672H W 684H

P.-27

I (

TABLE DRIVE CYLINDER . "ONSRUD"

685-193

HYO. POWER UNIT. 137-263

1........4-......-1

#2 CUTTER HEAD

SCHROEDER .-3457S

TANK

/ /

LUBRICATION

CLAMPS

ONSRUD - 109- 53

LUBRO - CONTROL 643-32 8 LUB. 661-16 REG. 620-30 FILTER.

MANUAL 3-WAY VALVE

685-283

AIR SUPPlY

P. s.

HEAD

V520B2100

AIR a HYDRAULIC PIPING

WT-2672 WT-2684

P.-26

•

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440 V 120~ ¥ i f 10 <;A. f i ! 1

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82100-160 USEDON- M4CH.

W672H

fit L2- L3 1 1 1 1 IJ T T I

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15 HP 220V 3BA ~0"' 1800RF'M

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~) NOTE: To be c.rounded b~ u~er a conditions rerm1t. (connect jumper t.o teru •• lG & Xl) If portable cord is used to connect- machit1e to power source use 4 conductor cord, Connect grounding con- -- .. ....,._ -- MATaMAL --duct or to term. lG.

ONSRUD MACHINII WORKS. INC .. CHICAGO, ILL. 8 / Y, 298- 34- NAME ~81H coNrn~R P.RanL£~- OKaiGNED 8Y .. .e...ti... C •

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ISSUE !'!(VISIONS TO~ .001 P'Ott USIEN. 01'

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4

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STOP

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O- 6" DEPTH OF CUT

_j_ t + ' ~~~:~!~RBLOCK-_/~Ji~l-t===f~l

r·==r= ?I I • 1 12 2 H.P. 7200 R.P. M.

CUTTER MOTOR

! r 't DIA. ARBOR

J _Lr-o-l" ADJ. OF CUTTER MOTOR

_L_ __ T

STOP I

. <t_ MOTO I t--------4

I

s- BASE MTG. HOLES, I 2 BOLTS,

(see note below)

II POWER UNIT if

3911

WIDE

5011 LONG

2 2" HIGH

800 LBS. EMPTY

60 GAL. CAPACITY

NOTE-:-LOCATE HOLD DOWNS FROM MACHINE FOR EXACT LOCATION.

PATENT NO.I87, 718

FLOOR PLAN

W672H ,_ ONSAUD

2~ , 211

t I

( 2 OPTIONAL)

WORK CLAMP ASS'V. ~ 300. EACH

~~------~----84" LENGHT OF CUT

~ [If" PATTERN

ss 10" WORK HY.

I I ' I L--~

UTTER START

EMERGENCY STOP

CUTTER STOP (EMERGENCY) PUMP START

PUMP STOP

PATENT NO. 187, 718

......

ov~~;~t.L-~ 1'-----,---------+--------, ~ --~

i , 17! I - - ---- ------ _ --+---+--+~ : NACH t

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20 H.P. 7200 R.P.M. CUTTER MOTOR

I f I 4 DIA. ARBOR

Lo- I"ADJ. oF CUTTER MOTOR

I

\

\ ,_ · FOLLOWER

I

W 684H

FOR 1/2 11 BOLT (SEE NOTE BELOW)

NOTE: LOCATE HOLD DOWNS FROM MACHINE

FOR EXACT LOCATION·

" POWER UNIT II

39 11 WIDE

50" LONG 22

11 HIGH

800 LBS. EMPTY 60 GAL. CAPACITY

SINGLE HEAD PROFILER

FLOOR PLAN

ONSAUD P.- 34

I

-:-~---~.-----------tWORK EXTENSION- -'JJ_ .

I 35~ i I

I 67

40

BLOCK

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II 8 _......,o------------- 672 --------

~------------------------------180

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101' CLAMP ADJ.

PUMP START

38~ 4

THICK.

START #I MOTOR START tt2 MOTOR PUMP STOP SELECTOR SWITCH W/KEY

CON"TOVII.

1/STARTER BLOCK

I

1+u4 1444 -------+

~----~----------------------------+------ 30------

~ORK CLAMP ASSEM. 300 LBS. EACH

2) OPTIONAL

If 0-1 .. ADJ. OF MOTOR

NOTE:

CUTTER

TABLE OVERTRAVEL

LOCATE HOLD DOWNS FROM

MACHINE FOR EXACT LOCATIONS

0-3 11 ADJ. OF CUTTER MOTOR

POWER IJNIT =

39 11

1-= ~ WIDE ~0 PQ 0 Fl Ll!>f\ .

5011 LONG

,_ 22" HIGH

800 LBS EMPTY

60 GAL CAPACITY

W T- 2672 I

i FLOOR PLAN

82-51FA

- P.- 35

.........,...-~ ----y-1------~ WORK

35! 2

[X TENSION

1 1:.

67"

40"

RUNOFF BLOCK

+1/8 r----- 23 718 --+---------- 67 v2 -----...... ----:

~--------------------------------------~- 202~4

84" LENGHT OF CUT

10" CLAMP ADJ.

563 4

[I~ P~TTERN THICK.

PUMP START · ·-+--------~-«.

j

EMERGENCY STOP -----......._

START 44 1 MOTOR

START*2 MOTOR PUMP START SELECTOR SWITCH W; KEY

f STARTER BLOCK

I . I

~~ 'I =m

~

77ffl1 t- 201/a h

. ~~r::_ ., :. 1----, ~ 2~1/2

~~ t r~ ~~ ---;~ I I

281;4--

156114 1/4

I -

I

- l ~+-

~HOLES FOR 1/2 BOLTJ

--

-

--

--------, I I

r{;; I I I

--------'

3 o"

1 WORK CLAMP ASS EM. 300 .LBS EACH TABLE OVER TRAVEL

( 2) OPTIONAL NOTE

0-1 11 ADJ. OF CUTTER

MOTOR

t---- t--r-

~ 1--0-3 11 ADJ. OF CUTTER I ~

S P.U D @ PROFILER

-

I

. . LOCATE HOLD DOWNS FROM MACHINE FOR EXACT

MOTOR

-. ---

- :=--:-

.--- -= - ---

1'- · . ---~~_:;

--

I 1-+--

LOCATION

II PO WER UN IT11

39 11

50'1

~211

WIDE

LONG

HIGH

800

60

LBS. EMPTY

GAL . CAPACin

W T- 2684

FLOOR PLAN

B2 - ~2FA

P.- 36

TROUBLE SHOOTING

I Table fail's to move when foot pedal is depressed:

1. Check hydraulic pump motor to see if its operating.

2. Air pressure switch {located in rear compartment of frame) is lacking sufficient pressure for electrical contact. Lower operating pressure until foot switch makes contact for table to move. Never allow pressure switch to be set less than 50 PSI on low limit.

3. Work table speed control valve by hand. Make sure you keep hands away from moving table!

4. If when pressure is put on valve arm by han~ table moves then operating pressure of cylinder that actuates valve is too low. Located in frame pressure regulator for cylinder should be increased.

5. Table is lacking lubrication or foreign matter logged against keeper plates. Loosen keeper plates and bolts {located on table surface.)

6. Check for .duet in electrical contacts - toot switch and lCR relay.

II Table stope before end of cutting stroke and returns:

1. lCR relay is dropping open caused by dust in relay. Take air hose and blow relay contacts free of duet.

2. Air pressure drops and pressure switch shuts oft machine. Increase air on pressure switch as mentioned above.

3. A jar or bump from neighboring equipment causes relay to drop open.

III Head fails to move away from form when table is in reverse stroke:

If head rides on return stroke - then there is dust in the lCR relay or the lLS limit switch.

IV Brake on cutterhead motor fails to operate or does not release:

1. Remove air actuator at bottom of motor and see that plunger is working free.

(37)

2. Solenoid faulty.

V Clamps fail to unclamp:

Chips between table bracket and front hydraulic pre­venting table from returning to home position.

VI Cutterhead motor failing to stay in against form:

1. Adjust pressure regulator for additional PSI (located in frame)

2. Cutterhead is too dull.

VII Rough or wavey cut when shaping stock:

1. Motor slide screws are loose - tighten screws. Machine picking up vibration from some other machine.

2. Machine is not mounted level and supported on all three legs of base.

3. Clamps springing form or table, caused by form too weak or center brace left out of table and too many clamps toward center of table.

VIII Table .lumping or irregular movement:

Run table all the way to the end of stroke to bleed air out of table cylinder.

IX Table subject to stopping when running slow:

Seals need replacing in hydraulic cylinder.

{37-A)

Spare Parts List:

Parts listed below are suggested spare parts. Depending on particular customer requirements for th€ machine as to actual production schedule, type of work cut, etc. This will determine if any of the parts listed below will need replacing.

No. Reqd. Per Mach.

6

4

8

1

2

1

1

1

Part No.

A436-28

606 .. 1658

606-1658

606-82

675-72

606-79

675-71

619-60

Part Name

Diaphragm Cup

Ball Bushing

Ball Bushing

Bearing

Niles Rings *

Bearing

Nilos Ring *

Cylinder "Sheffer"

Used On

Clamp all machines

Motor slide- W672Hmd W684H

Motor slides - WT-2672 and WT-2684 Motor

Motor

Cutter motor slide W672H and W684H

For spare bearings on outboard bearing supports, see detail blow­up under your machine number.

1

6

8

2

3

1

1

2

1

1

1

667-256

667-255

667-255

695-543

JLS-3

685-283

Hose Assembly

Hose Assembly

Hose Assembly

Cups

Micro Limit Switch

Solenoid Hannifin CC-Jl Solenoid Hannifin CC-Jl Sk'-nner #V52DB2100 Schrader

Solenoid schroeder #3457S Solenoid Schroeder #3456S

Air supply to clamps lubrication

Individual clamp lines W673H and W684H Individual clamp lines WT-2672 and WT2684 Table drive cylinder cups Frame

Table Forward & Reverse 1...r672H and 1•1684H Speed-Control-W672H and 1•1684H Cutter Motor Air Brake­Bypass Clamps & Lubrication

Speed control

Table forward & Rev.

*Replace with bearings - See Motor for further instructions.

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